CN115228291A - Anti-pollution, antibacterial and large-flux reverse osmosis membrane and preparation method and application thereof - Google Patents

Anti-pollution, antibacterial and large-flux reverse osmosis membrane and preparation method and application thereof Download PDF

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CN115228291A
CN115228291A CN202210953247.XA CN202210953247A CN115228291A CN 115228291 A CN115228291 A CN 115228291A CN 202210953247 A CN202210953247 A CN 202210953247A CN 115228291 A CN115228291 A CN 115228291A
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reverse osmosis
solution
osmosis membrane
membrane
quaternary ammonium
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陈静
高翔
许胜杰
邬军辉
赵伟国
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Wanhua Chemical Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/02Reverse osmosis; Hyperfiltration ; Nanofiltration
    • B01D61/025Reverse osmosis; Hyperfiltration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0006Organic membrane manufacture by chemical reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/36Hydrophilic membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/48Antimicrobial properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Water Supply & Treatment (AREA)
  • Nanotechnology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses an anti-pollution and anti-bacteria large-flux reverse osmosis membrane, a preparation method and application thereof. Compared with the common reverse osmosis membrane, the reverse osmosis membrane has the advantages of taking organic pollution into consideration and effectively resisting bacteria on the premise of keeping higher desalination rate and water flux, can effectively inhibit microorganism adhesion and growth in the actual application process of the reverse osmosis membrane, and has better application prospect in the water treatment fields of wastewater reuse, industrial water supply and the like.

Description

Anti-pollution, antibacterial and large-flux reverse osmosis membrane and preparation method and application thereof
Technical Field
The invention belongs to the technical field of water treatment materials, and particularly relates to an anti-pollution and antibacterial large-flux reverse osmosis membrane, and a preparation method and application thereof.
Background
With the rapid development of global urbanization and industrialization, the existing fresh water resources cannot meet the development requirements of society and economy, and the problem of water resource shortage becomes a hot point of world-wide attention. Compared with the traditional method, the membrane method water treatment technology has the irreplaceable advantages of low cost, high separation precision, no secondary pollution and the like, and the reverse osmosis membrane is widely applied to various fields of pharmacy, medical treatment, food, beverage, wine, chemical industry, electronics, semiconductors, environmental protection and the like, and is one of the most widely popularized and developed membrane technologies in China in recent years.
However, the reverse osmosis membrane is still limited in practical use by a series of problems, and due to differences in water quality conditions, membrane pollution, especially microbial pollution, is an important factor hindering the development of reverse osmosis membranes. The membrane pollution refers to a process that micro-particles, colloidal particles, organic solute macromolecules, particularly microorganisms and the like in reverse osmosis inflow water generate physical and chemical actions with the surface of a membrane to form attachment layers such as scales, filter cakes and the like on the surface of the membrane, and the deposition of pollutants can increase the permeation resistance of the membrane to cause reversible or irreversible reduction of flux on one hand and cause irreversible damage to an interface polymerization layer structure on the surface of the membrane to cause irreversible reduction of desalination rate on the other hand. The membrane pollution needs frequent cleaning, the whole service life of the membrane is shortened, the operation and replacement cost of the reverse osmosis membrane is increased, and the operation and replacement cost of the reverse osmosis membrane becomes one of main obstacles for preventing the technical development and progress of the reverse osmosis membrane, so that the improvement of the anti-pollution antibacterial activity of the reverse osmosis membrane is particularly important for the development of the reverse osmosis industry.
In order to solve the above problems, various methods have been disclosed to prepare an anti-fouling, bacteriostatic reverse osmosis membrane. Patent CN101130444A discloses a preparation method of a modified reverse osmosis membrane based on PVA coating, PVA is a polyhydroxy polymer, the coating can improve the hydrophilicity of the membrane surface and can effectively reduce the contact between the membrane surface and the intercepted molecules, thereby reducing the membrane pollution, however, the PVA and the polyamide layer surface are physically combined, the PVA can be gradually dissolved and finally fall off in the process of washing the reverse osmosis membrane surface, and the membrane performance is reduced. Patent CN109876674A discloses that a layer of nano silver ions is coated on the surface of a membrane, thereby improving the biological pollution resistance of a reverse osmosis membrane and slowing down the life loss of the reverse osmosis membrane, but the nano particles are only limited to laboratory research and cannot realize large-scale production in a short period of time. Patent CN109603585A discloses a method for preparing a quaternary ammonium salt modified polyamide reverse osmosis membrane, which utilizes the reaction of aliphatic amine and epoxy group to graft quaternary ammonium salt on the surface of the reverse osmosis membrane, thereby preparing a high antibacterial reverse osmosis membrane, but the flux improvement effect is not seen, and the antibacterial activity is still limited.
Even so, still do not have at present and can not lose under the prerequisite of flux and desalination, compromise organic matter pollution and effective antibacterial reverse osmosis membrane, but in the practical application process, be difficult to avoid multiple pollution coexistence, must pass through high temperature acid-base washing simultaneously after polluting, present technique is a lot of unstable under high temperature, can lead to antibacterial and antipollution performance to descend, consequently, urgent need develop a high temperature stable antipollution, antibacterial, big flux reverse osmosis membrane.
Disclosure of Invention
In order to solve the above problems in the prior art, the present invention aims to provide a high-temperature stable anti-pollution, antibacterial, and large-flux reverse osmosis membrane, which can give consideration to organic pollution and effective antibacterial performance on the premise of not losing flux and salt rejection, and can maintain the original anti-pollution and antibacterial functions after high-temperature cleaning.
The invention also aims to provide a preparation method of the anti-pollution, bacteriostatic and large-flux reverse osmosis membrane with high-temperature stability.
It is a further object of the present invention to provide the use of such a high temperature stable, anti-fouling, bacteriostatic, high flux reverse osmosis membrane.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an anti-pollution, antibacterial and large-flux reverse osmosis membrane comprises a polyester non-woven fabric, a polysulfone ultrafiltration support layer and a polyamide functional layer formed on the polysulfone base membrane, wherein the surface of the polyamide functional layer comprises a stilbene compound containing amino and sulfonic acid structures and an aromatic quaternary ammonium salt blend.
In a specific embodiment, the stilbene compound containing an amino group and a sulfonic acid structure is a stilbene compound containing at least 2 primary amino groups or secondary amino groups and at least 1 sulfonic acid group; preferably one or more selected from the group consisting of 4,4' -diaminostilbene-2, 2' -disulfonic acid sodium, 4' -diaminostilbene-2, 2' -disulfonic acid, 4' -bis (4-amino-1-naphthylazo) stilbene-2, 2' -disulfonic acid, 2' - (1, 4-phenylenedi-2, 1-ethenylene) bis [ 5-aminobenzenesulfonic acid ] acid, 4-phenylamino-4 ' aminostilbene-2, 2' -disulfonic acid salt.
In a specific embodiment, the aromatic quaternary ammonium salt is a long-chain alkane-containing monocyclic quaternary ammonium salt, preferably selected from monocyclic quaternary ammonium salts of C3-C18 alkyl groups, more preferably one or more of N-pentadecyl-N-benzyl ammonium chloride, N-hexadecyl-N-benzyl ammonium chloride and N-octadecyl-N-benzyl ammonium chloride.
In a specific embodiment, the polyamide functional layer is aromatic polyamide with a three-dimensional network structure and is formed by an interfacial polymerization reaction of an aqueous phase solution of m-phenylenediamine as a monomer and an organic phase solution of trimesoyl chloride as a monomer; the polysulfone ultrafiltration support layer is a polysulfone support film layer formed on a non-woven fabric.
On the other hand, the preparation method of the anti-pollution, antibacterial and large-flux reverse osmosis membrane comprises the following steps:
1) Contacting a polysulfone ultrafiltration support layer with an aqueous phase solution containing m-phenylenediamine monomers, and removing the excess aqueous phase solution on the surface of the polysulfone ultrafiltration support layer;
2) Contacting the prepared oil phase organic solution containing trimesoyl chloride with a polysulfone ultrafiltration supporting layer, so that m-phenylenediamine and trimesoyl chloride generate interfacial polymerization reaction on the surface of the polysulfone supporting layer, pouring off the redundant organic solution, and removing the residual organic solvent on the surface to form a polyamide reverse osmosis membrane;
3) Contacting the prepared aqueous solution containing the stilbene compounds containing amino and sulfonic acid structures with the reverse osmosis membrane formed in the step 2), removing redundant solution, putting the solution into an oven for heat treatment, and taking out the membrane for washing;
4) Contacting the prepared water solution containing the aromatic quaternary ammonium salt with the reverse osmosis membrane formed in the step 3), removing the redundant solution, putting the water solution into an oven for heat treatment again, and taking out the membrane for washing;
5) Exposing the cleaned polyamide composite membrane in a nitrous acid solution for post-treatment; rinsing and drying to obtain the anti-pollution, antibacterial and large-flux reverse osmosis membrane.
In a specific embodiment, the mass concentration of the aqueous phase solution containing m-phenylenediamine monomer in step 1) is 1.5 to 3.5wt%.
In a specific embodiment, the mass concentration of the oil phase organic solution containing trimesoyl chloride in the step 2) is 0.1-0.2 wt%; wherein the organic solvent is one or more of aliphatic alkane, aromatic alkane or halogenated alkane; preferably aliphatic alkanes, and more preferably one or more kinds selected from n-decane, isopar G, isopar L and isopar H isoparaffins.
In a specific embodiment, the mass concentration of the aqueous solution of stilbene compounds containing amino and sulfonic acid structures in step 3) is 0.01 to 1wt%, preferably 0.1 to 0.5wt%.
In a specific embodiment, the mass concentration of the aromatic quaternary ammonium salt in the step 4) is 0.05 to 2wt%, preferably 0.1 to 1.0wt%; more preferably, the mass ratio of the stilbene compound to the aromatic quaternary ammonium salt in the steps 3) and 4) is 0.05 to 10, preferably 0.1 to 5.
In a specific embodiment, the contact time of the polysulfone ultrafiltration support layer in step 1) with the aqueous phase solution containing m-phenylenediamine monomer and the oil phase organic solution containing trimesoyl chloride in step 2) is 10-300s, preferably 30-60s.
In a specific embodiment, the mass concentration of the nitrous acid solution in the step 5) is 0.1-1.0%, the pH is 2-3, and more preferably, the polyamide composite membrane is exposed to the nitrous acid solution for 0.5-5min at a temperature of 5-20 ℃.
In a specific embodiment, after the composite membrane is treated by the nitrous acid solution in the step 5), the residual nitrous acid solution on the composite membrane is removed by rinsing with a reducing agent, and then the composite membrane is rinsed and dried by hot water at the temperature of 60-100 ℃; preferably, the reducing agent is a 0.5-2wt% sodium sulfite solution.
In yet another aspect, an application of the anti-pollution, antibacterial and large-flux reverse osmosis membrane or the anti-pollution, antibacterial and large-flux reverse osmosis membrane prepared by the preparation method in a water treatment component or a water treatment method.
Compared with the prior art, the invention has the beneficial effects that:
1) On the basis of a non-woven fabric, a polysulfone supporting layer and a polyamide reverse osmosis membrane, the membrane surface is subjected to modification treatment of stilbene compounds, quaternary ammonium salts and nitrous acid through multi-step post-treatment, so that the reverse osmosis membrane which is capable of giving consideration to organic pollution and effective bacteriostasis is obtained on the premise of not losing flux and desalination rate.
2) The invention chemically grafts the stilbene compound and the quaternary ammonium salt on the surface of the polyamide layer through a multi-step post-treatment process, the stilbene compound and the quaternary ammonium salt containing hydroxyl have unique antibacterial property, and the benzene ring structure of the stilbene compound further enhances the antibacterial stability of the quaternary ammonium salt. In addition, the stilbene compounds contain abundant hydrophilic groups such as hydroxyl groups or sulfonic acid groups, so that the membrane after post-treatment has stronger hydrophilic capacity, the membrane flux can be increased to a certain extent, organic matters can be prevented from being attached and deposited on the surface of the membrane, and the great attenuation of the membrane flux caused by pollutant accumulation can be relieved. After the interfacial polymerization is finished, the antibacterial layer is introduced, so that the crosslinking degree is not influenced in the primary interfacial polymerization process, and the membrane desalination rate is not influenced.
3) The anti-pollution and antibacterial large-flux reverse osmosis membrane disclosed by the invention is good in high-temperature thermal stability, meanwhile, the service life of the membrane can be prolonged, the membrane loss cost is reduced, the method is simple to operate, the industrial production can be realized, and the wide application is easy.
Detailed Description
The technical solution of the present invention is further described in detail with reference to the following embodiments, the scope of the present invention is not limited to the following specific embodiments, and all other embodiments obtained by a person of ordinary skill in the art without any creative work belong to the scope of the present invention.
The anti-pollution, antibacterial and large-flux reverse osmosis membrane comprises a polyester non-woven fabric, a polysulfone ultrafiltration supporting layer and a polyamide functional layer formed on the polysulfone base membrane, wherein the polyamide functional layer of the reverse osmosis membrane is a blend of a stilbene compound with an amino group and a sulfonic acid structure and a quaternary ammonium salt grafted on the surface of the conventional polyamide functional layer in the field.
The polyamide functional layer is aromatic polyamide with a three-dimensional net structure, and is formed by performing interfacial polymerization reaction on an aqueous phase solution of m-phenylenediamine as a monomer and an organic phase solution of trimesoyl chloride as a monomer; the polysulfone ultrafiltration support layer is a polysulfone support membrane formed on non-woven fabric; the biggest innovation of the method is that the blend of stilbene compounds with amino and sulfonic acid structures and quaternary ammonium salt is grafted on the surface of the polyamide functional layer, so that the reverse osmosis membrane has stable high-temperature anti-pollution, antibacterial and high-flux performances, and the antibacterial property of the reverse osmosis membrane is still ensured even after high-temperature acid-base cleaning.
The preparation method of the anti-pollution, antibacterial and large-flux reverse osmosis membrane comprises the following steps:
1) Immersing a polysulfone ultrafiltration support layer into an aqueous solution containing m-phenylenediamine monomer for contact, taking out, and removing the excess aqueous solution on the surface of the support layer by using a squeezing roller;
2) Pouring the prepared oil phase organic solution containing trimesoyl chloride on the surface of an ultrafiltration supporting layer to ensure that m-phenylenediamine and trimesoyl chloride generate interfacial polymerization reaction on the surface of a polysulfone supporting layer, pouring out the redundant organic solution, and removing the residual organic solvent on the surface by an effective means to form the polyamide reverse osmosis membrane;
3) Pouring the prepared aqueous solution containing the stilbene compounds containing amino and sulfonic acid structures on the surface of the reverse osmosis membrane formed in the step 2), pouring the excessive solution, putting the reverse osmosis membrane into an oven for heat treatment, and taking out the membrane for washing;
4) Pouring the prepared water solution containing the quaternary ammonium salt on the surface of the reverse osmosis membrane formed in the step 3), pouring the redundant solution, putting the reverse osmosis membrane into an oven for heat treatment again, and taking out the membrane for washing;
5) Exposing the cleaned polyamide composite membrane to a nitrous acid solution for post-treatment; rinsing and drying to obtain the cleaning-resistant reverse osmosis membrane.
It should be noted that the "contacting" in the present invention may be to immerse the surface of the polysulfone ultrafiltration support layer in the corresponding solution and then take out, to pour or coat the corresponding solution on the surface of the polysulfone ultrafiltration support layer, or to combine the two and other "contacting" means commonly used in the art, and the key point is to coat the surface of the polysulfone ultrafiltration support layer with the corresponding reaction material to prepare for the subsequent polycondensation or grafting reaction. Interfacial contact is preferred in the present invention such that interfacial polymerization preferably occurs at the interface. Such "contacting" is within the scope of the present invention, as will be appreciated by those skilled in the art.
In the present invention, the mass concentration of the m-phenylenediamine in the aqueous solution in the step 1) is usually 1.5 to 3.5wt%, for example, including but not limited to 2wt%, 2.5wt%, 3.0wt%; the mass concentration of the trimesoyl chloride organic phase solution in step 2) is usually 0.1wt% to 0.2wt%, for example, including but not limited to 0.1wt%, 0.15wt%, 0.2wt%; the organic solvent in the organic phase solution is one or more of aliphatic alkane, aromatic alkane and halogenated alkane, preferably aliphatic alkane, such as one or more of n-decane, isopar G, isopar L and isopar H isoparaffin.
The concentration of stilbenes in step 3) is from 0.01 to 1% by weight, including for example but not limited to 0.02%, 0.03%, 0.04%, 0.05%, 0.08%, 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, preferably from 0.1 to 0.5%. Wherein the stilbene compounds containing amino and sulfonic acid structures are stilbene compounds containing at least 2 primary or secondary amino groups and at least 1 sulfonic acid group, such as but not limited to one or more of 4,4' -diaminostilbene-2, 2' -disulfonic acid sodium, 4' -diaminostilbene-2, 2' -disulfonic acid, 4' -bis (4-amino-1-naphthylazo) stilbene-2, 2' -disulfonic acid, 2' - (1, 4-phenylenedi-2, 1-ethenylene) bis [ 5-aminobenzenesulfonic acid ] acid, 4-phenylamino-4 ' -aminostilbene-2, 2' -disulfonic acid salt. It will be understood by those skilled in the art that other stilbenes having at least 2 primary or 2 secondary amino groups and at least 1 sulfonic acid group are capable of performing the effects of the present invention and are within the scope of the present invention.
The concentration of quaternary ammonium salt in step 4) is 0.05 to 2wt%, for example including but not limited to 0.05wt%, 0.08wt%, 0.1wt%, 0.2wt%, 0.3wt%, 0.4wt%, 0.5wt%, 0.6wt%, 0.7wt%, 0.8wt%, 0.9wt%, 1.0wt%, 1.1wt%, 1.2wt%, 1.3wt%, 1.4wt%, 1.5wt%, 1.6wt%, 1.7wt%, 1.8wt%, 1.9wt%, preferably 0.1 to 1.0wt%; the aromatic quaternary ammonium salt is a single aromatic ring quaternary ammonium salt containing long-chain alkane, preferably selected from C3-C18 alkyl single aromatic ring quaternary ammonium salts, and more preferably one or more of N-pentadecyl-N-benzyl ammonium chloride, N-hexadecyl-N-benzyl ammonium chloride and N-octadecyl-N-benzyl ammonium chloride.
In the present invention, the mass ratio of the stilbene compound to the quaternary ammonium salt is 0.05 to 10, for example, but not limited to, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, 7.0, 7.5, 8.0, 8.5, 9.0, 9.5, preferably 0.1 to 5.
The contact time of the polysulfone porous support layer in the step 2) with the aqueous phase solution containing m-phenylenediamine and the organic phase solution containing trimesoyl chloride in the step 3) is 10-300s, such as but not limited to 20s, 30s, 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s, 130s, 150s, 170s, 200s, 220s, 250s, 280s and 300s, preferably 30-60s.
The mass concentration of the nitrous acid solution in the step 5) is 0.1-1.0%, such as but not limited to 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, and the pH is 2-3, preferably, the composite membrane is exposed to the nitrous acid solution for 0.5-5min at a temperature of 5-20 ℃. After the composite membrane is treated by the nitrous acid solution, the residual nitrous acid solution on the composite membrane is removed by rinsing with a reducing agent, and then the composite membrane is rinsed and dried by hot water at the temperature of 60-100 ℃; preferably, the reducing agent is a 0.5-2% sodium sulfite solution.
The preparation process of the anti-pollution, bacteriostatic and large-flux reverse osmosis membrane comprises the step of contacting a porous polysulfone supporting layer with m-phenylenediamine aqueous phase solution, and then contacting with trimesoyl chloride organic phase solution to obtain the polyamide composite membrane. The inventor of the application unexpectedly finds that after the primary interfacial polymerization reaction of m-phenylenediamine and trimesoyl chloride, the polyamide composite membrane can be remarkably improved in pollution resistance and bacterial inhibition by sequentially carrying out the grafting reaction of an aqueous solution containing sulfonic acid and aminostilbene compounds and an aqueous solution of quaternary ammonium salt and combining a nitrous acid treatment method, the flux is improved to a certain extent, the desalination rate is kept not to be reduced, and the original pollution resistance and bacterial inhibition functions can be kept after high-temperature cleaning.
The possible mechanism is presumed to be as follows: when a polyamide membrane passes through an aqueous solution containing sulfonic acid and aminostilbenes, the amino group of a specific stilbenes compound can react with the residual acyl chloride group of trimesoyl chloride on the surface of the membrane so as to be grafted and fixed on the surface of the membrane through a chemical bond, simultaneously, the sulfonic acid group and part of unreacted amino group are dissociated, the membrane passes through an aqueous solution of single aromatic ring quaternary ammonium salt containing long-chain alkane again, the sulfonic acid group is easy to react with the quaternary ammonium group, the quaternary ammonium group is deposited on the surface of the membrane, and after nitrous acid treatment, part of dissociated amino group can undergo azo reaction, and the generated diazonium salt is partially hydrolyzed into phenolic hydroxyl; on one hand, the stilbene compound containing hydroxyl and the quaternary ammonium salt have unique antibacterial property to achieve complementary effect, the stilbene substance can make up the weakness of the quaternary ammonium salt in partial strains, particularly fungi, and improve the overall antibacterial property of the reverse osmosis membrane, and meanwhile, the benzene ring structure of the stilbene compound enables the quaternary ammonium salt containing single aromatic ring to be changed into a structure containing multiple aromatic rings, so that the antibacterial thermal stability of the quaternary ammonium salt is further enhanced, and the antibacterial property of the quaternary ammonium salt can be still ensured after high-temperature acid-base cleaning; on the other hand, the stilbene compounds contain abundant hydrophilic groups such as hydroxyl groups or sulfonic acid groups and the like, so that the membrane flux can be increased to a certain extent, and the antibacterial layer is introduced after the interfacial polymerization is completed, so that the crosslinking degree is not influenced in the primary interfacial polymerization process, and the membrane desalting rate is not influenced.
The present invention is further illustrated by the following more specific examples, which are not to be construed as limiting in any way.
The following is a description of the methods used or possible to be used in the examples of the invention:
1) Evaluation of salt rejection and permeation flux
The permeation flux and the salt rejection rate are two important parameters for evaluating the separation performance of the reverse osmosis membrane.
According to GB/T32373-2015 reverse osmosis membrane test method, the separation performance of the reverse osmosis membrane is evaluated.
The salt rejection (R) is defined as: under certain operating conditions, the salt concentration (C) of the feed liquid f ) With the salt concentration (C) in the permeate p ) The difference is divided by the salt concentration (C) of the feed solution f ) As shown in formula (1).
Figure BDA0003790018890000101
Permeate flux is defined as: the volume of water per membrane area per unit time is L/(m) under certain operating conditions 2 ·h)。
The reverse osmosis membrane performance measurement adopts the following operating conditions: the feed solution was 2000ppm aqueous sodium chloride solution, the pH of the solution was 7.0. + -. 0.5, the operating pressure was 1.55MPa, and the operating temperature was 25. + -. 0.5 ℃.
2) Evaluation of anti-pollution Properties
According to the change of the permeation flux and the salt rejection of the reverse osmosis membrane before and after the protein pollution test, the anti-pollution performance of the reverse osmosis membrane is characterized, and the method mainly comprises the following steps: taking a mixed aqueous solution of 2000ppm sodium chloride and 100ppm bovine serum albumin as a feed water raw material solution, continuously running for 24 hours at an operating pressure of 1.55MPa and a temperature of 25 +/-1 ℃, respectively recording the permeation flux and the desalination rate of a reverse osmosis membrane at the beginning and the end of a protein pollution test, and calculating the flux attenuation rate of the membrane:
flux decay rate = (flux before contamination-flux after contamination)/flux before contamination × 100%.
3) Evaluation of bacteriostatic Properties
In the patent, escherichia coli and saccharomycetes are taken as strains respectively, and an antibacterial performance experiment is carried out according to GB/T37206-2018;
the reference number A indicates that the blank reverse osmosis membrane prepared in comparative example 3 was used for blank reference, B1 to B13 correspond to the reverse osmosis membranes prepared in examples 1 to 13, B14 to B15 correspond to the reverse osmosis membranes prepared in comparative examples 1 and 2, and B16 to B18 correspond to the reverse osmosis membranes prepared in comparative examples 4 to 6.
Cutting the membrane to be tested into a round shape with the diameter of (20 +/-1) mm, and carrying out sterilization treatment after multiple times of cleaning; taking 20 sterile surface dishes, numbering A and B1-B18, and transferring 0.4mL of test bacterial suspension liquid to the surface dishes; respectively and uniformly contacting the correspondingly numbered patches with the bacterial suspension, and putting the patches into a constant-temperature constant-humidity incubator with the temperature of 37 ℃ and the humidity of 90% for 2h; taking out the reverse osmosis membrane, washing the membrane and the watch glass by using a phosphate buffer solution, diluting 1mL by 10 times step by step, and fully mixing; uniformly coating 1mL of diluent on plate counting agar, culturing for 24h in a constant-temperature constant-humidity environment at 37 ℃, taking out, and counting colonies;
the formula for calculating the bacteriostasis rate (K) is as follows:
K(%)=((A-B)/A)×100%
in the formula:
k-bacteriostatic rate,%;
a, colony count after blank culture, CFU;
b-the colony count, CFU, of the reverse osmosis membranes in examples 1-13, comparative examples 1-2, 4-6.
4) Zeta potential of film surface
The Zeta potential of the reverse osmosis membrane reflects the surface charge distribution of the membrane to a certain extent and also has an important influence on the membrane performance.
The invention adopts a Surpass3 Zeta potential tester to test the Zeta potential of the membrane, and the test conditions are as follows: the Gap Height is 100 + -5 μm, the temperature is 20 + -3 deg.C, the solution is 1mM KCl solution, the test pH is 6.7 + -0.2, after washing with pure water before each test, rinsing with the test solution for 2-4 times, testing for 4 times in each shop, and taking the average value.
5) Acid and alkali cleaning method
The purpose of the test is to verify the antibacterial property comparison of the reverse osmosis membranes before and after acid-base cleaning, and the specific operation is to circularly clean the reverse osmosis membranes for 4 hours in NaOH solution with pH =10 and at the temperature of 40 ℃, circularly clean the reverse osmosis membranes for 1 hour in hydrochloric acid solution with pH =4 and at the temperature of 40 ℃ after clean water washing, and take out the membranes for later use after pure water washing.
The sources of the raw materials used in the examples of the present invention and comparative examples are shown in Table 1, and all of them are commercially available conventional raw materials unless otherwise specified.
6) Elemental analysis (XPS) of film surface
An X-ray photoelectron spectrum analyzer (XPS) is a very sensitive surface analysis method, detection signals come from 2-5nm of the surface of a material, and the types and the percentage contents of various elements on the surface can be represented.
The method adopts XPS to represent the types and the percentage content of elements on the surface of the reverse osmosis membrane, before the test, the reverse osmosis membrane is placed in a vacuum oven at 40 ℃ for drying for 24 hours, three points are taken for testing each sample, and the test results are averaged.
The main raw material sources for the following examples are as in table 1 below:
TABLE 1 information of the main materials
Figure BDA0003790018890000131
The examples of the present invention and the comparative examples uniformly used polysulfone support membranes prepared by the following conventional methods and will not be described separately.
Preparation of polysulfone support membrane: dissolving 16.5wt% of polysulfone resin in dimethylformamide to obtain a polysulfone membrane casting solution; then uniformly coating and scraping the filtered and defoamed polysulfone membrane casting solution on a polyester non-woven fabric; and then the membrane is put into water to be converted into a membrane, and the polysulfone support membrane is obtained after cleaning, wherein the aperture of the prepared polysulfone base membrane is between 30 and 50 nm.
Example 1
The polysulfone support membrane prepared by the method is adopted, and the reverse osmosis membrane is prepared by the following method:
1) Preparing m-phenylenediamine aqueous phase solution with the mass concentration of 2.5wt%, and stirring at room temperature to completely dissolve the m-phenylenediamine aqueous phase solution;
2) Preparing an oil phase solution of trimesoyl chloride with the mass concentration of 0.12wt%, and stirring at room temperature to completely dissolve the trimesoyl chloride, wherein the organic solvent is isopar G isoparaffin;
3) Preparing a 4,4 '-diaminostilbene-2, 2' -disulfonic acid aqueous solution with the mass concentration of 0.25wt%, and stirring at room temperature to completely dissolve the 4,4 '-diaminostilbene-2, 2' -disulfonic acid aqueous solution;
4) Preparing 0.5wt% quaternary ammonium salt aqueous solution, and stirring at room temperature to completely dissolve the quaternary ammonium salt aqueous solution;
5) Preparing a nitrous acid solution with the mass concentration of 0.5 percent and the pH of 2-3, and keeping the temperature at 10 ℃ for later use;
6) Preparing 0.5% sodium sulfite solution, and stirring at room temperature until the sodium sulfite solution is completely dissolved;
7) Immersing the polysulfone ultrafiltration support layer in an aqueous solution containing m-phenylenediamine monomers for contact for 30s, taking out, and removing the redundant aqueous solution on the surface of the support layer by using a squeezing roller;
8) Pouring the prepared oil phase organic solution containing trimesoyl chloride on the surface of an ultrafiltration support layer, contacting for 30s to enable m-phenylenediamine and trimesoyl chloride to generate interfacial polymerization reaction on the surface of a polysulfone support layer, pouring off the redundant organic solution, and uniformly blowing by using a wind knife until no residual solvent is left on the surface of the membrane, thus forming the polyamide reverse osmosis membrane;
9) Pouring the prepared 4,4 '-diaminostilbene-2, 2' -disulfonic acid aqueous solution onto the surface of the reverse osmosis membrane formed in the step 2), pouring off the redundant solution, putting the reverse osmosis membrane into an oven for heat treatment for 1min, taking out the membrane and washing the membrane with water;
10 Pouring the prepared aqueous solution of N-benzyl-N-pentadecyl-ammonium chloride on the surface of the reverse osmosis membrane formed in the step 3), pouring out the excessive solution, putting the reverse osmosis membrane into an oven for heat treatment again for 1min, taking out the membrane and washing the membrane with water;
11 Immersing the cleaned polyamide composite membrane in 0.5wt% nitrous acid solution for 1min; rinsing, immersing into sodium sulfite solution for treatment for 1min, rinsing with pure water, and drying at 80 ℃ to obtain the reverse osmosis membrane.
Examples 2 to 15
Reverse osmosis membranes of examples 2 to 15 were prepared in substantially the same manner as in example 1, respectively, except that the types and ratios of the raw materials were added in correspondence with Table 2.
Comparative examples 1 to 6
The reverse osmosis membranes of comparative examples 1 to 6 were prepared in substantially the same manner as in example 1, respectively, except that the kinds and ratios of the raw materials were added correspondingly with reference to table 2.
Table 2 raw material information of each example
Figure BDA0003790018890000151
Figure BDA0003790018890000161
The reverse osmosis membranes prepared in examples and comparative examples were subjected to salt rejection, permeation flux, anti-contamination test, bacteriostatic test before and after washing, and Zeta potential test, and the results are recorded in the permeability of the reverse osmosis membranes in table 3.
TABLE 3 film Properties of examples and comparative examples
Figure BDA0003790018890000162
Figure BDA0003790018890000171
By performing elemental analysis on the membrane surface, the relevant results are shown in Table 4, and it can be seen that the surface element composition and the ratio change, sulfur is detected in example 2, and it is presumed that stilbene compounds are successfully grafted to the surface, while the quaternary ammonium salt does not contain O, and the C/O ratio is increased, and it is presumed that quaternary ammonium salt exists on the surface.
Table 4 film surface element analysis results
Figure BDA0003790018890000172
By combining the experimental results shown in tables 2 and 3, when the polyamide membrane is modified by sulfonic acid and aminostilbenes and is subjected to post-treatment by adding nitrous acid, the reverse osmosis membrane which is capable of considering organic pollution and effective antibacterial performance on the premise of flux increase and desalination rate maintenance is obtained, and the antibacterial stability can be maintained after high-temperature acid-base cleaning.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (10)

1. An anti-pollution, antibacterial and large-flux reverse osmosis membrane comprises a polyester non-woven fabric, a polysulfone ultrafiltration support layer and a polyamide functional layer formed on the polysulfone base film, and is characterized in that the surface of the polyamide functional layer comprises a stilbene compound containing amino and sulfonic acid structures and an aromatic quaternary ammonium salt blend.
2. The reverse osmosis membrane of claim 1, wherein the stilbene compound containing an amino group and a sulfonic acid structure is a stilbene compound containing at least 2 primary or secondary amino groups and at least 1 sulfonic acid group; preferably one or more selected from the group consisting of 4,4' -diaminostilbene-2, 2' -disulfonic acid sodium, 4' -diaminostilbene-2, 2' -disulfonic acid, 4' -bis (4-amino-1-naphthylazo) stilbene-2, 2' -disulfonic acid, 2' - (1, 4-phenylenedi-2, 1-ethenylene) bis [ 5-aminobenzenesulfonic acid ] acid, 4-phenylamino-4 ' aminostilbene-2, 2' -disulfonic acid salt.
3. A reverse osmosis membrane according to claim 1 wherein the aromatic quaternary ammonium salt is a long chain alkane containing mono-aromatic ring quaternary ammonium salt, preferably selected from C3 to C18 alkyl mono-aromatic ring quaternary ammonium salts, more preferably one or more of N-pentadecyl-N-benzyl ammonium chloride, N-hexadecyl-N-benzyl ammonium chloride, N-octadecyl-N-benzyl ammonium chloride.
4. A reverse osmosis membrane according to any one of claims 1 to 3, wherein the polyamide functional layer is an aromatic polyamide having a three-dimensional network structure formed by an interfacial polymerization reaction of an aqueous phase solution of m-phenylenediamine as a monomer and an organic phase solution of trimesoyl chloride as a monomer; the polysulfone ultrafiltration support layer is a polysulfone support film layer formed on a non-woven fabric.
5. The method of preparing an anti-fouling, antibacterial, high flux reverse osmosis membrane according to any one of claims 1-4 comprising the steps of:
1) Contacting a polysulfone ultrafiltration support layer with an aqueous phase solution containing m-phenylenediamine monomers, and removing the excess aqueous phase solution on the surface of the polysulfone ultrafiltration support layer;
2) Contacting the prepared oil phase organic solution containing trimesoyl chloride with a polysulfone ultrafiltration support layer to ensure that m-phenylenediamine and trimesoyl chloride have interfacial polymerization reaction on the surface of the polysulfone support layer, pouring out redundant organic solution, and removing residual organic solvent on the surface to form a polyamide reverse osmosis membrane;
3) Contacting the prepared aqueous solution containing stilbene compounds containing amino and sulfonic acid structures with the reverse osmosis membrane formed in the step 2), removing redundant solution, putting the solution into an oven for heat treatment, and taking out the membrane for washing;
4) Contacting the prepared water solution containing the aromatic quaternary ammonium salt with the reverse osmosis membrane formed in the step 3), removing the redundant solution, putting the water solution into an oven for heat treatment again, and taking out the membrane for washing;
5) Exposing the cleaned polyamide composite membrane to a nitrous acid solution for post-treatment; rinsing and drying to obtain the anti-pollution, antibacterial and large-flux reverse osmosis membrane.
6. The production method according to claim 5, wherein the mass concentration of the aqueous phase solution containing m-phenylenediamine monomer in step 1) is 1.5 to 3.5wt%; preferably, the mass concentration of the oil phase organic solution containing trimesoyl chloride in the step 2) is 0.1-0.2 wt%; wherein the organic solvent is one or more of aliphatic alkane, aromatic alkane or halogenated alkane; preferably aliphatic alkanes, and more preferably one or more kinds selected from n-decane, isopar G, isopar L and isopar H isoparaffins.
7. The preparation method according to claim 5, wherein the mass concentration of the aqueous solution of stilbene compounds containing amino and sulfonic acid structures in step 3) is 0.01-1 wt%, preferably 0.1-0.5 wt%; preferably, the mass concentration of the aromatic quaternary ammonium salt in the step 4) is 0.05 to 2wt%, preferably 0.1 to 1.0wt%; more preferably, the mass ratio of the stilbene compound to the aromatic quaternary ammonium salt in the steps 3) and 4) is 0.05 to 10, preferably 0.1 to 5.
8. The method according to claim 5, wherein the contact time of the polysulfone ultrafiltration support layer in step 1) with the aqueous solution containing m-phenylenediamine monomer and the contact time of the polysulfone ultrafiltration support layer in step 2) with the oil phase organic solution containing trimesoyl chloride are both 10-300s, preferably 30-60s; preferably, the mass concentration of the nitrous acid solution in the step 5) is 0.1-1.0%, and the pH is 2-3, and more preferably, the polyamide composite membrane is exposed to the nitrous acid solution for 0.5-5min at a temperature of 5-20 ℃.
9. The preparation method of claim 8, wherein the composite membrane in step 5) is treated with nitrous acid solution, and then rinsed with a reducing agent to remove residual nitrous acid solution on the composite membrane, and then rinsed with hot water at 60-100 ℃ and dried; preferably, the reducing agent is a 0.5-2wt% sodium sulfite solution.
10. Use of the anti-fouling, antibacterial, high flux reverse osmosis membrane of any one of claims 1 to 4 or prepared by the method of manufacture of any one of claims 5 to 9 in a water treatment component or a water treatment process.
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CN110433666A (en) * 2019-09-02 2019-11-12 天津大学 Antipollution ant-scaling polyamide composite film, raw material, preparation method and application
CN113385049A (en) * 2021-06-04 2021-09-14 中国石油大学(华东) High-selectivity self-micropore polyamide nanofiltration composite membrane and preparation method thereof
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* Cited by examiner, † Cited by third party
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EP0102752A1 (en) * 1982-08-02 1984-03-14 E.I. Du Pont De Nemours And Company Polyamide of disulfonated diamine and permselective membrane thereof
JP2000263706A (en) * 1999-03-11 2000-09-26 Toyobo Co Ltd Antibacterial laminated film
CN103464011A (en) * 2013-09-21 2013-12-25 淮海工学院 Aroma polyamide composite membrane with surface containing salicylaldehyde and quaternary ammonium salt and preparing method of aroma polyamide composite membrane
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CN113385049A (en) * 2021-06-04 2021-09-14 中国石油大学(华东) High-selectivity self-micropore polyamide nanofiltration composite membrane and preparation method thereof
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