CN115217578A - Triangle adjuster, crankcase forced ventilation adjustment system and crankcase adjustment method - Google Patents

Triangle adjuster, crankcase forced ventilation adjustment system and crankcase adjustment method Download PDF

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Publication number
CN115217578A
CN115217578A CN202111054154.5A CN202111054154A CN115217578A CN 115217578 A CN115217578 A CN 115217578A CN 202111054154 A CN202111054154 A CN 202111054154A CN 115217578 A CN115217578 A CN 115217578A
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cavity
pressure
crankcase
stator
rotor
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CN115217578B (en
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龙彪
吴广权
林思聪
陈良
彭文
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Guangzhou Automobile Group Co Ltd
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Guangzhou Automobile Group Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/0011Breather valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M2013/0077Engine parameters used for crankcase breather systems
    • F01M2013/0083Crankcase pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

The invention discloses a crank regulator, a positive crankcase ventilation regulating system and a crank regulating method, wherein the crank regulator comprises a base, an eccentric rotating assembly, a controller, a pressure sensor and a pulse modulation valve; the base is provided with an air inlet and an air outlet; the air outlet is communicated with the crankcase; the eccentric rotating assembly is arranged between the air inlet and the air outlet and is used for regulating the gas flow entering the crankcase; the controller is electrically connected with the pressure sensor and the pulse modulation valve; the pressure sensor is arranged in the crankcase and used for detecting the current pressure in the crankcase and sending the current pressure to the controller; the pulse modulation valve is connected with the eccentric rotating assembly; the controller determines the current duty ratio according to the current pressure, controls the pulse modulation valve to work according to the current duty ratio, and adjusts the eccentricity of the eccentric rotating assembly. The inventive regulator can make the gas flow continuously, and accelerate the gas flow to the oil-gas separator, to improve the oil-gas separation efficiency.

Description

曲通调节器、曲轴箱强制通风调节系统和曲通调节方法Triangle adjuster, crankcase forced ventilation adjustment system and crankcase adjustment method

技术领域technical field

本发明涉及曲轴箱通风技术领域,尤其涉及一种曲通调节器、曲轴箱强制通风调节系统和曲通调节方法。The invention relates to the technical field of crankcase ventilation, in particular to a crankcase adjuster, a crankcase forced ventilation adjustment system and a crankcase adjustment method.

背景技术Background technique

在车辆发动机工作过程中,部分空气、燃油和机油的混合气体和燃烧的废气经活塞环窜到曲轴箱内,而过多的混合气体在曲轴箱内凝结会使润滑油变稀,并容易使机油变质,腐蚀零件,从而对曲轴箱产生的损害。因此,需要在发动机上设置曲轴箱通风系统,将混合气体和燃烧的废气(合称曲通气体)自曲轴箱内抽出,并对曲通气体进行油气分离,以达到延长机油使用期限、减少零件的腐蚀等目的。During the working process of the vehicle engine, part of the mixture of air, fuel and oil and the combustion exhaust gas escape into the crankcase through the piston rings, and the condensation of too much mixture in the crankcase will make the lubricating oil thinner and easy to make Deterioration of oil, corrosion of parts, resulting in damage to the crankcase. Therefore, it is necessary to set up a crankcase ventilation system on the engine to extract the mixed gas and combustion exhaust gas (collectively referred to as the crankcase gas) from the crankcase, and separate oil and gas from the crankcase gas, so as to prolong the service life of the oil and reduce the number of parts. corrosion and other purposes.

传统的曲轴箱通风系统多采用PCV阀控制曲轴箱的压力在一个正常范围;当曲轴箱的压力高于PCV阀控制的最大压力时,PCV阀打开,曲轴箱气体流动加快,并通过油气分离器分离后进入进气管道内;当曲轴箱的压力低于PCV阀的最小压力时,PCV阀关闭,此时曲轴箱内气体流动变慢,甚至曲轴箱内气体有可能在曲轴箱内停留;由于PCV阀关闭,导致曲轴箱内曲通气体流动性差,即使采用流量调节组件进行气体流量调节,仍然存在曲轴箱内的曲通气体滞留时间长,导致油气分离效率较低的问题。The traditional crankcase ventilation system mostly uses the PCV valve to control the crankcase pressure within a normal range; when the crankcase pressure is higher than the maximum pressure controlled by the PCV valve, the PCV valve opens, the crankcase gas flow is accelerated, and passes through the oil and gas separator After separation, it enters the intake pipe; when the pressure of the crankcase is lower than the minimum pressure of the PCV valve, the PCV valve is closed, and the gas flow in the crankcase becomes slower at this time, and even the gas in the crankcase may stay in the crankcase; due to The PCV valve is closed, resulting in poor fluidity of the crankcase gas. Even if the flow adjustment component is used to adjust the gas flow, there is still a long retention time of the crankcase gas in the crankcase, resulting in low oil-gas separation efficiency.

发明内容SUMMARY OF THE INVENTION

本发明实施例提供一种曲通调节器、曲轴箱强制通风调节系统和曲通调节方法,以解决采用PCV阀控制曲轴箱通风,导致油气分离效率较低问题。Embodiments of the present invention provide a crankcase regulator, a crankcase forced ventilation adjustment system, and a crankcase adjustment method, so as to solve the problem of low oil-gas separation efficiency caused by using a PCV valve to control crankcase ventilation.

本发明实施例提供一种曲通调节器,用于调节进入曲轴箱的气体流量,所述曲通调节器包括基座、偏心转动组件、控制器、压力传感器和脉冲调制阀;An embodiment of the present invention provides a crank adjuster for adjusting the flow of gas entering a crankcase, the crank adjuster includes a base, an eccentric rotating assembly, a controller, a pressure sensor and a pulse modulation valve;

所述基座具有空气入口和空气出口;所述空气出口与曲轴箱连通;the base has an air inlet and an air outlet; the air outlet communicates with the crankcase;

所述偏心转动组件安装在所述空气入口和空气出口之间,用于调节进入曲轴箱的气体流量;the eccentric rotating assembly is installed between the air inlet and the air outlet for regulating the flow of gas into the crankcase;

所述控制器与所述压力传感器和所述脉冲调制阀电连接;the controller is electrically connected to the pressure sensor and the pulse modulation valve;

所述压力传感器安装在所述曲轴箱内,用于检测所述曲轴箱内的当前压力,并将所述当前压力发送给所述控制器;The pressure sensor is installed in the crankcase for detecting the current pressure in the crankcase and sending the current pressure to the controller;

所述脉冲调制阀与所述偏心转动组件连接;the pulse modulation valve is connected with the eccentric rotating assembly;

所述控制器根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,调节所述偏心转动组件的偏心距。The controller determines the current duty cycle according to the current pressure, controls the pulse modulation valve to work according to the current duty cycle, and adjusts the eccentric distance of the eccentric rotating component.

优选地,所述基座具有凹腔;所述偏心转动组件包括叶片组件、定子和转子;Preferably, the base has a cavity; the eccentric rotating assembly includes a blade assembly, a stator and a rotor;

所述叶片组件包括多个用于驱动气体流动的叶片;所述转子转动安装于所述凹腔,多个所述叶片安装在所述转子的外侧,所述叶片的转动区域覆盖所述空气入口和所述空气出口;The vane assembly includes a plurality of vanes for driving gas flow; the rotor is rotatably mounted in the cavity, a plurality of the vanes are mounted on the outer side of the rotor, and the rotating area of the vanes covers the air inlet and said air outlet;

所述定子活动安装于所述凹腔内,所述定子具有圆柱形的通腔且套设于所述转子外,各所述叶片外端抵接至所述通腔内壁,相邻两所述叶片与所述通腔之间围合构成气腔;The stator is movably installed in the cavity, the stator has a cylindrical through cavity and is sleeved outside the rotor, the outer end of each blade abuts against the inner wall of the through cavity, and the adjacent two An air cavity is formed between the blade and the through cavity;

所述控制器根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,调节所述定子与所述转子的偏心距,以调节所述空气出口处对应的所述气腔的体积。The controller determines the current duty cycle according to the current pressure, controls the pulse modulation valve to work according to the current duty cycle, and adjusts the eccentric distance between the stator and the rotor to adjust the air outlet. corresponding to the volume of the air cavity.

优选地,所述定子的一端铰接于所述基座,所述定子相对所述基座摆动并改变与所述转子的偏心距,所述定子与所述凹腔的侧壁之间构成用于推动所述定子摆动的调节腔;Preferably, one end of the stator is hinged to the base, the stator swings relative to the base and changes the eccentric distance from the rotor, and a space between the stator and the side wall of the cavity is formed for an adjustment cavity that pushes the stator to swing;

所述控制器根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,以调节所述调节腔的腔体压力,以调节所述定子与所述转子的偏心距。The controller determines the current duty cycle according to the current pressure, and controls the pulse modulation valve to work according to the current duty cycle, so as to adjust the cavity pressure of the adjustment chamber, so as to adjust the relationship between the stator and the The eccentricity of the rotor.

优选地,所述控制器用于在所述当前压力大于大气压力时,则减小所述脉冲调制阀的当前占空比,以减小所述调节腔的腔体压力,使所述定子与所述转子的偏心距减小;Preferably, the controller is configured to reduce the current duty cycle of the pulse modulation valve when the current pressure is greater than atmospheric pressure, so as to reduce the cavity pressure of the adjustment cavity, so that the stator and the The eccentricity of the rotor is reduced;

当所述当前压力不大于大气压力,则增大所述脉冲调制阀的当前占空比,以增大所述调节腔的腔体压力,使所述定子与所述转子的偏心距增大。When the current pressure is not greater than the atmospheric pressure, the current duty ratio of the pulse modulation valve is increased to increase the cavity pressure of the adjustment chamber, thereby increasing the eccentric distance between the stator and the rotor.

优选地,所述偏心转动组件还包括弹性件;所述定子设有回位座;所述弹性件一端与所述基座抵接,另一端与所述回位座抵接;Preferably, the eccentric rotating assembly further includes an elastic member; the stator is provided with a return seat; one end of the elastic member is in contact with the base, and the other end is in contact with the return seat;

所述定子与所述基座铰接;the stator is hinged to the base;

所述调节腔的腔体压力增大时,所述回位座向第一方向滑动时,推动所述回位座挤压所述弹性件,所述定子绕所述定子与所述基座铰接的位置转动,所述定子与所述转子的偏心距变大;When the cavity pressure of the adjustment cavity increases, when the return seat slides in the first direction, the return seat is pushed to squeeze the elastic member, and the stator is hinged around the stator and the base The eccentric distance between the stator and the rotor becomes larger;

所述调节腔的腔体压力减小时,所述回位座向第二方向滑动时,所述弹性件复位推动所述回位座,以使所述定子绕所述定子与所述基座铰接的位置转动,所述定子与所述转子的偏心距变小。When the cavity pressure of the adjustment cavity is reduced, when the return seat slides in the second direction, the elastic member resets and pushes the return seat, so that the stator is hinged around the stator and the base The eccentric distance between the stator and the rotor becomes smaller.

优选地,所述转子的外沿设有多个限位槽,各所述叶片伸缩活动插设于所述限位槽,且各所述叶片外端与所述通腔内壁抵接。Preferably, the outer edge of the rotor is provided with a plurality of limiting grooves, each of the blades is telescopically inserted in the limiting groove, and the outer end of each of the blades is in contact with the inner wall of the through cavity.

优选地,所述叶片组件还包括用于连接多个所述叶片同一端的两个内限位环;所述转子的两端面各设有呈圆形的限位凹腔,各所述限位凹腔用于容纳所述内限位环,各所述叶片的内端两侧分别均抵接至对应的所述内限位环的外侧;两所述内限位环的圆心位于所述通腔的轴线上。Preferably, the blade assembly further includes two inner limit rings for connecting the same ends of the plurality of blades; the two end surfaces of the rotor are respectively provided with circular limit concave cavities, and each of the limit concave The cavity is used to accommodate the inner limit ring, and both sides of the inner end of each of the blades are respectively abutted to the outside of the corresponding inner limit ring; the centers of the two inner limit rings are located in the through cavity on the axis.

优选地,所述空气入口或所述空气出口设有单向阀。Preferably, the air inlet or the air outlet is provided with a one-way valve.

优选地,所述曲通调节器还包括转轴,所述转轴的一端连接至所述转子,所述转轴的另一端与发动机连接。Preferably, the crank adjuster further includes a rotating shaft, one end of the rotating shaft is connected to the rotor, and the other end of the rotating shaft is connected to the engine.

本发明实施例提供一种曲轴箱强制通风调节系统,包括曲轴箱、气缸盖、气缸盖罩、油气分离器和如上所述的曲通调节器,所述曲通调节器安装于所述气缸盖罩,所述曲通调节器的空气出口连通至所述气缸盖罩内的通风通道。An embodiment of the present invention provides a crankcase forced ventilation adjustment system, including a crankcase, a cylinder head, a cylinder head cover, an oil-gas separator, and the above-mentioned crank adjuster, wherein the crank adjuster is installed on the cylinder head A cover, the air outlet of the crank adjuster communicates with a ventilation passage in the cylinder head cover.

本发明实施例提供一种曲通调节方法,用于如上所述的曲通调节器,以调节进入曲轴箱的气体流量,其特征在于,包括控制器执行的如下步骤:An embodiment of the present invention provides a method for adjusting the crankcase, which is used in the above-mentioned crankcase adjuster to adjust the gas flow rate entering the crankcase, and is characterized in that, the method includes the following steps performed by the controller:

获取曲轴箱的当前压力;Get the current pressure of the crankcase;

根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,调节所述偏心转动组件的偏心距。According to the current pressure, the current duty ratio is determined, and the pulse modulation valve is controlled to work according to the current duty ratio, and the eccentric distance of the eccentric rotating assembly is adjusted.

优选地,所述偏心转动组件包括定子和转子;所述根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,调节所述偏心转动组件的偏心距,包括:Preferably, the eccentric rotating component includes a stator and a rotor; the current duty cycle is determined according to the current pressure, the pulse modulation valve is controlled to work according to the current duty cycle, and the eccentricity of the eccentric rotating component is adjusted distance, including:

根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,以调节所述调节腔的腔体压力,以调节所述定子与所述转子的偏心距。According to the current pressure, the current duty ratio is determined, and the pulse modulation valve is controlled to work according to the current duty ratio, so as to adjust the cavity pressure of the adjustment cavity, so as to adjust the eccentric distance between the stator and the rotor. .

优选地,所述根据所述当前压力,确定当前占空比,根据所述当前占空比控制所述脉冲调制阀工作,以调节所述调节腔的腔体压力,以调节所述定子与所述转子的偏心距,包括:Preferably, the current duty cycle is determined according to the current pressure, and the pulse modulation valve is controlled to work according to the current duty cycle, so as to adjust the cavity pressure of the adjustment chamber, so as to adjust the stator and the Describe the eccentricity of the rotor, including:

当所述当前压力大于大气压力,则减小所述脉冲调制阀的当前占空比,以减小所述调节腔的腔体压力,以调节所述定子与所述转子的偏心距减小;When the current pressure is greater than the atmospheric pressure, reducing the current duty cycle of the pulse modulation valve to reduce the cavity pressure of the adjustment chamber, so as to adjust the eccentric distance between the stator and the rotor to decrease;

当所述当前压力不大于大气压力,则增大所述脉冲调制阀的当前占空比,以增大所述调节腔的腔体压力,以调节所述定子与所述转子的偏心距增大。When the current pressure is not greater than atmospheric pressure, the current duty cycle of the pulse modulation valve is increased to increase the cavity pressure of the adjustment chamber, so as to adjust the eccentric distance between the stator and the rotor to increase .

上述曲通调节器、曲轴箱强制通风调节系统和曲通调节方法,本实施例中的曲通调节器能够适应发动机的不同工况,通过当前占空比控制脉冲调制阀,保持曲轴箱内的当前压力保持的正常范围内,且可以曲通气体持续流动,并实现按需加速曲通气体流向油气分离器,从而有效避免曲通气体滞留在曲轴箱内,提高了油气分离效率。The above-mentioned crankcase regulator, crankcase forced ventilation adjustment system and crankcase adjustment method, the crankcase in this embodiment can adapt to different working conditions of the engine, control the pulse modulation valve through the current duty ratio, and maintain the crankcase. The current pressure is kept within the normal range, and the meander gas can continue to flow, and the meander gas can be accelerated as needed to flow to the oil-gas separator, thereby effectively preventing the meander gas from staying in the crankcase and improving the oil-gas separation efficiency.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为本发明一实施例中曲通调节器的整体示意图;FIG. 1 is an overall schematic diagram of a triton regulator in an embodiment of the present invention;

图2为本发明一实施例中曲通调节器的爆炸示意图;2 is an exploded schematic diagram of a triton regulator in an embodiment of the present invention;

图3为本发明一实施例中曲通调节器的内部结构示意图;FIG. 3 is a schematic diagram of the internal structure of a triton regulator in an embodiment of the present invention;

图4为本发明一实施例中转子的结构示意图;4 is a schematic structural diagram of a rotor in an embodiment of the present invention;

图5为本发明一实施例中基座的结构示意图;5 is a schematic structural diagram of a base in an embodiment of the present invention;

图6为本发明一实施例中基座的空气出口和出气腔的示意图;6 is a schematic diagram of an air outlet and an air outlet cavity of a base in an embodiment of the present invention;

图7为本发明一实施例中曲轴箱强制通风调节系统的一结构示意图;7 is a schematic structural diagram of a crankcase forced ventilation adjustment system in an embodiment of the present invention;

图8为本发明一实施例中曲通调节器的安装示意图;FIG. 8 is a schematic diagram of the installation of the triton adjuster according to an embodiment of the present invention;

图9为本发明一实施例中曲轴箱强制通风调节系统的气体流动示意图;9 is a schematic diagram of the gas flow of a crankcase forced ventilation adjustment system in an embodiment of the present invention;

图10为本发明一实施例中曲通调节方法的一流程示意图;10 is a schematic flowchart of a method for adjusting a triton according to an embodiment of the present invention;

图11为本发明一实施例中曲通调节方法的另一流程示意图。FIG. 11 is another schematic flowchart of the method for adjusting the triton according to an embodiment of the present invention.

其中,图中各附图标记:Among them, each reference sign in the figure:

1、曲通调节器;1. Curved adjuster;

11、基座;111、空气入口;112、空气出口;113、凹腔;114、进气腔;115、出气腔;116、调节腔;11, base; 111, air inlet; 112, air outlet; 113, concave cavity; 114, air inlet cavity; 115, air outlet cavity; 116, adjustment cavity;

12、转子;121、叶片;122、内限位环;123、限位槽;124、限位凹腔;12, rotor; 121, blade; 122, inner limit ring; 123, limit slot; 124, limit cavity;

13、定子;131、通腔;132、铰接轴;133、铰接槽;134、回位座;13, stator; 131, through cavity; 132, hinge shaft; 133, hinge slot; 134, return seat;

1411、压力出气孔;1412、低压取气孔;1413、高压取气孔;142、弹性件;143、脉冲调制阀;1431、电气接头;1411, pressure air outlet; 1412, low pressure air intake; 1413, high pressure air intake; 142, elastic part; 143, pulse modulation valve; 1431, electrical connector;

15、转轴;16、前盖板;18、单向阀;15. Rotary shaft; 16. Front cover; 18. Check valve;

2、曲轴箱;3、气缸盖;4、气缸盖罩;5、油气分离器;6、凸轮轴;61、凸轮轴槽;7、节气门;8、空气滤清器。2. Crankcase; 3. Cylinder head; 4. Cylinder head cover; 5. Oil-gas separator; 6. Camshaft; 61. Camshaft groove; 7. Throttle valve; 8. Air filter.

具体实施方式Detailed ways

为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

在本发明的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "front", "rear", The orientations or positional relationships indicated by "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, It is only for the convenience of describing the present invention and simplifying the description, not to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

实施例1Example 1

如图1、2、3、5和6所示,本发明提供一种曲通调节器1,用于调节进入曲轴箱2的气体流量,曲通调节器1包括基座11、偏心转动组件、控制器(图中未示)、压力传感器(图中未示)和脉冲调制阀143;基座11具有空气入口111和空气出口112;空气出口112与曲轴箱2连通;偏心转动组件安装在空气入口111和空气出口112之间,用于调节进入曲轴箱2的气体流量;控制器与压力传感器和脉冲调制阀143电连接;压力传感器安装在曲轴箱2内,用于检测曲轴箱2内的当前压力,并将当前压力发送给控制器;脉冲调制阀143与偏心转动组件连接;控制器根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀143工作,调节偏心转动组件的偏心距。As shown in Figures 1, 2, 3, 5 and 6, the present invention provides a crank adjuster 1 for adjusting the gas flow rate entering the crankcase 2. The crank adjuster 1 includes a base 11, an eccentric rotating assembly, A controller (not shown in the figure), a pressure sensor (not shown in the figure) and a pulse modulation valve 143; the base 11 has an air inlet 111 and an air outlet 112; the air outlet 112 communicates with the crankcase 2; the eccentric rotating assembly is installed in the air Between the inlet 111 and the air outlet 112, it is used to adjust the gas flow into the crankcase 2; the controller is electrically connected to the pressure sensor and the pulse modulation valve 143; The current pressure is sent to the controller; the pulse modulation valve 143 is connected to the eccentric rotating assembly; the controller determines the current duty cycle according to the current pressure, controls the pulse modulation valve 143 to work according to the current duty cycle, and adjusts the eccentric rotating assembly eccentricity.

本实施例中,压力传感器实时检测曲轴箱2内的当前压力,并将当前压力发送给控制器,控制器根据当前压力形成当前占空比,根据当前占空比控制脉冲调制阀143工作,调节偏心转动组件的偏心距,以调节进入曲轴箱2内的气体流量,可以保证曲轴箱2的当前压力在正常范围内,避免曲轴箱2的当前压力过高,造成机油从内部向外渗漏,或者避免曲轴箱2的当前压力过低,外部空气进入曲轴箱2内部,污染机油及腐蚀机件。同时,利用压力传感器采集到的当前压力控制脉冲调制阀143工作,使新鲜空气可以持续进入曲轴箱2内,气体流通性较佳,保证曲轴箱2内曲通气体持续流动,保证曲轴箱2的当前压力在正常范围内,即保证曲轴箱2的当前压力接近大气压。控制器根据当前压力确定的当前占空比,控制脉冲调制阀143调节偏心转动组件的偏心距,当偏心距较大时,则单位时间内进去曲轴箱2的气体流量越大;当偏心距较小时,则单位时间内进去曲轴箱2的气体流量越小,以实现利用不同的偏心距加快曲轴箱2内曲通气体流动,可以保证按需加速曲通气体流向油气分离器,为保证曲轴箱内的当前压力在正常范围,同时缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率,大幅改善机油变质、变稀的问题。In this embodiment, the pressure sensor detects the current pressure in the crankcase 2 in real time, and sends the current pressure to the controller. The controller forms the current duty cycle according to the current pressure, controls the pulse modulation valve 143 to work according to the current duty cycle, and adjusts the The eccentric distance of the eccentric rotating assembly is used to adjust the gas flow into the crankcase 2, which can ensure that the current pressure of the crankcase 2 is within the normal range, and avoid the current pressure of the crankcase 2 being too high, causing the oil to leak from the inside to the outside. Or, it is avoided that the current pressure of the crankcase 2 is too low, and external air enters the interior of the crankcase 2 to contaminate the oil and corrode mechanical parts. At the same time, the current pressure collected by the pressure sensor is used to control the pulse modulation valve 143 to work, so that fresh air can continue to enter the crankcase 2, and the gas circulation is better, ensuring the continuous flow of the crankcase gas in the crankcase 2, and ensuring the crankcase 2. The current pressure is within the normal range, that is, it is ensured that the current pressure of the crankcase 2 is close to the atmospheric pressure. The controller controls the pulse modulation valve 143 to adjust the eccentricity of the eccentric rotating assembly according to the current duty cycle determined by the current pressure. When the eccentricity is larger, the gas flow into the crankcase 2 per unit time is larger; hour, the smaller the gas flow into the crankcase 2 per unit time, so as to use different eccentric distances to accelerate the flow of the crankcase gas in the crankcase 2, which can ensure that the crankcase gas flows to the oil and gas separator as needed. The current pressure inside is within the normal range, and at the same time, the residence time of the crankcase gas is shortened, the oil-gas separation efficiency is improved, and the problem of oil deterioration and thinning is greatly improved.

本实施例中,利用压力传感器、脉冲调制阀143和偏心转动组件,可以保证曲通气体持续流动的情况下,向曲轴箱2通入不同气体流量的气体,以保证曲轴箱2的当前压力在正常范围,同时加快曲轴箱2内曲通气体流动,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率,大幅改善机油变质、变稀的问题。In this embodiment, the pressure sensor, the pulse modulation valve 143 and the eccentric rotating assembly can be used to ensure the continuous flow of the crankcase gas, and gas with different gas flow rates can be introduced into the crankcase 2, so as to ensure that the current pressure of the crankcase 2 is within At the same time, the flow of the crankcase gas in the crankcase 2 is accelerated, the residence time of the crankcase gas in the crankcase 2 is shortened, the oil and gas separation efficiency is improved, and the problem of oil deterioration and thinning is greatly improved.

其中,控制器通过电气接头1431与脉冲调制阀143电连接。The controller is electrically connected to the pulse modulation valve 143 through the electrical connector 1431 .

如图2、3、5和6所示,作为一示例,基座11具有凹腔113;偏心转动组件包括叶片组件、定子13和转子12;叶片组件包括多个用于驱动气体流动的叶片121;转子12转动安装于凹腔113,多个叶片121安装在转子12的外侧,叶片121的转动区域覆盖空气入口111和空气出口112;定子13活动安装于凹腔113内,定子13具有圆柱形的通腔131且套设于转子12外,各叶片121外端抵接至通腔131内壁,相邻两叶片121与通腔131之间围合构成气腔;控制器根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀143工作,调节定子13与转子12的偏心距,以调节空气出口112处对应的气腔的体积。2, 3, 5 and 6, as an example, the base 11 has a cavity 113; the eccentric rotating assembly includes a vane assembly, a stator 13 and a rotor 12; the vane assembly includes a plurality of vanes 121 for driving gas flow ; The rotor 12 is rotatably installed in the cavity 113, a plurality of blades 121 are installed on the outside of the rotor 12, and the rotating area of the blades 121 covers the air inlet 111 and the air outlet 112; The stator 13 is movably installed in the cavity 113, and the stator 13 has a cylindrical shape The through cavity 131 is sleeved outside the rotor 12, the outer end of each blade 121 is in contact with the inner wall of the through cavity 131, and the two adjacent blades 121 and the through cavity 131 are enclosed to form an air cavity; the controller determines the current pressure according to the current pressure. For the duty ratio, the pulse modulation valve 143 is controlled to work according to the current duty ratio, and the eccentric distance between the stator 13 and the rotor 12 is adjusted to adjust the volume of the air cavity corresponding to the air outlet 112 .

本实施例中,曲通调节器1本身用于对曲轴箱2主动输入空气,并调整空气的流量,以实现对曲轴箱2的强制通风。在转子12转动的过程中,每个相邻叶片121和通腔131之间围合构成能容置部分气体的气腔,由于定子13和转子12偏心设置,也即各个位置处的气腔体积并不完全相同,本实例中位于空气出口112处的气腔体积最小,也即当一个气腔经过空气入口111时,空气进入并充满该气腔,该气腔经过空气出口112时,气腔内的空气从空气出口112流出,由于当气腔转动到空气出口112处时体积缩小,内部空气被压缩,因此从空气出口112流出的气体具有高于空气入口111的气压。In this embodiment, the crank adjuster 1 itself is used to actively input air to the crankcase 2 and adjust the air flow, so as to realize the forced ventilation of the crankcase 2 . During the rotation of the rotor 12, each adjacent vane 121 and the through-cavity 131 enclose an air cavity capable of accommodating part of the gas. Since the stator 13 and the rotor 12 are eccentrically arranged, that is, the volume of the air cavity at each position Not exactly the same. In this example, the air cavity located at the air outlet 112 has the smallest volume, that is, when an air cavity passes through the air inlet 111, air enters and fills the air cavity, and when the air cavity passes through the air outlet 112, the air cavity The air inside flows out from the air outlet 112 . Since the volume of the air cavity is reduced when the air cavity rotates to the air outlet 112 , the inside air is compressed. Therefore, the gas flowing out from the air outlet 112 has a higher air pressure than the air inlet 111 .

根据当前占空比控制脉冲调制阀143工作,调节定子13与转子12的偏心距,以调节空气出口112处对应的气腔的体积,具体为:当前压力较小,则需要增大曲轴箱2内的压力;此时,增大当前占空比,则定子13与转子12的偏心距越大,对应空气出口112位置的气腔体积越小;当前压力较大,则需要减小曲轴箱2内的压力;此时,减小当前占空比,定子13与转子12的偏心距越小,对应空气出口112位置的气腔体积越大。由于气腔内容纳的气体体积一定,气腔体积越小其压缩内部空气产生的气压越大,因此调节定子13和转子12的偏心距相当于最终调节了从空气出口112流出气体的气压。换言之,转子12和定子13之间的偏心距与空气出口112的气压呈正比:二者的偏心距越大,从空气出口112流出的气压越大,单位时间内的气体流量越大;二者的偏心距越小,从空气出口112流出的气压越小,单位时间内的气体流量越小。The pulse modulation valve 143 is controlled to work according to the current duty ratio, and the eccentric distance between the stator 13 and the rotor 12 is adjusted to adjust the volume of the air cavity corresponding to the air outlet 112. Specifically, if the current pressure is small, it is necessary to increase the crankcase 2 At this time, if the current duty ratio is increased, the larger the eccentric distance between the stator 13 and the rotor 12, the smaller the air cavity volume corresponding to the position of the air outlet 112; the larger the current pressure, the smaller the crankcase 2 At this time, reduce the current duty ratio, the smaller the eccentric distance between the stator 13 and the rotor 12, the larger the air cavity volume corresponding to the position of the air outlet 112. Since the volume of gas contained in the air cavity is constant, the smaller the air cavity volume, the greater the air pressure generated by compressing the internal air. Therefore, adjusting the eccentric distance between the stator 13 and the rotor 12 is equivalent to finally adjusting the air pressure of the gas flowing out of the air outlet 112 . In other words, the eccentric distance between the rotor 12 and the stator 13 is proportional to the air pressure at the air outlet 112: the greater the eccentric distance between the two, the greater the air pressure flowing out of the air outlet 112, and the greater the gas flow per unit time; The smaller the eccentricity, the smaller the air pressure flowing out from the air outlet 112, and the smaller the gas flow rate per unit time.

本实施例中的曲通调节器1能够通过两种方式协同配合调节曲轴箱2的通风效果,进而调节油气分离效率:①转子12调节,偏心距不变时,转子12同步转速越快,曲通调节器1的空气流速越快,曲轴箱2的通风效果越好,油气分离器5对曲通气体的油气分离效率提升越高,反之,油气分离效率提升越低。②脉冲调制阀143调节,脉冲调制阀143能够调节定子13与转子12的偏心距,从而改变空气出口112流出的气压,转速不变时,偏心距越大,曲轴箱2的通风效果越好,油气分离器5对曲通气体的油气分离效率提升越高。上述的两种调节方式相互独立,能够分别进行控制,能够通过设定相关的控制策略调整进入曲轴箱2的新鲜空气流量,从而更加适配曲轴箱2的通风需求,进而提高油气分离效率。The crank adjuster 1 in this embodiment can coordinately adjust the ventilation effect of the crankcase 2 in two ways, thereby adjusting the oil-gas separation efficiency: ① The rotor 12 is adjusted. The faster the air flow rate through the regulator 1, the better the ventilation effect of the crankcase 2, the higher the oil and gas separation efficiency of the oil and gas separator 5 to the crank gas is improved, and vice versa, the lower the oil and gas separation efficiency is. ②The pulse modulation valve 143 is adjusted. The pulse modulation valve 143 can adjust the eccentric distance between the stator 13 and the rotor 12, thereby changing the air pressure flowing out of the air outlet 112. When the rotation speed is constant, the larger the eccentric distance is, the better the ventilation effect of the crankcase 2 is. The oil-gas separator 5 improves the oil-gas separation efficiency of the meander gas the higher. The above two adjustment methods are independent of each other and can be controlled separately. The fresh air flow into the crankcase 2 can be adjusted by setting the relevant control strategy, so as to better adapt to the ventilation requirements of the crankcase 2, thereby improving the oil-gas separation efficiency.

因此,本实施例中的曲通调节器1能够适应发动机的不同工况,通过当前占空比控制脉冲调制阀143,保持曲轴箱2内的当前压力保持的正常范围内,且可以使新鲜空气持续流入曲轴箱2内,加速曲通气体流向油气分离器5,从而有效避免曲通气体滞留在曲轴箱2内,提高了油气分离效率。Therefore, the crank adjuster 1 in this embodiment can adapt to different working conditions of the engine, and controls the pulse modulation valve 143 through the current duty ratio to keep the current pressure in the crankcase 2 within a normal range, and can make fresh air Continuously flowing into the crankcase 2, the crankcase gas is accelerated to flow to the oil and gas separator 5, thereby effectively preventing the crankcase gas from staying in the crankcase 2, and improving the oil and gas separation efficiency.

作为一示例,如图2、3、5和6所示,定子13的一端铰接于基座11,定子13相对基座11摆动并改变与转子12的偏心距,定子13与凹腔113的侧壁之间构成用于推动定子13摆动的调节腔116;控制器根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀143工作,以调节调节腔116的腔体压力,以调节定子13与转子12的偏心距。As an example, as shown in FIGS. 2 , 3 , 5 and 6 , one end of the stator 13 is hinged to the base 11 , the stator 13 swings relative to the base 11 and changes the eccentric distance from the rotor 12 , the side of the stator 13 and the concave cavity 113 A regulating cavity 116 for pushing the stator 13 to swing is formed between the walls; the controller determines the current duty ratio according to the current pressure, and controls the pulse modulation valve 143 to work according to the current duty ratio to adjust the cavity pressure of the regulating cavity 116 to The eccentric distance between the stator 13 and the rotor 12 is adjusted.

具体地,当前压力较小,则需要增大曲轴箱2内的压力;此时,增大当前占空比,则调节腔116的腔体压力增大,定子13朝向远离调节腔116的方向摆动。当前压力较大,则需要减小曲轴箱2内的压力;此时,减小当前占空比,则调节腔116的腔体压力减小,定子13朝向靠近调节腔116的方向摆动。具体地,定子13被设定为具有俩个极限位置:在下极限位置时,定子13的下端面完全贴合凹腔113的侧壁,此时调节腔116完全消失,定子13的通腔131与转子12的偏心距最小,并且在转子12转速不变的前提下处于最低空气流量状态;在上极限位置时,定子13的上端面完全贴凹腔113的侧壁,调节腔116处于最大状态,定子13的通腔131与转子12的偏心距最大,并且在转子12转速不变的前提下处于最高空气流量状态。Specifically, if the current pressure is small, the pressure in the crankcase 2 needs to be increased; at this time, if the current duty ratio is increased, the cavity pressure of the adjustment chamber 116 increases, and the stator 13 swings away from the adjustment chamber 116 . . If the current pressure is large, the pressure in the crankcase 2 needs to be reduced; at this time, if the current duty ratio is reduced, the cavity pressure of the adjustment chamber 116 is reduced, and the stator 13 swings toward the direction close to the adjustment chamber 116 . Specifically, the stator 13 is set to have two limit positions: at the lower limit position, the lower end face of the stator 13 completely fits the side wall of the cavity 113 , and the adjustment cavity 116 completely disappears at this time, and the through cavity 131 of the stator 13 is connected to the side wall of the cavity 113 . The eccentric distance of the rotor 12 is the smallest, and the rotor 12 is in the lowest air flow state under the premise that the rotational speed of the rotor 12 is constant; at the upper limit position, the upper end face of the stator 13 is completely attached to the side wall of the cavity 113, and the adjustment cavity 116 is in the maximum state, The eccentric distance between the through-cavity 131 of the stator 13 and the rotor 12 is the largest, and the rotor 12 is in the highest air flow state on the premise that the rotational speed of the rotor 12 is constant.

本实施例,通过调节定子13与转子12的偏心距,可控制曲通调节器1的空气流量,实现按需调节曲通气体流动,提高油气分离器5的分离效率,从而调节进入曲轴箱2内的气体流量,大幅改善机油变质、变稀的问题,且不需改变发动机的主体结构。In this embodiment, by adjusting the eccentric distance between the stator 13 and the rotor 12, the air flow rate of the crankcase 1 can be controlled, so that the flow of the crankcase gas can be adjusted on demand, and the separation efficiency of the oil-gas separator 5 can be improved, thereby adjusting the air flow into the crankcase 2. The gas flow inside the engine greatly improves the problem of oil deterioration and thinning, and does not need to change the main structure of the engine.

作为一示例,如图3、5和6所示,凹腔113的底壁开设有连通至空气入口111的进气腔114和连通至空气出口112的出气腔115。As an example, as shown in FIGS. 3 , 5 and 6 , the bottom wall of the cavity 113 is provided with an air intake cavity 114 communicated with the air inlet 111 and an air outlet cavity 115 communicated with the air outlet 112 .

本实施例,叶片121转动时至少扫过进气腔114的部分端面、出气腔115的部分端面,叶片121转动后带动空气从进气腔114流出并进入出气腔115,从而对曲轴箱2进行主动通风。通过合理化设置进气腔114、出气腔115的形状和位置,以保证叶片121能够覆盖进气腔114、出气腔115位置,保证进气和出气顺畅。In this embodiment, when the blade 121 rotates, it sweeps over at least part of the end face of the intake cavity 114 and part of the end face of the air outlet cavity 115 . After the blade 121 rotates, it drives the air to flow out from the intake cavity 114 and into the air outlet cavity 115 , so that the crankcase 2 can be damaged. Active ventilation. By rationally setting the shapes and positions of the air inlet cavity 114 and the air outlet cavity 115 , it is ensured that the blades 121 can cover the positions of the air inlet cavity 114 and the air outlet cavity 115 , so as to ensure smooth air intake and air discharge.

作为一示例,如图3、5和6所示,控制器用于在当前压力大于大气压力时,则减小脉冲调制阀143的当前占空比,以减小调节腔116的腔体压力,使定子13与转子12的偏心距减小;若当前压力不大于大气压力,则增大脉冲调制阀143的当前占空比,以增大调节腔116的腔体压力,使定子13与转子12的偏心距增大。As an example, as shown in FIGS. 3 , 5 and 6 , when the current pressure is greater than the atmospheric pressure, the controller reduces the current duty cycle of the pulse modulation valve 143 to reduce the chamber pressure of the regulating chamber 116 , so that the The eccentric distance between the stator 13 and the rotor 12 is reduced; if the current pressure is not greater than the atmospheric pressure, the current duty cycle of the pulse modulation valve 143 is increased to increase the cavity pressure of the adjustment chamber 116, so that the stator 13 and the rotor 12 are separated. Eccentricity increases.

具体地,基座设有与调节腔116连通的压力出气孔1411、与进气腔114连通的低压取气孔1412,与出气腔115连通的高压取气孔1413;控制器在当前压力大于大气压时,控制脉冲调制阀143调节低压取气孔1412和压力出气孔1411之间的第一开度增大、高压取气孔1413和压力出气孔1411之间的第二开度减小,此时,增加进气腔114中较低压的气体进入调节腔116,且减少出气腔115中较高压的气体进入调节腔116内,则调节腔116的腔体压力减小,定子13和转子12的偏心距减小,因此,减少进入曲轴箱2的气体流量,保证曲轴箱2的当前压力保持在正常范围内,且可以加快曲通气体的流动速度,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率。Specifically, the base is provided with a pressure outlet hole 1411 that communicates with the adjustment chamber 116, a low-pressure air intake hole 1412 that communicates with the air inlet chamber 114, and a high-pressure air intake hole 1413 that communicates with the air outlet chamber 115; when the current pressure is greater than the atmospheric pressure, the controller will The pulse modulation valve 143 is controlled to adjust the first opening degree between the low pressure air intake hole 1412 and the pressure air outlet hole 1411 to increase, and the second opening degree between the high pressure air intake hole 1413 and the pressure air outlet hole 1411 decreases. At this time, the intake air is increased. The lower pressure gas in the cavity 114 enters the adjustment cavity 116, and the gas with the higher pressure in the air outlet cavity 115 is reduced to enter the adjustment cavity 116, the cavity pressure of the adjustment cavity 116 is reduced, and the eccentricity of the stator 13 and the rotor 12 is reduced. , therefore, reduce the gas flow into the crankcase 2, ensure that the current pressure of the crankcase 2 remains within the normal range, and can speed up the flow rate of the crankcase gas, shorten the residence time of the crankcase gas in the crankcase 2, and improve the oil and gas separation efficiency.

相反地,控制器在当前压力小于大气压时,控制脉冲调制阀143调节低压取气孔1412和压力出气孔1411之间的第一开度减小、高压取气孔1413和压力出气孔1411之间的第二开度增大;此时,减少进气腔114中较低压的气体进入调节腔116,且增加出气腔115中较高压的气体进入调节腔116内,则调节腔116的腔体压力增大,定子13和转子12的偏心距增大,因此,可以增加进入曲轴箱2的气体流量,保证曲轴箱2的当前压力保持在正常范围内,同时,新鲜空气进入曲轴箱2,则加快了曲通气体的流动速度,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率。On the contrary, when the current pressure is less than atmospheric pressure, the controller controls the pulse modulation valve 143 to adjust the first opening between the low pressure air intake hole 1412 and the pressure air outlet hole 1411 to decrease, and the first opening between the high pressure air intake hole 1413 and the pressure air outlet hole 1411 to decrease. The second opening is increased; at this time, the lower pressure gas in the intake cavity 114 is reduced to enter the adjustment cavity 116, and the higher pressure gas in the outlet cavity 115 is increased into the adjustment cavity 116, then the cavity pressure of the adjustment cavity 116 increases Larger, the eccentric distance between the stator 13 and the rotor 12 increases, therefore, the gas flow into the crankcase 2 can be increased to ensure that the current pressure of the crankcase 2 remains within the normal range. The flow speed of the crankcase gas shortens the residence time of the crankcase gas in the crankcase 2 and improves the oil-gas separation efficiency.

作为一示例,脉冲调制阀143还包括弹性件142;定子13设有回位座134;弹性件142一端与基座11抵接,另一端与回位座134抵接;定子13与基座11铰接;调节腔116的腔体压力增大时,回位座134向第一方向滑动时,推动回位座134挤压弹性件142,定子13绕定子13与基座11铰接的位置转动,定子13与转子12的偏心距变大;调节腔116的腔体压力减小时,回位座134向第二方向滑动时,弹性件142复位推动回位座134,以使定子13绕定子13与基座11铰接的位置转动,定子13与转子12的偏心距变小。As an example, the pulse modulation valve 143 further includes an elastic member 142; the stator 13 is provided with a return seat 134; one end of the elastic member 142 is in contact with the base 11, and the other end is in contact with the return seat 134; the stator 13 is in contact with the base 11 Hinged; when the cavity pressure of the adjustment cavity 116 increases, when the return seat 134 slides in the first direction, the return seat 134 is pushed to squeeze the elastic member 142, and the stator 13 rotates around the position where the stator 13 and the base 11 are hinged, and the stator 13 rotates. The eccentric distance between 13 and the rotor 12 increases; when the cavity pressure of the adjustment cavity 116 decreases, when the return seat 134 slides in the second direction, the elastic member 142 resets and pushes the return seat 134, so that the stator 13 is wound around the stator 13 and the base. The hinged position of the seat 11 is rotated, and the eccentric distance between the stator 13 and the rotor 12 is reduced.

具体地,定子13的一端为铰接端,通过开设的铰接槽133和凹腔113上安装的铰接轴132构成转动安装关系,定子13的另一端为活动端,在活动端上设有回位座134,调节组件还包括弹性件142,弹性件142的一端抵接至凹腔113内壁,弹性件142的另一端抵接至回位座134,弹性件142具有推动定子13朝向调节腔摆动的弹性势能。在调节腔116加压推动定子13摆动的过程中,弹性件142被压缩积蓄弹性势能,当调节腔116气压下降低于弹性件142弹力后,在弹性件142的弹力下推动定子13朝向调节腔116摆动直至下极限位置。Specifically, one end of the stator 13 is a hinged end, and the hinged slot 133 and the hinged shaft 132 installed on the cavity 113 constitute a rotating installation relationship, and the other end of the stator 13 is a movable end, and a return seat is provided on the movable end 134. The adjustment assembly further includes an elastic member 142, one end of the elastic member 142 abuts against the inner wall of the cavity 113, the other end of the elastic member 142 abuts on the return seat 134, and the elastic member 142 has the elasticity to push the stator 13 to swing toward the adjustment cavity potential energy. During the process that the adjustment chamber 116 pressurizes and pushes the stator 13 to swing, the elastic member 142 is compressed to accumulate elastic potential energy. When the air pressure of the adjustment chamber 116 drops below the elastic force of the elastic member 142, the stator 13 is pushed toward the adjustment chamber under the elastic force of the elastic member 142. 116 Swing to the lower limit position.

本实施例中,增大调节腔116的腔体压力,则定子13被推动,定子13的下端面向远离调节腔116的方向运动,则回位座134向第一方向滑动,弹性件142被压缩积蓄弹性势能,定子13与转子12的偏心距变大;当调节腔116的腔体压力下降,在弹性件142的弹力下推动定子13朝向调节腔116摆动直至下极限位置,定子13与转子12的偏心距变小。In this embodiment, when the cavity pressure of the adjustment cavity 116 is increased, the stator 13 is pushed, the lower end of the stator 13 moves away from the adjustment cavity 116 , the return seat 134 slides in the first direction, and the elastic member 142 is compressed The elastic potential energy is accumulated, and the eccentric distance between the stator 13 and the rotor 12 becomes larger; when the cavity pressure of the adjustment cavity 116 decreases, the stator 13 is pushed to swing toward the adjustment cavity 116 under the elastic force of the elastic member 142 to the lower limit position, and the stator 13 and the rotor 12 The eccentricity becomes smaller.

作为一示例,如图3、4、5和6所示,转子12的外沿设有多个限位槽123,各叶片121伸缩活动插设于限位槽123,且各叶片121外端与通腔131内壁抵接。As an example, as shown in FIGS. 3 , 4 , 5 and 6 , the outer edge of the rotor 12 is provided with a plurality of limiting slots 123 , and each blade 121 is telescopically inserted into the limiting slot 123 , and the outer end of each blade 121 is connected to the The inner wall of the through cavity 131 abuts against.

本实施例中,叶片121在限位槽123中能够滑动,相当于能相对转子12进行伸缩,各叶片121的外端抵接至通腔131的内壁。由于定子13和转子12偏心设置,因此二者之间的距离在不同的位置处不同,也即叶片121转动至不同位置时,其受通腔131限制所能伸出的最长的长度不同,因此其所线限制的气腔体积也不同。通过增加或减少定子13与转子12的偏心距,增大叶片121在一个运行周期内的位移行程,从而增加气腔的体积变化。其中,处于空气出口112处的叶片121,当其能够伸出限位槽123的长度更短,也即至位于空气出口112处的气腔体积更小,在转动的过程中气腔越靠近空气出口112体积越被压缩,从而压缩内部的空气,使得气压增大,从而增加空气出口112的气压,实现增加空气流量的作用。In this embodiment, the blades 121 can slide in the limiting grooves 123 , which is equivalent to being able to expand and contract relative to the rotor 12 , and the outer ends of the blades 121 abut against the inner wall of the through cavity 131 . Since the stator 13 and the rotor 12 are eccentrically arranged, the distance between the two is different at different positions, that is, when the blade 121 rotates to different positions, the longest length that the blade 121 can extend due to the limitation of the through cavity 131 is different. The volume of the air cavity limited by the line is also different. By increasing or decreasing the eccentric distance between the stator 13 and the rotor 12, the displacement stroke of the vanes 121 in one operation cycle is increased, thereby increasing the volume change of the air cavity. Wherein, the blade 121 at the air outlet 112 has a shorter length when it can extend out of the limiting groove 123, that is, the volume of the air cavity at the air outlet 112 is smaller, and the air cavity is closer to the air during the rotation process. The more the volume of the outlet 112 is compressed, the air inside is compressed, and the air pressure is increased, thereby increasing the air pressure of the air outlet 112 and realizing the effect of increasing the air flow.

作为一示例,如图2和4所示,叶片组件还包括用于连接多个叶片121同一端的两个内限位环122;转子12的两端面各设有呈圆形的限位凹腔124,各限位凹腔124用于容纳内限位环122,各叶片121的内端两侧分别均抵接至对应的内限位环122的外侧;两内限位环122的圆心位于通腔131的轴线上。As an example, as shown in FIGS. 2 and 4 , the blade assembly further includes two inner limit rings 122 for connecting the same ends of the plurality of blades 121 ; the two end faces of the rotor 12 are each provided with a circular limit cavity 124 , each limiting cavity 124 is used to accommodate the inner limiting ring 122, and both sides of the inner end of each blade 121 are respectively abutted to the outside of the corresponding inner limiting ring 122; the center of the two inner limiting rings 122 is located in the through cavity 131 on the axis.

本实施例中,由于各叶片121的长度相同,叶片121的外端抵接至凹腔113的内壁,叶片121的内端抵接在内限位环122的外壁,使所有的叶片121在转子12半径方向上能够同步运动,当定子13相对转子12移动位置时,带动全部的叶片121和内限位环122一起相对转子12浮动,实现调整叶片121的长度伸出作用,从而起到调节气腔体积的作用。在其他的实施例中,也可以将叶片121的外端固定至凹腔113内壁,实现所有叶片121同步运动的作用。In this embodiment, since each blade 121 has the same length, the outer end of the blade 121 abuts against the inner wall of the cavity 113, and the inner end of the blade 121 abuts against the outer wall of the inner limit ring 122, so that all the blades 121 are in contact with the rotor. The 12 can move synchronously in the radial direction. When the stator 13 moves relative to the rotor 12, it drives all the blades 121 and the inner limit ring 122 to float together relative to the rotor 12, so as to realize the effect of adjusting the length of the blades 121, thereby adjusting the air The role of cavity volume. In other embodiments, the outer ends of the vanes 121 may also be fixed to the inner wall of the cavity 113 to achieve the effect of synchronous movement of all the vanes 121 .

作为一示例,如图9所示,空气入口111或空气出口112设有单向阀18。As an example, as shown in FIG. 9 , the air inlet 111 or the air outlet 112 is provided with a one-way valve 18 .

本实施例中,当转子12转动时,空气通过出气腔115流出曲通调节器1,通过空气流通的压力差打开单向阀18,将空气滤清器8后面的管路内的空气吸入凹腔113内,对曲通调节器1的空气流量进行调节。同理,单向阀18也可以设置在空气出口112,以对曲通调节器1的空气流量进行调节。In this embodiment, when the rotor 12 rotates, the air flows out of the crank adjuster 1 through the air outlet cavity 115, and the one-way valve 18 is opened by the pressure difference of the air circulation, and the air in the pipeline behind the air filter 8 is sucked into the concave cavity. In the cavity 113, the air flow of the crank adjuster 1 is adjusted. Similarly, the one-way valve 18 can also be arranged at the air outlet 112 to adjust the air flow of the crank adjuster 1 .

作为一示例,如图1、2和8所示,曲通调节器1还包括转轴15,转轴15的一端连接至转子12,转轴15的另一端与发动机连接。As an example, as shown in FIGS. 1 , 2 and 8 , the crank adjuster 1 further includes a rotating shaft 15 , one end of the rotating shaft 15 is connected to the rotor 12 , and the other end of the rotating shaft 15 is connected to the engine.

发动机转动后同步带动转子12转动,一方面,发动机向转子12提供动能,驱动转子12转动带动气体流动,从而无需设置其他的动力源;另一方面转子12的转速与发动机转速成正比,发动机转速越高、负荷越大,通过活塞环泄露到曲轴箱2内的气体越多,曲轴箱2对于通风的要求也越高,此时转子12的转速与发动机的转速同步,转子12的转动速度也高,从而加快空气流通速度,加大曲通调节器1的空气流量,以匹配曲轴箱2的通风要求。同理,当发动机转速较低、负荷较小时,活塞漏气量较小,曲轴箱2的通风流量需求较小,转子12的转速也低,从而降低曲通调节器1的空气流动速度,减少进入曲轴箱2的空气流量,以实现与曲轴箱2通风需求相匹配。After the engine rotates, it drives the rotor 12 to rotate synchronously. On the one hand, the engine provides kinetic energy to the rotor 12, and drives the rotor 12 to rotate to drive the gas flow, so that no other power source is required; on the other hand, the rotational speed of the rotor 12 is proportional to the rotational speed of the engine. The higher the load and the greater the load, the more gas leaks into the crankcase 2 through the piston ring, and the crankcase 2 has higher requirements for ventilation. At this time, the speed of the rotor 12 is synchronized with the speed of the engine, and the rotation speed of the rotor 12 is also High, so as to speed up the air circulation speed and increase the air flow of the crank adjuster 1 to match the ventilation requirements of the crankcase 2. In the same way, when the engine speed is low and the load is small, the air leakage of the piston is small, the ventilation flow demand of the crankcase 2 is small, and the speed of the rotor 12 is also low, thereby reducing the air flow speed of the crank adjuster 1, reducing the Air flow into crankcase 2 to match crankcase 2 ventilation requirements.

实施例2Example 2

如图7至图9所示,本实施例还提供一种曲轴箱强制通风调节系统,包括曲轴箱2、气缸盖3、气缸盖罩4、油气分离器5和上述实施例中的曲通调节器1,曲通调节器1安装于气缸盖罩4,曲通调节器1的空气出口112连通至气缸盖罩4内的通风通道。As shown in FIG. 7 to FIG. 9 , the present embodiment also provides a crankcase forced ventilation adjustment system, including a crankcase 2 , a cylinder head 3 , a cylinder head cover 4 , an oil-gas separator 5 and the crankcase adjustment in the above embodiments The crank adjuster 1 is installed on the cylinder head cover 4 , and the air outlet 112 of the crank adjuster 1 is connected to the ventilation passage in the cylinder head cover 4 .

具体地,气缸盖3通过可以定位销安装在曲轴箱2上方,并可以通过高强度螺栓紧固;气缸盖罩4通过可以定位销安装在气缸盖3上方,并可以通过螺栓紧固;油气分离器5安装在气缸盖罩4上方,并可以通过螺栓紧固,且油气分离器5的两个出口位置处均设有单向阀18,以对油气分离器5的出气量进行控制;曲通调节器1安装在气缸盖3和气缸盖罩4侧面,并通过可以螺栓紧固;脉冲调制阀143安装在曲通调节器1上,并通过螺栓紧固。其中,曲通调节器1的脉冲调制阀143通过线束与控制器连接,曲通调节器1的转轴15与发动机的凸轮轴6连接,凸轮轴6安装在气缸盖2上的凸轮轴槽61上,通过凸轮轴轴承盖压紧,并用螺栓紧固;上述各零件之间可通过固态垫片或通过液态垫片进行密封。Specifically, the cylinder head 3 is installed above the crankcase 2 by locating pins, and can be fastened by high-strength bolts; the cylinder head cover 4 is installed above the cylinder head 3 by locating pins, and can be fastened by bolts; oil and gas separation The device 5 is installed above the cylinder head cover 4 and can be fastened by bolts, and a check valve 18 is provided at the two outlet positions of the oil and gas separator 5 to control the air output of the oil and gas separator 5; The adjuster 1 is installed on the sides of the cylinder head 3 and the cylinder head cover 4 and fastened by bolts; the pulse modulation valve 143 is installed on the crank adjuster 1 and fastened by bolts. Among them, the pulse modulation valve 143 of the crank adjuster 1 is connected with the controller through the wiring harness, the rotating shaft 15 of the crank adjuster 1 is connected with the camshaft 6 of the engine, and the camshaft 6 is installed on the camshaft groove 61 on the cylinder head 2 , press the camshaft bearing cover and fasten it with bolts; the above-mentioned parts can be sealed by solid gaskets or liquid gaskets.

其中,曲轴箱强制通风调节系统的工作原理为:Among them, the working principle of the crankcase forced ventilation adjustment system is:

如图9所示,发动机运转时,外部的空气经空气滤清器8过滤后,一部分通过节气门7进入曲轴箱2;另一部分通过空气入口111进入曲通调节器1中,并在经过曲通调节器1调节后流入气缸盖3与气缸盖罩4合围的通风通道。曲通气体从曲轴箱2内部的通风通道进入气缸盖3内部的通风通道,再进入气缸盖3与气缸盖罩4合围的通风通道,与经曲通调节器1调节后空气流量合并,最后从气缸盖罩4上的开口流向油气分离器5,油气分离器5将机油从曲通气体中分离,分离后的机油重新流回油底壳中,分离后的气体分两路通道进入缸内燃烧。其中,一路通道为小负荷通道,分离后的气体从油气分离器5、气缸盖罩4和气缸盖3组成的内部封闭曲通通道中进入气缸内燃烧;另一路通道为大负荷通道,通过外接管路将油气分离器5出口的气体引流到空气滤清器8后的进气管道内,随空气进入气缸内燃烧。As shown in FIG. 9 , when the engine is running, after the external air is filtered by the air filter 8, a part enters the crankcase 2 through the throttle valve 7; the other part enters the crankcase 1 through the air inlet 111, and passes through the crankcase After being adjusted by the regulator 1, it flows into the ventilation channel enclosed by the cylinder head 3 and the cylinder head cover 4. The crankcase 2 enters the ventilation channel inside the cylinder head 3 from the ventilation channel inside the crankcase 2, then enters the ventilation channel enclosed by the cylinder head 3 and the cylinder head cover 4, merges with the air flow adjusted by the crankcase regulator 1, and finally flows from the crankcase 1. The opening on the cylinder head cover 4 flows to the oil and gas separator 5. The oil and gas separator 5 separates the oil from the crank gas, the separated oil flows back into the oil pan, and the separated gas enters the cylinder for combustion in two channels. . Among them, one channel is a small load channel, and the separated gas enters the cylinder from the internal closed meander channel composed of the oil and gas separator 5, the cylinder head cover 4 and the cylinder head 3 for combustion; the other channel is a large load channel, passing through the outer The connecting line diverts the gas from the outlet of the oil and gas separator 5 into the intake pipe behind the air filter 8, and enters the cylinder with the air for combustion.

发动机的负荷越高、转速越快,通过活塞环泄露到曲轴箱2内的曲通气体越多,需要曲通气体流动越快。曲通调节器1的流量大小由转子12的转速,以及转子12与定子13的偏心距决定,而转子12的转速由发动机的转速决定,并与发动机的转速同向变化,偏心距不变时,曲通调节器1的流量随发动机转速的增加而增加,起自动跟随发动机转速的增加而加强曲通气体流动,自动跟随发动机转速的降低而减弱加强曲通气体流动的效果。当前压力较小,则需要增大曲轴箱2内的压力;此时,控制器增大当前占空比,调节腔116的腔体压力增大,定子13朝向远离调节腔116的方向摆动。当前压力较大,则需要减小曲轴箱2内的压力;此时,减小当前占空比,则调节腔116的腔体压力减小,定子13朝向靠近调节腔116的方向摆动。The higher the load of the engine and the faster the rotational speed, the more crankcase gas leaks into the crankcase 2 through the piston ring, and the faster the crankcase gas needs to flow. The flow rate of the crank adjuster 1 is determined by the rotational speed of the rotor 12 and the eccentric distance between the rotor 12 and the stator 13, while the rotational speed of the rotor 12 is determined by the rotational speed of the engine and changes in the same direction as the rotational speed of the engine. , the flow rate of the crank adjuster 1 increases with the increase of the engine speed, and automatically follows the increase of the engine speed to strengthen the flow of the crank gas, and automatically follows the decrease of the engine speed to weaken the effect of strengthening the flow of the crank gas. When the current pressure is small, the pressure in the crankcase 2 needs to be increased; at this time, the controller increases the current duty cycle, the cavity pressure of the adjustment cavity 116 increases, and the stator 13 swings away from the adjustment cavity 116 . If the current pressure is large, the pressure in the crankcase 2 needs to be reduced; at this time, if the current duty ratio is reduced, the cavity pressure of the adjustment chamber 116 is reduced, and the stator 13 swings toward the direction close to the adjustment chamber 116 .

在曲通调节器1作用下,使曲通气体从气缸盖罩4向油气分离器5的流动速度加快,加快油气分离器5的分离速度,提高油气分离效率,同时缩短了曲通气体在曲轴箱2内的滞留时间,大幅改善机油变质、变稀的问题,且不需要改变发动机主体结构即可实现。Under the action of the crank adjuster 1, the flow speed of the crank gas from the cylinder head cover 4 to the oil and gas separator 5 is accelerated, the separation speed of the oil and gas separator 5 is accelerated, the oil and gas separation efficiency is improved, and the flow rate of the crank gas in the crankshaft is shortened. The retention time in the tank 2 can greatly improve the problem of oil deterioration and thinning, and can be realized without changing the main structure of the engine.

进一步地,曲通调节器1还包括安装在基座11两端面的前盖板16,前盖板16封设在凹腔113开口端,将整个凹腔113密封,并且前盖板16上设置有供转轴15穿过的孔和供空气出口112连接至外部的孔。Further, the crank adjuster 1 further includes a front cover plate 16 installed on both ends of the base 11 , the front cover plate 16 is sealed at the open end of the cavity 113 to seal the entire cavity 113 , and the front cover plate 16 is provided with There are holes through which the rotating shaft 15 passes and holes through which the air outlet 112 is connected to the outside.

可选的,在前盖板16上供转轴15穿过的孔、空气出口112连接至外部的孔中,均设有密封圈,以进行密封,以免曲通调节器1中的空气泄漏,造成曲通调节器1的气压变化,从而影响曲通调节器1的调节性能。Optionally, a sealing ring is provided in the hole on the front cover 16 for the rotating shaft 15 to pass through and the hole in which the air outlet 112 is connected to the outside, so as to seal, so as to prevent the air in the crank adjuster 1 from leaking and causing air leakage. The air pressure of the crank adjuster 1 changes, thereby affecting the adjustment performance of the crank adjuster 1 .

实施例3Example 3

如图10所示,本实施例提供一种曲通调节方法,用于控制如上的曲通调节器1,以调节进入曲轴箱2的气体流量,其特征在于,包括控制器执行的如下步骤:As shown in FIG. 10 , the present embodiment provides a method for adjusting the crankcase, which is used to control the above-mentioned crankcase regulator 1 to adjust the gas flow rate entering the crankcase 2, which is characterized in that the following steps are performed by the controller:

S101:获取曲轴箱的当前压力。S101: Obtain the current pressure of the crankcase.

本实施例中,将压力传感器安装在曲轴箱2内,以精准检测曲轴箱2内的当前压力;将当前压力发送给控制器。In this embodiment, a pressure sensor is installed in the crankcase 2 to accurately detect the current pressure in the crankcase 2; the current pressure is sent to the controller.

S102:根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀工作,调节偏心转动组件的偏心距。S102: Determine the current duty cycle according to the current pressure, control the pulse modulation valve to work according to the current duty cycle, and adjust the eccentric distance of the eccentric rotating component.

控制器根据当前压力生成当前占空比,根据当前占空比控制脉冲调制阀143工作,调节偏心转动组件的偏心距,以调节进入曲轴箱2内的气体流量,可以保证曲轴箱2的当前压力在正常范围内,避免曲轴箱2的当前压力过高,造成机油从内部向外渗漏,或者曲轴箱2的当前压力过低,外部空气进入曲轴箱2内部,污染机油及腐蚀机件。同时,利用当前占空比控制脉冲调制阀143工作,则新鲜空气可以持续进入曲轴箱2内,气体流通性较佳,保证曲轴箱2内曲通气体持续流动,保证曲轴箱2的当前压力在正常范围内,解决在曲轴箱2的当前压力过低时,关闭PCV阀,造成曲轴箱2内部气体流动性差,曲通气体流动速度慢,凝结的问题;且利用当前占空比控制脉冲调制阀143调节偏心转动组件的偏心距,当偏心距较大时,则单位时间内进去曲轴箱2的气体流量越大;当偏心距较小时,则单位时间内进去曲轴箱2的气体流量越小,以加快曲轴箱2内曲通气体流动,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率,大幅改善机油变质、变稀的问题。The controller generates the current duty cycle according to the current pressure, controls the pulse modulation valve 143 to work according to the current duty cycle, and adjusts the eccentric distance of the eccentric rotating assembly to adjust the gas flow into the crankcase 2, which can ensure the current pressure of the crankcase 2 In the normal range, avoid the current pressure of the crankcase 2 being too high, causing oil leakage from the inside to the outside, or the current pressure of the crankcase 2 being too low, and outside air entering the crankcase 2, polluting the oil and corroding parts. At the same time, using the current duty cycle to control the pulse modulation valve 143 to work, fresh air can continue to enter the crankcase 2, and the gas circulation is better, ensuring the continuous flow of the crankcase gas in the crankcase 2, and ensuring that the current pressure of the crankcase 2 is within Within the normal range, the PCV valve is closed when the current pressure of the crankcase 2 is too low, resulting in poor gas flow in the crankcase 2, slow gas flow in the crankcase, and condensation; and the current duty cycle is used to control the pulse modulation valve. 143 Adjust the eccentricity of the eccentric rotating assembly. When the eccentricity is large, the gas flow into the crankcase 2 per unit time is larger; when the eccentricity is small, the gas flow into the crankcase 2 per unit time is smaller. In order to speed up the flow of the crankcase gas in the crankcase 2, shorten the residence time of the crankcase gas in the crankcase 2, improve the oil-gas separation efficiency, and greatly improve the problem of oil deterioration and thinning.

本实施例所提供的曲通调节方法,获取曲轴箱2的当前压力。根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀143工作,调节偏心转动组件的偏心距,以加快曲轴箱2内曲通气体流动,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率,大幅改善机油变质、变稀的问题。The crankcase adjustment method provided in this embodiment acquires the current pressure of the crankcase 2 . According to the current pressure, determine the current duty ratio, control the pulse modulation valve 143 to work according to the current duty ratio, and adjust the eccentricity of the eccentric rotating assembly, so as to speed up the flow of the crankcase gas in the crankcase 2 and shorten the flow of the crankcase gas in the crankcase 2 Longer residence time, improve oil and gas separation efficiency, and greatly improve the problem of oil deterioration and thinning.

作为一示例,偏心转动组件包括定子13和转子12;As an example, the eccentric rotating assembly includes a stator 13 and a rotor 12;

步骤S102,即根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀工作,调节偏心转动组件的偏心距,包括:根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀工作,以调节调节腔的腔体压力,以调节定子与转子的偏心距。Step S102, that is, determining the current duty cycle according to the current pressure, controlling the pulse modulation valve to work according to the current duty cycle, and adjusting the eccentric distance of the eccentric rotating component, including: determining the current duty cycle according to the current pressure, and according to the current duty cycle Control the pulse modulation valve to work to adjust the cavity pressure of the adjustment cavity to adjust the eccentric distance between the stator and the rotor.

具体地,当前压力较小,则需要增大曲轴箱2内的压力;此时,增大当前占空比,则定子13与转子12的偏心距越大,对应空气出口112位置的气腔体积越小;当前压力较大,则需要减小曲轴箱2内的压力;此时,减小当前占空比,定子13与转子12的偏心距越小,对应空气出口112位置的气腔体积越大,以调节进入曲轴箱2内的气体流量,可以保证曲轴箱2的当前压力在正常范围内,避免曲轴箱2的当前压力过高,造成机油从内部向外渗漏,或者曲轴箱2的当前压力过低,外部空气进入曲轴箱2内部,污染机油及腐蚀机件。Specifically, if the current pressure is small, the pressure in the crankcase 2 needs to be increased; at this time, if the current duty ratio is increased, the larger the eccentric distance between the stator 13 and the rotor 12 is, the volume of the air cavity corresponding to the position of the air outlet 112 is increased. The smaller the current pressure is, the pressure in the crankcase 2 needs to be reduced; at this time, the current duty cycle is reduced, the smaller the eccentric distance between the stator 13 and the rotor 12 is, the larger the volume of the air cavity corresponding to the position of the air outlet 112 is. To adjust the gas flow into the crankcase 2, it can ensure that the current pressure of the crankcase 2 is within the normal range, so as to avoid the current pressure of the crankcase 2 being too high, causing the oil to leak from the inside to the outside, or the crankcase 2 The current pressure is too low, and outside air enters the crankcase 2, polluting the oil and corroding parts.

作为一示例,如图11所示,根据当前压力,确定当前占空比,根据当前占空比控制脉冲调制阀工作,以调节调节腔的腔体压力,以调节定子与转子的偏心距,包括:As an example, as shown in FIG. 11 , the current duty cycle is determined according to the current pressure, and the pulse modulation valve is controlled to work according to the current duty cycle to adjust the cavity pressure of the adjustment cavity to adjust the eccentric distance between the stator and the rotor, including :

S111:若当前压力大于大气压力,则减小脉冲调制阀的当前占空比,以减小调节腔的腔体压力,以调节定子与转子的偏心距减小。S111 : If the current pressure is greater than the atmospheric pressure, reduce the current duty ratio of the pulse modulation valve to reduce the cavity pressure of the adjustment chamber, so as to adjust the eccentric distance between the stator and the rotor to decrease.

当前压力大于大气压时,控制器增大当前占空比,控制脉冲调制阀143调节低压取气孔1412和压力出气孔1411之间的第一开度增大、高压取气孔1413和压力出气孔1411之间的第二开度减小,此时,增加进气腔114中较低压的气体进入调节腔116,且减少出气腔115中较高压的气体进入调节腔116内,则调节腔116的腔体压力减小,定子13和转子12的偏心距减小,因此,减少进入曲轴箱2的气体流量,保证曲轴箱2的当前压力保持在正常范围内,且可以加快曲通气体的流动速度,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率。When the current pressure is greater than atmospheric pressure, the controller increases the current duty cycle, and controls the pulse modulation valve 143 to adjust the first opening between the low pressure air intake hole 1412 and the pressure air outlet hole 1411 to increase, and between the high pressure air intake hole 1413 and the pressure air outlet hole 1411 The second opening decreases during the period of time. At this time, the gas with lower pressure in the intake cavity 114 is increased to enter the adjustment cavity 116, and the gas with higher pressure in the outlet cavity 115 is reduced to enter the adjustment cavity 116, then the cavity of the adjustment cavity 116 is reduced. As the body pressure decreases, the eccentric distance between the stator 13 and the rotor 12 decreases. Therefore, the gas flow rate entering the crankcase 2 is reduced to ensure that the current pressure of the crankcase 2 remains within the normal range, and the flow rate of the crankcase gas can be accelerated. The residence time of the crankcase gas in the crankcase 2 is shortened, and the oil-gas separation efficiency is improved.

S112:若当前压力不大于大气压力,则增大脉冲调制阀的当前占空比,以增大调节腔的腔体压力,以调节定子与转子的偏心距增大。S112: If the current pressure is not greater than the atmospheric pressure, increase the current duty ratio of the pulse modulation valve to increase the cavity pressure of the adjustment chamber, so as to adjust the eccentric distance between the stator and the rotor to increase.

在当前压力小于大气压时,控制器减小当前占空比,控制脉冲调制阀143调节低压取气孔1412和压力出气孔1411之间的第一开度减小、高压取气孔1413和压力出气孔1411之间的第二开度增大;此时,减少进气腔114中较低压的气体进入调节腔116,且增加出气腔115中较高压的气体进入调节腔116内,则调节腔116的腔体压力增大,定子13和转子12的偏心距增大,因此,可以增加进入曲轴箱2的气体流量,保证曲轴箱2的当前压力保持在正常范围内,同时,新鲜空气进入曲轴箱2,则加快了曲通气体的流动速度,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率。When the current pressure is lower than atmospheric pressure, the controller reduces the current duty cycle, controls the pulse modulation valve 143 to adjust the first opening between the low pressure air intake hole 1412 and the pressure air outlet hole 1411 to decrease, and the high pressure air intake hole 1413 and the pressure air outlet hole 1411 The second opening degree increases; at this time, the lower pressure gas in the intake cavity 114 is reduced to enter the adjustment cavity 116, and the higher pressure gas in the outlet cavity 115 is increased to enter the adjustment cavity 116, then the adjustment cavity 116 As the cavity pressure increases, the eccentricity between the stator 13 and the rotor 12 increases. Therefore, the gas flow into the crankcase 2 can be increased to ensure that the current pressure of the crankcase 2 remains within the normal range, and at the same time, fresh air enters the crankcase 2. , the flow speed of the crankcase gas is accelerated, the residence time of the crankcase gas in the crankcase 2 is shortened, and the oil-gas separation efficiency is improved.

本实施例所提供的曲通调节方法,若当前压力大于大气压力,则减小脉冲调制阀143的当前占空比,以减小调节腔116的腔体压力,以调节定子13与转子12的偏心距减小。若当前压力不大于大气压力,则增大脉冲调制阀143的当前占空比,以增大调节腔116的腔体压力,以调节定子13与转子12的偏心距增大,以增加进入曲轴箱2的气体流量,保证曲轴箱2的当前压力保持在正常范围内,同时,新鲜空气进入曲轴箱2,则加快了曲通气体的流动速度,缩短曲通气体在曲轴箱2内的滞留时间,提高油气分离效率。In the crank adjustment method provided in this embodiment, if the current pressure is greater than the atmospheric pressure, the current duty cycle of the pulse modulation valve 143 is reduced to reduce the cavity pressure of the adjustment chamber 116 to adjust the relationship between the stator 13 and the rotor 12 . Eccentricity is reduced. If the current pressure is not greater than the atmospheric pressure, increase the current duty cycle of the pulse modulation valve 143 to increase the cavity pressure of the adjustment chamber 116 to adjust the eccentric distance between the stator 13 and the rotor 12 to increase the entry into the crankcase 2, to ensure that the current pressure of crankcase 2 remains within the normal range, and at the same time, fresh air enters crankcase 2, which speeds up the flow rate of crankcase gas and shortens the residence time of crankcase gas in crankcase 2. Improve oil and gas separation efficiency.

以上所述实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围,均应包含在本发明的保护范围之内。The above-mentioned embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to implement the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the within the protection scope of the present invention.

Claims (13)

1. A crank regulator is characterized by comprising a base, an eccentric rotating assembly, a controller, a pressure sensor and a pulse modulation valve;
the base has an air inlet and an air outlet; the air outlet is communicated with the crankcase;
the eccentric rotating assembly is arranged between the air inlet and the air outlet and is used for regulating the gas flow entering the crankcase;
the controller is electrically connected with the pressure sensor and the pulse modulation valve;
the pressure sensor is arranged in the crankcase and used for detecting the current pressure in the crankcase and sending the current pressure to the controller;
the pulse modulation valve is connected with the eccentric rotating assembly;
and the controller determines the current duty ratio according to the current pressure, controls the pulse modulation valve to work according to the current duty ratio and adjusts the eccentricity of the eccentric rotating assembly.
2. A triton adjuster according to claim 1 wherein said base has a cavity; the eccentric rotating assembly comprises a blade assembly, a stator and a rotor;
the vane assembly includes a plurality of vanes for driving a flow of gas; the rotor is rotatably arranged in the concave cavity, a plurality of blades are arranged on the outer side of the rotor, and the rotating areas of the blades cover the air inlet and the air outlet;
the stator is movably arranged in the concave cavity, the stator is provided with a cylindrical through cavity and is sleeved outside the rotor, the outer end of each blade is abutted to the inner wall of the through cavity, and an air cavity is formed by enclosing two adjacent blades and the through cavity;
and the controller determines the current duty ratio according to the current pressure, controls the pulse modulation valve to work according to the current duty ratio, and adjusts the eccentricity between the stator and the rotor so as to adjust the volume of the air cavity corresponding to the air outlet.
3. A triton regulator according to claim 2, wherein one end of the stator is hinged to the base, the stator swings relative to the base and changes the eccentricity with the rotor, and an adjusting cavity for pushing the stator to swing is formed between the stator and the side wall of the cavity;
and the controller determines the current duty ratio according to the current pressure, and controls the pulse modulation valve to work according to the current duty ratio so as to adjust the cavity pressure of the adjusting cavity and adjust the eccentricity of the stator and the rotor.
4. The crank regulator of claim 3 wherein the controller is configured to decrease the current duty cycle of the pulse modulation valve to decrease the cavity pressure of the regulation cavity to decrease the eccentricity of the stator and the rotor when the current pressure is greater than atmospheric pressure;
and when the current pressure is not greater than the atmospheric pressure, increasing the current duty ratio of the pulse modulation valve to increase the cavity pressure of the adjusting cavity so as to increase the eccentricity of the stator and the rotor.
5. A triton adjuster according to claim 3 wherein said eccentric rotating assembly further comprises a resilient member; the stator is provided with a return seat; one end of the elastic piece is abutted against the base, and the other end of the elastic piece is abutted against the return seat;
the stator is hinged with the base;
when the pressure of the cavity of the adjusting cavity is increased and the return seat slides to the first direction, the return seat is pushed to extrude the elastic piece, the stator rotates around the position where the stator is hinged with the base, and the eccentricity between the stator and the rotor is increased;
when the cavity pressure of the adjusting cavity is reduced and the return seat slides towards the second direction, the elastic piece resets and pushes the return seat, so that the stator rotates around the position where the stator is hinged with the base, and the eccentricity of the stator and the rotor is reduced.
6. A crank adjuster according to claim 2 wherein the rotor has a plurality of slots on its outer edge, each of the blades is telescopically inserted in the slots, and the outer end of each of the blades abuts against the inner wall of the through cavity.
7. A regulator according to claim 2, wherein said blade assembly further comprises two internal retaining rings for connecting the same ends of a plurality of said blades; two end faces of the rotor are respectively provided with a circular limiting concave cavity, each limiting concave cavity is used for accommodating the inner limiting ring, and two sides of the inner end of each blade are respectively abutted to the outer side of the corresponding inner limiting ring; the circle centers of the two inner limiting rings are positioned on the axis of the through cavity.
8. A triton regulator according to claim 2 wherein said air inlet or said air outlet is provided with a one-way valve.
9. A crank adjuster as claimed in claim 2, further comprising a rotating shaft, one end of which is connected to the rotor and the other end of which is connected to an engine.
10. A positive crankcase ventilation regulating system comprising a crankcase, a cylinder head cover, an air-oil separator and a crank adjuster according to any one of claims 1 to 9, the crank adjuster being mounted to the cylinder head cover, an air outlet of the crank adjuster being connected to a ventilation passage in the cylinder head cover.
11. A method of crank regulation for controlling a crank regulator according to any of claims 1-9 for regulating the flow of gas into a crankcase, comprising the steps performed by the controller of:
acquiring the current pressure of a crankcase;
and determining the current duty ratio according to the current pressure, controlling the pulse modulation valve to work according to the current duty ratio, and adjusting the eccentricity of the eccentric rotating assembly.
12. A method of tuning a switch as in claim 11, wherein said eccentric rotating assembly comprises a stator and a rotor; the determining a current duty ratio according to the current pressure, controlling the pulse modulation valve to work according to the current duty ratio, and adjusting the eccentricity of the eccentric rotating assembly comprises:
and determining a current duty ratio according to the current pressure, and controlling the pulse modulation valve to work according to the current duty ratio so as to adjust the cavity pressure of the adjusting cavity and adjust the eccentricity of the stator and the rotor.
13. The method for regulating triton according to claim 12, wherein said determining a current duty cycle based on said current pressure, and controlling said pulse modulation valve to operate based on said current duty cycle to regulate a cavity pressure of said regulation cavity to regulate an eccentricity of said stator from said rotor comprises:
when the current pressure is larger than the atmospheric pressure, reducing the current duty ratio of the pulse modulation valve to reduce the cavity pressure of the adjusting cavity so as to adjust the eccentricity reduction of the stator and the rotor;
and when the current pressure is not greater than the atmospheric pressure, increasing the current duty ratio of the pulse modulation valve to increase the cavity pressure of the adjusting cavity so as to adjust the eccentricity increase of the stator and the rotor.
CN202111054154.5A 2021-09-09 2021-09-09 Crank regulator, crank case forced ventilation regulating system and crank regulating method Active CN115217578B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629501A (en) * 2008-07-16 2010-01-20 通用汽车环球科技运作公司 Engine speed dependent oil pump pressure regulation
CN111828309A (en) * 2019-04-23 2020-10-27 斯泰克波尔国际工程产品有限公司 Vane pump
CN112360592A (en) * 2020-09-30 2021-02-12 广州汽车集团股份有限公司 Crankcase ventilation regulating system and control method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629501A (en) * 2008-07-16 2010-01-20 通用汽车环球科技运作公司 Engine speed dependent oil pump pressure regulation
CN111828309A (en) * 2019-04-23 2020-10-27 斯泰克波尔国际工程产品有限公司 Vane pump
CN112360592A (en) * 2020-09-30 2021-02-12 广州汽车集团股份有限公司 Crankcase ventilation regulating system and control method thereof

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