CN115228421A - Preparation process of ultra-wide artificial graphite high-conductivity film material - Google Patents
Preparation process of ultra-wide artificial graphite high-conductivity film material Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 54
- 229910021383 artificial graphite Inorganic materials 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 20
- 238000011084 recovery Methods 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 65
- NWZSZGALRFJKBT-KNIFDHDWSA-N (2s)-2,6-diaminohexanoic acid;(2s)-2-hydroxybutanedioic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O.NCCCC[C@H](N)C(O)=O NWZSZGALRFJKBT-KNIFDHDWSA-N 0.000 claims description 23
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 23
- 238000010304 firing Methods 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 19
- 238000009833 condensation Methods 0.000 claims description 16
- 230000005494 condensation Effects 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000005119 centrifugation Methods 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 8
- 239000002585 base Substances 0.000 claims 2
- 150000001336 alkenes Chemical class 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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Abstract
本发明涉及超宽人工石墨高导膜制备技术领域,且公开了一种超宽人工石墨高导膜材料制备工艺,解决了超宽人工石墨高导膜材料制备过程中,通过对溶液加热实现原料反应,然而加热的过程中会导致溶液出现温度不均的情况,进而会影响反应效率,同时在反应过程中会产生蒸汽,蒸汽的直接排放会造成资源浪费的问题,包括步骤一:通过超宽人工石墨高导膜材料制备装置中的投料罩向反应釜中加入氧化石墨烯溶液,氧化石墨烯溶液会进入投料杆中;本设计实现溶液温度均匀,有效的为原料的反应加快了进度;同时配合收集组的设计,便于对排放的蒸汽进行收集,进而实现对蒸汽资源的冷却回收。
The invention relates to the technical field of preparation of an ultra-wide artificial graphite high-conductivity film, and discloses a preparation process of an ultra-wide artificial graphite high-conductivity film material, which solves the problem that in the preparation process of the ultra-wide artificial graphite high-conductivity film material, the raw material is obtained by heating the solution. However, during the heating process, the temperature of the solution will be uneven, which will affect the reaction efficiency. At the same time, steam will be generated during the reaction process, and the direct discharge of steam will cause waste of resources. The feeding hood in the artificial graphite high-conductivity film material preparation device adds graphene oxide solution into the reaction kettle, and the graphene oxide solution will enter the feeding rod; this design realizes the uniform temperature of the solution, which effectively speeds up the progress of the reaction of the raw materials; at the same time With the design of the collection group, it is convenient to collect the discharged steam, thereby realizing the cooling and recovery of the steam resources.
Description
技术领域technical field
本发明属于石墨高导膜制备技术领域,具体为一种超宽人工石墨高导膜材料制备工艺。The invention belongs to the technical field of graphite high-conductivity film preparation, in particular to a preparation process of an ultra-wide artificial graphite high-conductivity film material.
背景技术Background technique
人工石墨高导膜是一种新型的导热散热材料,其又名导热石墨片、散热石墨膜、石墨散热膜,人工石墨高导膜是一种碳分子高结晶态薄膜,其用于电子产品的元器件上,能将点热源变成面热源,达到理想的散热效果,具有耐高温、重量轻、热导率高、化学稳定性强、热膨胀系数小等特点。Artificial graphite high-conductivity film is a new type of heat-conducting and heat-dissipating material, also known as heat-conducting graphite sheet, heat-dissipating graphite film, and graphite heat-dissipating film. On the components, the point heat source can be turned into a surface heat source, and the ideal heat dissipation effect can be achieved. It has the characteristics of high temperature resistance, light weight, high thermal conductivity, strong chemical stability, and small thermal expansion coefficient.
目前,超宽人工石墨高导膜材料的制备过程中,需要通过对溶液加热实现原料反应,然而加热的过程中会导致溶液出现温度不均的情况,进而会影响反应效率,同时在反应过程中会产生蒸汽,蒸汽的直接排放会造成资源浪费。At present, in the preparation process of ultra-wide artificial graphite high-conductivity film material, it is necessary to heat the solution to realize the raw material reaction. However, during the heating process, the temperature of the solution will be uneven, which will affect the reaction efficiency. At the same time, during the reaction process Steam will be generated, and the direct discharge of steam will cause waste of resources.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术的缺陷,本发明提供一种超宽人工石墨高导膜材料制备工艺,有效的解决了上述背景技术中超宽人工石墨高导膜材料的制备过程中,通过对溶液加热实现原料反应,然而加热的过程中会导致溶液出现温度不均的情况,进而会影响反应效率,同时在反应过程中会产生蒸汽,蒸汽的直接排放会造成资源浪费的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a preparation process of an ultra-wide artificial graphite high-conductivity film material, which effectively solves the problem in the preparation process of the ultra-wide artificial graphite high-conductivity film material in the above-mentioned background technology. The solution is heated to realize the reaction of the raw materials. However, during the heating process, the temperature of the solution will be uneven, which will affect the reaction efficiency. At the same time, steam will be generated during the reaction process, and the direct discharge of the steam will cause the problem of waste of resources.
为实现上述目的,本发明提供如下技术方案:一种超宽人工石墨高导膜材料制备工艺,包括以下步骤:In order to achieve the above purpose, the present invention provides the following technical solutions: a preparation process of an ultra-wide artificial graphite high-conductivity film material, comprising the following steps:
步骤一:通过超宽人工石墨高导膜材料制备装置中的投料罩向反应釜中加入氧化石墨烯溶液,氧化石墨烯溶液会进入投料杆中,使氧化石墨烯溶液通过喷头喷洒,并通过外界控制器控制加热丝工作,实现对液体的加热,并使液体温度加热至合适温度,实现对氧化石墨烯溶液的加热处理;Step 1: Add graphene oxide solution into the reaction kettle through the feeding cover in the ultra-wide artificial graphite high-conductivity film material preparation device, and the graphene oxide solution will enter the feeding rod, so that the graphene oxide solution is sprayed through the nozzle and passed through the outside world. The controller controls the work of the heating wire to realize the heating of the liquid, and the temperature of the liquid is heated to a suitable temperature to realize the heating treatment of the graphene oxide solution;
步骤二:通过投料口向反应釜中将水合肼加入到反应釜内,并调节反应釜内部的温度,在反应过程中,会使水合肼蒸发,蒸发的水合肼通过第一排气管排出,气体会进入第二排气管中,随着反应釜内部气压的增大,会使第二排气管在活动槽中滑动,进而第二排气管会带动卡块在卡槽中滑动,进而会使弹簧压缩,当第二排气管上移会使排气孔移动至活动槽的外部,进而气体通过排气孔排入密封罩中;Step 2: add hydrazine hydrate into the reaction kettle through the feeding port, and adjust the temperature inside the reaction kettle, in the reaction process, the hydrazine hydrate will evaporate, and the evaporated hydrazine hydrate is discharged through the first exhaust pipe, The gas will enter the second exhaust pipe, and as the pressure inside the reactor increases, the second exhaust pipe will slide in the movable groove, and then the second exhaust pipe will drive the block to slide in the groove, and then The spring will be compressed, and when the second exhaust pipe moves up, the exhaust hole will move to the outside of the movable groove, and then the gas will be discharged into the sealing cover through the exhaust hole;
步骤三:气体通过导气管进入冷凝管的内部,同时在冷却箱的内部投放冷水,使冷水位于冷却箱的下部;Step 3: The gas enters the inside of the condenser pipe through the air guide pipe, and at the same time, cold water is put into the inside of the cooling box, so that the cold water is located at the lower part of the cooling box;
步骤四:通过双轴电机动作,会使其中一个皮带轮转动,通过衔接皮带的连接关系,会使另一个皮带轮转动,进而会使旋转轴转动,旋转轴会对带动齿轮二转动,通过齿轮二与齿轮一的啮合连接关系,会使齿轮一转动,齿轮一会带动和冷凝管转动,进而冷凝管会在冷却箱的内部旋转,使冷凝管带动蒸汽晃动,进而加快了蒸汽的冷却速度,蒸汽冷却后,启动抽吸泵二,便于对冷凝管内部的物体进行收集,实现资源的回收,进而实现对资源的保护;Step 4: Through the action of the dual-axis motor, one of the pulleys will rotate, and through the connection of the connecting belt, the other pulley will rotate, and then the rotating shaft will rotate, and the rotating shaft will drive the second gear to rotate. The meshing connection relationship of the first gear will make the gear rotate, and the gear will drive the condenser tube to rotate, and then the condenser tube will rotate inside the cooling box, so that the condenser tube will drive the steam to shake, thereby speeding up the cooling speed of the steam, and the steam cooling After that, start the
步骤五:同时通过启动双轴电机,双轴电机会带动锥形齿轮一转动,通过锥形齿轮一与锥形齿轮二的啮合连接关系以及与锥形齿轮三的啮合连接关系,会使旋转筒和双向螺纹筒转动,且双向螺纹筒和旋转筒的转动方向相反;Step 5: At the same time, by starting the biaxial motor, the biaxial motor will drive the
步骤六:旋转筒会带动转动杆一转动,转动杆一会带动转动杆二转动,转动杆二带动刮板转动,使刮板对反应釜的内壁进行刮擦,同时转动杆二会带动搅拌板二转动,实现搅拌板二对溶液的横向搅拌,同时转动杆一转动会带动滑杆转动,通过搅拌板一与滑杆的滑动连接关系以及配合双向螺纹筒与滑块的螺纹连接关系,会使两个滑块在双向螺纹筒上相对运动,进而滑块会带动搅拌板一升降,进而便于使搅拌板一对液体进行纵向搅拌,进而加快了溶液的充分混合速度,并提高了反应效率;Step 6: The rotating drum will drive the first rotation of the rotating rod, the first rotating rod will drive the second rotating rod, and the second rotating rod will drive the scraper to rotate, so that the scraper scrapes the inner wall of the reaction kettle, and the second rotating rod will drive the stirring plate. The second rotation realizes the lateral stirring of the two pairs of solutions on the stirring plate. At the same time, the first rotation of the rotating rod will drive the sliding rod to rotate. The two sliders move relative to each other on the two-way threaded barrel, and then the sliders will drive the stirring plate to rise and fall, which facilitates the vertical stirring of a pair of liquids by the stirring plate, thereby accelerating the full mixing speed of the solution and improving the reaction efficiency;
步骤七:反应完毕后,物料由反应釜底端的出料口进入到出料管中,进而通过其中一个抽吸泵一使物料进入离心机本体一内进行离心,实现离心除碱处理,然后再通过抽吸泵一使物料进入到离心机本体二中进一步离心除杂,离心完毕的物料通过输送管进入高温烧制炉中,实现对物料的高温烧制,高温烧制完毕后,则可制备超宽人工石墨高导膜材料。Step 7: After the reaction is completed, the material enters the discharge pipe from the discharge port at the bottom of the reactor, and then the material enters the centrifuge body through one of the suction pumps for centrifugation to achieve centrifugal alkali removal treatment, and then Through the
优选的,所述超宽人工石墨高导膜材料制备装置包括底板,底板的上方设有反应釜,底板的底端等距离设有与底板连接的支撑腿,反应釜的底端中间位置设有出料口,出料口的一端连接有出料管,底板的顶端设有离心机本体一、离心机本体二和高温烧制炉,离心机本体二位于离心机本体一和高温烧制炉之间,离心机本体二与离心机本体一和高温烧制炉之间均通过输送管连接,出料管和输送管上均安装有抽吸泵一,反应釜的内壁设有加热丝,反应釜的顶端设有盖板,底板的顶端对称设有与盖板底端连接的电动推杆,盖板的顶端设有与反应釜相连通的投料口,投料口的顶端螺纹连接有密封盖,盖板的顶端设有排气组,盖板的顶端设有与排气组连接的收集组,盖板的中间位置转动安装有双向螺纹筒,双向螺纹筒的内部转动安装有旋转筒,旋转筒的内部转动安装有投料杆,投料杆的顶端设有投料罩,投料杆的底端设有位于旋转筒外部的喷头,反应釜的内部设有与双向螺纹筒和旋转筒连接的搅拌机构,双向螺纹筒和旋转筒之间通过联动器连接。Preferably, the ultra-wide artificial graphite high conductive film material preparation device comprises a bottom plate, a reaction kettle is arranged above the bottom plate, a support leg connected to the bottom plate is provided at the bottom end of the bottom plate at equal distances, and a middle position of the bottom end of the reaction kettle is provided with The discharge port, one end of the discharge port is connected with a discharge pipe, and the top of the bottom plate is provided with a
优选的,所述联动器包括固定杆、双轴电机、锥形齿轮一、锥形齿轮二和锥形齿轮三,盖板的顶端设有固定杆,固定杆的一侧安装有双轴电机,双轴电机的其中一个输出轴连接有锥形齿轮一,旋转筒上套设有与锥形齿轮一啮合连接的锥形齿轮二,双向螺纹筒上套设有与锥形齿轮一啮合连接的锥形齿轮三。Preferably, the linkage includes a fixed rod, a biaxial motor, a
优选的,所述搅拌机构包括刮制组和搅拌组,刮制组包括固定块、转动杆一、转动杆二、刮板和搅拌板二,旋转筒的底端套设有固定块,固定块的两侧对称设有转动杆一,转动杆一为V形结构,转动杆一的一端连接有转动杆二,两个转动杆二相远离一侧均设有与反应釜内壁滑动连接的刮板。Preferably, the stirring mechanism includes a scraping group and a stirring group. The scraping group includes a fixed block, a first rotating rod, a second rotating rod, a scraper and a second stirring plate. The bottom end of the rotating drum is sleeved with a fixed block, and the fixed block A rotating rod is symmetrically arranged on both sides of the rotating rod. The first rotating rod is a V-shaped structure. One end of the rotating rod is connected with a rotating
优选的,所述搅拌组包括滑杆、滑块、搅拌板一、贯穿口和搅拌板二,双向螺纹筒的外部对称套设有滑块,滑块与双向螺纹筒螺纹连接,滑块的两侧均对称设有搅拌板一,转动杆一的顶端均设有滑杆,搅拌板一上均开设有套设于滑杆外部的贯穿口,两个转动杆二相靠近一侧顶部均设有搅拌板二。Preferably, the stirring group includes a sliding rod, a sliding block, a
优选的,所述反应釜的底端开设有导流槽,导流槽的为V形结构,且导流槽与出料口相连通。Preferably, the bottom end of the reaction kettle is provided with a guide groove, the guide groove has a V-shaped structure, and the guide groove is in communication with the discharge port.
优选的,所述排气组包括导气管、密封罩、第一排气管、活动槽、第二排气管、排气孔和弹性件,盖板上安装有第一排气管,第一排气管与反应釜相连通,盖板的顶端开设有活动槽,活动槽的内部穿插有第二排气管,第二排气管上等距离开设有排气孔,第二排气管通过弹性件与活动槽连接,盖板的顶端设有套设于第二排气管外部的密封罩,密封罩的顶端中间位置连接有导气管,导气管与收集组连接。Preferably, the exhaust group includes an air duct, a sealing cover, a first exhaust pipe, a movable groove, a second exhaust pipe, an exhaust hole and an elastic member, and a first exhaust pipe is mounted on the cover plate, and the first exhaust pipe is installed on the cover plate. The exhaust pipe is communicated with the reaction kettle, the top of the cover plate is provided with a movable groove, the inside of the movable groove is interspersed with a second exhaust pipe, the second exhaust pipe is provided with exhaust holes at equal distances, and the second exhaust pipe passes through The elastic piece is connected with the movable groove, the top of the cover plate is provided with a sealing cover sleeved on the outside of the second exhaust pipe, the middle position of the top of the sealing cover is connected with an air guide pipe, and the air guide pipe is connected with the collection group.
优选的,所述弹性件包括卡块、卡槽和弹簧,第二排气管的外壁底端对称设有卡块,活动槽的外壁开设有与卡块滑动连接的卡槽,卡块的顶端与卡槽的顶端之间通过弹簧连接。Preferably, the elastic member includes a clamping block, a clamping groove and a spring, the bottom end of the outer wall of the second exhaust pipe is symmetrically provided with clamping blocks, the outer wall of the movable groove is provided with a clamping groove slidingly connected with the clamping block, and the top end of the clamping block is provided with a clamping block. It is connected with the top of the card slot by a spring.
优选的,所述收集组包括冷却箱、冷凝管、抽吸泵二、齿轮一和转动组,盖板的顶端设有冷却箱,冷却箱的内部设有冷凝管,冷凝管的两端均延伸至冷却箱的外壁,冷却箱的外壁设有与冷凝管转动连接的抽吸泵二,导气管的一端延伸至冷凝管的内部,冷凝管的另一端外壁套设有齿轮一,齿轮一与转动组连接。Preferably, the collection group includes a cooling box, a condensation pipe, a second suction pump, a first gear and a rotating group, a cooling box is arranged at the top of the cover plate, a condensation pipe is arranged inside the cooling box, and both ends of the condensation pipe extend To the outer wall of the cooling box, the outer wall of the cooling box is provided with a
优选的,所述转动组包括支撑杆、旋转轴、齿轮二、皮带轮和衔接皮带,密封罩的顶端设有支撑杆,支撑杆上转动安装有旋转轴,旋转轴的一端设有与齿轮一啮合连接的齿轮二,旋转轴的另一端和双轴电机的另一个输出轴上均套设有皮带轮,两个皮带轮之间通过衔接皮带连接。Preferably, the rotating group includes a support rod, a rotating shaft, a second gear, a pulley and a connecting belt, a support rod is provided at the top of the sealing cover, a rotating shaft is rotatably installed on the support rod, and one end of the rotating shaft is provided with a gear meshing In the connected gear two, the other end of the rotating shaft and the other output shaft of the biaxial motor are both sleeved with a pulley, and the two pulleys are connected by a connecting belt.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、在工作中,通过设置有底板、反应釜、支撑腿、出料口、出料管、离心机本体一、离心机本体二、高温烧制炉、抽吸泵一、盖板、电动推杆、投料口、密封盖、双向螺纹筒、旋转筒、投料杆、投料罩、喷头和加热丝,便于向反应釜中投放原料,方便原料进行反应,进而实现对超宽人工石墨高导膜材料的制备;通过搅拌机构和联动器的作用,实现物料的充分混合,同时实现溶液温度均匀,有效的为原料的反应加快了进度;通过排气组的设计,便于对蒸汽进行排放,实现反应釜的泄压操作,有效的提高了反应釜的使用安全,同时配合收集组的设计,便于对排放的蒸汽进行收集,降低蒸汽排放至大气中,进而实现对蒸汽资源的冷却回收,进而实现对资源的保护;(1) During work, the bottom plate, the reaction kettle, the support legs, the discharge port, the discharge pipe, the
(2)、通过固定块、转动杆一、转动杆二、刮板、搅拌板二、滑杆、滑块、搅拌板一、贯穿口和搅拌板二,使液体混合均匀,同时避免液体加热过程中出现温度不均的情况,进而实现液体温度均匀,进而提高了超宽人工石墨高导膜材料的制备进度;(2) Through the fixed block, the first rotating rod, the second rotating rod, the scraper, the second stirring plate, the sliding rod, the slider, the first stirring plate, the through hole and the second stirring plate, the liquid is mixed evenly, and the heating process of the liquid is avoided at the same time. The temperature unevenness occurs in the process, so that the liquid temperature is uniform, and the preparation progress of the ultra-wide artificial graphite high-conductivity film material is improved;
(3)、通过固定杆、双轴电机、锥形齿轮一、锥形齿轮二和锥形齿轮三的设计,有效的为双向螺纹筒和旋转筒的反向转动提供动力,进而提高了反应速度;(3) Through the design of fixed rod, biaxial motor,
(4)、通过导气管、密封罩、第一排气管、活动槽、第二排气管、排气孔和弹性件的设计,便于实现蒸汽的自动排放,实现反应釜的自动排压,避免反应釜内部气压较大而出现爆炸,进而提高了反应釜的使用安全;(4), through the design of the air duct, the sealing cover, the first exhaust pipe, the movable groove, the second exhaust pipe, the exhaust hole and the elastic part, it is convenient to realize the automatic discharge of steam and realize the automatic pressure discharge of the reaction kettle, Avoid explosion due to high pressure inside the reactor, thereby improving the safety of the reactor;
(5)、通过冷却箱、冷凝管、抽吸泵二、齿轮一和转动组的设计,使蒸汽在冷凝管中冷凝,并加快了蒸汽的冷却速度,避免蒸汽直接排放而造成水合肼资源的浪费,进而为水合肼的收集提供便利,进而实现资源保护。(5) Through the design of cooling box, condensing pipe, suction pump two, gear one and rotating group, the steam is condensed in the condensing pipe, and the cooling speed of the steam is accelerated, so as to avoid the direct discharge of steam and cause the loss of hydrazine hydrate resources. waste, thereby facilitating the collection of hydrazine hydrate, thereby realizing resource protection.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明外部结构示意图;Fig. 2 is the external structure schematic diagram of the present invention;
图3为本发明搅拌机构与联动器的连接结构示意图;3 is a schematic diagram of the connection structure of the stirring mechanism and the linkage of the present invention;
图4为本发明图3的外部结构示意图;Fig. 4 is the external structure schematic diagram of Fig. 3 of the present invention;
图5为本发明收集组的结构示意图;Fig. 5 is the structural representation of the collection group of the present invention;
图6为本发明图1中A处的放大结构示意图;Fig. 6 is the enlarged structural schematic diagram of the place A in Fig. 1 of the present invention;
图7为本发明图1中B处的放大结构示意图FIG. 7 is an enlarged schematic view of the structure at B in FIG. 1 of the present invention
图中:1、底板;2、反应釜;3、支撑腿;4、出料口;5、出料管;6、离心机本体一;7、离心机本体二;8、高温烧制炉;9、抽吸泵一;10、盖板;11、电动推杆;12、投料口;13、密封盖;14、双向螺纹筒;15、旋转筒;16、投料杆;17、投料罩;18、喷头;19、固定杆;20、双轴电机;21、锥形齿轮一;22、锥形齿轮二;23、锥形齿轮三;24、固定块;25、转动杆一;26、转动杆二;27、刮板;28、滑杆;29、滑块;30、搅拌板一;31、贯穿口;32、搅拌板二;33、冷却箱;34、冷凝管;35、抽吸泵二;36、齿轮一;37、导气管;38、支撑杆;39、旋转轴;40、齿轮二;41、皮带轮;42、衔接皮带;43、密封罩;44、第一排气管;45、活动槽;46、第二排气管;47、排气孔;48、卡块;49、卡槽;50、弹簧。In the figure: 1. Bottom plate; 2. Reactor; 3. Support leg; 4. Discharge port; 5. Discharge pipe; 6.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
由图1至图7给出,本发明包括以下步骤:Given by Figure 1 to Figure 7, the present invention includes the following steps:
步骤一:通过超宽人工石墨高导膜材料制备装置中的投料罩17向反应釜2中加入氧化石墨烯溶液,氧化石墨烯溶液会进入投料杆16中,使氧化石墨烯溶液通过喷头18喷洒,并通过外界控制器控制加热丝工作,实现对液体的加热,并使液体温度加热至合适温度,实现对氧化石墨烯溶液的加热处理;Step 1: The graphene oxide solution is added to the
步骤二:通过投料口12向反应釜2中将水合肼加入到反应釜2内,并调节反应釜2内部的温度,在反应过程中,会使水合肼蒸发,蒸发的水合肼通过第一排气管44排出,气体会进入第二排气管46中,随着反应釜2内部气压的增大,会使第二排气管46在活动槽45中滑动,进而第二排气管46会带动卡块48在卡槽49中滑动,进而会使弹簧50压缩,当第二排气管46上移会使排气孔47移动至活动槽45的外部,进而气体通过排气孔47排入密封罩43中;Step 2: add hydrazine hydrate into the
步骤三:气体通过导气管37进入冷凝管34的内部,同时在冷却箱33的内部投放冷水,使冷水位于冷却箱33的下部;Step 3: the gas enters the inside of the
步骤四:通过双轴电机20动作,会使其中一个皮带轮41转动,通过衔接皮带42的连接关系,会使另一个皮带轮41转动,进而会使旋转轴39转动,旋转轴39会对带动齿轮二40转动,通过齿轮二40与齿轮一36的啮合连接关系,会使齿轮一36转动,齿轮一36会带动和冷凝管34转动,进而冷凝管34会在冷却箱33的内部旋转,使冷凝管34带动蒸汽晃动,进而加快了蒸汽的冷却速度,蒸汽冷却后,启动抽吸泵二35,便于对冷凝管34内部的物体进行收集,实现资源的回收,进而实现对资源的保护;Step 4: Through the action of the
步骤五:同时通过启动双轴电机20,双轴电机20会带动锥形齿轮一21转动,通过锥形齿轮一21与锥形齿轮二22的啮合连接关系以及与锥形齿轮三23的啮合连接关系,会使旋转筒15和双向螺纹筒14转动,且双向螺纹筒14和旋转筒15的转动方向相反;Step 5: At the same time, by starting the
步骤六:旋转筒15会带动转动杆一25转动,转动杆一25会带动转动杆二26转动,转动杆二26带动刮板27转动,使刮板27对反应釜2的内壁进行刮擦,同时转动杆二26会带动搅拌板二32转动,实现搅拌板二32对溶液的横向搅拌,同时转动杆一25转动会带动滑杆28转动,通过搅拌板一30与滑杆28的滑动连接关系以及配合双向螺纹筒14与滑块29的螺纹连接关系,会使两个滑块29在双向螺纹筒14上相对运动,进而滑块29会带动搅拌板一30升降,进而便于使搅拌板一30对液体进行纵向搅拌,进而加快了溶液的充分混合速度,并提高了反应效率;Step 6: The rotating
步骤七:反应完毕后,物料由反应釜2底端的出料口4进入到出料管5中,进而通过其中一个抽吸泵一9使物料进入离心机本体一6内进行离心,实现离心除碱处理,然后再通过抽吸泵一9使物料进入到离心机本体二7中进一步离心除杂,离心完毕的物料通过输送管进入高温烧制炉8中,实现对物料的高温烧制,高温烧制完毕后,则可制备超宽人工石墨高导膜材料。Step 7: After the reaction is completed, the material enters the
超宽人工石墨高导膜材料制备装置包括底板1,底板1的上方设有反应釜2,底板1的底端等距离设有与底板1连接的支撑腿3,反应釜2的底端中间位置设有出料口4,出料口4的一端连接有出料管5,底板1的顶端设有离心机本体一6、离心机本体二7和高温烧制炉8,离心机本体二7位于离心机本体一6和高温烧制炉8之间,离心机本体二7与离心机本体一6和高温烧制炉8之间均通过输送管连接,出料管5和输送管上均安装有抽吸泵一9,反应釜2的内壁设有加热丝,反应釜2的顶端设有盖板10,底板1的顶端对称设有与盖板10底端连接的电动推杆11,盖板10的顶端设有与反应釜2相连通的投料口12,投料口12的顶端螺纹连接有密封盖13,盖板10的顶端设有排气组,盖板10的顶端设有与排气组连接的收集组,盖板10的中间位置转动安装有双向螺纹筒14,双向螺纹筒14的内部转动安装有旋转筒15,旋转筒15的内部转动安装有投料杆16,投料杆16的顶端设有投料罩17,投料杆16的底端设有位于旋转筒15外部的喷头18,反应釜2的内部设有与双向螺纹筒14和旋转筒15连接的搅拌机构,双向螺纹筒14和旋转筒15之间通过联动器连接,联动器包括固定杆19、双轴电机20、锥形齿轮一21、锥形齿轮二22和锥形齿轮三23,盖板10的顶端设有固定杆19,固定杆19的一侧安装有双轴电机20,双轴电机20的其中一个输出轴连接有锥形齿轮一21,旋转筒15上套设有与锥形齿轮一21啮合连接的锥形齿轮二22,双向螺纹筒14上套设有与锥形齿轮一21啮合连接的锥形齿轮三23;The ultra-wide artificial graphite high conductive film material preparation device comprises a
工作人员通过投料罩17向反应釜2中加入氧化石墨烯溶液,氧化石墨烯溶液会进入投料杆16中,进而氧化石墨烯溶液会通过喷头18进行喷洒,进而使氧化石墨烯溶液位于反应釜2内部,通过外界控制器控制加热丝工作,实现对液体的加热,并使液体温度加热至合适温度,实现对氧化石墨烯溶液的加热处理,接着通过投料口12向反应釜2中将水合肼加入到反应釜2内,此时,调节反应釜2内部的温度,在反应过程中,会使水合肼蒸发,蒸发的水合肼会通过排气组进入到收集组中进行冷凝,进而可以减少水合肼排放至大气中,进而可以实现对水合肼的收集,有效的实现水合肼的资源节约,同时在对反应釜2内部的溶液进行加热时,通过联动器动作会使反应釜2内部的搅拌机构工作,进而实现对混合液体的搅拌,使液体混合均匀,同时避免液体加热过程中出现温度不均的情况,进而实现液体温度均匀,有效的为氧化石墨烯溶与水合肼的反应加快了进度,进而提高了超宽人工石墨高导膜材料的制备进度;The staff member adds graphene oxide solution in the
当反应完毕后,物料由反应釜2底端的出料口4进入到出料管5中,进而通过其中一个抽吸泵一9使物料进入离心机本体一6内进行离心,实现离心除碱处理,然后再通过抽吸泵一9使物料进入到离心机本体二7中进一步离心除杂,离心完毕的物料通过输送管进入高温烧制炉8中,实现对物料的高温烧制,高温烧制完毕后,则可制备超宽人工石墨高导膜材料。After the reaction is completed, the material enters the
搅拌机构包括刮制组和搅拌组,刮制组包括固定块24、转动杆一25、转动杆二26、刮板27和搅拌板二32,旋转筒15的底端套设有固定块24,固定块24的两侧对称设有转动杆一25,转动杆一25为V形结构,转动杆一25的一端连接有转动杆二26,两个转动杆二26相远离一侧均设有与反应釜2内壁滑动连接的刮板27,搅拌组包括滑杆28、滑块29、搅拌板一30、贯穿口31和搅拌板二32,双向螺纹筒14的外部对称套设有滑块29,滑块29与双向螺纹筒14螺纹连接,滑块29的两侧均对称设有搅拌板一30,转动杆一25的顶端均设有滑杆28,搅拌板一30上均开设有套设于滑杆28外部的贯穿口31,两个转动杆二26相靠近一侧顶部均设有搅拌板二32,反应釜2的底端开设有导流槽,导流槽的为V形结构,且导流槽与出料口4相连通;The stirring mechanism includes a scraping group and a stirring group. The scraping group includes a fixed
通过启动双轴电机20,双轴电机20会带动锥形齿轮一21转动,通过锥形齿轮一21与锥形齿轮二22的啮合连接关系以及与锥形齿轮三23的啮合连接关系,会使旋转筒15和双向螺纹筒14转动,且双向螺纹筒14和旋转筒15的转动方向相反,接着旋转筒15会带动转动杆一25转动,转动杆一25会带动转动杆二26转动,转动杆二26带动刮板27转动,使刮板27对反应釜2的内壁进行刮擦,同时转动杆二26会带动搅拌板二32转动,实现搅拌板二32对溶液的横向搅拌,同时转动杆一25转动会带动滑杆28转动,通过搅拌板一30与滑杆28的滑动连接关系以及配合双向螺纹筒14与滑块29的螺纹连接关系,会使两个滑块29在双向螺纹筒14上相对运动,进而滑块29会带动搅拌板一30升降,进而便于使搅拌板一30对液体进行纵向搅拌,进而加快了溶液的充分混合速度,并提高了反应效率。By starting the
排气组包括导气管37、密封罩43、第一排气管44、活动槽45、第二排气管46、排气孔47和弹性件,盖板10上安装有第一排气管44,第一排气管44与反应釜2相连通,盖板10的顶端开设有活动槽45,活动槽45的内部穿插有第二排气管46,第二排气管46上等距离开设有排气孔47,第二排气管46通过弹性件与活动槽45连接,盖板10的顶端设有套设于第二排气管46外部的密封罩43,密封罩43的顶端中间位置连接有导气管37,导气管37与收集组连接,弹性件包括卡块48、卡槽49和弹簧50,第二排气管46的外壁底端对称设有卡块48,活动槽45的外壁开设有与卡块48滑动连接的卡槽49,卡块48的顶端与卡槽49的顶端之间通过弹簧50连接;The exhaust group includes an
当水合肼与氧化石墨烯溶液混合反应时,水合肼会蒸发,蒸发的水合肼通过第一排气管44排出,气体会进入第二排气管46中,随着反应釜2内部气压的增大,会使第二排气管46在活动槽45中滑动,进而第二排气管46会带动卡块48在卡槽49中滑动,进而会使弹簧50压缩,当第二排气管46上移会使排气孔47移动至活动槽45的外部,进而气体通过排气孔47排入密封罩43中,接着气体通过导气管37进入冷凝管34的内部,同时在冷却箱33的内部投放冷水,这里需要注意的是,冷却箱33的外部设有观察口,使冷水位于冷却箱33的下部,进而不会使水通过冷却箱33流出,进而会使蒸汽在冷凝管34中冷凝,有效的避免蒸汽排放而造成水合肼资源浪费,进而为水合肼的收集提供便利。When the hydrazine hydrate and the graphene oxide solution are mixed and reacted, the hydrazine hydrate will evaporate, the evaporated hydrazine hydrate will be discharged through the
收集组包括冷却箱33、冷凝管34、抽吸泵二35、齿轮一36和转动组,盖板10的顶端设有冷却箱33,冷却箱33的内部设有冷凝管34,冷凝管34的两端均延伸至冷却箱33的外壁,冷却箱33的外壁设有与冷凝管34转动连接的抽吸泵二35,导气管37的一端延伸至冷凝管34的内部,冷凝管34的另一端外壁套设有齿轮一36,齿轮一36与转动组连接,转动组包括支撑杆38、旋转轴39、齿轮二40、皮带轮41和衔接皮带42,密封罩43的顶端设有支撑杆38,支撑杆38上转动安装有旋转轴39,旋转轴39的一端设有与齿轮一36啮合连接的齿轮二40,旋转轴39的另一端和双轴电机20的另一个输出轴上均套设有皮带轮41,两个皮带轮41之间通过衔接皮带42连接;The collection group includes a
通过启动双轴电机20,双轴电机20会带动其中一个皮带轮41转动,通过衔接皮带42的连接关系,会使另一个皮带轮41转动,进而会使旋转轴39转动,旋转轴39会带动齿轮二40转动,通过齿轮二40与齿轮一36的啮合连接关系,会使齿轮一36转动,齿轮一36会带动冷凝管34转动,进而冷凝管34会在冷却箱33的内部旋转,使冷凝管34带动蒸汽晃动,进而加快了蒸汽的冷却速度,蒸汽冷却后,启动抽吸泵二35,便于对冷凝管34内部的物体进行收集,实现资源的回收,进而实现对资源的保护,有效的避免蒸汽直接排放而造成资源浪费的问题。By starting the
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