CN115232267A - Polymer/nanocrystal hybrid light guide plate and preparation method thereof - Google Patents

Polymer/nanocrystal hybrid light guide plate and preparation method thereof Download PDF

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CN115232267A
CN115232267A CN202210892018.1A CN202210892018A CN115232267A CN 115232267 A CN115232267 A CN 115232267A CN 202210892018 A CN202210892018 A CN 202210892018A CN 115232267 A CN115232267 A CN 115232267A
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nanocrystal
light guide
guide plate
polymer
polymerizable surfactant
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CN115232267B (en
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杨柏
刘崇铭
潘凯波
朱志承
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Jilin University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F292/00Macromolecular compounds obtained by polymerising monomers on to inorganic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects

Abstract

The invention relates to a polymer/nanocrystal hybrid light guide plate and a preparation method thereof, and belongs to the technical field of light guide plates. The nanocrystal modified by the polymerizable surfactant is copolymerized with a polymer monomer to prepare the light guide plate with the uniformly dispersed nanocrystal inside, and the nanocrystal and the polymer have a bonding effect. The scattering behavior of the nanocrystals uniformly distributed in the polymer/nanocrystal light guide plate on the light meets the Rayleigh scattering law, and finally the polymer/nanocrystal hybrid light guide plate has excellent emergent brightness and uniformity. The polymer/nanocrystal hybrid light guide plate can realize double-sided light guide and random cutting. The brightness and uniformity of emergent light can be adjusted by adjusting the concentration of the nanocrystals in the polymer matrix according to the required size. And the light guide plate is directly formed after the polymer monomer injected into the mold is copolymerized with the nanocrystal modified by the polymerizable surfactant, subsequent processing and treatment are not needed, and the light guide plate is simple and convenient to manufacture.

Description

Polymer/nanocrystalline hybrid light guide plate and preparation method thereof
Technical Field
The invention belongs to the technical field of light guide plates, and particularly relates to a polymer/nanocrystal hybrid light guide plate and a preparation method thereof.
Background
The light guide plate can convert point light sources and line light sources into surface light sources. In order to increase the light-emitting efficiency and uniformity of the light guide plate, light guide dots are usually introduced into the bottom of the light guide plate to improve the performance of the light guide plate, or the light guide plate is made into a wedge shape. However, the current processes for preparing the light guide plate mainly include printing, laser engraving, chemical etching, direct injection molding and the like, and these methods usually require complicated professional equipment or precise secondary processes, which greatly increases the production cost and reduces the production efficiency. In addition, the prepared light guide plate has application defects, such as incapability of being cut at will, single-sided light guide and the like, and is difficult to meet the market demand, and the structure and the process of the light guide plate still need to be further improved.
Disclosure of Invention
The invention aims to provide a polymer/nanocrystal hybrid light guide plate and a preparation method thereof.
The invention relates to a preparation method of a polymer/nanocrystalline hybrid light guide plate, which is characterized by comprising the following steps: mixing 100 parts by mass of a monomer, 0.1-10 parts by mass of a polymerizable surfactant modified nanocrystal (or a mixture of the polymerizable surfactant modified nanocrystal and a polymerizable surfactant, wherein the amount of the polymerizable surfactant is 5-20 wt% of the amount of the polymerizable surfactant modified nanocrystal), 0.1-2 parts by mass of an initiator, performing ultrasonic treatment for 5-10 min, and stirring for 10-60 min to prepare a precursor; prepolymerizing the precursor at 40-80 ℃ for 1-18 h to a viscous state, injecting the viscous state precursor into a cuboid mold, removing bubbles from the viscous state precursor injected into the mold in vacuum for 0.5-2 h, raising the temperature to 70-95 ℃, and continuing to polymerize for 15-30 h to obtain the polymer/nanocrystal hybrid light guide plate.
As shown in figure 1, the polymer/nanocrystal hybrid light guide plate contains uniformly dispersed nanocrystals modified by a polymerizable surfactant, and the nanocrystals modified by the polymerizable surfactant and a polymer matrix of the light guide plate have bonding interaction (the bonding interaction refers to that active groups capable of copolymerizing with the polymer matrix exist after the nanocrystals are modified by the polymerizable surfactant), and the polymer matrix and the nanocrystals modified by the polymerizable surfactant are directly formed after copolymerization without subsequent processing and treatment; the brightness and uniformity of the emergent light can be adjusted according to the size of the light guide plate, and the concentration of the nano crystals in the polymer matrix can be adjusted.
Preferably, the monomer is one or two of styrene and methyl methacrylate which are mixed in any proportion, and the obtained polymer matrix is polystyrene and/or polymethacrylate;
preferably, the initiator is one of azobisisoheptonitrile and azobisisobutyronitrile.
Preferably, the nanocrystal is TiO 2 Nanocrystalline, zrO 2 Nanocrystalline, siO 2 Nanocrystal, znS nanocrystal, csPbCl 3 One or more of the nanocrystals.
Preferably, the grain size of the nano crystal is less than 40nm;
preferably, the brightness and uniformity of the light output of the light guide plate can be adjusted and controlled by the concentration of the polymerizable surfactant modified nanocrystals.
Preferably, the thickness of the polymer/nanocrystal hybrid light guide plate is 0.5-10 mm.
Preferably, the polymerizable surfactant is one of the compounds shown in the following structural formula, and specifically is benzyl vinyl octadecyl dimethyl ammonium chloride (A), benzyl vinyl dodecyl dimethyl ammonium chloride (B), dibenzyl vinyl dimethyl ammonium chloride (C), 2-aminoethyl methacrylate hydrochloride (D), benzyl vinyl trimethyl ammonium chloride (E), 1-amino-10-undecene (F), 3- (methacryloyloxy) propyl trimethoxy silane (G), 3- (methacryloyloxy) propyl triethoxy silane (H), 3- (acryloyloxy) propyl trimethoxy silane (I), zinc phenyl acrylate (J), zinc methacrylate (K) and zinc acrylate (L).
Figure BDA0003767954940000021
In order to make the nanocrystals uniformly dispersed in the polymer matrix and have polymerizable reactivity, the nanocrystals need to be modified by a polymerizable surfactant, and are classified into three categories according to different modification methods. A type: csPbCl 3 A nanocrystal; b type: tiO 2 2 、ZrO 2 Or SiO 2 A nanocrystal; class C: znS nanocrystals.
Aiming at A-type nanocrystals, one or more polymerizable surfactants with molecular structures shown in formulas A-E are selected, and the modification method is to add 100 parts by mass of nano CsPbCl into toluene, xylene or n-hexane 3 And 5-50 parts by mass of polymerizable surfactant, stirring for 30-60 min, adding isopropanol, methyl acetate or ethyl acetate for reverse precipitation, and then performing centrifugal separation to obtain the polymerizable surfactant modified CsPbCl 3 And (4) nanocrystals.
For the A-type nanocrystals, the following method can also be adopted for modification: 100 parts by mass of nano CsPbCl 3 Adding 10-30 parts by mass of polymerizable surfactant with molecular structure shown as formula F into n-hexane, toluene or xylene, stirring for 5-60 min, adding isopropanol, methyl acetate or ethyl acetate for reverse precipitation, and performing centrifugal separation to obtain CsPbCl modified by polymerizable surfactant with molecular structure shown as formula F 3 A nanocrystal; subsequently, the molecular structure shown as the formula F can be polymerized by surfactant modified CsPbCl 3 Nanocrystal and CsPbCl modified by polymerizable surfactant with molecular structure shown by formula F 3 The polymerizable surfactant with molecular structure shown in formula A-E and with the mass of 5-20% of the nano-crystal is added into the monomerPolymerizing in the initiator to obtain the polymer/nanocrystal hybrid light guide plate.
Aiming at B-type nanocrystals, 5-15 parts by mass of one of the B-type nanocrystals and 10-20 parts by mass of one or more polymerizable surfactants with molecular structures shown in formulas G-I are ultrasonically and uniformly dispersed in ethanol or a mixed solution of the ethanol and water; and then, heating and refluxing for 5-20 h at 50-80 ℃, and after the reaction is finished, performing low-pressure suction filtration to prepare the B-type nanocrystal modified by the polymerizable surfactant.
And aiming at the C-type nano-crystal, adding 100 parts by mole of one of polymerizable surfactants in molecular structures shown in formulas J-L and 80-100 parts by mole of thioacetamide into N, N-dimethylformamide, heating to react for 3-10 h at 50-70 ℃, and after the reaction is finished, carrying out vacuum reduced pressure distillation to obtain the C-type nano-crystal modified by the polymerizable surfactant.
Drawings
FIG. 1 is a schematic view of the structure of a polymer/nanocrystal hybrid light guide plate according to the present invention;
as shown in fig. 1, the light guide plate has a rectangular parallelepiped structure with a thickness of 0.5 to 10mm, and the nanocrystals can be uniformly dispersed inside the light guide plate due to the bonding effect between the nanocrystals and the polymer. Light enters from the side face of the light guide plate in a linear light source mode, and when the light meets the nanocrystalline in the conduction process in the light guide plate, rayleigh scattering action occurs, and part of the light changes the original conduction path and is scattered out of the surface, so that the brightness of the light emergent face is improved.
FIG. 2 is a schematic diagram of the distribution of Rayleigh scattering behavior of a single nanocrystal in a light guide plate.
As shown in FIG. 2, the scattering behavior of the nanocrystals inside the polymer matrix to the light satisfies Rayleigh scattering rules, and when the particle size of the nanocrystals is smaller than one tenth of the wavelength of the incident light, the scattering luminous flux of the nanocrystals to the light in the unit solid angle theta direction satisfies 1+ cos 2 Theta, where the intensity of light in the horizontal direction is twice the intensity of light in the vertical direction.
Detailed Description
The following detailed description of the present invention is provided to make the foregoing and other aspects of the present invention more clear and easy to understand. It is obvious that the embodiments described below are only part of the present invention. Based on the embodiments of the present invention, those skilled in the art may make other embodiments without substantial creative efforts, which all belong to the protection scope of the present invention.
The nano-crystals uniformly dispersed in the polymer/nano-crystal hybrid light guide plate are different in types, and different polymerizable surfactants can be modified by different nano-crystals. Thus, each of examples 2-7 is primarily illustrative of the modification of nanocrystalline polymerizable surfactants. The polymerization process of the polymer/nanocrystal hybrid light guide plate is described as embodiment 1.
Example 1
Mixing 6g of nano CsPbCl 3 And 1.2g of polymerizable surfactant with a molecular structure shown as the formula A, adding the polymerizable surfactant into 120mL of toluene solution, stirring for 1h, adding 480mL of ethyl acetate solvent for carrying out reverse precipitation, and carrying out centrifugal separation to obtain the polymerizable surfactant modified CsPbCl 3 The yield of the nanocrystals was about 4.8g.
5g of polymerizable surfactant-modified CsPbCl 3 Mixing the nanocrystalline, 80g of styrene and 20g of methyl methacrylate, adding 1g of azobisisobutyronitrile thermal initiator, mixing, performing ultrasonic treatment for 10min, and stirring for 40min to prepare a precursor; prepolymerizing the precursor at 70 ℃ for 12h to a viscous state, then injecting the viscous state precursor into a rectangular mold with the length of 55mm, the width of 75mm and the thickness of 5mm, removing bubbles from the viscous state precursor injected into the mold under vacuum for 1h, raising the temperature to 80 ℃ and continuing to polymerize for 20h to obtain the formed polymer/nanocrystal hybrid light guide plate. Wherein the CsPbCl modified by polymerizable surfactant 3 The doping amount of the nanocrystal is 5wt%.
Example 2
3g of nano CsPbCl 3 Adding 0.81g of polymerizable surfactant with a molecular structure shown as formula F into 30mL of n-hexane solution, stirring for 0.5h, adding 120mL of methyl acetate for reverse precipitation, and performing centrifugal separation to obtain CsPbCl modified by the polymerizable surfactant shown as formula F 3 Nano meterThe yield of crystals was about 1.5g.
450mg CsPbCl modified by polymerizable surfactant shown as formula F 3 Dissolving the nanocrystals in 45g of styrene, then adding 90mg of polymerizable surfactant with a structure shown in formula C and 45mg of azodiisoheptanonitrile thermal initiator, uniformly stirring, prepolymerizing at 60 ℃ for 12h to a viscous state, injecting into a rectangular mold with the length of 125mm, the width of 85mm and the thickness of 4mm, removing bubbles in vacuum for 1h, raising the temperature to 80 ℃, and continuing to polymerize for 20h to obtain the formed polymer/nanocrystal hybrid light guide plate. Wherein the CsPbCl modified by polymerizable surfactant 3 The doping amount of the nanocrystal is 1.0wt%.
Other doping levels of nanocrystals, e.g., 0.5wt%, 1.5wt%, were also prepared as described in this example, with the addition of only CsPbCl in styrene 3 The quality varies according to the doping amount.
Example 3
Adding 15g of nano TiO 2 And 10G of polymerizable surfactant with a molecular structure shown as formula G are added into a mixed solution of 10mL of water and 300mL of ethanol, and ultrasonic treatment is carried out for 30min to uniformly disperse. Heating and refluxing for 20h at 50 ℃, and after the reaction is finished, performing low-pressure suction filtration to prepare the polymerizable surfactant modified TiO 2 Nanocrystals, yield about 10g.
3g of polymerizable surfactant-modified TiO 2 Adding the nanocrystalline into 100g of methyl methacrylate, adding 1g of azobisisobutyronitrile, mixing, performing ultrasonic treatment for 10min, and stirring for 40min to prepare a precursor; and then, pre-polymerizing the precursor at 75 ℃ for 2h to be viscous, injecting the precursor into a rectangular mould with the length of 85mm, the width of 85mm and the thickness of 4mm, removing bubbles in vacuum for 0.5h, raising the temperature to 95 ℃, and continuing to polymerize for 15h to obtain the formed polymer/nanocrystal hybrid light guide plate.
Example 4
10g of nano ZrO 2 Adding into 300mL ethanol solution, adding 10g polymerizable surfactant with structure shown in formula I, performing ultrasonic treatment for 30min, and uniformly dispersing. Heating and refluxing at 50 ℃ for 20h, after the reaction is finished, performing low-pressure suction filtration to prepare the polymerizable surfaceActive agent modified ZrO 2 The yield of the nanocrystals was about 6.7g.
1g of polymerizable surfactant-modified ZrO 2 Adding the nanocrystalline into 100g of methyl methacrylate, adding 0.1g of azobisisobutyronitrile, mixing, performing ultrasonic treatment for 10min, and stirring for 40min to prepare a precursor; and then, pre-polymerizing the precursor at 75 ℃ for 2h to be viscous, injecting the viscous precursor into a rectangular mould with the length of 85mm, the width of 85mm and the thickness of 2mm, removing bubbles in vacuum for 0.5h, raising the temperature to 95 ℃, and continuing to polymerize for 15h to obtain the formed polymer/nanocrystal hybrid light guide plate.
Example 5
Adding 2.35g of polymerizable surfactant with a molecular structure shown as formula K and 0.67g of thioacetamide into 100mL of N, N-dimethylformamide, heating at 70 ℃ for reaction for 5 hours, and after the reaction is finished, carrying out vacuum reduced pressure distillation to obtain ZnS nano-crystal modified by the polymerizable surfactant, wherein the yield is about 2.6g.
Adding 2.5g of ZnS nanocrystalline modified by a polymerizable surfactant into 100g of methyl methacrylate, adding 0.5g of azobisisobutyronitrile, mixing, performing ultrasonic treatment for 10min, and stirring for 40min to prepare a precursor; and then, pre-polymerizing the precursor at 75 ℃ for 2h to be viscous, injecting the viscous precursor into a rectangular mould with the length of 85mm, the width of 85mm and the thickness of 3mm, removing bubbles in vacuum for 0.5h, raising the temperature to 95 ℃, and continuing to polymerize for 15h to obtain the formed polymer/nanocrystal hybrid light guide plate.
The light guide plate prepared according to embodiments 1-5 of the present invention has uniform particle distribution inside, and the luminance and uniformity of the light guide plate can be effectively improved by the measurement of the illuminometer, and the specific properties are shown in table 1 below:
table 1: performance parameters of light guide plates prepared in examples 1 to 5
Figure BDA0003767954940000051
Figure BDA0003767954940000061
Note: the effect display degree is sequentially from good to bad: excellent +, excellent, good and poor
As can be seen from table 1, the light guide plates prepared according to examples 1 to 5 of the present invention have nanocrystals uniformly distributed therein to efficiently convert the linear light source into the surface light source, and exhibit good uniformity. The excellent brightness and uniformity of the light output of the polymer/nanocrystal light guide plate are benefited by the fact that the scattering behavior of light by single nanocrystals in the polymer matrix inside the light guide plate satisfies the rayleigh scattering law. The prepared polymer/nanocrystal hybrid light guide plate with the thickness of 0.5-10 mm can realize double-sided light guide and random cutting. And the light guide plate is directly formed after the polymer monomer injected into the mold is copolymerized with the nanocrystal modified by the polymerizable surfactant without subsequent processing and treatment. The brightness and uniformity of emergent light can be adjusted by adjusting the concentration of the nanocrystal in the polymer matrix according to the required size.

Claims (7)

1. A preparation method of a polymer/nanocrystal hybrid light guide plate is characterized by comprising the following steps: mixing 100 parts by mass of a monomer, 0.1-10 parts by mass of a polymerizable surfactant modified nanocrystal or a mixture of the polymerizable surfactant modified nanocrystal and a polymerizable surfactant, and 0.1-2 parts by mass of an initiator, then carrying out ultrasonic treatment for 5-10 min, and stirring for 10-60 min to prepare a precursor; wherein the dosage of the polymerizable surfactant is 5-20 wt% of the dosage of the nanocrystal modified by the polymerizable surfactant; prepolymerizing the precursor at 40-80 ℃ for 1-18 h to a viscous state, injecting the viscous state precursor into a cuboid mold, removing bubbles from the viscous state precursor injected into the mold in vacuum for 0.5-2 h, raising the temperature to 70-95 ℃, and continuing to polymerize for 15-30 h to obtain a polymer/nanocrystal hybrid light guide plate; the monomer is one or two of styrene and methyl methacrylate which are mixed according to any proportion, and the obtained polymer matrix is polystyrene and/or polymethacrylate; the nanocrystal is TiO 2 Nanocrystalline, zrO 2 Nanocrystalline, siO 2 Nanocrystal, znS nanocrystal, csPbCl 3 One or more of nanocrystals.
2. The method of claim 1, wherein the polymer/nanocrystal hybrid light guide plate comprises: the initiator is one of azobisisoheptonitrile and azobisisobutyronitrile.
3. The method of claim 1, wherein the polymer/nanocrystal hybrid light guide plate comprises: the grain size of the nano crystal is less than 40nm.
4. The method of claim 1, wherein the polymer/nanocrystal hybrid light guide plate comprises: the thickness of the polymer/nanocrystal hybrid light guide plate is 0.5-10 mm.
5. The method of claim 1, wherein the polymer/nanocrystal hybrid light guide plate comprises: the polymerizable surfactant is one of the compounds shown in the following structural formula, namely benzylvinyl octadecyl dimethyl ammonium chloride (A), benzylvinyl dodecyl dimethyl ammonium chloride (B), dibenzylvinyl dimethyl ammonium chloride (C), 2-aminoethyl methacrylate hydrochloride (D), benzylvinyl trimethyl ammonium chloride (E), 1-amino-10-undecene (F), 3- (methacryloyloxy) propyl trimethoxy silane (G), 3- (methacryloyloxy) propyl triethoxy silane (H), 3- (acryloyloxy) propyl trimethoxy silane (I), zinc phenyl acrylate (J), zinc methacrylate (K) or zinc acrylate (L);
Figure FDA0003767954930000021
6. the method of claim 5, wherein the polymer/nanocrystal hybrid light guide plate comprises:
for CsPbCl 3 The nanocrystalline selects one or more polymerizable surfactants with molecular structures shown in formulas A-E, and 100 parts by mass of nano CsPbCl is added into toluene, dimethylbenzene or n-hexane 3 And 5-50 parts by mass of polymerizable surfactant, stirring for 30-60 min, adding isopropanol, methyl acetate or ethyl acetate for reverse precipitation, and then performing centrifugal separation to obtain CsPbCl modified by the polymerizable surfactant 3 A nanocrystal;
or for CsPbCl 3 Nano crystal, 100 portions by mass of nano CsPbCl 3 Adding 10-30 parts by mass of polymerizable surfactant with molecular structure shown as formula F into n-hexane, toluene or xylene, stirring for 5-60 min, adding isopropanol, methyl acetate or ethyl acetate for reverse precipitation, and performing centrifugal separation to obtain CsPbCl modified by polymerizable surfactant with molecular structure shown as formula F 3 A nanocrystal; then, the molecular structure shown as the formula F can be polymerized by surfactant modified CsPbCl 3 Nanocrystal and CsPbCl modified by polymerizable surfactant with molecular structure shown by formula F 3 Polymerizable surfactants with molecular structures shown in formulas A-E and with the mass of 5-20% of the nanocrystalline are added into the monomers and the initiator together for polymerization;
for TiO 2 、ZrO 2 Or SiO 2 Nano crystal, mixing 5-15 weight portions of nano TiO 2 Nano ZrO, a 2 Or nano SiO 2 One of the two and 10 to 20 parts by mass of one or more polymerizable surfactants with molecular structures shown in formulas G to I are ultrasonically and uniformly dispersed in ethanol or a mixed solution of the ethanol and water; then heating and refluxing for 5-20 h at 50-80 ℃, after the reaction is finished, carrying out low-pressure suction filtration to prepare the TiO modified by the polymerizable surfactant 2 、ZrO 2 Or SiO 2 A nanocrystal;
for ZnS nanocrystalline, 100 mole parts of one of polymerizable surfactants in molecular structures shown in formulas J-L and 80-100 mole parts of thioacetamide are added into N, N-dimethylformamide, heating reaction is carried out for 3-10 h at 50-70 ℃, and after the reaction is finished, vacuum reduced pressure distillation is carried out to obtain the ZnS nanocrystalline modified by the polymerizable surfactant.
7. A polymer/nanocrystal hybrid light guide plate, comprising: is prepared by the process of any one of claims 1 to 6.
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