CN115241538A - Automatic stacking device for two-in-one battery cell - Google Patents
Automatic stacking device for two-in-one battery cell Download PDFInfo
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- CN115241538A CN115241538A CN202210925644.6A CN202210925644A CN115241538A CN 115241538 A CN115241538 A CN 115241538A CN 202210925644 A CN202210925644 A CN 202210925644A CN 115241538 A CN115241538 A CN 115241538A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明涉及锂电池模组生产技术领域,特别是涉及一种二合一电芯自动堆叠装置,包括用于装载下层电芯和上层电芯的线体组件,用于抓取上层电芯并将其搬运至下层电芯上的电芯搬运组件,设置在电芯搬运组件下方的底座组件,底座组件与下层电芯输送线、上层电芯输送线和支撑架均固定连接;设于线体组件上方的防护组件,与底座组件相连,并位于电芯搬运组件的外部。本发明的二合一电芯自动堆叠装置,可全自动化实现二合一电芯的堆叠拼合工作,减少人工成本,工作效率高,电芯间的拼合定位精度高,可同时完成多组电芯的堆叠拼合,可有效解决传统电芯堆叠过程中存在的只能堆叠单列电芯、生产效率低、人工劳动强度大、电芯拼合精度低等技术问题。
The invention relates to the technical field of lithium battery module production, in particular to a two-in-one battery cell automatic stacking device, comprising a wire body assembly for loading a lower-layer battery core and an upper-layer battery core, for grabbing the upper-layer battery core and placing the It is transported to the cell handling assembly on the lower cell, and the base assembly is arranged below the cell handling assembly. The base assembly is fixedly connected to the lower cell transmission line, the upper cell transmission line and the support frame; it is arranged on the wire body assembly. The upper protective assembly is connected to the base assembly and is located outside the cell handling assembly. The two-in-one battery cell automatic stacking device of the present invention can fully automatically realize the stacking and splicing work of the two-in-one battery cells, reduces labor costs, has high work efficiency, and has high positioning accuracy of splicing between cells, and can complete multiple groups of cells at the same time. It can effectively solve the technical problems in the traditional cell stacking process, such as only single-row cells can be stacked, low production efficiency, high labor intensity, and low cell splicing accuracy.
Description
技术领域technical field
本发明涉及锂电池模组生产技术领域,特别是涉及一种二合一电芯自动堆叠装置。The invention relates to the technical field of lithium battery module production, in particular to a two-in-one battery cell automatic stacking device.
背景技术Background technique
随着新能源技术的不断发展,新能源电池的应用越来越广泛,例如作为新能源汽车的动力电池。在电池包的生产工艺中,需要先将若干电芯堆叠成,再在电芯的端面上贴隔膜进行封装,形成电池模组,最后将多个电池模组按预定方式排布连接形成电池包。With the continuous development of new energy technology, the application of new energy batteries is becoming more and more extensive, for example, as the power battery of new energy vehicles. In the production process of the battery pack, it is necessary to stack several cells first, and then stick a diaphragm on the end face of the cell for packaging to form a battery module. Finally, a plurality of battery modules are arranged and connected in a predetermined manner to form a battery pack. .
传统的电芯堆叠采用人工堆叠的工作方式,工作效率低,需要耗费大量人力,并且电芯放置容易出现误差,难以实现电芯的四边对齐,无法保证电芯位置的一致性,进而容易导致后续加工过程出现偏移,提高了生产成本。The traditional cell stacking method uses manual stacking, which has low work efficiency and requires a lot of manpower. Moreover, the placement of cells is prone to errors. It is difficult to achieve the alignment of the four sides of the cells, and the consistency of the position of the cells cannot be guaranteed. Offsets occur in the machining process, increasing production costs.
目前模组线自动电芯堆叠工艺是在完成电芯堆叠后,再统一对堆叠好的电芯进行规整,从而使得各电芯的边缘对齐,即先将每个电芯依次大面接触,直接堆叠成模组,然后通过手动模组拼合设备,依靠人工将电芯进行二合一对位、拼合。但是由于电芯表面涂有胶体,堆叠过程中各电芯已经胶粘在一起,故难以实现对电芯的精确对位、拼合,不合格品较高,并且通过人工拼合劳动强度大,工作效率低。此外,现有的电芯堆叠工艺只适用于传统的单列电芯依次堆叠成组,对于多列电芯堆叠成模组,且相邻电芯大面粘胶的工艺并不适用。At present, the automatic cell stacking process of the module line is to uniformly align the stacked cells after the cell stacking is completed, so that the edges of each cell are aligned, that is, each cell is firstly contacted on a large surface, and then directly Stacked into modules, and then through manual module splicing equipment, relying on manual 2-in-1 alignment and splicing of the cells. However, because the surface of the cells is coated with colloid, the cells have been glued together during the stacking process, so it is difficult to achieve precise alignment and splicing of the cells, and the unqualified products are high, and manual splicing is labor-intensive and efficient. Low. In addition, the existing cell stacking process is only applicable to the traditional single-row cell stacking into groups in sequence, and is not applicable to the multi-row cell stacking process in which the large-surface adhesive of adjacent cells is formed into a module.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的不足,本发明的二合一电芯自动堆叠装置,能快速实现上下两层电芯的堆叠拼合工作,可有效解决传统电芯堆叠过程中存在的生产效率低、人工劳动强度大、电芯拼合精度低等技术问题。In view of the deficiencies in the prior art, the two-in-one battery cell automatic stacking device of the present invention can quickly realize the stacking and splicing work of the upper and lower layers of cells, and can effectively solve the problems of low production efficiency and manual labor in the traditional cell stacking process. There are technical problems such as high labor intensity and low precision of cell assembly.
为了实现上述技术目的,本发明提供了一种二合一电芯自动堆叠装置,包括:In order to achieve the above technical purpose, the present invention provides a two-in-one battery cell automatic stacking device, including:
线体组件,包括相互平行的下层电芯输送线和上层电芯输送线,下层电芯输送线上滑动连接有至少一组第一托盘,用于装载下层电芯,上层电芯输送线上滑动连接有至少一组第二托盘,用于装载上层电芯;The wire body assembly includes a lower-layer electric core conveying line and an upper-layer electric core conveying line that are parallel to each other, and at least one set of first trays are slidably connected on the lower-layer electric core conveying line for loading the lower-layer electric core, and the upper-layer electric core conveying line slides At least one group of second trays are connected for loading upper-layer batteries;
电芯搬运组件,包括支撑架、横跨在支撑架上与其活动的横梁组件,以及悬挂在横梁组件下方的至少一组夹爪组件,用于抓取上层电芯并将其搬运至下层电芯上表面;A cell handling assembly, including a support frame, a beam assembly movable across the support frame, and at least one set of gripper assemblies suspended below the beam assembly for grabbing the upper-layer battery cells and transporting them to the lower-layer battery cells upper surface;
底座组件,设置在电芯搬运组件的下方,与下层电芯输送线、上层电芯输送线和支撑架均固定连接;The base assembly is arranged below the cell handling assembly, and is fixedly connected to the lower-layer cell-conveying line, the upper-layer cell-conveying line and the support frame;
防护组件,设置于线体组件的上方,与底座组件相连,并位于电芯搬运组件的外部。The protection component is arranged above the wire body component, is connected with the base component, and is located outside the battery core handling component.
通过上述技术方案,通过下层电芯输送线和上层电芯输送线分别输送下层电芯和上层电芯,通过夹爪组件抓取上层电芯并将其搬运至下层电芯上表面实现上下两层电芯的堆叠和拼合工作。Through the above technical solution, the lower layer battery core and the upper layer battery core are respectively transported through the lower layer battery core transmission line and the upper layer battery core transmission line, and the upper layer battery core is grasped by the gripper assembly and transported to the upper surface of the lower layer battery core. Stacking and splicing of cells.
在一些可能的实施方式中,所述支撑架上设有第一驱动机构,用于驱动横梁组件沿支撑架前后运动,用以实现夹爪组件抓取上层电芯后在前后方向上运动。In some possible implementation manners, the support frame is provided with a first driving mechanism for driving the beam assembly to move forward and backward along the support frame, so as to realize the movement of the gripper assembly in the forward and backward directions after grabbing the upper layer of cells.
在一些可能的实施方式中,所述横梁组件上设有第二驱动机构,夹爪组件与横梁组件之间通过滑动轴承活动连接,第二驱动机构驱动夹爪组件在竖直方向上下运动,用于抓取上层电芯后在竖直方向上运动。In some possible implementations, the beam assembly is provided with a second driving mechanism, the clamping jaw assembly and the beam assembly are movably connected through a sliding bearing, and the second driving mechanism drives the clamping jaw assembly to move up and down in the vertical direction, using Move in the vertical direction after grabbing the upper cell.
在一些可能的实施方式中,所述夹爪组件包括自锁气缸、安装板、滑动连接于安装板下方的四个夹爪,以及与安装板固定连接的顶压板,顶压板位于四个夹爪之间,顶压板用于抵压在上层电芯的上表面,自锁气缸驱动四个夹爪张开或者收拢,用于夹持上层电芯的四周。In some possible implementations, the clamping jaw assembly includes a self-locking cylinder, a mounting plate, four clamping jaws slidably connected under the mounting plate, and a top pressing plate fixedly connected to the mounting plate, the top pressing plate is located on the four clamping jaws In between, the top pressure plate is used to press against the upper surface of the upper cell, and the self-locking cylinder drives the four clamping jaws to open or close to clamp the surrounding of the upper cell.
在一些可能的实施方式中,所述夹爪组件上设有至少一组光电传感器,用于监测四个夹爪是否张开或者缩回到位,所述下层电芯输送线和上层电芯输送线上均设置有RFID读写器和对射型光电传感器。两侧的RFID读写器分别用于读取上层电芯和下层电芯上自带的电芯信息,同时在两者堆叠在一起时,将二合一电芯的两个电芯信息进行绑定,方便后期追溯。两侧的对射光电传感器用于监测和控制第一托盘和第二托盘分别在下层电芯输送线和上层电芯输送线上的到位情况。In some possible implementations, at least one set of photoelectric sensors is provided on the gripper jaw assembly for monitoring whether the four gripper jaws are opened or retracted to the original position, the lower layer cell conveying line and the upper layer cell conveying line Both are equipped with RFID readers and through-beam photoelectric sensors. The RFID readers on both sides are used to read the cell information on the upper cell and the lower cell respectively, and when the two are stacked together, the two cell information of the two-in-one cell is bound to facilitate later tracing. The photoelectric sensors on both sides are used to monitor and control the position of the first tray and the second tray on the lower cell conveying line and the upper cell conveying line respectively.
在一些可能的实施方式中,所述下层电芯输送线远离上层电芯输送线的一侧设有第一限位件,第一限位件设置于底座组件上,用于抵接在下层电芯的侧面作为固定侧限制下层电芯的位置使其固定。In some possible implementations, a first stopper is provided on the side of the lower-layer cell transmission line away from the upper-layer cell conveyance line, and the first stopper is provided on the base assembly for abutting against the lower-layer electric core. The side of the core serves as the fixing side to limit the position of the lower cell and make it fixed.
在一些可能的实施方式中,所述第一限位件包括第一固定座,其上固定有第一气缸和第一导轨,第一导轨上滑动连接有第一压紧件,第一固定座与底座组件固定连接,第一气缸驱动第一压紧件沿第一导轨滑动并抵接在下层电芯的侧面。In some possible implementations, the first limiting member includes a first fixing seat on which a first cylinder and a first guide rail are fixed, a first pressing member is slidably connected to the first guide rail, and the first fixing seat It is fixedly connected with the base assembly, and the first air cylinder drives the first pressing member to slide along the first guide rail and abut against the side surface of the lower cell.
在一些可能的实施方式中,所述下层电芯输送线和上层电芯输送线之间设有第二限位件,第二限位件与底座组件相连,作为压紧侧用于夹持在下层电芯的侧面对其进行压紧并限制其位置。In some possible implementations, a second stopper is provided between the lower-layer cell conveying line and the upper-layer cell conveyance line, and the second stopper is connected to the base assembly and serves as a pressing side for clamping on the The sides of the lower cell compress it and limit its position.
在一些可能的实施方式中,所述第二限位件包括第二固定座,其上固定有第二气缸和第二导轨,第二导轨上滑动连接有第二压紧件,第二固定座与底座组件固定连接,第二气缸驱动第二压紧件沿第二导轨滑动并抵接在下层电芯的侧面。In some possible implementations, the second limiting member includes a second fixing base, on which a second cylinder and a second guide rail are fixed, a second pressing member is slidably connected to the second guide rail, and the second fixing base Fixedly connected with the base assembly, the second air cylinder drives the second pressing member to slide along the second guide rail and abut against the side surface of the lower battery core.
在一些可能的实施方式中,所述下层电芯输送线上固定有顶升机构,顶升机构位于第一托盘的底部,顶升机构包括顶升气缸和顶升板,顶升板上设有至少两个竖直的定位销,顶升气缸驱动顶升板向上滑动,用于顶升第一托盘,定位销插接在第一托盘的底面限位槽中,对其进行限位和提供支撑,提高电芯定位的准确性。In some possible implementations, a jacking mechanism is fixed on the lower cell conveying line, the jacking mechanism is located at the bottom of the first tray, the jacking mechanism includes a jacking cylinder and a jacking plate, and the jacking plate is provided with At least two vertical positioning pins, the lifting cylinder drives the lifting plate to slide upward, and is used to lift the first tray, and the positioning pins are inserted into the limit grooves on the bottom surface of the first tray to limit and provide support. , to improve the accuracy of cell positioning.
本发明提供的二合一电芯自动堆叠装置具有以下有益效果:The two-in-one battery cell automatic stacking device provided by the present invention has the following beneficial effects:
本发明的二合一电芯自动堆叠装置,可完全自动化生产,能够快速实现二合一电芯的堆叠和拼合工作,减少了人工成本,制造效率高,上下两层电芯之间的拼合装配精度高,可同时完成多组电芯的堆叠拼合。本发明中设置线体组件,通过下层电芯输送线和上层电芯输送线分别输送下层电芯和上层电芯;设置电芯搬运组件,通过夹爪组件抓取上层电芯,并将其搬运至下层电芯的上表面,以实现上下两层电芯的堆叠和拼合。本发明还设置第一限位件和第二限位件对下层电芯进行限位,保证二合一电芯堆叠过程的位置精准度。The two-in-one battery cell automatic stacking device of the invention can be fully automated in production, can quickly realize the stacking and splicing work of the two-in-one battery cells, reduces labor costs, and has high manufacturing efficiency. High precision, can complete the stacking and splicing of multiple groups of cells at the same time. In the present invention, a wire body assembly is provided, and the lower layer battery core and the upper layer battery core are respectively transported through the lower layer battery core transmission line and the upper layer battery core transmission line; to the upper surface of the lower layer of cells to realize the stacking and splicing of the upper and lower layers of cells. In the present invention, the first limiting member and the second limiting member are further arranged to limit the position of the lower cell, so as to ensure the positional accuracy of the stacking process of the two-in-one cell.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明中二合一电芯自动堆叠装置的立体结构示意图;1 is a schematic three-dimensional structure diagram of a two-in-one battery cell automatic stacking device in the present invention;
图2是本发明中二合一电芯自动堆叠装置的结构爆炸示意图;FIG. 2 is a schematic exploded view of the structure of the two-in-one battery cell automatic stacking device in the present invention;
图3是本发明中第一托盘和下层电芯的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the first tray and the lower cell in the present invention;
图4是本发明中二合一电芯自动堆叠装置不含防护组件的立体结构图;4 is a perspective structural view of the two-in-one battery cell automatic stacking device without protective components in the present invention;
图5是本发明中二合一电芯自动堆叠装置不含防护组件的前视图;5 is a front view of the two-in-one battery cell automatic stacking device of the present invention without a protective component;
图6是本发明中二合一电芯自动堆叠装置不含防护组件的右视图;6 is a right side view of the two-in-one battery cell automatic stacking device of the present invention without a protective component;
图7是本发明中电芯搬运组件的立体结构示意图;FIG. 7 is a schematic three-dimensional structure diagram of the cell handling assembly in the present invention;
图8是本发明中夹爪组件的立体结构示意图;Fig. 8 is the three-dimensional structure schematic diagram of the clamping jaw assembly in the present invention;
图9是本发明中线体组件和底座组件的连接结构示意图;9 is a schematic diagram of the connection structure of the wire body assembly and the base assembly in the present invention;
图10是本发明中第一限位件的立体结构示意图;Figure 10 is a schematic three-dimensional structure diagram of the first limiting member in the present invention;
图11是本发明中第二限位件的立体结构示意图;Figure 11 is a schematic three-dimensional structure diagram of the second limiting member in the present invention;
图12是本发明中顶升机构和下层电芯输送线的连接结构示意图。FIG. 12 is a schematic diagram of the connection structure of the jacking mechanism and the transmission line of the lower cell in the present invention.
图中标号说明:Description of the labels in the figure:
1、线体组件;11、下层电芯输送线;12、上层电芯输送线;13、第一托盘;14、下层电芯;15、第二托盘;16、上层电芯;17、双面胶;1. Wire assembly; 11. Lower cell conveying line; 12, Upper cell conveying line; 13, First tray; 14, Lower cell; 15, Second tray; 16, Upper cell; 17, Double-sided glue;
2、电芯搬运组件;21、支撑架;22、横梁组件;23、夹爪组件;231、自锁气缸;232、安装板;233、夹爪;234、顶压板;24、第一驱动机构;25、第二驱动机构;26、滑动轴承;27、悬架;28、弹簧缓冲件;2. Cell handling assembly; 21. Support frame; 22. Beam assembly; 23. Claw assembly; 231, Self-locking cylinder; 232, Mounting plate; 233, Clamping claw; ; 25, the second drive mechanism; 26, the sliding bearing; 27, the suspension; 28, the spring buffer;
3、底座组件;3. Base components;
4、防护组件;41、主体架;42、活动门;43、侧向护板;44、线体通道;45、照明灯;46、三色灯塔;47、触摸屏组件;4. Protective components; 41. Main frame; 42. Active door; 43. Side guards; 44. Wire channel; 45. Lights;
5、第一限位件;51、第一固定座;52、第一气缸;53、第一导轨;54、第一压紧件;55、第一连接板;5. The first limiting member; 51, the first fixing seat; 52, the first cylinder; 53, the first guide rail; 54, the first pressing member; 55, the first connecting plate;
6、第二限位件;61、第二固定座;62、第二气缸;63、第二导轨;64、第二压紧件;641、夹紧臂;642、抵压臂;65、第二连接板;6. The second limiting member; 61, the second fixing seat; 62, the second cylinder; 63, the second guide rail; 64, the second pressing member; 641, the clamping arm; 642, the pressing arm; 65, the first Two connecting boards;
7、顶升机构;71、顶升气缸;72、顶升板;73、定位销;8、RFID读写器;9、光电传感器、10、气源处理组件。7. Jacking mechanism; 71. Jacking cylinder; 72. Jacking plate; 73. Positioning pin; 8. RFID reader; 9. Photoelectric sensor, 10. Air source processing component.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。虽然本发明的描述将结合较佳实施例一起介绍,但这并不代表此发明的特征仅限于该实施方式。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the invention will be presented in conjunction with the preferred embodiment, this does not mean that the features of the invention are limited to this embodiment.
在本实施例的描述中,需要说明的是,术语“上、“下”、“内”、“外”、“顶”、“底”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this embodiment, it should be noted that the terms "upper," "lower", "inner", "outer", "top", "bottom", "front", "rear" and so on indicate the orientation or position The relationship is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship that the product of the invention is usually placed in use, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the device or device. Elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. The terms "first", "second", etc. are only used to distinguish descriptions, and should not be interpreted as indicating or implying relative importance sex.
在本实施例的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实施例中的具体含义。In the description of this embodiment, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in this embodiment can be understood in specific situations.
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
参考图1和图2所示,在本发明的一实施例中,提供了一种二合一电芯自动堆叠装置,包括线体组件1、电芯搬运组件2、底座组件3和防护组件4。Referring to FIG. 1 and FIG. 2 , in an embodiment of the present invention, a two-in-one battery cell automatic stacking device is provided, including a wire body assembly 1 , a battery
具体地,本实施例中,线体组件1包括相互平行的下层电芯输送线11和上层电芯输送线12。下层电芯输送线11上滑动连接有至少一组第一托盘13,用于装载下层电芯14。上层电芯输送线12上滑动连接有至少一组第二托盘15,用于装载上层电芯16。第一托盘13和第二托盘15可以分别在下层电芯输送线11和上层电芯输送线12上沿其表面左右滑动,用于输送下层电芯14和上层电芯16。Specifically, in this embodiment, the wire assembly 1 includes a lower-layer
参考图2、图4和图5,电芯搬运组件2包括支撑架21、横跨在支撑架21上与其活动的横梁组件22,以及悬挂在横梁组件22下方的至少一组夹爪组件23。横梁组件22与下层电芯输送线11相平行。电芯搬运组件2用于抓取上层电芯16并将其搬运至下层电芯14上表面。2 , 4 and 5 , the
参考图2和图4,底座组件3设置在电芯搬运组件2的下方,用于支撑线体组件1和电芯搬运组件2,并且与下层电芯输送线11、上层电芯输送线12和支撑架21均固定连接。Referring to FIGS. 2 and 4 , the
再参考图1和图2,防护组件4设置于线体组件1的上方,与底座组件3相连,并位于电芯搬运组件2的外部,起到防护作用。Referring to FIGS. 1 and 2 again, the protection assembly 4 is disposed above the wire body assembly 1 , connected to the
本实施例提供的二合一电芯自动堆叠装置实现了上下两层电芯的自动化堆叠生产,电芯之间拼合定位准确,节约了人工成本同时加快了生产效率。The two-in-one battery cell automatic stacking device provided in this embodiment realizes the automatic stacking production of the upper and lower layers of the battery cells, and the positioning of the battery cells is accurate, which saves labor costs and speeds up production efficiency.
如图4至图7所示,在本发明的另一实施例中,支撑架21上设有第一驱动机构24,用于驱动横梁组件22沿支撑架21前后运动,用以实现夹爪组件抓取上层电芯后在前后方向(参考图4中所示的X方向)上运动,其中第一驱动机构24选用伺服电机。横梁组件22还上设有第二驱动机构25,夹爪组件23与横梁组件22之间通过滑动轴承26活动连接,第二驱动机构25驱动夹爪组件23在竖直方向上下运动,用于抓取上层电芯后在竖直方向(参考图4中所示的Y方向)上运动。上述第二驱动机构25可选择伺服电机或者气缸,滑动轴承26采用光轴、无油衬套。As shown in FIGS. 4 to 7 , in another embodiment of the present invention, the
参考图8所示,夹爪组件23包括自锁气缸231、安装板232、滑动连接于安装板下方的四个夹爪233,以及与安装板232固定连接的顶压板234,顶压板234位于四个夹爪233之间,顶压板234用于抵压在上层电芯16的上表面,自锁气缸231驱动四个夹爪233张开或者收拢,用于夹持上层电芯16的四周。Referring to FIG. 8 , the clamping
在搬运上层电芯16时,第一驱动机构24驱动横梁组件22沿支撑架21向后移动至上层电芯输送线12的上方,第二驱动机构25驱动夹爪组件23向下移动至上层电芯16的上方,同时在自锁气缸231的驱动下四个夹爪233向四周张开并位于上层电芯16的四周,然后自锁气缸231驱动夹爪233向内合拢收紧,从而夹持住上层电芯16;在第二驱动机构25的驱动作用下,搬运着上层电芯16的夹爪组件23向上移动,同时在第一驱动机构24的驱动作用下,横梁组件22沿支撑架21向前移动至下层电芯输送线11的上方,夹爪组件23向下移动,将上层电芯16压合在下层电芯14的上表面,然后夹爪233张开释放上层电芯16后归位,从而自动完成上层电芯16的搬运以及二合一电芯的堆叠过程。When the
本发明中的夹爪组件23可以平行地设置四组,四组夹爪组件23之间通过安装板232与悬架27固定连接并实现同步联动,从而可以一次性实现四组上层电芯16的搬运和四组二合一电芯的堆叠工作。安装板232与悬架27之间还可以设置弹簧缓冲件28,防止顶压板234抵压上层电芯16时对堆叠在一起上层电芯16和下层电芯14造成过度压合,避免损坏电芯。Four groups of clamping
如图8所示,在本发明的另一实施例中,夹爪组件23上设置至少一组光电传感器9,用于检测上层电芯16的在位情况,从而控制四个夹爪233及时的进行张开或者缩回。As shown in FIG. 8 , in another embodiment of the present invention, at least one set of photoelectric sensors 9 is provided on the
如图9所示,在本发明的另一实施例中,下层电芯输送线11和上层电芯输送线12上均设置有RFID读写器8和对射型光电传感器9。两侧的RFID读写器8分别用于读取上层电芯16和下层电芯14上自带的电芯信息,同时在两者堆叠在一起时,将二合一电芯的两个电芯信息进行绑定,方便后期追溯。两侧的对射光电传感器9用于监测和控制第一托盘13和第二托盘15分别在下层电芯输送线11和上层电芯输送线12上的在位情况。As shown in FIG. 9 , in another embodiment of the present invention, an RFID reader 8 and a through-beam photoelectric sensor 9 are provided on both the lower-layer
参考图9,在本发明的另一实施例中,为了提高下层电芯14在下层电芯输送线11上的到位准确性,在下层电芯输送线11远离上层电芯输送线12的一侧设置第一限位件5作为固定侧,第一限位件5设置于底座组件3上,在下层电芯14到位后,用于抵接在下层电芯14的前侧面上限制其位置。第一限位件5可以平行地设置两组,可以同时实现对两组下层电芯14进行限位。Referring to FIG. 9 , in another embodiment of the present invention, in order to improve the positioning accuracy of the
具体地,结合参考图9和图10,上述第一限位件5包括第一固定座51,其上固定有第一气缸52和第一导轨53。第一导轨53上滑动连接有第一压紧件54,第一固定座51与底座组件3固定连接,第一气缸52驱动第一压紧件54沿第一导轨53滑动并抵接在下层电芯14的侧面进行限位。第一压紧件54能够在下层电芯14到位时,先后滑动抵接在其前侧面进行限位。第一压紧件54和第一导轨53分别平行地设置两组,第一压紧件54之间通过第一连接板55固定连接并实现同步联动,第一限位件5沿下层电芯输送线11平行地设置两组,从而可以实现同时对四组下层电芯14进行限位。Specifically, referring to FIGS. 9 and 10 , the above-mentioned first limiting
参考图9,在本发明的另一实施例中,下层电芯输送线11和上层电芯输送线12之间设有第二限位件6,第二限位件6设置于底座组件3上,在下层电芯14到位后,作为固定侧用于对下层电芯14的其余左侧、右侧以及后侧三个侧面进行夹紧限位,进一步提高下层电芯14在下层电芯输送线11上到位后的位置稳定性。第二限位件6可以平行地设置两组,可以同时对两组下层电芯14进行限位。Referring to FIG. 9 , in another embodiment of the present invention, a second limiting
具体地,参考图11,上述第二限位件6包括第二固定座61,其上固定有第二气缸62和第二导轨63,第二导轨63上滑动连接有第二压紧件64,第二固定座61与底座组件3固定连接,第二气缸62驱动第二压紧件64沿第二导轨63滑动并抵接在下层电芯14的侧面进行限位。其中,第二压紧件64呈“E”字形,包括左、右两个对称设置的夹紧臂641和位于两夹紧臂641之间的抵压臂642。在第二气缸62的驱动作用下,第二压紧件64沿第二导轨63前后滑动,同时两个夹紧臂641可以相向的向内夹紧或者相背的向外张开,以及抵压臂642可以前后移动。参考图9,当下层电芯输送线11上的下层电芯14到位时,第二压紧件64沿第二导轨63向前滑动伸出,抵压臂642抵靠在下层电芯14的后侧面上,同时左、右两个夹紧臂641张开后夹紧抵靠于下层电芯14的左、右两个侧面,从而实现对下层电芯14的左、右、后三个侧面进行夹紧固定限位。Specifically, referring to FIG. 11 , the above-mentioned second limiting
本发明中,第二压紧件64和第二导轨63可以分别平行地设置两组,第二压紧件64之间通过第二连接板65进行固定连接并实现同步联动,第二限位件6可沿下层电芯输送线11平行地设置两组,从而可以实现同时对四组下层电芯14进行限位。In the present invention, two sets of the second pressing
参考图9和图12,在本发明的另一实施例中,为了进一步提高第一托盘13到位后的位置稳定性,下层电芯输送线11上固定设置顶升机构7,顶升机构7位于第一托盘13的底部,顶升机构7包括顶升气缸71和顶升板72,顶升气缸71驱动顶升板72向上滑动,用于抵接在第一托盘13的底面,对其进行限位和提供支撑,提高电芯定位的准确性。第一托盘13底面上设有内凹的定位槽,顶升板72上设有两个竖直的定位销73,在顶升板72抵接于第一托盘13底面时,定位销73插接在第一托盘13底面上的定位槽内,采用一面两销的方式提高定位的稳定性。Referring to FIGS. 9 and 12 , in another embodiment of the present invention, in order to further improve the positional stability of the
参考图3与图9,本发明中的下层电芯14的上表面设有双面胶17,当上层电芯16的下表面堆叠压合在下层电芯14的上表面时,上下两电芯初步粘接在一起,防止运动过程中两电芯出现相对移动。第一托盘13和第二托盘15上均设有四个“L”型限位柱,限位柱分别位于下层电芯14和上层电芯16的四个角上,以对两种电芯进行限位。Referring to FIGS. 3 and 9 , the upper surface of the
参考图1,本发明的底座组件3上设置有气源处理组件10,对压缩空气进行处理,保证整个堆叠装置中的气压传动系统运行的稳定。Referring to FIG. 1 , the
参考图1和图2,本发明的防护组件4包括主体架41、活动门42和侧向护板43。左、右两个侧向护板43上对称地开设有两个线体通道44,下层电芯输送线11和上层电芯输送线12分别穿出线体通道44。防护组件4的内部上方安装有照明灯45提供照明,顶部设置三色塔灯46用于提示工作状态;外部设有触摸屏组件47,用于操控装置的具体工作状态。1 and 2 , the protective assembly 4 of the present invention includes a
本发明中的上层电芯输送线11和下层电芯输送线12可采用上、下两层输送线结构。本发明中第二限位件6的上方还可以设置隔离板,以分隔夹爪组件23与第二限位件6,避免电芯跌落,提高安全防护性能。夹爪组件23夹持上层电芯16后可先在第二限位件6的上方短暂停滞,待下层电芯14到位后,被第一限位件5和第二限位件6精准限位固定后,再搬运上层电芯16至下层电芯14上方进行堆叠压合。In the present invention, the upper-layer electric
本发明中的第一托盘13、第二托盘15、夹爪组件23、第一限位件5和第二限位件6等,在装置中所有与电芯直接接触或者可能接触的部分,均采用绝缘材质制成,防止安全事故发生。In the present invention, the
需要注意,本发明中具有指示方位的“前”指代靠近下层电芯输送线11的一侧,“后”指代靠近上层电芯输送线12的一侧。It should be noted that in the present invention, “front” with an indicated orientation refers to the side close to the lower layer
虽然通过参照本发明的上述优选实施方式,对本发明进行了图示和描述,但本领域的普通技术人员应明白,以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。Although the present invention has been illustrated and described with reference to the above-mentioned preferred embodiments of the present invention, those of ordinary skill in the art should understand that the above content is a further detailed description of the present invention in conjunction with specific embodiments, and the present invention cannot be recognized. The specific implementation is limited to these descriptions only. Therefore, all technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the prior art according to the concept of the present invention shall fall within the protection scope determined by the claims.
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| CN117080528A (en) * | 2023-10-13 | 2023-11-17 | 宁德时代新能源科技股份有限公司 | Battery stacking method and system |
| CN117080528B (en) * | 2023-10-13 | 2024-02-23 | 宁德时代新能源科技股份有限公司 | Battery stacking method and system |
| CN117775711A (en) * | 2024-02-23 | 2024-03-29 | 宁德时代新能源科技股份有限公司 | Calibration grabbing device, stacking equipment, production line of batteries and stacking method |
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Application publication date: 20221025 |
