CN115228312B - Preparation process of medical atomized disinfectant - Google Patents
Preparation process of medical atomized disinfectant Download PDFInfo
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- CN115228312B CN115228312B CN202211161122.XA CN202211161122A CN115228312B CN 115228312 B CN115228312 B CN 115228312B CN 202211161122 A CN202211161122 A CN 202211161122A CN 115228312 B CN115228312 B CN 115228312B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/22—Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/896—Forming a predetermined ratio of the substances to be mixed characterised by the build-up of the device
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/11—Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2202—Mixing compositions or mixers in the medical or veterinary field
Abstract
A preparation process of medical atomized disinfectant, belonging to the technical field of preparation and application of medical disinfectant. The method is characterized by comprising the following steps: respectively placing deionized water, a surfactant, a composite disinfectant, a stabilizer, nano zinc oxide sol and nano titanium oxide sol into a first raw material tank, a second raw material tank, a third raw material tank, a fourth raw material tank, a fifth raw material tank and a sixth raw material tank of filling and blending equipment; preparing a disinfectant through a four-stage online filling process; the disinfectant is precipitated and filtered in the finished material storage area, pumped out through the liquid outlet pump and enters the atomization spraying device for spraying and disinfection through the discharge pipe. The preparation process of the medical atomized disinfectant can directly prepare the effective disinfectant in real time at a use place, has high preparation efficiency, can directly connect the prepared finished product with an atomized spraying device, and avoids the situation that the effective components of the disinfectant are decomposed in the subsequent packaging and transportation processes to influence the disinfection effect.
Description
Technical Field
The invention belongs to the technical field of preparation and application of medical disinfectant, and particularly relates to a preparation process of a medical atomized disinfectant.
Background
With the further improvement of the requirements of the social public on the healthy and living environment, how to carry out timely and effective disinfection treatment on public places becomes one of the important tasks of health workers. Chinese patent 202010946553.1 discloses a compound intermediate-effect disinfectant and its preparation process, and the prepared disinfectant belongs to an intermediate-effect disinfectant, and has the advantages of wide application range and controllable residual quantity, and is an ideal widely-applicable disinfectant product. However, the disinfectant prepared in the preparation process contains sodium hypochlorite which is a white extremely unstable solid and is easily decomposed by heat in the presence of light, and the sodium hypochlorite can be slowly decomposed into NaCl and NaClO even in an alkaline environment 3 And O 2 (ii) a In addition, hydrogen peroxide decomposes to water and oxygen during storage, and the rate of decomposition is accelerated by exposure to light, heat or the ingress of impurities. Therefore, if the preparation is put into use before the time is short, the effective components are decomposed by improper packaging and transportation, resulting inThe sterilizing effect of the disinfectant is greatly reduced in practical application.
In view of this, the applicant develops a set of special equipment capable of matching the preparation method, can directly mix the agent in real time at the use site to prepare the disinfectant, has high preparation efficiency, can directly connect the atomization spraying device with the prepared finished product, and avoids the situation that the disinfectant has the effect of decomposing the effective components in the subsequent packaging and transportation processes to influence the disinfection effect.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a preparation process of a medical atomized disinfectant, which can directly adjust and prepare the effective disinfectant in real time at a use place, has high preparation efficiency, can directly connect a prepared finished product with an atomized spraying device, and avoids the situation that the effective components of the disinfectant are decomposed in the subsequent packaging and transportation processes to influence the disinfection effect.
In order to solve the technical problems, the technical scheme of the invention is as follows: provides a preparation process of medical atomized disinfectant, which comprises the following steps:
a. respectively placing deionized water, a surfactant, a composite disinfectant, a stabilizer, nano zinc oxide sol and nano titanium oxide sol into a first raw material tank, a second raw material tank, a third raw material tank, a fourth raw material tank, a fifth raw material tank and a sixth raw material tank of filling and blending equipment;
b. simultaneously opening an electronic flow metering valve at a first raw material outlet on a first raw material tank and an electronic flow metering valve at a second raw material outlet on a second raw material tank, enabling deionized water in the first raw material tank and a surfactant in the second raw material tank to enter each first-stage mixer in a first-stage mixing area from a first-stage mixing pipe in a fixed quantitative proportion, starting the rotary mixing operation of each first-stage mixer simultaneously or sequentially, obtaining a first-stage mixture after mixing, discharging the first-stage mixture from the first-stage mixer to a first-stage mixing pipe again, and entering the first temporary storage tank through the first-stage mixing pipe;
c. starting an electronic flow metering valve at a third raw material outlet on a third raw material tank, and quantitatively feeding the composite disinfectant in the third raw material tank into the first temporary storage tank along a first feeding pipe; the primary mixture and the composite disinfectant in the first temporary storage tank enter into each secondary mixer in a secondary mixing area along a secondary mixing pipe, the secondary mixers start rotating mixing operation simultaneously or sequentially, secondary mixtures are obtained after mixing is completed and are discharged into a secondary mixing pipe again from the secondary mixers, and then enter into a second temporary storage tank through the secondary mixing pipe;
d. starting an electronic flow metering valve at a fourth raw material outlet on a fourth raw material tank, and quantitatively feeding a stabilizing agent in the fourth raw material tank into a second temporary storage tank along a second feeding pipe; the secondary mixture and the stabilizing agent in the second temporary storage tank enter into each three-stage mixer in the three-stage mixing area from a three-stage material mixing pipe, the three-stage mixers start rotating material mixing operation simultaneously or sequentially, the three-stage mixture is obtained after mixing is completed and is discharged into a three-stage material mixing pipe again from the three-stage mixers, and then the mixture enters into a third temporary storage tank through the three-stage material mixing pipe;
e. simultaneously starting an electronic flow metering valve at a fifth raw material outlet on the fifth raw material tank and an electronic flow valve at a sixth raw material outlet on the sixth raw material tank, and quantitatively feeding the nano zinc oxide in the fifth raw material tank and the nano titanium oxide sol in the sixth raw material tank into a third temporary storage tank through a third feeding pipe; the third-stage mixture, the nano zinc oxide sol and the nano titanium oxide sol in the third temporary storage tank enter four-stage mixers in a four-stage mixing area from four-stage batching pipes, the four-stage mixers start rotating mixing operation simultaneously or sequentially, the four-stage mixtures are obtained after mixing is completed and are discharged into a four-stage batching pipe from the four-stage mixers again, and then enter a finished material storage area through the four-stage batching pipe, so that the disinfectant is prepared;
f. the disinfectant is precipitated and filtered in the finished material storage area, pumped out through the liquid outlet pump and enters the atomization spraying device for spraying and disinfection through the discharge pipe.
Preferably, the filling and blending equipment comprises a main frame, wherein a raw material storage area, a first-stage material mixing area, a first temporary storage tank, a second-stage material mixing area, a second temporary storage tank, a third-stage material mixing area, a third temporary storage tank, a fourth-stage material mixing area and a finished material storage area are sequentially arranged on the main frame from top to bottom, and the raw material storage area, the first-stage material mixing area, the first temporary storage tank, the second-stage material mixing area, the second temporary storage tank, the third-stage material mixing area, the third temporary storage tank, the fourth-stage material mixing area and the finished material storage area are connected through a material mixing pipeline system; the middle filter screen is arranged in the finished material storage area, the internal space of the finished material storage area is divided into a front area and a rear area by the middle filter screen, a liquid outlet pump is arranged in the rear area, and the liquid outlet pump is connected with the atomizing and spraying device through a discharge pipe.
Preferably, the material distribution pipeline system comprises a primary material distribution pipe, a secondary material distribution pipe, a tertiary material distribution pipe, a quaternary material distribution pipe, a first feed pipe, a second feed pipe and a third feed pipe, wherein the first material tank and the second material tank are both connected with the first temporary storage tank through the primary material distribution pipe, and the third material tank is connected with the first temporary storage tank through the first feed pipe; the first temporary storage tank is connected with the second temporary storage tank through a secondary batching pipe, and the fourth raw material tank is connected with the second temporary storage tank through a second feeding pipe; the second temporary storage tank is connected with a third temporary storage tank through a third-stage batching pipe, and the fifth raw material tank and the sixth raw material tank are connected with the third temporary storage tank through a third feeding pipe; the third temporary storage tank is connected with a finished material storage area through a four-level batching pipe.
Preferably, a first-stage mixer is arranged on a first-stage mixing pipe in a first-stage mixing area, a first-stage mixer is arranged on a second-stage mixing pipe in a second-stage mixing area, a third-stage mixer is arranged on a third-stage mixing pipe in a third-stage mixing area, and a fourth-stage mixer is arranged on a fourth-stage mixing pipe in a fourth-stage mixing area; the first-stage mixer is driven by a first-stage mixing driving device to rotate and mix materials; the second grade blender drives rotatory compounding by second grade compounding drive arrangement, and tertiary blender drives rotatory compounding by tertiary compounding drive arrangement, and the level four blender drives rotatory compounding by level four compounding drive arrangement.
Preferably, the first-stage mixer, the second-stage mixer, the third-stage mixer and the fourth-stage mixer respectively comprise a mixing function body, the mixing function body comprises a capsule type mixing bin, a bin body material opening is formed in the middle of the capsule type mixing bin, bin body material pipes are installed on the outer sides of the bin body material openings, mixing ports are formed in pipe bodies of the various stages of mixing pipes on which the mixing function bodies are installed, an upper pipe valve is arranged in a mixing pipe body at the upper end of each mixing port, and a lower pipe valve is arranged in a mixing pipe body at the lower end of each mixing port; a material mixing inserting pipe is arranged on the material mixing interface, the material mixing inserting pipe penetrates through the bin body material pipe and then is inserted into the capsule type material mixing bin, a material guiding arc plate is fixedly connected to the lower portion of the inserting end of the material mixing inserting pipe, and the upper end of the material guiding arc plate is connected to the upper portion of the inserting end of the material mixing inserting pipe through a diagonal draw bar; a mechanical seal is arranged between the mixing insertion pipe and the bin body material pipe; the end parts of bin bodies of the first-stage mixer, the second-stage mixer and the third-stage mixer are provided with passive driving arms; a passive toothed belt wheel is sleeved outside a bin body material pipe of the material mixing functional body of the four-stage mixer.
Preferably, the first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device respectively comprise a group of gear belt wheel compound driving groups, and the gear belt wheel compound driving groups of the first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device are respectively and longitudinally arranged on the left side of the main frame; the gear belt wheel compound driving group of the first-stage mixing driving device is respectively connected with a first oscillating bar mechanism through a first transverse annular toothed belt, and the first oscillating bar mechanism drives each first-stage mixer in the first-stage mixing area to rotate and mix; the gear belt wheel compound driving group of the second-stage mixing driving device is respectively connected with a second oscillating bar mechanism through a second transverse annular toothed belt, and the second oscillating bar mechanism drives each second-stage mixer in the second-stage mixing area to rotate and mix; the gear belt wheel compound driving group of the three-stage mixing driving device is respectively connected with a third oscillating bar mechanism through a third transverse annular toothed belt, and the third oscillating bar mechanism drives each three-stage mixer in the three-stage mixing area to rotate for mixing; and the gear belt wheel composite driving group of the four-stage mixing driving device drives a four-stage mixer in a four-stage mixing area to rotate for mixing through a fourth transverse annular toothed belt.
Preferably, the first swing rod mechanism, the second swing rod mechanism and the third swing rod mechanism respectively comprise a swing rod function group, the swing rod function group comprises a left swing rotating shaft, a right swing rotating shaft, a left swing rod, a right swing rod and a driving rod, the left swing rotating shaft and the right swing rotating shaft are respectively installed on the left side and the right side of the main frame of each mixing area, a shaft sleeve is installed on the left swing rotating shaft through a bearing, a swing rod driving belt wheel and one end of the left swing rod are fixed on the shaft sleeve, one end of the right swing rod is sleeved on the right swing rotating shaft, and the other ends of the left swing rod and the right swing rod are respectively hinged with the driving rod; a driving arm jack is arranged on the driving rod, and the driven driving arms of all stages of mixers are inserted in the driving arm jacks through bearings.
Preferably, the gear and pulley compound driving set comprises a front wheel shaft, a middle wheel shaft and a rear wheel shaft, the front wheel shaft and the rear wheel shaft are respectively horizontally arranged on the left side of the main frame in a collinear manner, the front wheel shaft is connected with a main driving motor, and the main driving motor is arranged on the main frame; a front gear and a front belt wheel are sleeved on the front wheel shaft, and a rear gear and a rear belt wheel are arranged on the rear wheel shaft; a sliding groove hole is longitudinally formed in the main frame between the front wheel shaft and the rear wheel shaft, a gear driving cylinder is arranged in the sliding groove hole, a middle wheel shaft is fixed on a telescopic shaft of the gear driving cylinder, and a middle gear is sleeved on the middle wheel shaft.
When the gear driving cylinder drives the middle wheel shaft and the middle gear to be close to the front gear and the rear gear, the front gear can be in meshing transmission with the rear gear through the middle gear; when the gear driving cylinder drives the middle wheel shaft and the middle gear to be far away from the front gear and the rear gear, the front gear cannot be meshed with the transmission rear gear.
A first transverse annular toothed belt is sleeved on a rear belt wheel of the first-stage mixing driving device and a swing rod driving belt wheel of the first swing rod mechanism; a second transverse annular toothed belt is sleeved on a rear belt wheel of the secondary mixing driving device and a swing rod driving belt wheel of the second swing rod mechanism; a third transverse annular toothed belt is sleeved on a rear belt wheel of the third-stage mixing driving device and a swing rod driving belt wheel of the third swing rod mechanism; a fourth transverse annular toothed belt is sleeved on a rear belt wheel of the four-stage mixing driving device and a driven toothed belt wheel of the four-stage mixer.
The first longitudinal annular toothed belt is sleeved on front belt wheels of the first-stage mixing driving device and the second-stage mixing driving device, the second longitudinal annular toothed belt is sleeved on front belt wheels of the second-stage mixing driving device and the third-stage mixing driving device, and the third longitudinal annular toothed belt is sleeved on front belt wheels of the third mixing driving device and the fourth mixing driving device.
Preferably, a first raw material tank, a second raw material tank, a third raw material tank, a fourth raw material tank, a fifth raw material tank and a sixth raw material tank are fixed in the raw material storage area, a first raw material feed port, a second raw material feed port, a third raw material feed port, a fifth raw material feed port and a sixth raw material feed port are respectively arranged at the upper ends of the first raw material tank, the second raw material tank, the third raw material tank, the fourth raw material tank, the fifth raw material feed port and the sixth raw material tank, and a first raw material discharge port, a second raw material discharge port, a third raw material discharge port, a fourth raw material discharge port, a fifth raw material discharge port and a sixth raw material discharge port are respectively arranged at the lower ends of the first raw material tank, the second raw material tank, the third raw material tank, the fifth raw material tank and the sixth raw material tank; and the first raw material discharge port, the second raw material discharge port, the third raw material discharge port, the fourth raw material discharge port, the fifth raw material discharge port and the sixth raw material discharge port are respectively provided with an electronic flow metering valve.
Preferably, at least four sets of first-stage blenders are arranged in the first-stage mixing area, a discharge hole of a three-way joint is arranged at the upper end of the first-stage blender provided with the first-stage blender, and two feeding ports of the three-way joint are respectively connected with discharge holes of the first raw material tank and the second raw material tank.
Compared with the prior art, the invention has the beneficial effects that:
the preparation process of the medical atomized disinfectant can directly prepare the effective disinfectant in real time at a use place, has high preparation efficiency, can directly connect the prepared finished product with an atomized spraying device, and avoids the situation that the effective components of the disinfectant are decomposed in the subsequent packaging and transportation processes to influence the disinfection effect.
Drawings
FIG. 1 is a schematic view of a filling and dispensing apparatus;
FIG. 2 is a schematic view of a connection structure of a primary mixer and a primary batching pipe;
FIG. 3 is a schematic view of a connection structure of a four-stage mixer and a four-stage batching pipe;
fig. 4 is a schematic diagram of the connection and matching structure of the first-stage mixer and the first-stage mixing driving device.
In the figure: 1. a raw material storage area; 2. a first-stage mixer; 3. a first-stage mixing area; 4. a finished material storage area; 5. a secondary batching pipe; 6. a first longitudinal endless toothed belt; 7. a secondary mixing area; 8. a second transverse endless toothed belt; 9. a second-stage mixer; 10. a second longitudinal endless toothed belt; 11. a third-stage mixing area; 12. a second temporary storage tank; 13. a third transverse endless toothed belt; 14. a third longitudinal endless toothed belt; 15. a four-stage mixing area; 16. a fourth transverse endless toothed belt; 17. a four-stage mixer; 18. a four-stage batching pipe; 19. a front region; 20. a middle filter screen; 21. a back zone; 22. a liquid outlet pump; 23. a discharge pipe; 24. a third temporary storage tank; 25. a tertiary batching pipe; 26. an atomizing spray device; 27. a third feed tube; 28. a second feed tube; 29. a first feed tube; 30. a main frame; 31. a sixth stock tank; 32. a fifth raw material tank; 33. a fourth feed tank; 34. a third raw material tank; 35. a first temporary storage tank; 36. a second head tank; 37. a primary batching pipe; 38. a first feedstock tank; 39. a capsule type mixing bin; 40. a diagonal member; 41. a material guiding arc plate; 42. a passive driving arm; 43. a bin body material pipe; 44. mechanical sealing; 45. a pipe lowering valve; 46. mixing and inserting pipes; 47. an upper pipe valve; 48. a passive toothed belt wheel; 49. a front axle; 50. a front gear; 51. a front pulley; 52. a rear gear; 53. a rear wheel axle; 54. a rear pulley; 55. a first transverse endless toothed belt; 56. a left swing rotating shaft; 57. a right swing link; 58. a right swing rotating shaft; 59. a drive rod; 60. a left swing link; 61. an intermediate gear; 62. a middle wheel axle; 63. a sliding slot hole; 64. a gear driving cylinder; 65. and a third-stage mixer.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The preparation process of the medical atomized disinfectant comprises the following steps:
a. preparing materials;
a1. preparing a composite disinfectant: the preparation method of the compound disinfectant is specifically disclosed in the specification part of patent No. 202010946553.1 entitled "Compound intermediate-effect disinfectant and preparation process thereof". In the embodiment of the scheme, the compound disinfectant is selected from the following components in percentage by weight: the disinfectant is prepared by sequentially adding 0.3kg of sodium hypochlorite, 0.1kg of sodium chlorite, 0.2kg of hydrogen peroxide, 2kg of benzalkonium chloride or benzalkonium bromide, 3kg of pyridinium bromide and 10kg of deionized water in parts by weight into a third raw material tank 34 for containing the composite disinfectant, wherein the third raw material tank 34 is a tank body made of a shading and heat insulating material.
a2. Preparing a surfactant: the blending method of the surfactant is specifically disclosed in the specification part of 202010946553.1 with the patent name of "a compound intermediate-effect disinfectant and preparation process thereof". In the embodiment of the scheme, the surfactant is selected from the following mixture ratio: according to the weight parts of 0.5kg of sodium hexametaphosphate, 0.1kg of sodium dodecyl benzene sulfonate, 0.5kg of alkylphenol polyoxyethylene, 0.1kg of nonylphenol polyoxyethylene and 10kg of deionized water, the components are sequentially added into a second raw material tank 36 for standby.
a3. Preparing a stabilizer: the preparation method of the stabilizer is specifically disclosed in the specification part of patent No. 202010946553.1 entitled "composite intermediate-effect disinfectant and preparation process thereof". In the embodiment of the scheme, the stabilizer is selected from the following mixture ratio: 3kg of sodium carbonate and 10kg of deionized water are sequentially added into a fourth raw material tank 33 containing a stabilizing agent for later use.
a4. 80kg of deionized water, 3kg of nano zinc oxide sol and 3kg of nano titanium oxide sol are respectively placed in a first raw material tank 38, a fifth raw material tank 32 and a sixth raw material tank 31 of filling and blending equipment for standby.
b. And simultaneously opening an electronic flow metering valve at a first raw material discharge port on a first raw material tank 38 and an electronic flow metering valve at a second raw material discharge port on a second raw material tank 36, enabling deionized water in the first raw material tank 38 and a surfactant in the second raw material tank 36 to enter each first-stage mixer 2 in the first-stage mixing area 3 from a first-stage mixing pipe 37 in a quantitative and fixed proportion, simultaneously or sequentially starting the rotary mixing operation of each first-stage mixer 2, obtaining a first-stage mixture after mixing, discharging the first-stage mixture from the first-stage mixer 2 to the first-stage mixing pipe 37 again, and then entering the first temporary storage tank 35 through the first-stage mixing pipe 37.
c. Starting an electronic flow metering valve at a third raw material outlet of the third raw material tank 34, and quantitatively feeding the composite disinfectant in the third raw material tank 34 into the first temporary storage tank 35 along the first feeding pipe 29; the first-stage mixture and the compound disinfectant in the first temporary storage tank 35 enter each second-stage mixer 9 in the second-stage mixing area 7 along with the second-stage mixing pipe 5, each second-stage mixer 9 starts rotation mixing operation simultaneously or sequentially, the second-stage mixture is obtained after mixing is completed and is discharged to the second-stage mixing pipe 5 again from the second-stage mixer 9, and then the second-stage mixture enters the second temporary storage tank 12 through the second-stage mixing pipe 5.
d. Starting an electronic flow metering valve at a fourth raw material outlet on the fourth raw material tank 33, and quantitatively feeding the stabilizing agent in the fourth raw material tank 33 into the second temporary storage tank 12 along the second feeding pipe 28; the secondary mixture and the stabilizing agent in the second temporary storage tank 12 enter each third-stage mixer 65 in the third-stage mixing area 11 from the third-stage mixing pipe 25, each third-stage mixer 65 starts rotating mixing operation simultaneously or sequentially, and after mixing is completed, the third-stage mixture is obtained and is discharged from the third-stage mixer 65 to the third-stage mixing pipe 25 again, and then enters the third temporary storage tank 24 through the third-stage mixing pipe 25.
e. Simultaneously starting an electronic flow metering valve at a fifth raw material outlet on the fifth raw material tank 32 and an electronic flow valve at a sixth raw material outlet on the sixth raw material tank 31, so that the nano zinc oxide in the fifth raw material tank 32 and the nano titanium oxide sol in the sixth raw material tank 31 are quantitatively put into the third temporary storage tank 24 through the third feeding pipe 27; the third-stage mixture in the third temporary storage tank 24, the nano zinc oxide sol and the nano titanium oxide sol enter the four-stage mixers 17 in the four-stage mixing area 15 through the four-stage mixing pipe 18, the four-stage mixers 17 start rotating mixing operation simultaneously or sequentially, the four-stage mixtures are obtained after mixing is completed and are discharged into the four-stage mixing pipe 18 again from the four-stage mixers 17, and then enter the finished material storage area 4 through the four-stage mixing pipe 18, so that the disinfectant is prepared.
f. The disinfectant is precipitated and filtered in the finished product storage area 4, pumped out through the liquid outlet pump 22 and enters the atomizing and spraying device 26 through the discharge pipe 23 for spraying and disinfection.
As shown in fig. 1-4, the filling and blending equipment includes a main frame 30, a raw material storage area 1, a first-stage material mixing area 3, a first temporary storage tank 35, a second-stage material mixing area 7, a second temporary storage tank 12, a third-stage material mixing area 11, a third temporary storage tank 24, a fourth-stage material mixing area 15 and a finished material storage area 4 are sequentially arranged on the main frame 30 from top to bottom, and the raw material storage area 1, the first-stage material mixing area 3, the first temporary storage tank 35, the second-stage material mixing area 7, the second temporary storage tank 12, the third-stage material mixing area 11, the third temporary storage tank 24, the fourth-stage material mixing area 15 and the finished material storage area 4 are connected through a material mixing pipeline system; an intermediate filter screen 20 is arranged in the finished material storage area 4 (see the bottom dashed box of figure 1 for demonstration), the intermediate filter screen 20 divides the internal space of the finished material storage area 4 into a front area 19 and a rear area 21, a liquid outlet pump 22 is arranged in the rear area 21, and the liquid outlet pump 22 is connected with an atomization spraying device 26 through a liquid outlet pipe 23.
A first raw material tank 38, a second raw material tank 36, a third raw material tank 34, a fourth raw material tank 33, a fifth raw material tank 32 and a sixth raw material tank 31 are fixed in the raw material storage area 1, the upper ends of the first raw material tank 38, the second raw material tank 36, the third raw material tank 34, the fourth raw material tank 33, the fifth raw material tank 32 and the sixth raw material tank 31 are respectively provided with a first raw material feeding hole, a second raw material feeding hole, a third raw material feeding hole, a fourth raw material feeding hole, a fifth raw material feeding hole and a sixth raw material feeding hole, and the lower ends of the first raw material tank 38, the second raw material tank 36, the third raw material tank 34, the fourth raw material tank 33, the fifth raw material tank 32 and the sixth raw material tank 31 are respectively provided with a first raw material discharging hole, a second raw material discharging hole, a third raw material discharging hole, a fourth raw material discharging hole, a fifth raw material discharging hole and a sixth raw material discharging hole; and electronic flow metering valves are respectively arranged on the first raw material discharge port, the second raw material discharge port, the third raw material discharge port, the fourth raw material discharge port, the fifth raw material discharge port and the sixth raw material discharge port. For guaranteeing that the material does not take place to deposit in the raw materials jar, can set up rotatory agitating unit in each raw materials jar respectively, for example the spiral that the motor drove stirs the arm to this realizes that the undissolved material forms even suspended state solution in the raw materials jar, makes the output of effective constituent more evenly stable in each jar.
At least four groups of first-stage mixers 2 are arranged in the first-stage mixing area 3, the upper end of the first-stage mixer 2 provided with the first-stage mixers 2 is provided with a discharge hole of a three-way joint, and two feed inlets of the three-way joint are respectively connected with the discharge holes of the first raw material tank 38 and the second raw material tank 36.
The material distribution pipeline system comprises a first-stage material distribution pipe 37, a second-stage material distribution pipe 5, a third-stage material distribution pipe 25, a fourth-stage material distribution pipe 18, a first feeding pipe 29, a second feeding pipe 28 and a third feeding pipe 27, a first raw material tank 38 and a second raw material tank 36 are connected with a first temporary storage tank 35 through the first-stage material distribution pipe 37, and a third raw material tank 34 is connected with the first temporary storage tank 35 through the first feeding pipe 29; the first temporary storage tank 35 is connected with the second temporary storage tank 12 through a secondary proportioning pipe 5, and the fourth raw material tank 33 is connected with the second temporary storage tank 12 through a second feeding pipe 28; the second temporary storage tank 12 is connected with a third temporary storage tank 24 through a third-level batching pipe 25, and a fifth raw material tank 32 and a sixth raw material tank 31 are connected with the third temporary storage tank 24 through a third feeding pipe 27; the third holding tank 24 is connected to the finished stock area 4 via a four-stage batching pipe 18.
A first-stage mixer 2 is arranged on a first-stage batching pipe 37 of a first-stage mixing area 3, a first-stage mixer 2 is arranged on a second-stage batching pipe 5 in a second-stage mixing area 7, a third-stage mixer 65 is arranged on a third-stage batching pipe 25 of a third-stage mixing area 11, and a fourth-stage mixer 17 is arranged on a fourth-stage batching pipe 18 of a fourth-stage mixing area 15; the first-stage mixer 2 is driven by a first-stage mixing driving device to rotate and mix materials; second grade blender 9 is driven rotatory compounding by second grade compounding drive arrangement, and tertiary blender 65 is driven rotatory compounding by tertiary compounding drive arrangement, and level four blender 17 is driven rotatory compounding by level four compounding drive arrangement.
The first-stage mixer 2, the second-stage mixer 9, the third-stage mixer 65 and the fourth-stage mixer 17 all comprise a mixing function body, the mixing function body comprises a capsule type mixing bin 39, a bin body material opening is formed in the middle of the capsule type mixing bin 39, a bin body material pipe 43 is installed on the outer side of the bin body material opening, a mixing interface is formed in a pipe body of each stage of mixing pipe provided with the mixing function body, an upper pipe valve 47 is arranged in a mixing pipe body at the upper end of the mixing interface, and a lower pipe valve 45 is arranged in the mixing pipe body at the lower end of the mixing interface; a material mixing insertion pipe 46 is arranged on the material mixing interface, the material mixing insertion pipe 46 penetrates through a bin body material pipe 43 and then is inserted into the capsule type material mixing bin 39, a material guiding arc plate 41 is fixedly connected to the lower portion of an insertion end of the material mixing insertion pipe 46, and the upper end of the material guiding arc plate 41 is connected with the upper portion of the insertion end of the material mixing insertion pipe 46 through a diagonal draw bar 40; a mechanical seal 44 is arranged between the mixing inserting pipe 46 and the bin body material pipe 43; the passive driving arm 42 is arranged at the end parts of the bin body material pipes 43 of the first-stage mixer 2, the second-stage mixer 9 and the third-stage mixer 65; a passive toothed belt wheel 48 is sleeved outside the bin material pipe 43 of the material mixing functional body of the four-stage mixer 17.
The first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device respectively comprise a group of gear belt wheel compound driving groups, and the gear belt wheel compound driving groups of the first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device are respectively and longitudinally arranged on the left side of the main frame 30; the gear belt wheel compound driving group of the first-stage mixing driving device is respectively connected with a first oscillating bar mechanism through a first transverse annular toothed belt 55, and the first oscillating bar mechanism drives each first-stage mixer 2 in the first-stage mixing area 3 to rotate and mix; the gear belt wheel compound driving group of the second-stage mixing driving device is respectively connected with a second oscillating bar mechanism through a second transverse annular toothed belt 8, and the second oscillating bar mechanism drives each second-stage mixer 9 in the second-stage mixing area 7 to rotate and mix; the gear belt wheel compound driving group of the third-stage mixing driving device is respectively connected with a third oscillating bar mechanism through a third transverse annular toothed belt 13, and the third oscillating bar mechanism drives each third-stage mixer 65 in the third-stage mixing area 11 to rotate and mix; the gear belt wheel compound driving component of the four-stage mixing driving device drives a four-stage mixer 17 in a four-stage mixing area 15 to rotate for mixing through a fourth transverse annular toothed belt 16.
The first swing rod mechanism, the second swing rod mechanism and the third swing rod mechanism respectively comprise a swing rod function group, the swing rod function group comprises a left swing rotating shaft 56, a right swing rotating shaft 58, a left swing rod 60, a right swing rod 57 and a driving rod 59, the left swing rotating shaft 56 and the right swing rotating shaft 58 are respectively installed on the left side and the right side of the mixing area main frame 30 at each stage, shaft sleeves are installed on the left swing rotating shaft 56 through bearings, a swing rod driving belt wheel and one end of the left swing rod 60 are fixed on the shaft sleeves, one end of the right swing rod 57 is sleeved on the right swing rotating shaft 58, and the other ends of the left swing rod 60 and the right swing rod 57 are respectively hinged with the driving rod 59; the driving rod 59 is provided with a driving arm jack, and the driven driving arms 42 of the mixers at all levels are inserted in the driving arm jacks through bearings.
The gear and pulley compound driving set comprises a front wheel shaft 49, a middle wheel shaft 62 and a rear wheel shaft 53, the front wheel shaft 49 and the rear wheel shaft 53 are respectively horizontally arranged on the left side of the main frame 30 in a collinear manner, the front wheel shaft 49 is connected with a main driving motor, and the main driving motor is arranged on the main frame 30; a front gear 50 and a front belt wheel 51 are sleeved on the front wheel shaft 49, and a rear gear 52 and a rear belt wheel 54 are arranged on the rear wheel shaft 53; a slide groove hole 63 is longitudinally formed in the main frame 30 between the front wheel shaft 49 and the rear wheel shaft 53, a gear driving cylinder 64 is arranged in the slide groove hole 63, an intermediate wheel shaft 62 is fixed on a telescopic shaft of the gear driving cylinder 64, and an intermediate gear 61 is sleeved on the intermediate wheel shaft 62.
When the gear driving cylinder 64 drives the intermediate wheel shaft 62 and the intermediate gear 61 to be close to the front gear 50 and the rear gear 52, the front gear 50 can be in meshed transmission with the rear gear 52 through the intermediate gear 61; when the gear drive cylinder 64 moves the intermediate wheel shaft 62 and the intermediate gear 61 away from the front gear 50 and the rear gear 52, the front gear 50 cannot engage the transmission rear gear 52.
A first transverse annular toothed belt 55 is sleeved on a rear belt wheel 54 of the first-stage mixing driving device and a swing rod driving belt wheel of the first swing rod mechanism; a second transverse annular toothed belt 8 is sleeved on a rear belt wheel 54 of the secondary mixing driving device and a swing rod driving belt wheel of the second swing rod mechanism; a third transverse annular toothed belt 13 is sleeved on a rear belt wheel 54 of the third-stage mixing driving device and a swing rod driving belt wheel of a third swing rod mechanism; the rear belt wheel 54 of the four-stage mixing driving device and the driven gear wheel 48 of the four-stage mixer 17 are sleeved with the fourth transverse annular toothed belt 16.
The first longitudinal annular toothed belt 6 is sleeved on the front belt wheel 51 of the first-stage mixing driving device and the second-stage mixing driving device, the second longitudinal annular toothed belt 10 is sleeved on the front belt wheel 51 of the second-stage mixing driving device and the third-stage mixing driving device, and the third longitudinal annular toothed belt 14 is sleeved on the front belt wheel 51 of the third mixing driving device and the fourth mixing driving device.
In this embodiment, four first-stage mixers 2 are arranged in parallel on the first-stage batching pipe 37 of the first-stage mixing zone 3; two secondary mixers 9 are arranged on the secondary batching pipe 5 of the secondary mixing area 7 in parallel; two third-stage mixers 65 are arranged on the third-stage batching pipe 25 of the third-stage mixing zone 11 in parallel; and a four-stage mixer 17 is provided in the four-stage mixing zone 15. The concrete mixing method of the mixing functional bodies of the mixers is as follows:
before mixing, an upper pipe valve 47 in a pipe body of the first-stage batching pipe 37 in butt joint with a mixing function body of the first-stage blender 2 is in an open state, a lower pipe valve 45 is in a closed state, materials can enter a capsule type blending bin 39 of the first-stage blender 2 along the first-stage batching pipe 37, and the upper pipe valve 47 and the lower pipe valve 45 are closed after feeding is completed. In the material mixing state, the gear driving cylinders 64 of each stage of material mixing driving device need to be started to drive the intermediate wheel shaft 62 and the intermediate gear 61 to be close to the front gear 50 and the rear gear 52, so that the front gear 50 can be in meshing transmission with the rear gear 52 through the intermediate gear 61. Then, a main driving motor is started, the main driving motor can drive a front wheel shaft 49 to rotate, at the moment, a front gear 50 in a first-stage material mixing area 3 is in meshing transmission with a rear gear 52 through an intermediate gear 61, a rear belt wheel 54 of a first-stage material mixing driving device drives a swing rod driving belt wheel of a first swing rod mechanism to rotate through a first transverse annular toothed belt 55, then a left swing rod 60 in the first-stage material mixing area 3 drives a right swing rod 57 to synchronously rotate through a driving rod 59, and each first-stage material mixer 2 fixed on the driving rod 59 in the area rotates around a material mixing insertion pipe 46 for mixing materials. In the continuous rotation process of the material mixing functional body, the materials are passively divided and stirred by the material guide arc plates 41 and the inclined pull rods 40, so that the uniformity of the materials is higher. After the stirring, start down pipe valve 45, the compounding functional body is in vertical state earlier, then does 180 degrees upsets, and the material can enter into compounding intubate 46 in the same direction as by guide arc 41 after the upset several times, in entering into one-level batching pipe 37 in the same direction as by compounding intubate 46, accomplishes the integral type from this and carries the compounding process.
Because the first longitudinal annular toothed belt 6 is sleeved on the front belt pulley 51 of the first-stage mixing driving device and the second-stage mixing driving device, the second longitudinal annular toothed belt 10 is sleeved on the front belt pulley 51 of the second-stage mixing driving device and the third-stage mixing driving device, and the third longitudinal annular toothed belt 14 is sleeved on the front belt pulley 51 of the third mixing driving device and the fourth mixing driving device, when the first-stage mixing area 3 performs mixing action, the second-stage mixing area 7, the third-stage mixing area 11 and the fourth-stage mixing area 15 also perform the same mixing action, and the action and principle are as described above, and are not described again.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. Any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention, without departing from the technical solution of the present invention, still belong to the protection scope of the technical solution of the present invention.
Claims (6)
1. A preparation process of a medical atomized disinfectant is characterized by comprising the following steps:
a. respectively placing deionized water, a surfactant, a composite disinfectant, a stabilizer, nano zinc oxide sol and nano titanium oxide sol into a first raw material tank (38), a second raw material tank (36), a third raw material tank (34), a fourth raw material tank (33), a fifth raw material tank (32) and a sixth raw material tank (31) of filling and blending equipment;
b. simultaneously opening an electronic flow metering valve at a first raw material outlet on a first raw material tank (38) and an electronic flow metering valve at a second raw material outlet on a second raw material tank (36), enabling deionized water in the first raw material tank (38) and a surfactant in the second raw material tank (36) to enter each first-stage mixer (2) in a first-stage mixing area (3) from a first-stage mixing pipe (37) in a quantitative and fixed proportion, starting the rotary mixing operation of each first-stage mixer (2) simultaneously or sequentially, obtaining a first-stage mixture after mixing, discharging the first-stage mixture from the first-stage mixer (2) to the first-stage mixing pipe (37) again, and then entering a first temporary storage tank (35) through the first-stage mixing pipe (37);
c. starting an electronic flow metering valve at a third raw material outlet on a third raw material tank (34) to quantitatively feed the composite disinfectant in the third raw material tank (34) into the first temporary storage tank (35) along a first feeding pipe (29); the primary mixture and the composite disinfectant in the first temporary storage tank (35) enter each secondary mixer (9) in the secondary mixing area (7) from the secondary mixing pipe (5), each secondary mixer (9) starts rotating mixing operation simultaneously or sequentially, secondary mixtures are obtained after mixing is completed and are discharged into the secondary mixing pipe (5) again from the secondary mixers (9), and then enter the second temporary storage tank (12) through the secondary mixing pipe (5);
d. starting an electronic flow metering valve at a fourth raw material outlet on a fourth raw material tank (33), and quantitatively feeding the stabilizing agent in the fourth raw material tank (33) into the second temporary storage tank (12) along a second feeding pipe (28); the second-stage mixture and the stabilizing agent in the second temporary storage tank (12) enter into each third-stage mixer (65) in the third-stage mixing area (11) from the third-stage mixing pipe (25), each third-stage mixer (65) starts rotating mixing operation simultaneously or sequentially, the third-stage mixture is obtained after mixing is completed and is discharged into the third-stage mixing pipe (25) again from the third-stage mixer (65), and then enters into the third temporary storage tank (24) through the third-stage mixing pipe (25);
e. simultaneously starting an electronic flow metering valve at a fifth raw material outlet on a fifth raw material tank (32) and an electronic flow valve at a sixth raw material outlet on a sixth raw material tank (31), and quantitatively feeding the nano zinc oxide in the fifth raw material tank (32) and the nano titanium oxide sol in the sixth raw material tank (31) into a third temporary storage tank (24) from a third feeding pipe (27); the third-stage mixture in the third temporary storage tank (24), the nano zinc oxide sol and the nano titanium oxide sol enter four-stage mixers (17) in a four-stage mixing area (15) from four-stage material distribution pipes (18), the four-stage mixers (17) start rotating mixing operation simultaneously or sequentially, four-stage mixtures are obtained after mixing is completed and are discharged into the four-stage material distribution pipes (18) again from the four-stage mixers (17), and then enter a finished material storage area (4) through the four-stage material distribution pipes (18), so that disinfectant is prepared;
f. the disinfectant is precipitated and filtered in the finished material storage area (4), pumped out by a liquid outlet pump (22) and enters an atomization spraying device (26) for spraying and disinfection from a discharge pipe (23);
the filling and blending equipment comprises a main frame (30), wherein a raw material storage area (1), a first-stage material mixing area (3), a first temporary storage tank (35), a second-stage material mixing area (7), a second temporary storage tank (12), a third-stage material mixing area (11), a third temporary storage tank (24), a fourth-stage material mixing area (15) and a finished material storage area (4) are sequentially arranged on the main frame (30) from top to bottom, and the raw material storage area (1), the first-stage material mixing area (3), the first temporary storage tank (35), the second-stage material mixing area (7), the second temporary storage tank (12), the third-stage material mixing area (11), the third-stage material mixing area (24), the fourth-stage material mixing area (15) and the finished material storage area (4) are connected through a material mixing pipeline system; an intermediate filter screen (20) is arranged in the finished material storage area (4), the intermediate filter screen (20) divides the internal space of the finished material storage area (4) into a front area (19) and a rear area (21), a liquid outlet pump (22) is arranged in the rear area (21), and the liquid outlet pump (22) is connected with an atomizing and spraying device (26) through a discharge pipe (23);
the material distribution pipeline system comprises a primary material distribution pipe (37), a secondary material distribution pipe (5), a tertiary material distribution pipe (25), a quaternary material distribution pipe (18), a first feeding pipe (29), a second feeding pipe (28) and a third feeding pipe (27), a first raw material tank (38) and a second raw material tank (36) are connected with a first temporary storage tank (35) through the primary material distribution pipe (37), and a third raw material tank (34) is connected with the first temporary storage tank (35) through the first feeding pipe (29); the first temporary storage tank (35) is connected with the second temporary storage tank (12) through a secondary proportioning pipe (5), and the fourth raw material tank (33) is connected with the second temporary storage tank (12) through a second feeding pipe (28); the second temporary storage tank (12) is connected with a third temporary storage tank (24) through a third-level proportioning pipe (25), and a fifth raw material tank (32) and a sixth raw material tank (31) are connected with the third temporary storage tank (24) through a third feeding pipe (27); the third temporary storage tank (24) is connected with a finished material storage area (4) through a four-level proportioning pipe (18);
a first-stage mixer (2) is arranged on a first-stage batching pipe (37) of a first-stage mixing area (3), the first-stage mixer (2) is arranged on a second-stage batching pipe (5) in a second-stage mixing area (7), a third-stage mixer (65) is arranged on a third-stage batching pipe (25) of a third-stage mixing area (11), and a fourth-stage mixer (17) is arranged on a fourth-stage batching pipe (18) of a fourth-stage mixing area (15); the first-stage mixer (2) is driven by a first-stage mixing driving device to rotate and mix materials; the second-stage mixer (9) is driven by a second-stage mixing driving device to rotate and mix materials, the third-stage mixer (65) is driven by a third-stage mixing driving device to rotate and mix materials, and the fourth-stage mixer (17) is driven by a fourth-stage mixing driving device to rotate and mix materials;
the first-stage mixer (2), the second-stage mixer (9), the third-stage mixer (65) and the fourth-stage mixer (17) respectively comprise a mixing function body, the mixing function body comprises a capsule type mixing bin (39), a bin body material opening is formed in the middle of the capsule type mixing bin (39), a bin body material pipe (43) is installed on the outer side of the bin body material opening, a mixing interface is formed in a pipe body of each stage of mixing pipe provided with the mixing function body, an upper pipe valve (47) is arranged in the mixing pipe body at the upper end of the mixing interface, and a lower pipe valve (45) is arranged in the mixing pipe body at the lower end of the mixing interface; a mixing insertion pipe (46) is installed on the mixing interface, the mixing insertion pipe (46) penetrates through a bin body material pipe (43) and then is inserted into a capsule type mixing bin (39), a material guide arc plate (41) is fixedly connected to the lower portion of an insertion end of the mixing insertion pipe (46), and the upper end of the material guide arc plate (41) is connected to the upper portion of the insertion end of the mixing insertion pipe (46) through a diagonal draw bar (40); a mechanical seal (44) is arranged between the mixing insertion pipe (46) and the bin body pipe (43); a passive driving arm (42) is arranged at the end part of a bin body material pipe (43) of the first-stage mixer (2), the second-stage mixer (9) and the third-stage mixer (65); a passive toothed belt wheel (48) is sleeved outside a bin body material pipe (43) of a material mixing functional body of the four-stage mixer (17).
2. The preparation process of the medical atomized disinfectant as claimed in claim 1, wherein: the first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device respectively comprise a group of gear belt wheel compound driving groups, and the gear belt wheel compound driving groups of the first-stage mixing driving device, the second-stage mixing driving device, the third-stage mixing driving device and the fourth-stage mixing driving device are respectively and longitudinally arranged on the left side of the main frame (30); the gear belt wheel compound driving group of the first-stage mixing driving device is respectively connected with a first oscillating bar mechanism through a first transverse annular toothed belt (55), and the first oscillating bar mechanism drives each first-stage mixer (2) in the first-stage mixing area (3) to rotate and mix; the gear belt wheel compound driving group of the second-stage mixing driving device is respectively connected with a second oscillating bar mechanism through a second transverse annular toothed belt (8), and the second oscillating bar mechanism drives each second-stage mixer (9) in the second-stage mixing area (7) to rotate and mix; the gear belt wheel compound driving group of the three-stage mixing driving device is respectively connected with a third oscillating bar mechanism through a third transverse annular toothed belt (13), and the third oscillating bar mechanism drives each three-stage mixer (65) in the three-stage mixing area (11) to rotate and mix materials; the gear belt wheel compound driving component of the four-stage mixing driving device drives a four-stage mixer (17) in a four-stage mixing area (15) to rotate for mixing through a fourth transverse annular toothed belt (16).
3. The preparation process of the medical atomizing disinfectant as claimed in claim 2, wherein: the first swing rod mechanism, the second swing rod mechanism and the third swing rod mechanism respectively comprise a swing rod function group, the swing rod function group comprises a left swing rotating shaft (56), a right swing rotating shaft (58), a left swing rod (60), a right swing rod (57) and a driving rod (59), the left swing rotating shaft (56) and the right swing rotating shaft (58) are respectively installed on the left side and the right side of the main frame (30) of each mixing area, shaft sleeves are installed on the left swing rotating shaft (56) through bearings, a swing rod driving belt wheel and one end of the left swing rod (60) are fixed on the shaft sleeves, one end of the right swing rod (57) is sleeved on the right swing rotating shaft (58), and the other ends of the left swing rod (60) and the right swing rod (57) are respectively hinged with the driving rod (59); a driving arm jack is arranged on the driving rod (59), and the driven driving arms (42) of all stages of mixers are inserted in the driving arm jacks through bearings.
4. The preparation process of the medical atomized disinfectant as set forth in claim 3, wherein: the gear and pulley compound driving group comprises a front wheel shaft (49), a middle wheel shaft (62) and a rear wheel shaft (53), the front wheel shaft (49) and the rear wheel shaft (53) are respectively horizontally and collinearly arranged on the left side of the main frame (30), the front wheel shaft (49) of the first-stage mixing driving device is connected with a main driving motor, and the main driving motor is arranged on the main frame (30); a front gear (50) and a front belt wheel (51) are sleeved on the front wheel shaft (49), and a rear gear (52) and a rear belt wheel (54) are arranged on the rear wheel shaft (53); a sliding groove hole (63) is longitudinally formed in a main frame (30) between a front wheel shaft (49) and a rear wheel shaft (53), a gear driving cylinder (64) is arranged in the sliding groove hole (63), an intermediate wheel shaft (62) is fixed on a telescopic shaft of the gear driving cylinder (64), and an intermediate gear (61) is sleeved on the intermediate wheel shaft (62);
when the gear driving cylinder (64) drives the middle wheel shaft (62) and the middle gear (61) to be close to the front gear (50) and the rear gear (52), the front gear (50) can be in meshing transmission with the rear gear (52) through the middle gear (61); when the gear driving cylinder (64) drives the middle wheel shaft (62) and the middle gear (61) to be far away from the front gear (50) and the rear gear (52), the front gear (50) cannot be meshed with the rear gear (52);
a first transverse annular toothed belt (55) is sleeved on a rear belt wheel (54) of the first-stage mixing driving device and a swing rod driving belt wheel of the first swing rod mechanism; a second transverse annular toothed belt (8) is sleeved on a rear belt wheel (54) of the secondary mixing driving device and a swing rod driving belt wheel of the second swing rod mechanism; a third transverse annular toothed belt (13) is sleeved on a rear belt wheel (54) of the three-stage mixing driving device and a swing rod driving belt wheel of a third swing rod mechanism; a fourth transverse annular toothed belt (16) is sleeved on a rear belt wheel (54) of the four-stage mixing driving device and a driven toothed belt wheel (48) of the four-stage mixer (17);
a first longitudinal annular toothed belt (6) is sleeved on front belt pulleys (51) of a first-stage mixing driving device and a second-stage mixing driving device, a second longitudinal annular toothed belt (10) is sleeved on front belt pulleys (51) of the second-stage mixing driving device and a third-stage mixing driving device, and a third longitudinal annular toothed belt (14) is sleeved on front belt pulleys (51) of a third mixing driving device and a fourth mixing driving device.
5. The preparation process of the medical atomizing disinfectant as claimed in claim 4, wherein: a first raw material tank (38), a second raw material tank (36), a third raw material tank (34), a fourth raw material tank (33), a fifth raw material tank (32) and a sixth raw material tank (31) are fixed in the raw material storage area (1), a first raw material inlet, a second raw material inlet, a third raw material inlet, a fourth raw material inlet, a fifth raw material inlet and a sixth raw material inlet are respectively arranged at the upper ends of the first raw material tank (38), the second raw material tank (36), the third raw material tank (33), the fifth raw material tank (32) and the sixth raw material tank (31), and a first raw material outlet, a second raw material outlet, a third raw material outlet, a fourth raw material outlet, a fifth raw material outlet and a sixth raw material outlet are respectively arranged at the lower ends of the first raw material tank (38), the second raw material tank (36), the third raw material tank (34), the fourth raw material tank (33), the fifth raw material tank (32) and the sixth raw material tank (31); and the first raw material discharge port, the second raw material discharge port, the third raw material discharge port, the fourth raw material discharge port, the fifth raw material discharge port and the sixth raw material discharge port are respectively provided with an electronic flow metering valve.
6. The preparation process of the medical atomized disinfectant as set forth in claim 5, wherein: at least four groups of first-stage mixers (2) are arranged in the first-stage mixing area (3), the upper end of the first-stage mixer (2) provided with the first-stage mixers (2) is provided with a discharge hole of a three-way joint, and two feed ports of the three-way joint are respectively connected with the discharge holes of a first raw material tank (38) and a second raw material tank (36).
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| CN202211161122.XA CN115228312B (en) | 2022-09-23 | 2022-09-23 | Preparation process of medical atomized disinfectant |
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| CN202211161122.XA CN115228312B (en) | 2022-09-23 | 2022-09-23 | Preparation process of medical atomized disinfectant |
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Denomination of invention: Preparation process of a medical aerosol disinfectant Effective date of registration: 20230605 Granted publication date: 20221125 Pledgee: Zibo Zhoucun District sub branch of China Postal Savings Bank Co.,Ltd. Pledgor: Shandong Hengzhi Medical Device Technology Co.,Ltd. Registration number: Y2023980042894 |
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