CN115232093A - Method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester - Google Patents

Method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester Download PDF

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CN115232093A
CN115232093A CN202211007969.2A CN202211007969A CN115232093A CN 115232093 A CN115232093 A CN 115232093A CN 202211007969 A CN202211007969 A CN 202211007969A CN 115232093 A CN115232093 A CN 115232093A
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formyloxy
phthalic anhydride
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栗晓东
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Shaanxi Taihelihua Industry Co ltd
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Abstract

The invention provides a method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester, which uses a novel catalyst and comprises the following steps: preparing a hydrolysis intermediate of the halogenated phthalic anhydride; mixing trimellitic anhydride acyl chloride, a hydrolysis intermediate, a catalyst and a solvent, heating until the reaction is complete, filtering to remove the catalyst, cooling the filtrate, acidifying, filtering, washing and drying in vacuum to obtain an ester tetra-acid intermediate; and dehydrating the ester tetra-acid intermediate to obtain a crude product containing the required product, wherein the catalyst is prepared from formaldehyde, dialkyl amine and ionic resin by a one-pot method. The method for preparing the high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester has the advantages of short reaction steps, mild conditions, simple post-treatment operation, high yield and the like, and is suitable for industrial production.

Description

Method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester
Technical Field
The invention belongs to the field of chemical synthesis, and particularly relates to a method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester.
Background
Polyimide is a polymer containing polyimide cyclic repeating units in a main chain, and is one of organic high polymer materials with the best comprehensive performance. Polyimide is used as a special engineering material, has good mechanical property, high temperature resistance, dimensional stability, solvent resistance, excellent electrical property and the like, and is widely applied to the fields of aviation, aerospace, electronic and electrical products, mechanical and chemical engineering, microelectronics, nano-scale, liquid crystal, separation membranes, laser and the like.
The polyester imide has important prospect in improving the defects of low transparency and insufficient flexibility of the polyimide film, particularly the high-frequency stability.
The synthesis control difficulty and purification difficulty of (4-phthalic anhydride) formyloxy-4-phthalic acid ester are high, and the literature on (4-phthalic anhydride) formyloxy-4-phthalic acid ester in the prior art is less reported, and the literature is only documented in the following documents:
1) The invention patent with publication number WO 2021085329 A1;
2) The invention patent with publication number CN 112194792A;
3) The invention patent with publication number CN 112194790A;
4) The invention patent with publication number CN 106478968A;
5)Journal of Polymer Materials(2001),18(4),449-458;
6)Eur.Pat.Appl.(1998),EP 827986A2 19980311;
7)Ger.Offen.(1970),DE 1901028 A 19700806。
the above documents do not describe a method for synthesizing (4-phthalic anhydride) formyloxy-4-phthalate which is suitable for industrial production, and therefore, it is important to develop a novel method for producing (4-phthalic anhydride) formyloxy-4-phthalate.
Disclosure of Invention
In view of the above, the present invention is directed to a catalyst for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate, thereby increasing the conversion rate during the reaction and facilitating the purification.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a catalyst for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate, which is prepared from formaldehyde, dialkyl amine and ionic resin by a one-pot method, and has the following structural formula:
Figure BDA0003809687360000021
the preparation method comprises the following steps:
dissolving formaldehyde and dialkyl amine in toluene, adding ionic resin in batches, stirring at room temperature, slowly heating until reflux reaction is finished, separating water and refluxing until no water is separated out, cooling, filtering, and drying at low temperature to obtain the target catalyst.
The ionic resin is resin with the model number of XR935J produced by Shanghai Sener chemical engineering Co., ltd, and the catalyst is CT-06A when R is hydrogen, CT-06B when R is methyl, CT-06C when R is ethyl, CT-06D when R is n-propyl, and CT-06E when R is isopropyl.
Another object of the present invention is to provide a method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate, so as to reduce the process steps, reduce the operation difficulty, and improve the product yield and purity.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a process for preparing high purity (4-phthalic anhydride) formyloxy-4-phthalate using the catalyst of claim 1, comprising the steps of:
s1: preparing a hydrolysis intermediate of the halogenated phthalic anhydride;
s2: mixing trimellitic anhydride acyl chloride, a hydrolysis intermediate, a catalyst and a solvent, heating to perform acyl chloride reaction, filtering to remove the catalyst when the reaction is complete, cooling the filtrate, acidifying, filtering, washing a filter cake, and performing vacuum drying to obtain an ester tetracid intermediate;
s3: the estertetracarboxylic acid intermediate is dehydrated to obtain a crude product containing the desired product.
Further, the specific operation method of step S1 is:
mixing halogenated phthalic anhydride with water and alkali, heating to a certain temperature for reaction, cooling by ice water to separate out solid after the raw materials completely react, filtering, and drying to obtain a required hydrolysis intermediate; preferably, the halogenated phthalic anhydride is chlorophthalic anhydride or bromophthalic anhydride, and the base is sodium hydroxide or potassium hydroxide.
Further, the reaction temperature in step S1 is 110 to 130 ℃.
Further, the mixing method of the trimellitic anhydride chloride, the hydrolysis intermediate, the catalyst and the solvent in the step S2 is as follows:
dropping trimellitic anhydride chloride into solvent to form trimellitic anhydride chloride solution, adding catalyst at low temperature, adding hydrolysis intermediate in batches, and slowly heating to certain temperature for reaction.
Preferably, the acid used for acidification is hydrochloric acid, the concentration of hydrochloric acid is 1M, and the pH of the reaction solution after acidification is about 1.
Further, the molar ratio of the trimellitic anhydride chloride to the hydrolysis intermediate in the step S2 is 1:1-1.5; preferably 1.
Further, in the step S2, the mass ratio of the trimellitic anhydride acid chloride to the catalyst is 1:0.2 to 3, preferably 1:0.7.
further, the solvent in step S2 is one of ultrapure water, tetrahydrofuran, acetonitrile, dichloromethane, toluene, dioxane, N-dimethylformamide, and N, N-dimethylacetamide; preferably ultrapure water or tetrahydrofuran.
Further, the specific operation method of step S3 is as follows:
and mixing the estertetracarboxylic acid intermediate with acetic anhydride, heating to reflux, cooling after complete reaction, and filtering to obtain a crude product containing the required product.
Further, the method also comprises the following steps:
s4: mixing the crude product with a solvent and then recrystallizing to obtain high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester; preferably, the mixed solution of the crude product and the solvent is decolorized for more than 3 times by activated carbon.
Further, the method also comprises the following steps:
s5: and (3) soaking the catalyst filtered in the step (S2) in alkali liquor for regeneration.
Further, the main component in the alkali liquor comprises one of potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium tert-butoxide and sodium tert-butoxide; preferably, the concentration of the lye is 2M; further preferably, the main component in the alkali liquor is potassium carbonate.
The total yield of the product prepared by the preparation method of the invention reaches 85 percent, the purity reaches more than 99.5 percent, the polymerization viscosity of the product and diamines such as p-phenylenediamine, biphenyldiamine, TFMB,6FODA, m-toidine, APAB, ABHQ and the like reaches 9-78 ten thousand, the average light transmittance at the wavelength of 380-780 nm is 76-89 percent based on the thickness of a film of 50 mu m measured by a UV spectrometer, the Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 5-15 ppm/DEG C, the tensile strength is 120-230 MPa, and the modulus is more than 3.5-6.0 Gpa.
Compared with the prior art, the method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester has the following advantages:
the method for preparing the high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester has the advantages of mild reaction conditions, simple post-treatment operation, high yield, good quality, good performance of polymerized film formation and the like, and is suitable for industrial production.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the reaction principle of the method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to the embodiment of the present invention, wherein the structural formula of halogenated phthalic anhydride is shown in formula I, X = Cl, br, the structural formula of hydrolysis intermediate is shown in formula II, M = Na, K, the structural formula of trimellitic anhydride acyl chloride is shown in formula III, the structural formula of catalyst is shown in formula IV, R = H, CH 3 、C 2 H 5 、C 3 H 8 The structural formula of the ester tetra-acid intermediate is shown as a formula V, (4-phthalic anhydride) formyloxy-4-phthalic acidThe structural formula of the ester is shown as a formula VI;
FIG. 2 is a liquid chromatogram of the (4-phthalic anhydride) formyloxy-4-phthalate product obtained in example 9 according to the present invention.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, were all conventional biochemical reagents; the experimental methods are all conventional methods unless otherwise specified.
The present invention will be described in detail with reference to the following examples and accompanying drawings.
Catalyst preparation examples
Dissolving formaldehyde (1.0 mol) and dialkylamine (1.0 mol) in toluene, adding 120g of ionic resin in batches, stirring for 2h at room temperature, slowly heating to reflux reaction, separating water and refluxing until no water is separated out, cooling, filtering, and drying at low temperature to obtain the target catalyst.
The products prepared in examples 1-9 were tested as follows:
dissolving the product in N-methyl pyrrolidone, polymerizing with diamines (p-phenylenediamine, biphenyldiamine, TFMB,6FODA, m-Tolidine, APAB, ABHQ) with different structures to form 15% of viscous slurry with the film thickness of about 50 micrometers, coating the viscous slurry on a glass substrate, gradually heating the viscous slurry in an oven to 200 ℃, cooling the viscous slurry after 8 hours, and stripping the viscous slurry in water to obtain a transparent polyimide film, wherein the transparency, the thermal expansion coefficient and the mechanical property of the transparent polyimide film are analyzed by the following instruments and conditions:
(1) and (3) tensile test: an electronic universal tester with a stretching speed of 5mm/min.
(2) Rotational viscosity: digital viscometer, room temperature.
(3) Optical transmittance: an ultraviolet visible spectrum tester, and average light transmittance at 380-780 nm wavelength.
(4) Coefficient of Thermal Expansion (CTE): testing by using a thermal mechanical analyzer; and (3) testing conditions are as follows: 10 ℃/min, 100-300 ℃.
(5) The contents are as follows: agilent 1260 liquid chromatograph.
Example 1
Adding bromo-phthalic anhydride (1.0 mol), water (5 mol) and sodium hydroxide (6.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1.0 mol) and acetonitrile (10 mol) to be 5 ℃ (+/-3 ℃), adding 147g of catalyst CT-06A, adding hydrolysis intermediates in batches, slowly heating to 85 ℃ (+/-3 ℃) to react until raw materials disappear, removing the catalyst by heat filtration, cooling reaction liquid to 4 ℃ (+/-2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH value to be about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester tetracid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, and recrystallizing to obtain 257.05g of high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product, white powder with yield of 75.0% and content of 99.56%. The viscosity of the polymerized product and biphenyldiamine was 21.9 ten thousand, and the light transmittance of the prepared 50-micron thick PI film was 81.5%. The Coefficient of Thermal Expansion (CTE) at 50 to 300 ℃ is 13 ppm/DEG C, the tensile strength is 158MPa, and the modulus is 4.4GPa.
Example 2
Adding chlorophthalic anhydride (1.0 mol), water (8 mol) and potassium hydroxide (5.0 mol) into a reaction bottle, heating to 130 ℃, cooling with ice water to separate out solids after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and THF (10 mol), adding 150g of CT-06B as a catalyst, adding hydrolysis intermediates in batches, slowly heating to 65 ℃ (± 3 ℃) to react until the raw materials disappear, removing the catalyst by thermal filtration, cooling the reaction solution to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, and recrystallizing to obtain 275g of high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product, white powder, yield 81.3% and content 99.65%. The viscosity of the product after polymerization with biphenyldiamine was measured to be 15.4 ten thousand, and the light transmittance of the prepared 50-micron thick PI film was 88.2%. The Coefficient of Thermal Expansion (CTE) at 50 to 300 ℃ is 13 ppm/DEG C, the tensile strength is 163MPa, and the modulus is 4.1GPa.
Example 3
Adding bromophthalic anhydride (1.2 mol), water (5 mol) and sodium hydroxide (6.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and DMAc (5 mol), controlling the temperature to be 25 ℃ (± 3 ℃), adding 147g of catalyst CT-06C, adding hydrolysis intermediates in batches, reacting until the raw materials disappear, thermally filtering to remove the catalyst, cooling the reaction solution to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to be about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 10 times volume of acetic anhydride for 5 hours, cooling and separating out solid to obtain a crude product of (4-phthalic anhydride) formyloxy-4-phthalic acid ester. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, and recrystallizing to obtain 291.2g of high-purity (4-phthalic anhydride) formyloxy-4-phthalate product as white powder with yield of 86.1% and content of 99.71%. The viscosity of the product after polymerization with TFMB was measured to be 21.8 ten thousand, and the light transmittance of the prepared 50 micron thick PI film was 89.5%. The Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 12 ppm/DEG C, the tensile strength is 183MPa, and the modulus is 5.2GPa.
Example 4
Adding bromo-phthalic anhydride (1.2 mol), water (5 mol) and potassium hydroxide (6.0 mol) into a reaction bottle, heating to 110 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and dichloromethane (8 mol), adding 148g of CT-06D as a catalyst, adding hydrolysis intermediates in batches, slowly heating to 35 ℃ (± 3 ℃) to react until the raw materials disappear, removing the catalyst by thermal filtration, cooling the reaction solution to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 5 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a crude product of (4-phthalic anhydride) formyloxy-4-phthalic acid ester. The crude product is decolorized for 3 times by using toluene/DMF mixed solvent active carbon, and is recrystallized to obtain 284.5g of high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product, white powder, yield 84.1 percent and content 99.76 percent. The viscosity of the product after polymerization with 6FODA was measured to be 61.8 ten thousand, and the light transmittance of the prepared 50-micron thick PI film was 88.6%. The Coefficient of Thermal Expansion (CTE) at 50 to 300 ℃ is 11 ppm/DEG C, the tensile strength is 177MPa, and the modulus is 5.0GPa.
Example 5
Adding bromo-phthalic anhydride (1.2 mol), water (5 mol) and sodium hydroxide (6.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and dioxane (10 mol), controlling the temperature to be 25 ℃ (± 3 ℃), adding 150g of CT-06E catalyst, adding hydrolysis intermediates in batches, slowly heating to 80 ℃ (± 3 ℃) to react until raw materials disappear, removing the catalyst by thermal filtration, cooling reaction liquid to be 5 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to be about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester tetracid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with dioxane/DMF mixed solvent active carbon for 3 times, and recrystallizing to obtain high purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product 278g, white powder, yield 82.2%, content 99.35%. The viscosity of the product after polymerization with 6FODA was measured to be 60.9 ten thousand, and the light transmittance of the prepared PI film with the thickness of 50 micrometers was 88.8%. The Coefficient of Thermal Expansion (CTE) at 50 to 300 ℃ is 10 ppm/DEG C, the tensile strength is 179MPa, and the modulus is 5.0GPa.
Example 6
Adding bromo-phthalic anhydride (1.2 mol), water (8 mol) and sodium hydroxide (6.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and acetonitrile (10 mol), controlling the temperature to be 5 ℃ (± 3 ℃), adding 140g of CT-06D catalyst, adding hydrolysis intermediates in batches, slowly heating to 85 ℃ (± 3 ℃) to react until raw materials disappear, removing the catalyst by thermal filtration, cooling reaction liquid to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to be about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, recrystallizing to obtain high purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product 287.2g, white powder, yield 84.9%, content 99.28%. The viscosity of the product after polymerization with ABHQ was measured to be 32.1 ten thousand and the light transmittance of the prepared 50 micron thick PI film was 81.6%. The Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 9 ppm/DEG C, the tensile strength is 156MPa, and the modulus is 5.8GPa.
Example 7
Adding bromo-phthalic anhydride (1.2 mol), dioxane (5 mol) and sodium hydroxide (6.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of trimellitic anhydride acyl chloride (1 mol) and acetonitrile (10 mol) at 5 ℃ (± 3 ℃), adding 150g of CT-06C as a catalyst, adding a hydrolysis intermediate in batches, slowly heating to 85 ℃ (± 3 ℃) to react until the raw materials disappear, removing the catalyst by thermal filtration, cooling the reaction solution to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, recrystallizing to obtain high purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product, 257.7g, white powder, yield 76.2%, content 99.15%. The viscosity of the product after polymerization with p-phenylenediamine was measured to be 16.9 ten thousand, and the light transmittance of the prepared 50-micron-thick PI film was 80.6%. The Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 14 ppm/DEG C, the tensile strength is 121MPa, and the modulus is 3.2GPa.
Example 8
Adding bromo-phthalic anhydride (1.3 mol), water (5 mol) and sodium hydroxide (9.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of mixed solution of trimellitic anhydride acyl chloride (1 mol) and DMF (10 mol), adding 148g of CT-06C as a catalyst, adding hydrolysis intermediates in batches, slowly heating to 85 ℃ (± 3 ℃) to react until the raw materials disappear, removing the catalyst by thermal filtration, cooling reaction liquid to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester-based tetraacid intermediate;
refluxing the ester tetra-acid intermediate and 6 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a (4-phthalic anhydride) formyloxy-4-phthalic acid ester crude product. Decolorizing the crude product with toluene/DMF mixed solvent active carbon for 3 times, recrystallizing to obtain high purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester product 270.9g, white powder with yield 80.1% and content 99.32%. The viscosity of the product after polymerization with biphenyldiamine was measured to be 33.6 ten thousand, and the light transmittance of the prepared 50-micron-thick PI film was 86.1%. The Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 14 ppm/DEG C, the tensile strength is 116MPa, and the modulus is 3.8GPa.
Example 9
Adding bromo-phthalic anhydride (1.2 mol), water (9 mol) and potassium hydroxide (5.0 mol) into a reaction bottle, heating to 120 ℃, cooling with ice water to separate out a solid after the raw materials completely react, filtering and drying to obtain a hydrolysis intermediate;
controlling the temperature of a mixed solution of 1mol of trimellitic anhydride acyl chloride and 10mol of DMF (dimethyl formamide), controlling the temperature to be 5 ℃ (± 3 ℃), adding 148g of CT-06C as a catalyst, adding hydrolysis intermediates in batches, slowly heating to 45 ℃ (± 3 ℃) after the addition is finished, reacting until raw materials disappear, removing the catalyst by heat filtration, cooling reaction liquid to 4 ℃ (± 2 ℃), dropwise adding 1.0M hydrochloric acid, adjusting the pH to be about 1, filtering, washing a filter cake, and performing vacuum drying to obtain an ester tetracid intermediate;
refluxing the ester tetra-acid intermediate and 5 times volume of acetic anhydride for 6 hours, cooling and separating out solid to obtain a crude product of (4-phthalic anhydride) formyloxy-4-phthalic acid ester. Decolorizing the crude product with THF/DMF mixed solvent active carbon for 3 times, recrystallizing to obtain high purity (4-phthalic anhydride) formyloxy-4-phthalate product 289.5g, white powder with yield 85.6%, content 99.98%, as shown in FIG. 2. The viscosity of the product after polymerization with 6FODA was measured to be 82.1 ten thousand, and the light transmittance of the prepared PI film with the thickness of 50 micrometers was 90.6%. The Coefficient of Thermal Expansion (CTE) at 50-300 ℃ is 8 ppm/DEG C, the tensile strength is 201MPa, and the modulus is 5.6GPa.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.

Claims (10)

1. A catalyst for preparing high purity (4-phthalic anhydride) formyloxy-4-phthalate, characterized by: the catalyst is prepared from formaldehyde, dialkyl amine and ionic resin by a one-pot method.
2. A process for preparing high purity (4-phthalic anhydride) formyloxy-4-phthalate using the catalyst of claim 1, comprising the steps of:
s1: preparing a hydrolysis intermediate of the halogenated phthalic anhydride;
s2: mixing trimellitic anhydride acyl chloride, a hydrolysis intermediate, a catalyst and a solvent, heating until the reaction is complete, filtering to remove the catalyst, cooling the filtrate, acidifying, filtering, washing and drying in vacuum to obtain an ester tetra-acid intermediate;
s3: the estertetracarboxylic acid intermediate is dehydrated to obtain a crude product containing the desired product.
3. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, wherein the specific operation method of step S1 is:
mixing halogenated phthalic anhydride with water and alkali, heating until the reaction is complete, cooling with ice water, filtering, and drying to obtain a required hydrolysis intermediate; preferably, the halogenated phthalic anhydride is chlorophthalic anhydride or bromophthalic anhydride, and the base is sodium hydroxide or potassium hydroxide.
4. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 3, wherein the reaction temperature is 110 to 130 ℃.
5. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, wherein: in the step S2, the molar ratio of the trimellitic anhydride chloride to the hydrolysis intermediate is 1:1-1.5, and the mass ratio of the trimellitic anhydride chloride to the catalyst is 1:0.2 to 3; preferably, the molar ratio of the trimellitic anhydride chloride to the hydrolysis intermediate is 1.1, and the mass ratio of the trimellitic anhydride chloride to the catalyst is 1:0.7.
6. the method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, wherein the solvent in step S2 is one of ultrapure water, tetrahydrofuran, acetonitrile, dichloromethane, toluene, dioxane, N-dimethylformamide, N-dimethylacetamide; preferably ultrapure water or tetrahydrofuran.
7. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, wherein the specific operation of step S3 is as follows:
and (3) mixing the estertetracarboxylic acid intermediate with acetic anhydride, heating to reflux, cooling after complete reaction, and filtering to obtain a crude product containing the required product.
8. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, which further comprises the steps of:
s4: and mixing the crude product with a solvent, and recrystallizing to obtain the high-purity (4-phthalic anhydride) formyloxy-4-phthalic acid ester.
9. The method for preparing high purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 2, further comprising the steps of:
s5: and (3) soaking the catalyst filtered in the step (S2) in alkali liquor for regeneration.
10. The method for preparing high-purity (4-phthalic anhydride) formyloxy-4-phthalate according to claim 9, wherein the main component in the lye comprises one of potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium tert-butoxide, sodium tert-butoxide; preferably, the main component in the alkali liquor is potassium carbonate.
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