CN115229504A - A flexible automatic processing device for drilling, tapping and cutting of long profiles - Google Patents
A flexible automatic processing device for drilling, tapping and cutting of long profiles Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于型材自动化加工领域,涉及一种柔性的长条型材钻孔攻丝切割自动化加工装置。The invention belongs to the field of automatic processing of profiles, and relates to a flexible automatic processing device for drilling, tapping and cutting of long profiles.
背景技术Background technique
在日常生活以及工业生产中,铝型材以其重量轻、耐腐蚀、易加工等特点被广泛使用。铝型材一般是挤压成型,初始状态为较长的长条状,根据使用需求对其进行钻孔、攻丝、切割等加工处理。中国实用新型专利申请号为201821224681.X,公开了一种铝门窗中柱链接角码件钻孔攻丝切割一体自动化设备,其针对铝门窗中柱链接角码件加工提供了一体化设备,无法适用于长条状型材。In daily life and industrial production, aluminum profiles are widely used for their light weight, corrosion resistance, and easy processing. Aluminum profiles are generally extruded, and the initial state is a long strip, which is processed by drilling, tapping, and cutting according to the needs of use. The Chinese utility model patent application number is 201821224681.X, which discloses an integrated automatic equipment for drilling, tapping and cutting of the link angle code pieces of the central column of aluminum doors and windows. Suitable for long strips.
但目前关于长条状型材加工的自动化设备存在以下问题:But at present, there are the following problems in the automation equipment for the processing of long strips:
1.长条型材的生产加工设备自动化程度较低。现有设备往往只注重于加工模块,而上料、送料、进给等加工环节自动化程度较低;因此,在实际生产中,还需人工手动将长条状型材夹装到加工设备上进行加工,劳动强度大,且生产效率较低。1. The production and processing equipment for long profiles has a low degree of automation. The existing equipment often only focuses on the processing module, and the processing links such as feeding, feeding, and feeding are less automated; therefore, in actual production, it is necessary to manually clamp the long strips to the processing equipment for processing. , the labor intensity is high, and the production efficiency is low.
2.目前关于钻孔攻丝自动化设备的加工产线柔性度较低。现有自动化程度较高的设备大多只能针对一种规格的工件,不适应小批量多种类的生产加工需求;或者需要人工替换某些设备部件才能生产加工不同规格的工件,浪费人工成本,生产效益低下。2. At present, the flexibility of the processing line of drilling and tapping automation equipment is low. Most of the existing equipment with a high degree of automation can only target workpieces of one specification, which is not suitable for the production and processing needs of small batches of various types; or it is necessary to manually replace certain equipment components to produce and process workpieces of different specifications, which wastes labor costs and produces Low efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服已有现有长条型材自动化加工设备柔性度较低的不足,本发明提供了一种提高自动化程度、提升产品质量、降低劳动强度、提高生产效率的柔性的长条型材钻孔攻丝切割自动化加工装置。In order to overcome the shortage of low flexibility of the existing long profile automatic processing equipment, the present invention provides a flexible long profile drilling and tapping, which can improve the degree of automation, improve product quality, reduce labor intensity and improve production efficiency. Cutting automatic processing device.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种柔性的长条型材钻孔攻丝切割自动化加工装置,包括基座、分离机构、上料框架机构、工作台机构、进给机构、换刀机构以及动力头模组,所述基座安置于稳定平台上,所述上料框架机构固定于基座一侧,所述分离机构设置于上料框架机构内部底面上,所述工作台机构设置于基座另一侧,所述进给机构固定于工作台机构底部,所述换刀机构设置于工作台机构一侧,所述动力头模组设置于工作台机构另一侧;A flexible automatic processing device for drilling, tapping and cutting of long profiles, comprising a base, a separating mechanism, a feeding frame mechanism, a worktable mechanism, a feeding mechanism, a tool changing mechanism and a power head module, the base is arranged on On the stable platform, the loading frame mechanism is fixed on one side of the base, the separation mechanism is arranged on the inner bottom surface of the loading frame mechanism, the worktable mechanism is arranged on the other side of the base, and the feeding mechanism It is fixed on the bottom of the worktable mechanism, the tool changing mechanism is arranged on one side of the worktable mechanism, and the power head module is arranged on the other side of the worktable mechanism;
所述基座包括一号升降机、二号升降机、三号升降机、一号双出轴电机、丝杠电机底座、一号丝杠模组、升降机长轴、四号升降机和上料框架支撑座,所述一号升降机安装于基座一侧,所述二号升降机安装于工作台机构旁边的基座上,所述三号升降机安装于基座中部,所述四号升降机安装于基座另一侧,四个所述升降机由一根升降机长轴串联,所述丝杠电机底座安装于三号升降机与四号升降机之间的基座上,所述一号丝杠模组固定于丝杠电机底座上,所述一号双出轴电机固定于三号升降机与丝杠电机底座之间的基座上,升降机长轴与一号双出轴电机相联;The base includes a No. 1 lift, a No. 2 lift, a No. 3 lift, a No. 1 double-shaft motor, a lead screw motor base, a No. 1 lead screw module, a long shaft of the lift, a No. 4 lift and a feeding frame support seat, The No. 1 lift is installed on one side of the base, the No. 2 lift is installed on the base next to the worktable mechanism, the No. 3 lift is installed in the middle of the base, and the No. 4 lift is installed on the other side of the base. On the side, the four elevators are connected in series by a long shaft of the elevator, the lead screw motor base is installed on the base between the No. 3 elevator and the No. 4 elevator, and the No. 1 lead screw module is fixed to the lead screw motor On the base, the No. 1 double-shaft motor is fixed on the base between the No. 3 lift and the screw motor base, and the long shaft of the lift is connected to the No. 1 double-shaft motor;
所述上料框架机构包括方型框架、栅栏结构挡板、直线导轨、导轨滑块、小立式轴承座、侧栏短传动丝杆、侧栏移动滑块、侧栏连接件、活动侧栏、固定侧栏、侧栏长传动杆、锥形齿轮、大立式轴承座、二号双出轴电机,所述方型框架固定于上料框架支撑座上,所述栅栏结构挡板固定于方型框架底面上,所述侧栏短传动丝杆与两小立式轴承座配合,安装于方型框架的横梁上,所述侧栏移动滑块有两个,且分别与侧栏短传动丝杆配合安装,所述活动侧栏两侧均通过侧栏连接件与侧栏移动滑块相连,所述固定侧栏固定于方型框架上,所述二号双出轴电机固定于方型框架的伸出平台上,所述侧栏长传动杆与二号双出轴电机的轴相联,所述锥形齿轮有四个,且所述锥形齿轮分别与侧栏短传动丝杆以及侧栏长传动杆相连,两个同侧齿轮配合连接,且对称设置。The feeding frame mechanism includes a square frame, a fence structure baffle, a linear guide rail, a guide rail slider, a small vertical bearing seat, a side rail short drive screw, a side rail moving slider, a side rail connecting piece, and a movable side rail. , Fixed side rail, side rail long transmission rod, bevel gear, large vertical bearing seat, No. 2 double-shaft motor, the square frame is fixed on the feeding frame support seat, and the fence structure baffle is fixed on On the bottom surface of the square frame, the side rail short drive screw is matched with two small vertical bearing seats, and is installed on the beam of the square frame. There are two side rail moving sliders, which are respectively connected with the side rail short drive. The screw rods are installed together. Both sides of the movable side rail are connected with the side rail moving slider through the side rail connecting pieces. The fixed side rail is fixed on the square frame, and the No. 2 double-shaft motor is fixed on the square frame. On the protruding platform of the frame, the long transmission rod of the side rail is connected with the shaft of the No. 2 double-shaft motor, and there are four bevel gears, and the bevel gears are respectively connected with the short transmission screw rod of the side rail and the shaft of the motor. The side rails are connected with long transmission rods, and the two gears on the same side are matched and connected and arranged symmetrically.
进一步,所述分离机构包括输送平台连接件、分离机构栅栏结构底座、输送平台导杆、宽挡块、输送平台、输送电机支架、辊筒输送电机、辊筒带轮、输送皮带、从动辊筒、主动辊筒,所述分离机构栅栏结构底座通过输送平台连接件与一号丝杠模组的滑台连接,所述宽挡块固定于分离机构栅栏结构底座,所述输送平台台面呈镂空状,间隔一定距离均匀设置辊筒槽以及镂空槽,所述从动辊筒与所述主动辊筒有若干个,且所述从动辊轮与主动辊轮错落设置于辊筒槽内,所述辊筒输送电机安装于固定于输送平台的一侧的输送电机支架上,且辊筒输送电机输出轴与其一主动辊筒的轴相联,所述辊筒带轮有若干个,外侧的两主动辊筒轴上安装一个所述辊筒带轮,其余内侧主动辊筒轴上并列安装两个所述辊筒带轮,所述输送皮带有若干个,且每个所述输送皮带与相邻两个辊筒带轮配合,交错安装。所述输送平台导杆有四个,且均匀固定于分离机构栅栏结构底座上,且分别与输送平台滑动连接。Further, the separation mechanism includes a conveying platform connector, a fence structure base of the separation mechanism, a conveying platform guide rod, a wide block, a conveying platform, a conveying motor bracket, a roller conveying motor, a roller pulley, a conveying belt, and a driven roller. drum and active roller, the fence structure base of the separation mechanism is connected with the sliding table of the No. 1 lead screw module through the conveying platform connecting piece, the wide stop is fixed on the fence structure base of the separation mechanism, and the conveying platform table is hollow The roller grooves and the hollow grooves are evenly arranged at a certain distance, there are several driven rollers and the driving rollers, and the driven rollers and the driving rollers are staggered in the roller grooves, so The roller conveying motor is installed on the conveying motor bracket fixed on one side of the conveying platform, and the output shaft of the roller conveying motor is connected with the shaft of one of the driving rollers. One of the roller pulleys is installed on the driving roller shaft, and two roller pulleys are installed side by side on the other inner driving roller shafts. There are several conveying belts, and each conveying belt is adjacent to the other. The two rollers are matched with pulleys and installed staggered. There are four guide rods on the conveying platform, which are uniformly fixed on the base of the fence structure of the separation mechanism, and are respectively slidably connected with the conveying platform.
所述进给机构包括进给滑台模组、滑台连接件、顶升气缸、可换刀定位销固定座,所述进给滑台模组设置于活动底板上,所述顶升气缸通过滑台连接件与进给滑台模组的滑台相连,所述可换刀定位销固定座设置于顶升气缸的伸缩杆上。The feeding mechanism includes a feeding sliding table module, a sliding table connecting piece, a jacking cylinder, and a fixed seat for a positioning pin that can be changed. The feeding sliding table module is arranged on the movable bottom plate, and the lifting cylinder passes through The sliding table connecting piece is connected with the sliding table of the feeding sliding table module, and the movable tool locating pin fixing seat is arranged on the telescopic rod of the jacking cylinder.
再进一步,所述工作台机构包括直线导轨、导轨滑块、活动底板、导向轴固定座、T型直线轴承、大升降台、小升降台、挡块支座、台面栅栏结构挡块、右栅栏结构台面、左栅栏结构台面、夹紧单元、光电开关调整单元、工作台调整单元、工件滑道、大立式轴承座、底板调整丝杆、大滑块、底板调整电机、导杆和锯切单元,所述活动底板通过直线导轨模组与基座滑动连接,所述导杆有四个,且每个所述导杆通过导向轴固定座分别设置于活动底板上,所述T型直线轴承有两个,且分别固定在小升降台对应的两个通孔上,所述T型直线轴承分别与对应的导杆配合安装,所述T型直线轴承有两个,且分别固定在大升降台对应的两个通孔上,所述T型直线轴承分别与对应的导杆配合安装,所述小栅栏结构台面横架在大升降台与小升降台台肩上,所述小栅栏结构台面通过直线导轨模组与大升降台与小升降台滑动连接,所述大栅栏结构台面横架在大升降台与小升降台台肩上,且所述大栅栏结构台面通过直线导轨模组与大升降台与小升降台滑动连接,大栅栏结构台面与小栅栏结构台面对称设置,所述加紧单元设置于大栅栏结构台面的伸出平台上,所述光电开关调整单元设置在小栅栏结构台面的左侧,所述工作台调整单元设置在大升降台的伸出平台上,所述工件滑道下端固定于大升降台伸出平台的左侧,所述挡块支座穿过活动底板的两个通槽固定于基座上,所述台面栅栏结构挡块固定于挡块支座上,且所述台面栅栏结构挡块与左栅栏结构台面、右栅栏结构台面相嵌且避让配合,所述底板调整电机安装于基座上,所述底板调整丝杆一端与底板调整电机输出轴相联,且所述底板调整丝杆通过大立式轴承座安装于基座上,所述大滑块配合安装于底板调整丝杆上,且通过底板调整连接件与活动底板相连,所述锯切单元固定于大升降台上。Still further, the worktable mechanism includes a linear guide rail, a guide rail slider, a movable bottom plate, a guide shaft fixing seat, a T-shaped linear bearing, a large lifting table, a small lifting table, a block support, a table fence structure block, and a right fence. Structure table, left fence structure table, clamping unit, photoelectric switch adjustment unit, table adjustment unit, workpiece slideway, large vertical bearing seat, base plate adjustment screw, large slider, base plate adjustment motor, guide rod and sawing unit, the movable base plate is slidably connected to the base through a linear guide module, there are four guide rods, and each of the guide rods is respectively set on the movable base plate through a guide shaft fixing seat, and the T-type linear bearing There are two, and they are respectively fixed on the two through holes corresponding to the small lifting platform. The T-type linear bearings are installed with the corresponding guide rods respectively. There are two T-type linear bearings, and they are respectively fixed on the large lift On the two through holes corresponding to the platform, the T-shaped linear bearings are installed with the corresponding guide rods respectively. The large lifting platform and the small lifting platform are slidably connected through the linear guide rail module. The lifting platform is slidingly connected with the small lifting platform, the large fence structure table is symmetrically arranged with the small fence structure table, the tightening unit is arranged on the protruding platform of the large fence structure table, and the photoelectric switch adjustment unit is arranged on the small fence structure table. On the left side, the worktable adjustment unit is arranged on the extended platform of the large lifting platform, the lower end of the workpiece slideway is fixed on the left side of the extended platform of the large lifting platform, and the block support passes through the two sides of the movable bottom plate. Each through groove is fixed on the base, the countertop fence structure block is fixed on the block support, and the countertop fence structure block is embedded with the left fence structure table and the right fence structure table and cooperates with avoidance. The bottom plate adjusting motor is installed on the base, one end of the bottom plate adjusting screw is connected with the output shaft of the bottom plate adjusting motor, and the bottom plate adjusting screw is installed on the base through a large vertical bearing seat, and the large sliding block cooperates with it. It is installed on the bottom plate adjusting screw rod, and is connected with the movable bottom plate through the bottom plate adjusting connecting piece, and the sawing unit is fixed on the large lifting platform.
优选的,所述夹紧单元包括夹紧气缸、推板、夹紧杆、立式直线轴承,所述夹紧气缸设置于大栅栏结构台面的伸出平台上,所述推板固定于夹紧气缸的伸缩杆上,所述夹紧杆有若干个,且间隔一定距离固定于推板上,所述立式直线轴承有若干个,且间隔一定距离均匀设置在大栅栏结构平台上,每个所述夹紧杆均与立式直线轴承配合安装。Preferably, the clamping unit includes a clamping cylinder, a push plate, a clamping rod, and a vertical linear bearing, the clamping cylinder is arranged on the protruding platform of the platform of the large fence structure, and the push plate is fixed on the clamping On the telescopic rod of the cylinder, there are several clamping rods, which are fixed on the push plate at a certain distance, and there are several vertical linear bearings, which are evenly arranged on the large fence structure platform at a certain distance. The clamping rods are all fitted with vertical linear bearings.
再优选的,所述光电开关调整单元包括光电开关调整电机、光电调整主动轮、光电调整从动轮、光电调整皮带、皮带连接件、直线导轨、导轨滑块、光电限位开关,所述光电开关调整电机安装于小栅栏结构台面,所述光电调整主动轮与光电开关调整电机输出轴相联,所述光电调整从动轮安装于小栅栏结构台面一侧的固定轴上,所述光电调整皮带与光电调整从动轮以及光电调整主动轮配合安装,所述皮带连接件分别与直线导轨模组的滑块以及光电调整皮带连接,所述光电限位开关设置于皮带连接件上。More preferably, the photoelectric switch adjustment unit includes a photoelectric switch adjustment motor, a photoelectric adjustment driving wheel, a photoelectric adjustment driven wheel, a photoelectric adjustment belt, a belt connector, a linear guide rail, a guide rail slider, and a photoelectric limit switch. The adjustment motor is installed on the table top of the small fence structure, the photoelectric adjustment driving wheel is connected with the output shaft of the photoelectric switch adjustment motor, the photoelectric adjustment driven wheel is installed on the fixed shaft on one side of the small fence structure table, and the photoelectric adjustment belt is connected with the output shaft of the photoelectric switch. The photoelectric adjustment driven wheel and the photoelectric adjustment driving wheel are installed together, the belt connector is respectively connected with the slider of the linear guide module and the photoelectric adjustment belt, and the photoelectric limit switch is arranged on the belt connector.
所述工作台调整单元包括大立式轴承座、台面调整电机、台面调整丝杆、大滑块、台面连接件、锥形齿轮,所述台面调整电机安装于大升降台上,所述台面调整丝杆有两个,且通过大立式轴承座,对称且同轴配合安装于大升降台上,所述锥形齿轮有三个,且所述锥形齿轮分别设置于台面调整丝杆一端以及台面调整电机的输出轴上,三个所述锥形齿轮配合连接,所述大滑块有两个,且对称配合安装于两台面调整丝杆上,所述每个大滑块均通过台面连接件与大栅栏结构台面以及小栅栏结构台面固定连接。The worktable adjustment unit includes a large vertical bearing seat, a tabletop adjustment motor, a tabletop adjustment screw, a large slider, a tabletop connector, and a bevel gear. The tabletop adjustment motor is installed on the large lifting platform, and the tabletop adjustment There are two screw rods, which are symmetrically and coaxially installed on the large lifting platform through the large vertical bearing seat. There are three bevel gears, and the bevel gears are respectively arranged on one end of the table adjustment screw rod and the table top. On the output shaft of the adjustment motor, three of the bevel gears are matched and connected, and there are two large sliders, which are symmetrically installed on the adjustment screw rods of the two tables, and each of the large sliders is connected by a table connection. It is fixedly connected with the large fence structure table and the small fence structure table.
所述锯切单元包括滑台模组支撑架、丝杠电机支撑架、锯切丝杠滑台模组、锯切电机、锯片,所述锯切丝杠滑台模组两端分别通过滑台模组支撑架以及丝杠电机支撑架固定于大升降台上,所述锯切电机安装于锯切丝杠滑台模组的滑块上,所述锯片安装于锯切电机的输出轴上。The sawing unit includes a sliding table module support frame, a lead screw motor support frame, a sawing screw sliding table module, a sawing motor, and a saw blade. The table module support frame and the screw motor support frame are fixed on the large lifting platform, the sawing motor is installed on the slider of the sawing screw sliding table module, and the saw blade is installed on the output shaft of the sawing motor superior.
更进一步,所述换刀机构包括换刀机构固定架、短气动滑台模组、刀盘支撑臂、刀盘伺服电机、刀盘、刀柄夹、刀柄、钻头、丝锥、定位销,所述换刀机构固定架设置于基座上,所述短气动滑台模组有三个,且所述短气动滑台模组分别固定于换刀机构固定架的左上侧面、右上侧面以及右下侧面,所述刀盘支撑臂有三个,且每个所述刀盘支撑臂分别固定于气动滑台模组的滑台上,所述刀盘伺服电机有三个,且每个所述刀盘伺服电机分别安装于刀盘支撑臂远离滑台一侧,所述刀盘有三个,且每个所述刀盘分别与刀盘伺服电机固定连接,所述刀柄夹有若干个,且沿刀盘周向均匀设置,所述刀柄有若干个,且每个所述刀柄可安置于刀柄夹内,所述钻头、丝锥、定位销可安装于刀柄中。Further, the tool changing mechanism includes a tool changing mechanism fixing frame, a short pneumatic sliding table module, a cutter head support arm, a cutter head servo motor, a cutter head, a tool holder clamp, a tool holder, a drill bit, a tap, and a positioning pin, all of which are The tool changing mechanism fixing frame is arranged on the base, and there are three short pneumatic sliding table modules, and the short pneumatic sliding table modules are respectively fixed on the upper left side, the upper right side and the lower right side of the fixing frame of the tool changing mechanism , There are three cutter head support arms, and each of the cutter head support arms is respectively fixed on the slide table of the pneumatic slide module, the cutter head servo motor has three, and each of the cutter head servo motors They are respectively installed on the side of the cutter head support arm away from the sliding table. There are three cutter heads, and each of the cutter heads is fixedly connected to the cutter head servo motor. To be evenly arranged, there are several shanks, and each of the shanks can be installed in the shank holder, and the drill bit, the tap and the positioning pin can be installed in the shank.
所述动力头模组包括动力头模组固定架、伺服滑台模组、滑台固定座、小支撑臂、大支撑臂、可换刀钻孔主轴、可换刀攻丝主轴、长气动滑台模组,所述动力头模组固定架设置于活动底板上,所述伺服滑台模组固定于动力头模组固定架上,所述滑台固定座固定于伺服滑台模组的滑台上,所述长气动滑台模组有两个,其一所述长气动滑台模组设置于动力头模组固定架右侧立柱上,另一所述长气动滑台模组设置于滑台固定座上,所述小支撑臂固定于位于滑台固定座上的长气动滑台模组的滑台上,所述大支撑臂固定于位于动力头模组固定架立柱上的长气动滑台模组的滑台上,所述可换刀钻孔主轴安装于大支撑臂上,所述可换刀攻丝主轴安装于小支撑臂上。The power head module includes a power head module fixing frame, a servo sliding table module, a sliding table fixing seat, a small support arm, a large support arm, a tool-changeable drilling spindle, a tool-changeable tapping spindle, and a long pneumatic slide. The power head module fixing frame is arranged on the movable bottom plate, the servo sliding table module is fixed on the power head module fixing frame, and the sliding table fixing seat is fixed on the sliding table module of the servo sliding table module. On the stage, there are two long pneumatic slide modules, one of which is arranged on the right column of the power head module fixing frame, and the other long pneumatic slide module is arranged on the On the sliding table fixing seat, the small support arm is fixed on the sliding table of the long pneumatic sliding table module located on the sliding table fixing seat, and the large supporting arm is fixed on the long pneumatic sliding table module located on the column of the power head module fixing frame. On the sliding table of the sliding table module, the replaceable tool drilling spindle is installed on the large support arm, and the replaceable tool tapping spindle is installed on the small support arm.
本发明的有益效果主要表现在:通过设置可相对于上料框架机构自动调整的分离机构,可分离不同厚度的工件;通过设置可自动调整的移动侧栏、输送平台以及柔性工作台机构,可输送不同宽度和长度的工件;通过设置可调的进给机构、动力头模组以及换刀机构,适应不同规格的孔加工需求;通过设置锯切机构、可调光电限位开关,实现工件的不同长度锯切需求。本发明有效地解决了现有长条型材自动化加工设备柔性度较低的问题,显著提高了自动化程度,能够提升产品质量,降低劳动强度,提高生产效率。The beneficial effects of the present invention are mainly manifested in: by setting a separating mechanism that can be automatically adjusted relative to the feeding frame mechanism, workpieces with different thicknesses can be separated; Convey workpieces of different widths and lengths; by setting adjustable feeding mechanism, power head module and tool changing mechanism, it can adapt to different specifications of hole processing needs; by setting sawing mechanism and adjustable photoelectric limit switch, the workpiece can be Different length sawing requirements. The invention effectively solves the problem of low flexibility of the existing long profile automatic processing equipment, significantly improves the degree of automation, can improve product quality, reduce labor intensity and improve production efficiency.
附图说明Description of drawings
图1为本发明的整体立体结构示意图;Fig. 1 is the overall three-dimensional structure schematic diagram of the present invention;
图2为本发明的整体立体结构主视图图;2 is a front view of the overall three-dimensional structure of the present invention;
图3为本发明的分离机构动作原理立体结构主视图;3 is a front view of the three-dimensional structure of the action principle of the separation mechanism of the present invention;
图4为本发明的分离机构立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the separation mechanism of the present invention;
图5为本发明的分离机构细节结构示意图;5 is a schematic diagram of the detailed structure of the separation mechanism of the present invention;
图6为本发明的上料框架机构正面立体结构示意图;Figure 6 is a schematic diagram of the front three-dimensional structure of the feeding frame mechanism of the present invention;
图7为本发明的上料框架机构背面立体结构示意图;FIG. 7 is a schematic diagram of the back perspective structure of the feeding frame mechanism of the present invention;
图8为本发明的工作台机构立体结构示意图;8 is a schematic three-dimensional structure diagram of a workbench mechanism of the present invention;
图9为本发明的工作台机构立体结构俯视图;9 is a top view of the three-dimensional structure of the worktable mechanism of the present invention;
图10为本发明的光电开关调整单元细节结构示意图;10 is a schematic diagram of the detailed structure of the photoelectric switch adjustment unit of the present invention;
图11为本发明的锯切机构立体结构示意图;Fig. 11 is a three-dimensional schematic diagram of the sawing mechanism of the present invention;
图12为本发明的进给机构立体结构示意图;Figure 12 is a schematic diagram of the three-dimensional structure of the feeding mechanism of the present invention;
图13为本发明的换刀机构立体结构示意图;Figure 13 is a schematic three-dimensional structure diagram of the tool changing mechanism of the present invention;
图14为本发明的动力头模组立体结构示意图;14 is a schematic three-dimensional structure diagram of a power head module of the present invention;
图中,基座1、上料模块2、加工模块3、导轨滑块40、直线导轨41、小立式轴承座42、大立式轴承座43、大滑块44、锥形齿轮45、导向轴固定座46、导杆47、刀柄48、钻头49、丝锥50、定位销51、T型直线轴承52、一号升降机100、二号升降机101、三号升降机102、一号双出轴电机103、丝杠电机底座104、一号丝杠模组105、升降机长轴106、四号升降机107、上料框架支撑座108、分离机构20、上料框架机构21、工作台机构30、进给机构31、换刀机构32、动力头模组33、锯切单元34、辊筒输送电机2001、输送电机支架2002、辊筒带轮2003、输送皮带2004、从动辊筒2005、主动辊筒2006、宽挡块2010、导杆横梁2011、输送平台导杆2012、分离机构栅栏结构底座2013、输送平台2014、输送平台连接件2015、固定侧栏2100、活动侧栏2101、侧栏连接件2102、侧栏移动滑块2103、栅栏结构挡板2106、方型框架2107、侧栏短传动丝杆2109、侧栏长传动杆2111、二号双出轴电机2112、光电开关调整单元300、工作台调整单元301、夹紧单元302、光电开关调整电机3000、光电调整主动轮3001、光电调整从动轮3002、光电调整皮带3003、皮带连接件3004、光电限位开关3005、台面调整电机3010、台面连接件3011、台面调整丝杆3012、夹紧气缸3020、推板3021、夹紧杆3022、立式直线轴承3023、小栅栏结构台面3030、台面栅栏结构挡块3031、大栅栏结构台面3032、小升降台3033、活动底板3034、底板调整电机3035、大升降台3036、挡块支座3037、工件滑道3038、底板调整丝杆3039、底板调整连接件3040、进给滑台模组3100、顶升气缸3101、滑台连接件3102、可换刀定位销固定座3103、动力头模组固定架3200、伺服滑台模组3201、滑台固定座3202、小支撑臂3203、大支撑臂3204、可换刀钻孔主轴3205、可换刀攻丝主轴3206、长气动滑台模组3207、换刀机构固定架3300、刀盘支撑臂3301、短气动滑台模组3302、刀盘伺服电机3303、刀盘3304、刀柄夹3305、锯切丝杠滑台模组3400、锯切电机3401、锯片3402、滑台模组支撑架3403、丝杠电机支撑架3404。In the figure, the
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参照图1~图14,一种柔性的长条型材钻孔攻丝切割自动化加工装置,包括基座1、分离机构20、上料框架机构21、工作台机构30、进给机构31、换刀机构32以及动力头模组33,所述基座1安置于稳定平台上,所述上料框架机构21固定于基座1右侧,所述分离机构20滑动连接于上料框架21机构内部底面上,所述工作台机构30设置于基座1左侧,所述进给机构31居中设置于工作台机构30底部,所述换刀机构32设置于工作台机构30一侧,所述动力头模组33设置于工作台机构30另一侧。Referring to FIGS. 1 to 14 , a flexible automatic processing device for drilling, tapping, and cutting of long profiles includes a
本实施例中,在对长条状工件进行加工时,首先将工件放置于上料框架机构21的堆料侧栏内,然后分离机构20对底层工件进行分离以及输送,长条状工件一端输送至工作台机构30特定位置后,由动力头模组33开始对工件进行孔加工,加工完成第一个孔后,长条状工件的进给全程由进给机构31完成直至该长条状工件全部加工完成,换刀机构32、动力头模组33以及进给机构31相互配合,实现自动换刀,应对不同规格孔加工需求。In this embodiment, when the long workpiece is processed, the workpiece is first placed in the stacking sidebar of the
附图1至图2所示,所述基座1包括一号升降机100、二号升降机101、三号升降机102、一号双出轴电机103、丝杠电机底座104、一号丝杠模组105、升降机长轴106、四号升降机107和上料框架支撑座108,所述一号升降机100固定于基座1左侧,所述二号升降机101固定于一号升降机100右侧的基座1上,所述三号升降机102固定于基座1中部,所述四号升降机107位于基座1右侧,四个所述升降机由一根升降机长轴106串联,所述丝杠电机底座104固定于三号升降机102与四号升降机107中间的基座1上,所述一号丝杠模组105安装于丝杠电机底座104上,所述一号双出轴电机103安装于三号升降机102与丝杠电机底座104之间的基座1上,升降机长轴106与一号双出轴电机103相联。As shown in FIGS. 1 to 2 , the
一号双出轴电机103控制四个升降机同步升降。No. 1 double-shaft motor 103 controls the synchronous lifting of the four elevators.
如图3图5所示,所述分离机构20包括输送平台连接件2015、分离机构栅栏结构底座2013、输送平台导杆2012、导杆横梁2011、宽挡块2010、输送平台2014、输送电机支架2002、辊筒输送电机2001、辊筒带轮2003、输送皮带2004、从动辊筒2005、主动辊筒2006,所述输送平台连接件2015与一号丝杠模组105的滑台固定连接,所述分离机构栅栏结构底座2013与输送平台连接件2015相连接,所述输送平台导杆2012有四个,且均匀固定于分离机构栅栏结构底座2013的四个角上,所述导杆横梁2011有两个,每个所述导杆横梁2011固定于位于一侧的两个输送平台导杆2012顶端,所述宽挡块2010固定于分离机构栅栏结构底座2013的内侧,所述输送平台2014四个角均设置一圆形通孔,输送平台2014台面呈镂空状,间隔一定距离均匀设置辊筒槽以及镂空槽,输送平台2014四个圆形通孔与四个输送平台导杆2012分别配合安装,所述从动辊筒2005有若干个,且以每间隔一个辊筒槽的距离均匀安装于输送平台2014的辊筒槽内,所述主动辊筒2006有若干个,且以每间隔一个辊筒槽的距离均匀安装于输送平台的辊筒槽内,且每个所述主动辊筒2006一侧设有长轴,所述输送电机支架2002固定于输送平台2014的的左侧,所述辊筒输送电机2001安装于输送电机支架2002上,且辊筒输送电机2001输出轴与最左侧的主动辊筒2006轴相联,所述辊筒带轮2003有若干个,最外侧的两个主动辊筒2006轴上安装一个所述辊筒带轮2003,其余内侧主动辊筒2006轴上并列安装两个所述辊筒带轮2003,所述输送皮2004带有若干个,且每个所述输送皮带2004与相邻两个辊筒带轮2003配合,交错安装。As shown in FIG. 3 and FIG. 5 , the
由辊筒输送电机2001输出动力经由带轮传动,实现长条状工件在输送平台2014上的输送。输送平台104由升降机控制上升与下降,适应不同厚度的长条状工件。The output power of the
如附图6至图7所示,所述上料框架机构21包括方型框架2107、栅栏结构挡板2106、直线导轨41、导轨滑块40、小立式轴承座42、侧栏短传动丝杆2109、侧栏移动滑块2103、侧栏连接件2102、活动侧栏2101、固定侧栏2100、侧栏长传动杆2111、锥形齿轮45、大立式轴承座43、二号双出轴电机2112,所述方型框架2107固定于上料框架支撑座108上,所述栅栏结构挡板2106固定于方型框架2107底面上,所述直线导轨41有两个,且对称设置在方型框架2107两侧底面上,所述导轨滑块40有两个,且分别与两直线导轨41配合安装,所述小立式轴承座42有四个,且两两对称均匀设置在方型框架2107两侧的上方横梁上,所述侧栏短传动丝杆2109有两个,且所述每个侧栏短传动丝杆2109分别与两小立式轴承座42配合连接,所述侧栏移动滑块2103与侧栏短传动丝杆2109配合安装,所述活动侧栏2101两侧均通过侧栏连接件2102与侧栏移动滑块2103相连,所述固定侧栏2100固定于方型框架2107上,所述二号双出轴电机2112固定于方型框架2107的伸出平台上,所述侧栏长传动杆2111与二号双出轴电机2112的轴相联,且侧栏长传动杆2111与两侧的大立式轴承座43配合连接,所述锥形齿轮45有四个,且两个所述锥形齿轮45与侧栏短传动丝杆2109一端相连,两个所述锥形齿轮45与侧栏长传动杆2111一端相连,两个同侧锥形齿轮45配合连接,且两两对称设置。As shown in FIGS. 6 to 7 , the
活动侧栏2101可相对于固定侧栏2100水平横移,以适应不同宽度的工件。分离机构20的分离机构栅栏结构底座2013通过直线导轨模组与上料框架机构21滑动连接,分离机构20整体可相对于上料框架机构21水平滑动。分离机构20动作,将落入输送平台2014上的长条状工件从两侧栏之间分离至栅栏结构挡板2106,宽挡块2010与栅栏结构挡板2016之间形成一个适应该长条状工件宽度的间距,随后,输送平台2014上的主动辊轮2006转动,实现长条状工件的初步输送。The
如图8所示,所述工作台机构30包括直线导轨41、导轨滑块40、活动底板3034、导向轴固定座46、T型直线轴承52、大升降台3036、小升降台3033、挡块支座3037、台面栅栏结构挡块3031、小栅栏结构台面3030、大栅栏结构台面3032、夹紧单元302、光电开关调整单元300、工作台调整单元301、工件滑道3038、大立式轴承座43、底板调整丝杆3039、大滑块44、底板调整电机3035、导杆47、锯切单元303、底板调整连接件3040,所述活动底板3034通过直线导轨模组与基座1滑动连接,所述导杆47有四个,且每个所述导杆47通过导向轴固定座46均匀设置于活动底板3034四个角上,所述小升降台3033台肩下方两侧均设置一圆形通孔,所述T型直线轴承52有两个,且分别固定在小升降台3033对应的两个通孔上,所述T型直线轴承52分别与对应的导杆配合安装,所述大升降台3036台肩下方两侧均设置一圆形通孔,所述T型直线轴承52有两个,且分别固定在大升降台3036对应的两个通孔上,所述T型直线轴承52分别与对应的导杆47配合安装,所述小栅栏结构台面3033横架在大升降台3036与小升降台3033台肩上,大升降台3036与小升降台3033台肩上分别设置直线导轨模组,所述小栅栏结构台面3033与大升降台3036和小升降台3033滑动连接,所述大栅栏结构台面3032横架在大升降台3036与小升降台3033台肩上,且所述大栅栏结构台面3032通过直线导轨模组与大升降台3036和小升降台3033滑动连接,大栅栏结构台面3032与小栅栏结构台面3030对称设置,所述加紧单元302设置于大栅栏结构台面3032的伸出平台上,所述光电开关调整单元300设置在小栅栏结构台面3030的左侧,所述工作台调整单元301设置在大升降台3036的伸出平台上,所述工件滑道3038下端固定于大升降台3036伸出平台的左侧,所述挡块支座3037有两个,且沿小栅栏结构台面3030左右对称设置并穿过活动底板3034的两个通槽,所述台面栅栏结构挡块3031固定于两挡块支座3037上,且所述台面栅栏结构挡块3031与大栅栏结构台面3032、小栅栏结构台面3030相嵌且避让配合设置,所述底板调整电机3035安装于基座1上,所述大立式轴承座43有三个,且均匀设置于基座1上,所述底板调整丝杆3039一端与底板调整电机3035输出轴相联,且所述底板调整丝杆3039与三个大立式轴承座43依次配合安装,所述大滑块44配合安装于底板调整丝杆3039上,且通过底板调整连接件3040与活动底板相连,所述锯切单元303两侧分别固定于大升降台3036。As shown in FIG. 8 , the
一号升降机100和二号升降机101分别与大升降台3036和小升降台3033底面通过直线导轨模组滑动连接,实现两栅栏结构台面与分离机构20的输送平台2014始终保持同一平面;根据不同宽度的长条状工件的孔距离侧边的距离不同,首先由底板调整电机3035输出动力,通过底板调整连接件3040,实现活动底板3034带动整个工作台机构30水平横移,将两块栅栏结构台面的对称面对准工件孔的中心;根据不同大小的孔加工需求,由工作台调整单元301,自动调整两栅栏结构台面的开合大小;在孔加工或锯切加工时,由夹紧单元302夹紧工件;根据不同的工件切割长度需求,首先由光电开关调整单元300调整光电限位开关3005位置,使得光电限位开关3005与锯切位置保持所需的切割长度,光电限位开关3005触发后,停止输送动作,夹紧单元夹紧工件,进行锯切作业。The No. 1
如图9所示,所述夹紧单元302包括夹紧气缸3020、推板3021、夹紧杆3022、立式直线轴承座3023,所述夹紧气缸3020设置于大栅栏结构台面3032的伸出平台上,所述推板3021固定于夹紧气缸3020的伸缩杆上,所述夹紧杆3022有若干个,且间隔一定距离固定于推板3021上,所述立式直线轴承座3023有若干个,且间隔一定距离均匀设置在大栅栏结构平台3032上,每个所述夹紧杆3022均与立式直线轴承座3023配合安装。As shown in FIG. 9 , the
如附图9所示,所述光电开关调整单元300包括光电开关调整电机3000、光电调整主动轮3001、光电调整从动轮3002、光电调整皮带3003、皮带连接件3004、直线导轨41、导轨滑块40、光电限位开关3005,所述光电开关调整电机3000安装于小栅栏结构台面3030左侧,所述光电调整主动轮3001与光电开关调整电机3000输出轴相联,所述光电调整从动轮3002安装于小栅栏结构台面3030一侧的固定轴上,所述光电调整皮带3003与光电调整从动轮3002以及光电调整主动3001轮配合安装,所述直线导轨41设置于小栅栏结构台面3030左侧,所述导轨滑块40与直线导轨41配合连接,所述导轨滑块40通过皮带连接件3004与光电调整皮带3003相连,所述光电限位开关3005设置于皮带连接件3004上。As shown in FIG. 9 , the photoelectric
如图10所示,所述工作台调整单元301包括大立式轴承座43、台面调整电机3010、台面调整丝杆3012、大滑块44、台面连接件3011、锥形齿轮45,所述大立式轴承座43有四个且均匀设置在大升降台3036的伸出面上,所述台面调整电机3010安装于大升降台3036的伸出面上,所述台面调整丝杆3012有两个,且对称同轴配合安装于同一侧的两个大立式轴承座43内,所述锥形齿轮45有三个,且其中两个所述锥形齿轮45设置于台面调整丝杆3012的一端,另一所述锥形齿轮45安装于台面调整电机3010的输出轴上,三个所述锥形齿轮45配合连接,所述大滑块44有两个,且对称安装于两台面调整丝杆3012上,所述每个大滑块44均通过台面连接件3011与大栅栏结构台面3032以及小栅栏结构台面3030固定连接。As shown in FIG. 10 , the
台面调整电机输出动力,通过齿轮与丝杠传动,使得两栅栏结构台面对称开合。The table adjusts the output power of the motor, which is driven by gears and lead screws, so that the two fence structure table planes open and close symmetrically.
如图11所示,所述锯切单元303包括滑台模组支撑架3403、丝杠电机支撑架3404、锯切丝杠滑台模组3400、锯切电机3401、锯片3402,所述滑台模组支撑架3403固定于大升降台3036伸出台面一侧,所述丝杠电机支撑架3404固定于大升降台3036伸出面另一侧,所述锯切丝杠滑台模组3400两端分别固定于滑台模组支撑架3403以及丝杠电机支撑架3404上,所述锯切电机3401安装于锯切丝杠滑台模组3400的滑块上,所述锯片3402安装于锯切电机3401的输出轴上。As shown in FIG. 11 , the sawing unit 303 includes a sliding table
锯切电机3401及锯片3402位于一侧待机,光电限位开关3005给出信号,锯切电机3401输出动力,带动锯片3402旋转,同时锯切丝杠滑台模组3400通过滑台带动锯切电机3401水平横移,实现工件的锯切。The sawing
如图12所示,所述进给机构31包括进给滑台模组3100、滑台连接件3102、顶升气缸3101、可换刀定位销固定座3103,所述进给滑台模组3100设置于活动底板3034上,所述顶升气缸3101通过滑台连接件3102与进给滑台模组3100的滑台相连,所述可换刀定位销固定座3103设置于顶升气缸3101的伸缩杆上。As shown in FIG. 12 , the feeding mechanism 31 includes a
当长条状工件完成第一个孔加工后,顶升气缸3101动作,将定位销伸入工件的孔中,由滑台模组3100输出动力,带动定位销做左右方向的水平位移,从而带动长条状工件进给一个孔距,到达第二孔加工位置后,顶升气缸3101收缩,定位销移出工件的孔,由滑台模组3100输出动力,回到第一孔加工位置,如此循环往复,实现长条状工件的进给。滑台模组由伺服控制,可调整滑台位移距离,从而实现不同孔间距的进给。When the first hole is processed on the elongated workpiece, the
如图13所示,所述换刀机构32包括换刀机构固定架3300、短气动滑台模组3302、刀盘支撑臂3301、刀盘伺服电机3303、刀盘3304、刀柄夹3305、刀柄48、钻头49、丝锥50、定位销51,所述换刀机构固定架3300设置于基座1上,所述短气动滑台模组3302有三个,其中两个所述短气动滑台模组3302固定于换刀机构固定架3300的上侧面,其一所述短气动滑台模3302组固定于换刀机构固定架3300的右下侧面,所述刀盘支撑臂3301有三个,且每个所述刀盘支撑臂3301分别固定于短气动滑台模组3302的滑台上,所述刀盘伺服电机3303有三个,且每个所述刀盘伺服电机3303分别安装于刀盘支撑臂3301远离滑台一侧,所述刀盘3304有三个,且每个所述刀盘3304分别与刀盘伺服电机3303固定连接,所述刀柄夹3305有若干个,且沿刀盘3304周向均匀设置,所述刀柄48有若干个,且每个所述刀柄48可设置于刀柄夹3305内,所述钻头49有若干个,且每个所述钻头49规格不同,所述钻头49安装于右侧上方的换刀单元的刀柄48中,所述丝锥50有若干个,且每个所述丝锥50规格不同,所述丝锥50安装于左侧上方的换刀单元的刀柄48中,所述定位销51有若干个,且每个所述定位销51规格不同,所述定位销51安装于右侧下方的换刀单元的刀柄48中。As shown in FIG. 13 , the
由刀盘伺服电机3303输出动力带动刀盘3304旋转,从而实现不同规格刀具的切换。由短气动滑台模组3302输出动力控制刀盘3304的上下位移,实现刀具从可换刀主轴或可换刀定位销固定座3103上的插入与抽离(刀具的吸附固定与释放为已有技术)。The output power of the cutter
如图14所示,所述动力头模组33包括动力头模组固定架3200、伺服滑台模组3201、滑台固定座3202、小支撑臂3203、大支撑臂3204、可换刀钻孔主轴3205、可换刀攻丝主轴3206、长气动滑台模组3207,所述动力头模组固定架3200设置于活动底板3034上,所述伺服滑台模组3201固定于动力头模组固定架3200的横梁上,所述滑台固定座3202固定于伺服滑台模组3201的滑台上,所述长气动滑台模组3207有两个,其一所述长气动滑台模组3207设置于动力头模组固定架3200右侧立柱上,另一所述长气动滑台模组3207设置于滑台固定座3202上,所述小支撑臂3203固定于位于滑台固定座3202上的长气动滑台模组3207的滑台上,所述大支撑臂3204固定于位于动力头模组固定架3200立柱上的长气动滑台模组3207的滑台上,所述可换刀钻孔主轴3205安装于大支撑臂上,所述可换刀攻丝主轴3206安装于小支撑臂3203上。As shown in FIG. 14 , the
面对不同大小孔加工需求时,换刀机构32进行自动换刀动作,首先可换刀攻丝主轴3206位移至换刀位,工作台机构30由底板调整电机3035输出动力,横向位移至换刀位置,完成换刀(换刀技术为已有技术)。可换刀钻孔主轴上3205的钻头49始终与进给机构31的定位销51同轴,且钻头49与定位销51直径保持相同,从而实现不同大小孔加工需求。In the face of machining requirements of different sizes of holes, the
本说明书的实施例所述的内容仅仅是对发明构思的实现形式的列举,仅作说明用途。本发明的保护范围不应当被视为仅限于本实施例所陈述的具体形式,本发明的保护范围也及于本领域的普通技术人员根据本发明构思所能想到的等同技术手段。The content described in the embodiments of the present specification is merely an enumeration of the implementation forms of the inventive concept, and is only used for illustration purposes. The protection scope of the present invention should not be construed as being limited to the specific forms stated in this embodiment, and the protection scope of the present invention also extends to equivalent technical means that those of ordinary skill in the art can think of according to the inventive concept.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118268639A (en) * | 2024-06-03 | 2024-07-02 | 南通港石机械有限公司 | Round hole device is cut to accessory based on mechanical equipment is used |
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CN202621962U (en) * | 2012-05-23 | 2012-12-26 | 浙江摩多巴克斯汽配有限公司 | Tool rest |
CN108381182A (en) * | 2018-03-06 | 2018-08-10 | 苏波 | Working method of automatic drilling and tapping integrated machine for nut column |
CN109158935A (en) * | 2018-11-06 | 2019-01-08 | 浙江理工大学瓯海研究院有限公司 | A kind of drilling and tapping automatic device of porous part |
CN211889827U (en) * | 2020-03-14 | 2020-11-10 | 济南温豆斯机械设备有限公司 | Center pillar angle sign indicating number duplex position drilling tapping cutting all-in-one |
CN214264637U (en) * | 2020-12-22 | 2021-09-24 | 湖州邓氏智能装备有限公司 | Full-automatic feeding, drilling, tapping and sawing all-in-one machine |
CN214772628U (en) * | 2020-12-03 | 2021-11-19 | 浙江三箭工贸有限公司 | Feeding mechanism of drilling machine for end part of round rod |
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CN202621962U (en) * | 2012-05-23 | 2012-12-26 | 浙江摩多巴克斯汽配有限公司 | Tool rest |
CN108381182A (en) * | 2018-03-06 | 2018-08-10 | 苏波 | Working method of automatic drilling and tapping integrated machine for nut column |
CN109158935A (en) * | 2018-11-06 | 2019-01-08 | 浙江理工大学瓯海研究院有限公司 | A kind of drilling and tapping automatic device of porous part |
CN211889827U (en) * | 2020-03-14 | 2020-11-10 | 济南温豆斯机械设备有限公司 | Center pillar angle sign indicating number duplex position drilling tapping cutting all-in-one |
CN214772628U (en) * | 2020-12-03 | 2021-11-19 | 浙江三箭工贸有限公司 | Feeding mechanism of drilling machine for end part of round rod |
CN214264637U (en) * | 2020-12-22 | 2021-09-24 | 湖州邓氏智能装备有限公司 | Full-automatic feeding, drilling, tapping and sawing all-in-one machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118268639A (en) * | 2024-06-03 | 2024-07-02 | 南通港石机械有限公司 | Round hole device is cut to accessory based on mechanical equipment is used |
CN118268639B (en) * | 2024-06-03 | 2024-10-25 | 南通港石机械有限公司 | Round hole device is cut to accessory based on mechanical equipment is used |
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