CN115229841A - A manipulator device with easy adjustment of joint flexibility - Google Patents
A manipulator device with easy adjustment of joint flexibility Download PDFInfo
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- CN115229841A CN115229841A CN202210136359.6A CN202210136359A CN115229841A CN 115229841 A CN115229841 A CN 115229841A CN 202210136359 A CN202210136359 A CN 202210136359A CN 115229841 A CN115229841 A CN 115229841A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
- B25J17/02—Wrist joints
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Abstract
Description
技术领域technical field
本发明涉及机械手的技术领域,尤其涉及一种关节灵活度便于调节的机械手装置。The present invention relates to the technical field of manipulators, in particular to a manipulator device with easy adjustment of joint flexibility.
背景技术Background technique
机械手是在早期出现的古代机器人基础上发展起来的,机械手研究始于20世纪中期,随着计算机和自动化技术的发展,特别是1946年第一台数字电子计算机问世以来,计算机取得了惊人的进步,向高速度、大容量、低价格的方向发展。同时,大批量生产的迫切需求推动了自动化技术的进展,又为机器人的开发奠定了基础。另一方面,核能技术的研究要求某些操作机械代替人处理放射性物质。在这一需求背景下,美国于1947年开发了遥控机械手,1948年又开发了机械式的主从机械手。The manipulator was developed on the basis of the ancient robots that appeared in the early days. The research on manipulators began in the middle of the 20th century. With the development of computer and automation technology, especially since the first digital electronic computer came out in 1946, the computer has made amazing progress. , to develop in the direction of high speed, large capacity and low price. At the same time, the urgent need for mass production has promoted the progress of automation technology and laid the foundation for the development of robots. On the other hand, research in nuclear energy technology requires some operating machinery to handle radioactive materials instead of humans. In the context of this demand, the United States developed a remote control manipulator in 1947, and a mechanical master-slave manipulator in 1948.
机械手是指能模仿人手和臂的某些动作功能,用以按固定程序抓取、搬运物件或操作工具的自动操作装置,随着工业技术的不断进步,机械手被广泛应用于机械制造、冶金、电子和轻工等领域。A manipulator refers to an automatic operation device that can imitate some action functions of human hands and arms to grab, transport objects or operate tools according to a fixed program. With the continuous progress of industrial technology, manipulators are widely used in machinery manufacturing, metallurgy, electronics and light industry.
但是,现有的机械手设备结构复杂,动作相对笨拙,抓取范围受到限制,影响到工作效率。However, the existing manipulators have complex structures, relatively clumsy movements, and limited grasping range, which affects work efficiency.
基于上述问题,我们设计出了一种关节灵活度便于调节的机械手装置来解决以上问题。Based on the above problems, we designed a manipulator device with easy adjustment of joint flexibility to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种关节灵活度便于调节的机械手装置。The purpose of the present invention is to solve the shortcomings existing in the prior art, and proposes a manipulator device whose joint flexibility is easy to adjust.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种关节灵活度便于调节的机械手装置,包括依次连接的第一机械臂、第二机械臂、第三机械臂、第四机械臂、第五机械臂和第六机械臂,所述第二机械臂通过电机驱动与第一机械臂转动,所述第三机械臂通过电机驱动与第二机械臂沿着竖直面转动,所述第四机械臂通过电机驱动与第三机械臂沿着竖直面转动,所述第五机械臂通过电机驱动与第四机械臂转动,所述第六机械臂通过电机驱动与第五机械臂转动,所述第六机械臂的端部设置有取料组件,所述取料组件的抓取范围可调节设置。A manipulator device with easy adjustment of joint flexibility, comprising a first manipulator, a second manipulator, a third manipulator, a fourth manipulator, a fifth manipulator and a sixth manipulator which are connected in sequence, the second manipulator The arm is driven by the motor to rotate with the first robotic arm, the third robotic arm is driven by the motor to rotate with the second robotic arm along the vertical plane, and the fourth robotic arm is driven by the motor to rotate with the third robotic arm along the vertical plane The fifth mechanical arm is driven by the motor to rotate with the fourth mechanical arm, the sixth mechanical arm is driven by the motor to rotate with the fifth mechanical arm, and the end of the sixth mechanical arm is provided with a reclaiming assembly, The grabbing range of the reclaiming component can be adjusted.
本发明进一步技术方案设置为,所述取料组件为吸盘组件。A further technical solution of the present invention is that the reclaiming component is a suction cup component.
本发明进一步技术方案设置为,所述吸盘组件包括安装架和吸盘,所述吸盘沿着安装架的长度方向分布设置,所述安装架上设置有对吸盘进行位置调节的调节件。A further technical solution of the present invention is that the suction cup assembly includes an installation frame and a suction cup, the suction cups are distributed along the length direction of the installation frame, and an adjustment member for adjusting the position of the suction cup is provided on the installation frame.
本发明进一步技术方案设置为,所述调节件包括T型块和安装板,所述安装架的长度方向上开设有与T型块滑移配合的T型槽,所述T型块位于T型槽内,所述吸盘固定在安装板上,螺栓穿过安装板与T型块螺纹连接,将安装板固定在安装架上。A further technical solution of the present invention is that the adjusting member includes a T-shaped block and a mounting plate, a T-shaped groove slidingly matched with the T-shaped block is provided in the length direction of the mounting frame, and the T-shaped block is located in the T-shaped block. In the groove, the suction cup is fixed on the mounting plate, and the bolts pass through the mounting plate and are threadedly connected with the T-block to fix the mounting plate on the mounting frame.
本发明进一步技术方案设置为,所述调节件包括丝杠组件和固定板,所述丝杠组件固定在安装架上,所述丝杠组件的丝杆带有正反向螺纹,所述丝杠组件带有两个滑移块,位于安装架长度方向端部的吸盘对应固定在固定板上,螺栓穿过固定板与丝杠组件的滑移块螺纹连接,转动丝杠组件的丝杆,带动吸盘移动。A further technical solution of the present invention is that the adjusting member includes a lead screw assembly and a fixing plate, the lead screw assembly is fixed on the mounting frame, the lead screw of the lead screw assembly has forward and reverse threads, and the lead screw The assembly has two sliding blocks, the suction cups located at the end of the length direction of the mounting frame are fixed on the fixing plate correspondingly, the bolts pass through the fixing plate and are threadedly connected with the sliding block of the screw assembly, and the screw of the screw assembly is rotated to drive the The suction cup moves.
本发明进一步技术方案设置为,两个所述丝杠组件的丝杆同向端固定有第一锥齿轮,所述安装架上转动连接有转动杆,所述转动杆的两端固定有与第一锥齿轮啮合的第二锥齿轮,其一所述丝杆组件的丝杠端部连接有驱动电机。A further technical solution of the present invention is set as follows: a first bevel gear is fixed at the same direction ends of the two screw assemblies, a rotating rod is rotatably connected to the mounting frame, and both ends of the rotating rod are fixed with a first bevel gear. A second bevel gear meshed with the bevel gear, and a drive motor is connected to the end of the lead screw of the lead screw assembly.
本发明进一步技术方案设置为,两个所述丝杠组件的丝杆端部连接有摇杆。A further technical solution of the present invention is that a rocker is connected to the ends of the screw rods of the two screw rod assemblies.
本发明进一步技术方案设置为,所述吸盘通过管道相互串联设置,所述吸盘上连接有与气源连接的接气口。A further technical solution of the present invention is that the suction cups are arranged in series with each other through pipes, and an air connection port connected to the air source is connected to the suction cup.
本发明进一步技术方案设置为,所述取料组件为夹爪组件。A further technical solution of the present invention is that the reclaiming component is a clamping jaw component.
本发明进一步技术方案设置为,所述夹爪组件包括安装座、双向丝杆、两个滑块、两个夹板和伺服电机,所述安装座的中部固定在第六机械臂端部,所述双向丝杆的两端分别与安装座的两端转动配合,两个所述滑块分别螺纹连接在双向丝杆的正反螺纹上,两个所述滑块与安装座滑移配合,两个所述夹板分别固定在两个滑块上,所述伺服电机固定在安装座上,驱动双向丝杆转动,所述夹板的相向面固定有弹性层。A further technical solution of the present invention is that the clamping jaw assembly includes a mounting seat, a bidirectional screw rod, two sliding blocks, two clamping plates and a servo motor, the middle part of the mounting seat is fixed on the end of the sixth mechanical arm, and the The two ends of the two-way screw rod are respectively rotatably matched with the two ends of the mounting seat. The splint is respectively fixed on the two sliding blocks, the servo motor is fixed on the mounting seat, and drives the bidirectional screw to rotate, and the opposite surface of the splint is fixed with an elastic layer.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过六个机械臂依次转动连接并与电机控制驱动,形成了六自由度机械手,减少了机械臂之间的死角,提高了关节臂的灵活度,机械手的抓取范围可调节,使得本发明适配更多的物料,提高了机械手使用的便捷性。第六机械臂的端部可拆卸连接的取料组件,取料组件为吸盘组件或夹爪组件,用以适配不同的物料。The present invention forms a six-degree-of-freedom manipulator by rotating and connecting six manipulators in sequence and controlling and driving with the motor, which reduces the dead angle between the manipulators, improves the flexibility of the articulated arms, and the grasping range of the manipulator can be adjusted, so that the The invention adapts to more materials and improves the convenience of using the manipulator. The end of the sixth mechanical arm is detachably connected to a reclaiming component, and the reclaiming component is a suction cup component or a gripper component, which is used to adapt to different materials.
附图说明Description of drawings
图1为本发明实施例1的整体结构示意图;1 is a schematic diagram of the overall structure of
图2为本发明实施例1的剖面示意图;2 is a schematic cross-sectional view of
图3为图1中A部的放大示意图;Fig. 3 is the enlarged schematic diagram of A part in Fig. 1;
图4为本发明实施例2的整体结构示意图;4 is a schematic diagram of the overall structure of
图5为图4中B部的放大示意图;Fig. 5 is the enlarged schematic diagram of part B in Fig. 4;
图6为本发明实施例3的结构示意图。FIG. 6 is a schematic structural diagram of
图中附图标记:1、第一机械臂;2、第二机械臂;3、第三机械臂;4、第四机械臂;5、第五机械臂;6、第六机械臂;7、吸盘组件;71、安装架;711、T型槽;72、吸盘;73、调节件;731、T型块;732、安装板;733、丝杠组件;734、固定板;735、第一锥齿轮;736、转动杆;737、第二锥齿轮;738、驱动电机;74、固定座;8、接气口;9、夹爪组件;91、安装座;92、双向丝杆;93、滑块;94、夹板;95、伺服电机;96、弹性层。Reference numerals in the figure: 1, the first robotic arm; 2, the second robotic arm; 3, the third robotic arm; 4, the fourth robotic arm; 5, the fifth robotic arm; 6, the sixth robotic arm; 7, Suction cup assembly; 71, mounting bracket; 711, T-slot; 72, suction cup; 73, adjustment piece; 731, T-block; 732, mounting plate; 733, screw assembly; 734, fixing plate; 735, first cone Gear; 736, rotating rod; 737, second bevel gear; 738, drive motor; 74, fixed seat; 8, air port; 9, gripper assembly; 91, mounting seat; 92, two-way screw; 93,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
本发明公开了一种关节灵活度便于调节的机械手装置。The invention discloses a manipulator device whose joint flexibility is easy to adjust.
实施例1:Example 1:
如图1至图3所示,关节灵活度便于调节的机械手装置,包括依次转动连接的第一机械臂1、第二机械臂2、第三机械臂3、第四机械臂4、第五机械臂5和第六机械臂6。As shown in Fig. 1 to Fig. 3 , the manipulator device with easy adjustment of joint flexibility includes a
其中,第一机械臂1固定在基座或滑移设备上,第二机械臂2通过电机驱动与第一机械臂1转动,第二机械臂2可360°转动,电机位于第一机械臂1的内部,电机上的齿轮与第二机械臂2上的齿轮啮合。The first
第三机械臂3通过电机驱动与第二机械臂2沿着竖直面转动,第三机械臂3可在竖直面的一定范围内来回转动,电机位于第二机械臂2的内部,电机上的齿轮与第三机械臂3上的齿轮啮合。The
第四机械臂4通过电机驱动与第三机械臂3沿着竖直面转动,第四机械臂4可在竖直面的一定范围内来回转动,电机位于第四机械臂4的内部,电机上的齿轮与第三机械臂3上的齿轮啮合。The
同时,第四机械臂4在第三机械臂3上转动形成的平面与第三机械臂3在第二机械臂2上转动形成的平面平行,At the same time, the plane formed by the rotation of the fourth
第五机械臂5通过电机驱动与第四机械臂4转动,第五机械臂5可360°转动,电机位于第四机械臂4的内部,电机上的齿轮与第五机械臂5上的齿轮啮合。The fifth
第六机械臂6通过电机驱动与第五机械臂5转动,电机位于第六机械臂6的内部,电机上的齿轮与第五机械臂5上的齿轮啮合。The
在本发明中,第一机械臂1至第六机械臂6上的电机均有处理器控制运行,第六机械臂6端部安装有取料组件,通过控制器使得第六机械臂6端部的取料组件对物料进行拿取和放下。In the present invention, the motors on the
为了便于取料,本发明中取料组件的抓取范围为可调节设置。In order to facilitate reclaiming, the grabbing range of the reclaiming component in the present invention is adjustable.
如图1和图2所示,取料组件可以为吸盘组件7。As shown in FIG. 1 and FIG. 2 , the reclaiming component may be a suction cup component 7 .
具体的,吸盘组件7包括安装架71、固定座74和吸盘72,安装架71由型材板配合角钢固定而成,固定座74由板材拼接固定而成,固定座74通过螺栓固定在第六机械臂6的端部,安装架71通过螺栓固定在固定座74的侧面,使得安装架71的宽度方向与第六机械臂6的长度方向平行。Specifically, the suction cup assembly 7 includes a
另外,在本发明中,吸盘72沿着安装架71的长度方向分布设置。吸盘72的数量为12个,两两为一组,吸盘72按组在安装架71的长度方向上分排设置,每排为三组吸盘72。In addition, in the present invention, the
安装架71上安装有对吸盘72进行位置调节的调节件73。An adjusting
如图2所示,具体的,调节件73包括T型块731和安装板732,安装架71的长度方向上开设有与T型块731滑移配合的T型槽711,T型槽711为型材板自身结构所形成,T型块731位于T型槽711内,每组吸盘72固定在安装板732的两端,螺栓穿过安装板732与T型块731螺纹连接,将安装板732固定在安装架71上。As shown in FIG. 2 , specifically, the adjusting
从而,每一组吸盘72在安装架71上的位置均可得到调节,提高了本发明机械手的适用性。Therefore, the position of each group of
另外,如图1和图3所示,本发明中,为了便于吸盘72吸放板状物品,吸盘72通过管道相互串联设置,吸盘72上连接有与气源连接的接气口8,且内部六个吸盘72连接有一个接气口8,外部六个吸盘72连接有一个接气口8,两个接气口8通过螺栓并排固定在固定座74上。当然,接气口8也可以固定在第五机械臂5或第六机械臂6上。In addition, as shown in FIG. 1 and FIG. 3 , in the present invention, in order to facilitate the suction and release of plate-like objects by the
上述中,吸盘72串联分成两个部分,分别与气源连接,使得吸盘组件7对物品的吸取质量得到保障,两个气源中的一个气源发生损坏,本发明机械手仍可进行取放料作业。In the above, the
在本发明中,吸盘72的气缸两端固定有螺母,两个螺母将吸盘72固定在安装板732上。In the present invention, nuts are fixed at both ends of the cylinder of the
实施例2:Example 2:
如图4和图5所示,本实施例与实施例1的不同之处在于,调节件73包括丝杠组件733和固定板734。As shown in FIGS. 4 and 5 , the difference between this embodiment and
具体的,丝杠组件733固定在安装架71上,丝杠组件733的丝杆带有正反向螺纹,丝杠组件733带有两个滑移块,位于安装架71长度方向端部的吸盘72对应固定在固定板734上,螺栓穿过固定板734与丝杠组件733的滑移块螺纹连接。Specifically, the
在本发明中,吸盘72的气缸两端固定有螺母,两个螺母将吸盘72固定在固定板734上。安装架71中部的吸盘72通过板体固定在安装架71或丝杠组件733的座体上,吸盘72上的两个螺母将吸盘72固定在板体上。In the present invention, the two ends of the cylinder of the
使用时,通过转动丝杠组件733的丝杆,带动吸盘72移动,用于适用不同尺寸的板材,取放板材时,使得板材的质量得到保障,同时,便于调节吸盘72的位置。When in use, the
在本发明中,丝杠组件733可由驱动电机738驱动或摇杆驱动。优选的,丝杠组件733由驱动电机738驱动。In the present invention, the
如图5所示,为了便于两个丝杠组件733上吸盘72的同步调节,两个丝杠组件733上的丝杠联动设置,在两个丝杠组件733的丝杆同向端固定有第一锥齿轮735,安装架71上固定有板体,板体上安装有块体,块体上转动连接有转动杆736,转动杆736的两端固定有与第一锥齿轮735啮合的第二锥齿轮737,其中一个丝杆组件的丝杠端部与驱动电机738连接,驱动电机738固定在安装架71上的板体上。As shown in FIG. 5 , in order to facilitate the synchronous adjustment of the
另外,两个丝杠组件733可分别与驱动电机738连接,如此设置,可使得安装架71上吸盘72不对称分布,适用于不规则的板材。In addition, the two
实施例3:Example 3:
如图6所示,本实施例与实施例1的不同之处在于,取料组件为夹爪组件9。As shown in FIG. 6 , the difference between this embodiment and
具体的,夹爪组件9包括安装座91、双向丝杆92、两个滑块93、两个夹板94和伺服电机95,安装座91的中部固定在第六机械臂6端部,双向丝杆92的两端分别与安装座91的两端转动配合,两个滑块93分别螺纹连接在双向丝杆92的正反螺纹上,两个滑块93与安装座91滑移配合,两个夹板94分别固定在两个滑块93上,伺服电机95固定在安装座91上,驱动双向丝杆92转动,夹板94的相向面固定有弹性层96。Specifically, the
在本发明中,弹性层96为由橡胶材质制成的层体结构,弹性层96嵌设在夹板94上。In the present invention, the
另外,夹板94的形状不作限制。若夹板94为直板状,夹板94的相对侧安装有弹性板,弹性板上固定有穿过夹板94的限位杆,限位杆上套设有位于弹性板与夹板94之间的弹簧。In addition, the shape of the clamping
本发明的具体实施原理是:The specific implementation principle of the present invention is:
本发明通过六个机械臂依次转动连接并与电机控制驱动,形成了六自由度机械手,减少了机械臂之间的死角,提高了关节臂的灵活度,机械手的抓取范围可调节,使得本发明适配更多的物料,提高了机械手使用的便捷性。第六机械臂6的端部可拆卸连接的取料组件,取料组件为吸盘组件7或夹爪组件9,用以适配不同的物料。The present invention forms a six-degree-of-freedom manipulator by rotating and connecting six manipulators in sequence and controlling and driving with the motor, which reduces the dead angle between the manipulators, improves the flexibility of the articulated arms, and the grasping range of the manipulator can be adjusted, so that the The invention adapts to more materials and improves the convenience of using the manipulator. The end of the sixth
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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