CN115232519A - Styrene-acrylic emulsion coating and preparation method thereof - Google Patents

Styrene-acrylic emulsion coating and preparation method thereof Download PDF

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Publication number
CN115232519A
CN115232519A CN202211004802.0A CN202211004802A CN115232519A CN 115232519 A CN115232519 A CN 115232519A CN 202211004802 A CN202211004802 A CN 202211004802A CN 115232519 A CN115232519 A CN 115232519A
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parts
styrene
initiator
emulsifier
acrylic emulsion
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嵇春华
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Huzhou Tige Adhesive Co
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Huzhou Tige Adhesive Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/06Hydrocarbons
    • C08F212/08Styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/26Emulsion polymerisation with the aid of emulsifying agents anionic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/30Emulsion polymerisation with the aid of emulsifying agents non-ionic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention provides a styrene-acrylic emulsion coating which comprises the following components in parts by weight: 55-65 parts of deionized water, 1.5-2.3 parts of emulsifier, 0.3-0.4 part of initiator, 19-24 parts of butyl acrylate, 35-40 parts of styrene, 0.9-1.2 parts of acrylamide, 0.9-1.2 parts of acrylic acid and 0.4-1 part of silane coupling agent.

Description

Styrene-acrylic emulsion coating and preparation method thereof
Technical Field
The invention relates to the technical field of chemical industry, in particular to a styrene-acrylic emulsion coating and a preparation method thereof.
Background
The styrene-acrylic emulsion (styrene-acrylic ester emulsion) is prepared by emulsion copolymerization of styrene and acrylic ester monomers. The styrene-acrylic emulsion is a system which is researched more in emulsion polymerization and is one of ten non-crosslinked emulsions with important industrial application value in the world nowadays.
The styrene-acrylic emulsion can be applied to water-based industrial paint, surface treatment of artware and the like, under the condition, the styrene-acrylic emulsion is required to have high gloss and high strength, but most styrene-acrylic emulsions in the industry generally do not meet the technical requirement, the high gloss and high strength emulsion in the industry at present is pure acrylic emulsion or silicone acrylic emulsion with higher price, and the cost is higher by adopting the two emulsions.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a styrene-acrylic emulsion coating and a preparation method thereof, which solve the technical problems that the effect of high light and high strength cannot be achieved by adopting common styrene-acrylic emulsion and the price of pure acrylic emulsion or silicone-acrylic emulsion is high in the background art.
The technical purpose of the invention is realized by the following technical scheme:
the styrene-acrylic emulsion coating comprises the following components in parts by weight: 55-65 parts of deionized water, 1.5-2.3 parts of emulsifier, 0.3-0.4 part of initiator, 19-24 parts of butyl acrylate, 35-40 parts of styrene, 0.9-1.2 parts of acrylamide, 0.9-1.2 parts of acrylic acid, 0.4-1 part of silane coupling agent and 1.8-2.2 parts of nano silicon dioxide.
Further, the emulsifier comprises at least one of an anionic emulsifier, a nonionic emulsifier and a reactive emulsifier, wherein the anionic emulsifier is sulfosuccinic acid ethoxy ethanol monoester disodium salt (DES-20), the nonionic emulsifier is fatty alcohol polyoxyethylene ether (390K), and the reactive emulsifier is 2-acrylamido-2-methyl propane sulfonic acid sodium salt (AMPS).
Further, the initiator comprises a first initiator and a second initiator, and the first initiator and the second initiator are sodium persulfate solutions with different concentrations.
The invention also provides a preparation method of the styrene-acrylic emulsion coating, which comprises the following steps:
step 1: adding 35-40 parts of deionized water into the reaction kettle, starting stirring, continuously adding 0.7-1.1 parts of emulsifier, and starting heating;
step 2: in the temperature rise process of the reaction kettle, adding 18-23 parts of deionized water, 0.8-1.1 part of emulsifier, 0.9-1.2 parts of acrylamide, 19-24 parts of butyl acrylate, 35-40 parts of styrene, 0.9-1.2 parts of acrylic acid, 0.4-1 part of silane coupling agent and 1.8-2.2 parts of nano silicon dioxide into an emulsifying cylinder, and stirring to form a pre-emulsion;
and step 3: preparation of an initiator: the emulsion initiator is sodium persulfate, wherein the initiator is dissolved in 1-2 parts of deionized water by 0.2-0.24 part of sodium persulfate, and the initiator is dissolved in 5-7 parts of deionized water by 0.1-0.2 part of sodium persulfate;
and 4, step 4: when the temperature of the reaction kettle reaches 83-86 ℃, adding 4.3% of the total amount of the prepared pre-emulsion into the reaction kettle, adding the prepared initiator I after 2 minutes, keeping the reaction time to be 10-15 minutes, beginning to dropwise add the pre-emulsion and the initiator II at a constant speed after complete reaction, and dropwise adding for 3-3.5 hours;
and 5: after the reaction is finished, the temperature is reduced to below 50 ℃, the pH value is adjusted to 7-9, and sampling detection is carried out after stirring for 10-15 minutes.
Further, in the step 4, the temperature of the reaction kettle is raised to 83 ℃, the reaction time is kept for 10 minutes, and the dropping time is 3 hours.
Further, in step 5, the pH was adjusted to 7 and the stirring time was 10 minutes.
Compared with the prior art, the invention has the following beneficial effects:
the invention adopts a simple technical means to prepare the styrene-acrylic emulsion coating, the styrene-acrylic emulsion has lower price compared with pure acrylic emulsion or silicone-acrylic emulsion, and has better glossiness and strength compared with other styrene-acrylic emulsions, and can meet the use requirements of water-based industrial paint, surface treatment of artware and the like.
Detailed Description
The technical solution of the present invention is further illustrated by the following examples.
The first embodiment is as follows: the styrene-acrylic emulsion coating comprises the following components in parts by weight:
Figure BDA0003808306990000021
a reaction kettle: 36 kg of deionized water
DES-20 kg
390K 0.1 kg
Initiating agent one: 1.7 kg of deionized water
Sodium persulfate 220 g
And (2) initiator II: 6 kg of deionized water
170 g of sodium persulfate.
A preparation method of a styrene-acrylic emulsion coating comprises the following steps:
step 1: adding 36 kg of deionized water into the reaction kettle, starting stirring, continuously adding 1 kg of DES-20 and 0.1 kg of 390K, and starting heating.
And 2, step: during the heating process of the reaction kettle, 20 kg of ionized water, 1 kg of DES-20,1 kg of acrylamide, 24 kg of butyl acrylate, 35 kg of styrene, 1 kg of acrylic acid, 0.5 kg of silane coupling agent and 2 kg of nano silicon dioxide are added into an emulsifying cylinder.
And 3, step 3: preparation of an initiator: the emulsion initiator is sodium persulfate, 220 g of sodium persulfate is dissolved by 1.7 kg of ionic water for the initiator, and 170 g of sodium persulfate is dissolved by 6 kg of deionized water for the initiator.
And 4, step 4: when the temperature of the reaction kettle reaches 83 ℃, 4.3 percent of the total amount of the prepared pre-emulsion is added into the reaction kettle, the prepared initiator I is added after 2 minutes, the reaction is kept for 10 minutes, and after the complete reaction, the pre-emulsion and the initiator II are dropwise added at a constant speed for 3 hours.
And 5: after the reaction is finished, the temperature is reduced to below 50 ℃, the pH value is adjusted to 7, and sampling detection is carried out after stirring for 10 minutes.
The second embodiment: the styrene-acrylic emulsion coating comprises the following components in parts by weight:
Figure BDA0003808306990000031
a reaction kettle: 36 kg of deionized water
DES-20.9 kg
390K 0.1 kg
Initiating agent one: 1.7 kg of deionized water
Sodium persulfate 220 g
And (2) initiator II: 6 kg of deionized water
170 g of sodium persulfate.
A preparation method of a styrene-acrylic emulsion coating comprises the following steps:
step 1: adding 36 kg of deionized water into the reaction kettle, starting stirring, continuously adding 0.9 kg of DES-20 and 0.1 kg of 390K, and starting heating.
And 2, step: during the heating process of the reaction kettle, 20 kg of ionized water, 0.95 kg of DES-20,1 kg of acrylamide, 19 kg of butyl acrylate, 40 kg of styrene, 1 kg of acrylic acid, 0.6 kg of silane coupling agent and 2 kg of nano silicon dioxide are added into an emulsifying cylinder.
And step 3: preparation of an initiator: the emulsion initiator is sodium persulfate, 220 g of sodium persulfate is dissolved by 1.7 kg of ionized water for the initiator, and 170 g of sodium persulfate is dissolved by 6 kg of deionized water for the initiator.
And 4, step 4: when the temperature of the reaction kettle reaches 83 ℃, 4.3 percent of the total amount of the prepared pre-emulsion is added into the reaction kettle, the prepared initiator I is added after 2 minutes, the reaction is kept for 10 minutes, and after the complete reaction, the pre-emulsion and the initiator II are dropwise added at a constant speed for 3 hours.
And 5: after the reaction is finished, the temperature is reduced to below 50 ℃, the pH value is adjusted to 7, and after stirring for 10 minutes, sampling detection is carried out.
Example three: the styrene-acrylic emulsion coating comprises the following components in parts by weight:
Figure BDA0003808306990000041
a reaction kettle: 36 kg of deionized water
DES-20.9 kg
390K 0.1 kg
Initiating agent one: 1.7 kg of deionized water
Sodium persulfate 220 g
And (2) initiator II: 6 kg of deionized water
170 g of sodium persulfate.
A preparation method of a styrene-acrylic emulsion coating comprises the following steps:
step 1: adding 36 kg of deionized water into the reaction kettle, starting stirring, continuously adding 0.9 kg of DES-20 and 0.1 kg of 390K, and starting heating.
Step 2: and (3) starting to prepare pre-emulsion in the process of heating the reaction kettle, and adding 20 kg of ionized water, 0.8 kg of DES-20,1 kg of acrylamide, 21 kg of butyl acrylate, 38 kg of styrene, 1 kg of acrylic acid, 0.8 kg of silane coupling agent, 0.25 kg of AMPS and 2 kg of nano silicon dioxide into an emulsion cylinder.
And step 3: preparation of an initiator: the emulsion initiator is sodium persulfate, 220 g of sodium persulfate is dissolved by 1.7 kg of ionic water for the initiator, and 170 g of sodium persulfate is dissolved by 6 kg of deionized water for the initiator.
And 4, step 4: when the temperature of the reaction kettle reaches 83 ℃, 4.3 percent of the total amount of the prepared pre-emulsion is added into the reaction kettle, the prepared initiator I is added after 2 minutes, the reaction is kept for 10 minutes, and after the complete reaction, the pre-emulsion and the initiator II are dropwise added at a constant speed for 3 hours.
And 5: after the reaction is finished, the temperature is reduced to below 50 ℃, the pH value is adjusted to 7, and sampling detection is carried out after stirring for 10 minutes.
Performance test
1. Diameter of particle size
In this experiment, the styrene-acrylic emulsions prepared by the respective preparation methods of the styrene-acrylic emulsions of examples 1 to 3 were examined, and the particle diameter of the styrene-acrylic emulsion was measured by a nano-particle size analyzer, and the particle diameter of the styrene-acrylic emulsion was directly measured.
2. Degree of gloss
In the experiment, the styrene-acrylic emulsions prepared by the preparation methods of the styrene-acrylic emulsions in the embodiments 1 to 3 were detected, the prepared styrene-acrylic emulsions were uniformly coated on the surface of the same wood board, the coating amount was the same, and after the adhesive film was dried, the material was placed under the same light to compare the glossiness of the styrene-acrylic emulsions manually.
3. Hardness of
In the experiment, the styrene-acrylic emulsions prepared by the preparation methods of the styrene-acrylic emulsions in the embodiments 1 to 3 were detected, the prepared styrene-acrylic emulsions were uniformly coated on the surface of the same wood board, the coating amounts were the same, after the adhesive film was dried, a coin was used to apply a force of 10 newtons to slide on the surface of the adhesive film, and the trace left on the surface of the adhesive film was observed.
4. Water resistance
In the experiment, the styrene-acrylic emulsions prepared by the preparation methods of the styrene-acrylic emulsions in the embodiments 1 to 3 were detected, the prepared styrene-acrylic emulsions were uniformly coated on the surface of the same wood board, the coating amount was the same, the material was put into water after the adhesive film was dried, and after 2 hours, the wood board was taken out to observe the condition of the adhesive film.
5. Film forming property
In the experiment, the styrene-acrylic emulsions prepared by the preparation methods of the styrene-acrylic emulsions in the embodiments 1 to 3 were detected, the prepared styrene-acrylic emulsions were uniformly coated on the surface of the same wood board at the same time, the coating amounts were the same, and the time required for forming films of different adhesive films was observed.
TABLE 1 Performance test results
Particle size Degree of gloss Depth of scratch Degree of adhesion Film formation time
Example 1 90-95 nm 4 splitting Deep to Partially fall off 17 minutes
Example 2 98-103 nm 6 splitting Shallow Slight detachment 19 minutes
Example 3 95-100 nm 8 splitting No obvious scratch No obvious shedding 15 minutes
According to the data in the table 1, compared with the traditional styrene-acrylic emulsion, the styrene-acrylic emulsion prepared in the embodiment 3 has better hardness and glossiness, better water resistance and film forming property and lower cost, and is suitable for the aspects of water-based industrial paint, surface treatment of artware and the like.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims (6)

1. The styrene-acrylic emulsion coating is characterized in that: comprises the following components by weight: 55-65 parts of deionized water, 1.5-2.3 parts of emulsifier, 0.3-0.4 part of initiator, 19-24 parts of butyl acrylate, 35-40 parts of styrene, 0.9-1.2 parts of acrylamide, 0.9-1.2 parts of acrylic acid, 0.4-1 part of silane coupling agent and 1.8-2.2 parts of nano silicon dioxide.
2. The styrene-acrylic emulsion coating according to claim 1, wherein: the emulsifier comprises at least one of an anionic emulsifier, a nonionic emulsifier and a reactive emulsifier, wherein the anionic emulsifier is sulfosuccinic acid ethoxy ethanol monoester disodium salt (DES-20), the nonionic emulsifier is fatty alcohol polyoxyethylene ether (390K), and the reactive emulsifier is 2-acrylamide-2 methyl propane sulfonic acid sodium salt (AMPS).
3. The styrene-acrylic emulsion coating and the preparation method thereof as claimed in claim 1, wherein: the initiator comprises an initiator I and an initiator II, wherein the initiator I and the initiator II are sodium persulfate solutions with different concentrations.
4. A method for preparing a styrene-acrylic emulsion according to claim 1, comprising the steps of:
step 1: adding 35-40 parts of deionized water into the reaction kettle, starting stirring, continuously adding 0.7-1.1 parts of emulsifier, and starting heating;
step 2: in the process of heating the reaction kettle, adding 18-23 parts of deionized water, 0.8-1.1 part of emulsifier, 0.9-1.2 parts of acrylamide, 19-24 parts of butyl acrylate, 35-40 parts of styrene, 0.9-1.2 parts of acrylic acid, 0.4-1 part of silane coupling agent and 1.8-2.2 parts of nano silicon dioxide into an emulsifying cylinder, and stirring to form a pre-emulsion;
and step 3: preparation of an initiator: 1-2 parts of deionized water for dissolving 0.2-0.24 part of sodium persulfate for the first initiator, and 5-7 parts of deionized water for dissolving 0.1-0.2 part of sodium persulfate for the second initiator;
and 4, step 4: when the temperature of the reaction kettle reaches 83-86 ℃, adding 4.3% of the total amount of the prepared pre-emulsion into the reaction kettle, adding the prepared initiator I after 2 minutes, keeping the reaction time to be 10-15 minutes, dropwise adding the pre-emulsion and the initiator II at a constant speed after complete reaction, and dropwise adding for 3-3.5 hours;
and 5: after the reaction is finished, the temperature is reduced to below 50 ℃, the pH value is adjusted to 7-9, and sampling detection is carried out after stirring for 10-15 minutes.
5. The method for preparing the styrene-acrylic emulsion coating according to claim 4, wherein the method comprises the following steps: in the step 4, the temperature of the reaction kettle is raised to 83 ℃, the reaction time is kept for 10 minutes, and the dropping time is 3 hours.
6. The method for preparing the styrene-acrylic emulsion coating according to claim 4, wherein the method comprises the following steps: in step 5, the pH was adjusted to 7 and the stirring time was 10 minutes.
CN202211004802.0A 2022-08-22 2022-08-22 Styrene-acrylic emulsion coating and preparation method thereof Pending CN115232519A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103059188A (en) * 2012-12-18 2013-04-24 华中科技大学 Preparing method of composite styrene-acrylic emulsion containing silicon dioxide
CN105273556A (en) * 2015-11-30 2016-01-27 桂林市和鑫防水装饰材料有限公司 Preparation method of polyacrylate/nano silicon dioxide composite emulsion coating material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103059188A (en) * 2012-12-18 2013-04-24 华中科技大学 Preparing method of composite styrene-acrylic emulsion containing silicon dioxide
CN105273556A (en) * 2015-11-30 2016-01-27 桂林市和鑫防水装饰材料有限公司 Preparation method of polyacrylate/nano silicon dioxide composite emulsion coating material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王青尧: "种子乳液聚合法制备纳米SiO2/苯丙复合乳液", 《胶体与聚合物》 *

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