CN115218060A - Method for repairing stainless steel thin-wall lining of large-diameter sewage pressure pipe - Google Patents
Method for repairing stainless steel thin-wall lining of large-diameter sewage pressure pipe Download PDFInfo
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- CN115218060A CN115218060A CN202210846057.8A CN202210846057A CN115218060A CN 115218060 A CN115218060 A CN 115218060A CN 202210846057 A CN202210846057 A CN 202210846057A CN 115218060 A CN115218060 A CN 115218060A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
- F16L55/165—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention relates to a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe, and relates to the technical field of urban drainage pipeline repair. The thin-wall stainless steel plate is used as a lining repairing material, the new pipe and the old pipe are tightly combined, the integrity is good, the structural strength requirement is met, and the loss of the pipeline section is greatly reduced; and the engineering material is conventional and reliable, the construction is convenient, the cost is low, the technology is simple, the operation difficulty is low, and the popularization is easy. Epoxy resin structural adhesive is smeared between cement paste and the surface of the pipeline to be repaired, the integrity of the new pipeline and the old pipeline is enhanced, and the whole pipeline has higher structural strength so as to adapt to the underground soil layer environment and water flow pressure. The welding line is subjected to acid pickling passivation treatment, an oxide layer generated by high temperature can be removed, the corrosion prevention quality of the stainless steel welding line is improved, the service life is prolonged, the thickness of the stainless steel material is thin, the inner surface is smooth, the pipe diameter loss of a water delivery pipeline can be reduced, and the sufficient sewage delivery capacity is ensured.
Description
Technical Field
The invention relates to a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe, and relates to the technical field of urban drainage pipeline repair.
Background
With the development of urbanization, the construction of drainage pipelines increases year by year, the number of urban underground official networks is increasing, and some existing pipelines begin to face drainage pressure with the expiration of their lives and increasingly heavy loads. However, in China, a large lifting space is provided in the aspect of daily maintenance of the drainage pipeline, historical problems are more, corrosion damage and leakage of the drainage pipeline in China are caused, and even deformation and uneven settlement of the pipeline are caused seriously. These damages can cause partial or complete loss of the pipe function and the drain pipe cannot function properly. The running, the overflowing and the leaking of the sewage seriously even block the traffic, and the rainwater can not be discharged in time, which brings inconvenience to the urban construction and the life of people. The town water pipe is mostly positioned in a busy section of a city, and the traditional excavation mode is adopted, so that adverse effects of road damage, traffic jam and commercial activity obstruction can be caused. Therefore, the 'trenchless' repair is the best choice for repairing the urban drainage pipeline.
The existing trenchless integral repair process which is mature in application in China mainly comprises a site curing lining method, a mechanical spiral pipe lining method, a short pipe welding lining method and the like. The in-situ curing lining method is characterized in that a felt hose which is fully impregnated with thermosetting resin is conveyed into a cleaned repaired pipeline by water injection and overturning, and the resin is cured to form a new pipe by heating with hot water; the mechanical spiral pipe lining method forms a new pipe by continuously advancing a strip-shaped section bar inside an old pipeline through a pressing bayonet by a spiral winding method, the inner wall of the new pipe formed by the method is smooth, the loss of water delivery capacity is small, and the defects of high technical requirement and high investment are that the new pipe needs to be matched with soil body for grouting; the short pipe welding lining repairing technology is characterized by that the HDPE pipe is inserted into original pipeline, and the rigidity and strength of original pipeline are used as bearing structure, and the HDPE pipe is corrosion-resistant, wear-resistant and permeation-resistant so as to form a pipe-in-pipe composite structure.
Disclosure of Invention
The invention aims to provide a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe, which can effectively compensate the structural strength, has the advantages of flexible and simple process of construction design, low use cost of materials and instruments and good applicability
In order to achieve the purpose, the invention provides the following technical scheme: a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe comprises the following steps:
s1, preparation before repair: positioning a pipeline, confirming an excavation point, setting a safety mark, maintaining a hard enclosure, performing support reinforcement and waterproof treatment on an operation pit, and setting a fence and warning marks around the operation pit after the operation pit is formed;
s2, pumping water through a pipeline and cleaning the interior of the pipeline; plugging the upstream and the downstream of a pipeline to be repaired by using a water plugging air bag, and removing a person in the pipeline to clean the pipeline to be repaired; filling and plugging measures are carried out on a pipeline circumferential gap point and an internal water leakage point in the pipeline to be repaired, pipeline welding beading and pipeline bulges in the pipeline to be repaired are ground, cement mortar is coated on the inner wall of the pipeline to be repaired and maintained, CCTV imaging detection is used before and after cleaning, and the condition in the pipeline to be repaired is determined;
s3, stainless steel pipe blank production: the stainless steel plate raw material is welded or cut according to the diameter of the pipeline to be repaired, then plate rolling is carried out, and the pipe blank after plate rolling is transported to the site;
s4, pipe distribution: hoisting the pipe blank in the step S3 into the operation pit, conveying the pipe blank into the pipeline to be repaired by using a transport trolley, installing the pipe blank by adopting reverse sequence operation, smearing epoxy mortar resin structural adhesive on the cement paste surface on the surface of the pipeline to be repaired before pipe distribution, using a special pipe expander for rounding, and tightly attaching the pipe blank to the pipeline to be repaired by using a simple welding point;
s5, welding in the pipe: and (3) performing concentrated operation by stages, after the pipe distribution of more than 100m is completed, performing concentrated longitudinal seam and circumferential seam welding, performing acid pickling passivation treatment on the stainless steel welding seam, and performing unified detection after the welding is completed.
Further, the method comprises the steps of: and (3) processing a stainless steel lining port and restoring the skylight, welding a stainless steel transition plate at the port of the pipeline to be restored, welding the stainless steel pipe blank and the stainless steel transition plate, restoring the skylight at the two ports to the original state, and reserving an access hole.
Furthermore, the pipeline to be repaired is a concrete pipe or a cast iron pipe, a steel bearing and inserting disc is installed at the port, and the stainless steel transition plate is welded with the steel bearing and inserting disc and the stainless steel pipe blank.
Further, the method also comprises a step S6, wherein in the step S6, a plurality of exhaust valves are installed at the position, close to the highest point, of the repaired large-diameter sewage pressure pipeline, and the exhaust valves are installed at the two ends of the repaired large-diameter sewage pressure pipeline.
Further, the operation pit support in the step S1 is fully driven by steel sheet piles.
Further, in the step S5, stainless steel support rings are uniformly arranged in the large-diameter sewage pressure pipe.
Further, the spacing distance between two adjacent stainless steel support rings is 6m.
Further, when the tube blanks are installed by adopting reverse sequential operation in the step S4, the staggered distance of the longitudinal welding seams of two adjacent stainless steel tube blanks is more than 200mm.
Further, when the simple welding spot is performed in the step S4 to tightly attach the tube blank to the pipeline to be repaired, spot welding is performed at intervals of 100 mm.
Further, when the pipes are distributed in the step S4, the bent pipes are welded in a multi-ring seam pipe in an abutting joint mode.
The invention has the beneficial effects that: the application provides a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe, wherein a thin-wall stainless steel plate is used as a lining repairing material, a new pipe and an old pipe are tightly combined, the integrity is good, the requirement on structural strength is met, and the loss of the section of the pipeline is greatly reduced; and the engineering material is conventional and reliable, the construction is convenient, the cost is low, the technology is simple, the operation difficulty is low, and the popularization is easy. Epoxy resin structural adhesive is coated between cement paste and the surface of the pipeline to be repaired, the integrity of the new and old pipelines is enhanced, and the whole pipeline has higher structural strength so as to adapt to the underground soil layer environment and water flow pressure. The welding line is subjected to acid pickling passivation treatment, an oxide layer generated by high temperature can be removed, the corrosion prevention quality of the stainless steel welding line is improved, the service life is prolonged, the thickness of the stainless steel material is thin, the inner surface is smooth, the pipe diameter loss of a water supply pipeline can be reduced, and the sufficient sewage conveying capacity is ensured.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to make the technical solutions of the present invention practical in accordance with the contents of the specification, the following detailed description is given of preferred embodiments of the present invention with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic connection diagram of a pipeline to be repaired and a stainless steel transition plate according to a first embodiment of the invention;
fig. 2 is a schematic diagram of welding a pipe to be repaired according to a first embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the mechanism or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In addition, the technical features mentioned in the different embodiments of the present application described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 to fig. 2, the present embodiment provides a method for repairing a stainless steel thin-walled lining of a large-diameter sewage pressure pipe, which includes the following steps in sequence:
(1) And preparation before repair: positioning a pipeline, confirming an excavation point, setting a safety mark, maintaining a hard enclosure, performing support reinforcement and waterproof treatment on an operation pit, and setting a fence and warning marks around the operation pit after the operation pit is formed;
(2) Pumping water through the pipeline and cleaning the inside of the pipeline; plugging the upstream and the downstream of the pipeline 1 to be repaired by using a water plugging air bag, and pumping out the pipeline, and cleaning the pipeline 1 to be repaired; filling and plugging measures are carried out on the circumferential gap point and the internal water leakage point of the pipeline in the pipeline 1 to be repaired, the pipeline welding beading and the pipeline bulge in the pipeline 1 to be repaired are ground and flattened, cement mortar is coated on the inner wall of the pipeline 1 to be repaired and maintained, CCTV imaging detection is used before and after cleaning, and the condition in the pipeline 1 to be repaired is determined;
(3) And producing a stainless steel pipe blank 2: the method comprises the following steps of (1) welding or cutting a stainless steel plate raw material according to the diameter of a pipeline 1 to be repaired, then rolling the plate, and transporting a plate-rolled pipe blank 2 to a site;
(4) And pipe distribution: the pipe blank 2 in the step S3 is hung in an operation pit, the pipe blank 2 is conveyed into the pipeline 1 to be repaired by using a transport trolley, the pipe blank 2 is installed by adopting reverse sequential operation, epoxy mortar resin structural adhesive is coated on the cement paste surface on the surface of the pipeline 1 to be repaired before pipe distribution, a special pipe expander is used for rounding, and the pipe blank 2 is tightly attached to the pipeline 1 to be repaired by using a simple welding point;
(5) Welding in the pipe: and (3) performing centralized operation by stages, performing centralized welding on longitudinal seams and circumferential seams after the pipe distribution of more than 100m is completed, performing acid pickling passivation treatment on the stainless steel welding seams 21, and performing unified detection after the welding is completed.
In the step (1), the pipeline to be repaired is opened according to the position of the working pit, the opening width is 3.5 meters, after the pipeline is opened, accumulated water in the pipeline is drained by using a drainage pump, and the accumulated water is drained into a river channel or a rainwater well after the consent of relevant departments. The operation pit support is fully driven by steel sheet piles.
In detail, the step (2) enters the pipeline through the opening position to be cleaned, the original pipeline is cleaned in a mode of combining machinery and manpower, high-pressure water can be adopted for cleaning under special conditions, concave and convex objects, dirt and silt in the pipeline are cleaned, and the interior of the pipeline is clean and smooth. Local treatment is carried out on the original pipeline, and plugging measures are adopted for annular gap points and inner wall water leakage points of the pipeline. And (3) carrying out smoothing transition treatment on old pipeline welding beading or pipeline protrusion, and smearing cement mortar so as to ensure that no gap is left between the stainless steel lining pipe and the original pipeline and meet the requirement of stainless steel lining construction. After cleaning and local treatment of the pipeline, the surface is basically smooth without scale, and finally, ventilation drying treatment is carried out.
In the present example, SUS316L stainless steel with a thickness of 3mm was selected in step (3), and a stainless steel liner tube was manufactured by blanking according to the inner diameter of the pipe to be repaired. Welding two stainless steel plates of 1.5m into one 3m plate on the ground outside the pipeline, and rolling the plate by a winding machine, wherein the diameter of the rolled plate is controlled within 1.15 m.
In the step (4), the stainless steel tube blank 2 is coiled and then transported to the site, the tube blank 2 is hoisted into the operation pit, and the tube blank 2 is transported into the original pipeline by using the electric transport trolley. The installation process adopts reverse sequence operation, a layer of epoxy mortar resin structural adhesive is coated on the cement paste surface on the outer part of the preassembly stainless steel pipe before pipe distribution, and the staggered distance of the longitudinal welding lines of the two sections of pipes is preferably larger than 200mm and is preferably at the positions of 4 o 'clock and 8 o' clock. And (3) rounding the stainless steel pipe blank 2 by using a special pipe expander, and welding the stainless steel pipe blank and the original pipeline tightly by simple welding number, wherein the stainless steel pipe blank is spot-welded at intervals of 100 mm. The elbow is welded by splicing in a multi-ring seam pipe, and is completely clung to the inner wall of the original pipeline according to the curvature of the original pipeline.
And (5) adopting a staged centralized operation mode, and conveying the stainless steel pipe blank 2 from one end and welding the expanded pipe at the other end during construction. While welding the lined stainless steel pipe, we can follow the next section of pipe. In order to enhance the negative pressure resistance and the water hammer effect of the lining pipeline, stainless steel support rings are uniformly arranged in the large-diameter sewage pressure pipe, and the spacing distance between every two adjacent stainless steel support rings is 6m.
It should be noted that the repairing method further includes stainless steel lining port treatment and skylight recovery, please refer to fig. 1, welding a stainless steel transition plate 3 at the port of the pipeline 1 to be repaired, welding a stainless steel pipe blank 2 with the stainless steel transition plate 3, and recovering the skylight at the two ports to the original state, and reserving an access hole. In this embodiment, a circle of stainless steel transition plate 3 with a width of 100mm and a thickness of 5mm is welded on the original pipeline, and then a stainless steel lining layer with a thickness of 3mm is welded on a stainless steel plate with a thickness of 5mm, so as to form a metal-enclosed whole. When the pipeline 1 to be repaired is a concrete pipe or a cast iron pipe, a steel bearing and inserting disc needs to be installed at the port; when the pipeline 1 to be repaired is a steel pipe, the stainless steel transition plate 3 with the thickness of 5mm is directly welded. And the skylight with two ports is welded by the originally cut part and restored to the original state, and a 600-800mm access hole is reserved for corrosion prevention in the pipe.
The method further comprises a step (6) of installing a plurality of exhaust valves at the position, close to the highest point, of the repaired large-diameter sewage pressure pipeline, and installing exhaust valves at two ends of the repaired large-diameter sewage pressure pipeline. The type selection and installation of the exhaust valve are according to the requirements of design files. When negative pressure is generated in the system, the water level in the cavity of the exhaust valve (or the breather valve) is lowered, the exhaust port is opened, and the outside atmospheric pressure is higher than the system pressure, so that the atmosphere can enter the system through the exhaust port, and the negative pressure is prevented from being damaged. And after the exhaust valve (or the breather valve) is installed, building an exhaust valve (or a breather valve) well according to standard requirements.
In conclusion, the application provides a method for repairing a stainless steel thin-wall lining of a large-diameter sewage pressure pipe, a thin-wall stainless steel plate is used as a lining repairing material, a new pipe and an old pipe are tightly combined, the integrity is good, the requirement on structural strength is met, and the loss of the section of the pipeline is greatly reduced; and the engineering material is conventional and reliable, the construction is convenient, the cost is low, the technology is simple, the operation difficulty is low, and the popularization is easy. Epoxy resin structural adhesive is coated between cement paste and the surface of the pipeline to be repaired, the integrity of the new and old pipelines is enhanced, and the whole pipeline has higher structural strength so as to adapt to the underground soil layer environment and water flow pressure. The welding line is subjected to acid pickling passivation treatment, an oxide layer generated by high temperature can be removed, the corrosion prevention quality of the stainless steel welding line is improved, the service life is prolonged, the thickness of the stainless steel material is thin, the inner surface is smooth, the pipe diameter loss of a water supply pipeline can be reduced, and the sufficient sewage conveying capacity is ensured.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention. Therefore, the protection scope of the present patent is subject to the appended claims.
Claims (10)
1. A method for repairing a stainless steel thin-wall inner liner of a large-diameter sewage pressure pipe is characterized by comprising the following steps:
s1, preparation before repair: positioning a pipeline, confirming an excavation point, setting a safety mark, maintaining a hard enclosure, performing support reinforcement and waterproof treatment on an operation pit, and setting a fence and warning marks around the operation pit after the operation pit is formed;
s2, pumping water through a pipeline and cleaning the inside of the pipeline; plugging the upstream and the downstream of the pipeline to be repaired by using a water plugging air bag, and pumping out the pipe, and cleaning the pipeline to be repaired; filling up the circumferential gap point and the internal water leakage point of the pipeline in the pipeline to be repaired, grinding the pipeline weld beading and the pipeline bulge in the pipeline to be repaired, coating cement mortar on the inner wall of the pipeline to be repaired, maintaining, detecting by CCTV imaging before and after cleaning, and determining the condition in the pipeline to be repaired;
s3, stainless steel pipe blank production: the stainless steel plate raw material is welded or cut according to the diameter of the pipeline to be repaired, then plate rolling is carried out, and the pipe blank after plate rolling is transported to the site;
s4, pipe distribution: hoisting the pipe blank in the step S3 into the operation pit, conveying the pipe blank into the pipeline to be repaired by using a transport trolley, installing the pipe blank by adopting reverse sequence operation, coating epoxy mortar resin structural adhesive on the cement paste surface on the surface of the pipeline to be repaired before pipe distribution, rounding by using a special pipe expander, and tightly attaching the pipe blank and the pipeline to be repaired by using a simple welding point;
s5, welding in the pipe: and (3) performing concentrated operation by stages, after the pipe distribution of more than 100m is completed, performing concentrated longitudinal seam and circumferential seam welding, performing acid pickling passivation treatment on the stainless steel welding seam, and performing unified detection after the welding is completed.
2. The method for repairing a large diameter sewage pressure pipe stainless steel thin walled inner liner as claimed in claim 1 wherein the method further comprises the steps of: and (3) processing a stainless steel lining port and restoring a skylight, welding a stainless steel transition plate at the port of the pipeline to be restored, welding the stainless steel pipe blank with the stainless steel transition plate, restoring the skylight with two ports to the original state, and reserving an access hole.
3. The method for repairing the stainless steel thin-wall lining of the large-diameter sewage pressure pipe as claimed in claim 2, wherein the pipeline to be repaired is a concrete pipe or a cast iron pipe, a steel bearing and inserting disc is installed at the port, and the stainless steel transition plate is welded with the steel bearing and inserting disc and a stainless steel pipe blank.
4. The method for repairing a stainless steel thin-walled inner liner of a large-diameter sewage pressure pipe as claimed in claim 1, wherein the method further comprises a step S6, and the step S6 is that a plurality of exhaust valves are installed at the position, close to the highest point, of the large-diameter sewage pressure pipe after repairing, and exhaust valves are installed at the two ends of the large-diameter sewage pressure pipe after repairing.
5. The method for repairing the stainless steel thin-wall lining of the large-diameter sewage pressure pipe as claimed in claim 1, wherein the operation pit in the step S1 is fully driven by steel sheet piles.
6. The method for repairing a stainless steel thin-walled lining of a large-diameter sewage pressure pipe as claimed in claim 1, wherein in the step S5, stainless steel support rings are uniformly arranged in the large-diameter sewage pressure pipe.
7. The method for repairing a stainless steel thin-walled lining of a large-diameter sewage pressure pipe as claimed in claim 6, wherein the distance between two adjacent stainless steel support rings is 6m.
8. The method for repairing the stainless steel thin-walled lining of the large-diameter sewage pressure pipe as claimed in claim 1, wherein when the pipe blanks are installed by adopting reverse sequential operation in the step S4, the staggered distance of the longitudinal welding seams of two adjacent stainless steel pipe blanks is more than 200mm.
9. The method for repairing the stainless steel thin-wall lining of the large-diameter sewage pressure pipe as claimed in claim 1, wherein the step S4 is characterized in that spot welding is carried out every 100mm when a simple welding point is carried out to attach the pipe blank and the pipe to be repaired tightly.
10. The method for repairing the stainless steel thin-wall lining of the large-diameter sewage pressure pipe as claimed in claim 1, wherein when the pipe is distributed in the step S4, the inner butt welding of a multi-ring seam pipe is adopted at the bent pipe.
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