CN115212771A - Saponification reaction device for soap production - Google Patents

Saponification reaction device for soap production Download PDF

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Publication number
CN115212771A
CN115212771A CN202210757031.6A CN202210757031A CN115212771A CN 115212771 A CN115212771 A CN 115212771A CN 202210757031 A CN202210757031 A CN 202210757031A CN 115212771 A CN115212771 A CN 115212771A
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CN
China
Prior art keywords
tank body
fixed
saponification reaction
reaction device
rack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210757031.6A
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Chinese (zh)
Inventor
李乔铭
徐尧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Huayiri New Technology Co ltd
Original Assignee
Anhui Huayiri New Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Huayiri New Technology Co ltd filed Critical Anhui Huayiri New Technology Co ltd
Priority to CN202210757031.6A priority Critical patent/CN115212771A/en
Publication of CN115212771A publication Critical patent/CN115212771A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/10Mixers with shaking, oscillating, or vibrating mechanisms with a mixing receptacle rotating alternately in opposite directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/075Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements located in a closed housing and comprising scrapers or agitators on the cake side of the filtering elements, e.g. Nutsche- or Rosenmund-type filters for performing multiple step operations such as chemical reactions, filtering and cake treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/64Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
    • B01D29/6469Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
    • B01D29/6476Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/80After-treatment of the mixture
    • B01F23/808Filtering the mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/28Moving reactors, e.g. rotary drums

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention relates to the technical field of soap production, in particular to a saponification reaction device for soap production, which comprises a base, wherein a tank body is arranged at the top of the base, a fixed cylinder is fixedly arranged at the top of the base, the fixed cylinder is sleeved with the tank body, the tank body is provided with a stirring mechanism, and the stirring mechanism comprises a side plate, a columnar cam, a motor, a long plate, a fixed block, a first rack and a toothed edge; the outer side of the fixed cylinder is fixedly provided with two groups of side plates, a cylindrical cam is rotatably connected above the tank body between the two groups of side plates, the side plates are provided with a motor, and the output end of the motor is connected with the cylindrical cam.

Description

Saponification reaction device for soap production
Technical Field
The invention relates to the technical field of soap production, in particular to a saponification reaction device for soap production.
Background
Soap is a generic term for metal salts of fatty acids. The general formula is RCOOM, wherein RCOO is fatty acid radical, and M is metal ion. The daily soap contains fatty acid with carbon number of 10-18, and the metal is mainly alkali metal such as sodium or potassium, or ammonia and some organic alkali such as ethanolamine and triethanolamine. In a broad sense, fatty acid salts obtained by saponification or neutralization of fats and oils, waxes, rosins, fatty acids or the like with alkalis may be referred to as soaps. The soap can be dissolved in water, and has effects of cleaning and decontaminating. Various types of soaps include perfumed soaps, also known as toilet soaps, metal soaps, and complex soaps.
Soap need mix the material in order to reach the purpose of saponification in process of production, and current soap production is with saponification reaction unit stirring relatively poor, and saponification effect is poor, and current device is not convenient for filter the material, makes the material that is not fully mixed mix in the finished product, influences the material quality.
Disclosure of Invention
Aiming at the problems, the invention provides a saponification reaction device for soap production, wherein a gear drives a plurality of groups of stirring devices through a rotating shaft to stir materials, so that the materials are fully mixed, and the rotating shaft and a tank body synchronously rotate in opposite directions, so that the material stirring effect is further improved, the material saponification effect is improved, the stirred materials can be filtered, the problem that the materials which are not fully stirred are doped in a finished product is avoided, and the quality of the finished product is improved.
In order to achieve the above object, the present invention adopts the following technical solutions:
a saponification reaction device for soap production comprises a base, wherein a tank body is arranged on the top of the base, a fixed cylinder is fixedly arranged on the top of the base and is sleeved with the tank body, a stirring mechanism is arranged on the tank body and comprises a side plate, a columnar cam, a motor, a long plate, a fixed block, a first rack and a toothed edge;
the fixed two sets of curb plates that are provided with in the fixed cylinder outside, and lie in jar body top between two sets of curb plates and rotate and be connected with the column cam, the motor is installed to the curb plate, and the output of motor is connected with the column cam, and two sets of curb plates lie in column cam below sliding connection and have the long board, and the fixed block that is provided with and column cam matched with in long board top, the fixed tooth limit that is provided with in the external side of jar, the fixed first rack that is provided with and tooth limit matched with in long board one side.
Preferably, the tank body is rotatably connected with a rotating shaft, a plurality of groups of stirring blades are fixedly arranged on the outer side of the rotating shaft, the top of the rotating shaft penetrates through the top of the tank body and is connected with a gear, one side of the long plate is fixedly connected with a second rack which is meshed with the gear, and the second rack faces to the first rack.
Preferably, the top of the tank body is provided with a feeding hole, and the bottom of the tank body is provided with a discharging hole.
Preferably, the two sides of the tank body are fixedly provided with side blocks, the bottom of each side block is fixedly provided with a roller, and the top of the fixed cylinder is provided with a limiting groove matched with the roller.
Preferably, the long plate is fixedly provided with the limiting plate in both sides, and the long plate passes through two sets of limiting plates and curb plate sliding connection.
Preferably, the inner wall of the fixed cylinder is provided with balls, and the bottom of the tank body is provided with an annular groove matched with the balls.
Preferably, the bottom of the tank body is positioned below the rotating shaft and is fixedly provided with a filter screen, and the rotating shaft is provided with a cleaning assembly matched with the filter screen.
Preferably, the cleaning assembly comprises transverse plates, the transverse plates are fixedly arranged on two sides of the rotating shaft, the bottom parts of the two groups of transverse plates are fixedly provided with scraping plates, and the bottom parts of the two groups of scraping plates are attached to the surface of the filter screen.
Due to the adoption of the technical scheme, the invention has the beneficial effects that: according to the invention, the motor drives the columnar cam to rotate, the limiting plate has a limiting effect on the long plate, the fixed block is matched with the columnar cam, the columnar cam rotates to enable the long plate to slide in a reciprocating manner, the long plate slides to drive the second rack to move, and the second rack is meshed with the gear, so that the gear drives multiple groups of stirring through the rotating shaft to stir materials, and the materials are fully mixed;
when the motor drives the columnar cam to rotate, the long plate synchronously drives the first rack to move, the toothed edge is meshed with the first rack, the roller is matched with the limiting groove to limit and guide the tank body, so that the tank body rotates towards the direction opposite to the rotating shaft, the tank body rotates in a reciprocating manner to shake materials, and the rotating shaft and the tank body rotate in a synchronous opposite direction, so that the material stirring effect is further improved, and the material saponification effect is improved;
according to the invention, the material discharged out of the tank body is filtered through the filter screen, the material which is not fully stirred is blocked by the filter screen and stays in the tank body for continuous stirring, the rotating shaft drives the two groups of scraping plates to rotate through the transverse plate, so that the filter screen is prevented from being blocked, the stirred material can be filtered, the material which is not fully stirred is prevented from being doped in a finished product, and the quality of the finished product is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a cross-sectional top view of the present invention;
FIG. 4 is a schematic structural view of example 2 of the present invention;
fig. 5 is a partially enlarged view of embodiment 2 of the present invention.
In the figure: 1. a base; 2. a tank body; 3. a fixed cylinder; 4. a side plate; 5. a cylindrical cam; 6. a motor; 7. a long plate; 8. a limiting plate; 9. a fixed block; 10. a first rack; 11. a tooth edge; 12. a rotating shaft; 13. stirring blades; 14. a gear; 15. a second rack; 16. a feed inlet; 17. a discharge port; 18. a side block; 19. a roller; 20. a limiting groove; 21. filtering with a screen; 22. a transverse plate; 23. a squeegee; 24. a ball bearing; 25. an annular groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, shall fall within the scope of protection of the present invention.
Example 1
A saponification reaction device for soap production comprises a base 1, wherein a tank body 2 is arranged on the top of the base 1, a fixed cylinder 3 is fixedly arranged on the top of the base 1, the fixed cylinder 3 is sleeved with the tank body 2, the tank body 2 is provided with a stirring mechanism, and the stirring mechanism comprises a side plate 4, a columnar cam 5, a motor 6, a long plate 7, a fixed block 9, a first rack 10 and a toothed edge 11;
the fixed two sets of curb plates 4 that are provided with in the fixed 3 outside of jar, and lie in jar body 2 top between two sets of curb plates 4 and rotate and be connected with column cam 5, motor 6 is installed to curb plate 4, and motor 6's output is connected with column cam 5, two sets of curb plates 4 lie in column cam 5 below sliding connection and have long board 7, and the fixed block 9 that is provided with column cam 5 matched with in long board 7 top, the fixed tooth limit 11 that is provided with in the fixed 2 outside of jar body, long board 7 one side is fixed be provided with the first rack 10 with tooth limit 11 matched with. The rotary shaft 12 is connected in the tank body 2 in a rotating mode, a plurality of groups of stirring blades 13 are fixedly arranged on the outer side of the rotary shaft 12, the top of the rotary shaft 12 penetrates through the top of the tank body 2 to be connected with a gear 14, a second rack 15 meshed with the gear 14 is fixedly connected to one side of the long plate 7, and the second rack 15 is opposite to the first rack 10 in the direction.
The top of the tank body 2 is provided with a feed inlet 16, and the bottom of the tank body 2 is provided with a discharge outlet 17.
Side blocks 18 are fixedly arranged on two sides of the tank body 2, rollers 19 are fixedly arranged at the bottoms of the side blocks 18, and limiting grooves 20 matched with the rollers 19 are formed in the top of the fixed cylinder 3.
Limiting plates 8 are fixedly arranged on two sides of the long plate 7, and the long plate 7 is connected with the side plates 4 in a sliding mode through the two groups of limiting plates 8.
The inner wall of the fixed cylinder 3 is provided with a ball 24, and the bottom of the tank body 2 is provided with an annular groove 25 matched with the ball 24.
The use method of the invention comprises the following steps: pouring materials into the tank body 2 through the feeding hole 16, starting the motor 6, driving the columnar cam 5 to rotate by the motor 6, limiting the long plate 7 by the limiting plate 8, matching the fixed block 9 with the columnar cam 5, enabling the long plate 7 to slide in a reciprocating manner by the rotation of the columnar cam 5, driving the second rack 15 to move by the sliding of the long plate 7, and enabling the gear 14 to drive a plurality of groups of stirring 13 to stir the materials through the rotating shaft 12 due to the meshing of the second rack 15 and the gear 14, so that the materials are fully mixed;
when driving cylindrical cam 5 and rotating, long board 7 drives first rack 10 in step and removes, because selvedge 11 and first rack 10 mesh mutually, gyro wheel 19 carries out spacing direction with spacing groove 20 cooperation to jar body 2, makes jar body 2 rotate towards pivot 12 relative direction, and jar body 2 reciprocating motion rocks the material, through pivot 12 and jar body 2 synchronous opposite direction rotation, further improves material stirring effect, improves material saponification effect.
Example 2
On the basis of the example 1, the method comprises the following steps of,
the bottom of the tank body 2 is positioned below the rotating shaft 12 and is also fixedly provided with a filter screen 21, and the rotating shaft 12 is provided with a cleaning assembly matched with the filter screen 21.
The clearance subassembly includes diaphragm 22, and diaphragm 22 is fixed to be set up in pivot 12 both sides, and two sets of diaphragm 22 bottoms all are fixed and are provided with scraper blade 23, and two sets of scraper blades 23 bottoms and the laminating of filter screen 21 surface.
The using method of the invention also comprises the following steps: filter the material of the discharge jar body 2 through filter screen 21, the material that is not fully stirred is blockked by filter screen 21, stays and continues the stirring in jar body 2, and pivot 12 passes through diaphragm 22 and drives two sets of scraper blades 23 and rotate, avoids filter screen 21 to block up for can filter the material after the stirring, avoid in the finished product doping by the material of fully stirring, improve finished product quality.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (8)

1. The utility model provides a soap production is with saponification reaction unit, includes base (1), its characterized in that: the tank body (2) is arranged at the top of the base (1), the fixed cylinder (3) is fixedly arranged at the top of the base (1), the fixed cylinder (3) is sleeved with the tank body (2), the tank body (2) is provided with a stirring mechanism, and the stirring mechanism comprises a side plate (4), a columnar cam (5), a motor (6), a long plate (7), a fixed block (9), a first rack (10) and a toothed edge (11);
the fixed two sets of curb plates (4) that are provided with in the fixed cylinder (3) outside, and lie in jar body (2) top between two sets of curb plates (4) and rotate and be connected with column cam (5), motor (6) are installed in curb plate (4), and the output of motor (6) is connected with column cam (5), and is two sets of curb plate (4) lie in column cam (5) below sliding connection and have long slab (7), and long slab (7) top is fixed be provided with column cam (5) matched with fixed block (9), jar body (2) outside is fixed and is provided with tooth limit (11), long slab (7) one side is fixed be provided with tooth limit (11) matched with first rack (10).
2. The saponification reaction device according to claim 1, wherein: the utility model discloses a long plate, including jar body (2), the fixed multiunit stirring leaf (13) that is provided with in the outside of pivot (12), pivot (12) top is run through jar body (2) top and is connected with gear (14), long plate (7) one side fixedly connected with and gear (14) engaged with second rack (15), and second rack (15) are relative with first rack (10) orientation.
3. The saponification reaction device for soap production according to claim 1, wherein: the top of the tank body (2) is provided with a feed inlet (16), and the bottom of the tank body (2) is provided with a discharge outlet (17).
4. The saponification reaction device according to claim 1, wherein: side blocks (18) are fixedly arranged on two sides of the tank body (2), rollers (19) are fixedly arranged at the bottoms of the side blocks (18), and limiting grooves (20) matched with the rollers (19) are formed in the top of the fixed barrel (3).
5. The saponification reaction device for soap production according to claim 1, wherein: limiting plates (8) are fixedly arranged on two sides of the long plate (7), and the long plate (7) is connected with the side plates (4) in a sliding mode through the two groups of limiting plates (8).
6. The saponification reaction device for soap production according to claim 1, wherein: the inner wall of the fixed cylinder (3) is provided with balls (24), and the bottom of the tank body (2) is provided with an annular groove (25) matched with the balls (24).
7. The saponification reaction device according to claim 1, wherein: the bottom of the tank body (2) is positioned below the rotating shaft (12) and is fixedly provided with a filter screen (21), and the rotating shaft (12) is provided with a cleaning assembly matched with the filter screen (21).
8. The saponification reaction device for soap production according to claim 7, wherein: the clearance subassembly includes diaphragm (22), and diaphragm (22) are fixed to be set up in pivot (12) both sides, and are two sets of diaphragm (22) bottom all is fixed and is provided with scraper blade (23), and two sets of scraper blade (23) bottoms and filter screen (21) surface laminating.
CN202210757031.6A 2022-06-29 2022-06-29 Saponification reaction device for soap production Pending CN115212771A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210757031.6A CN115212771A (en) 2022-06-29 2022-06-29 Saponification reaction device for soap production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210757031.6A CN115212771A (en) 2022-06-29 2022-06-29 Saponification reaction device for soap production

Publications (1)

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CN115212771A true CN115212771A (en) 2022-10-21

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CN202210757031.6A Pending CN115212771A (en) 2022-06-29 2022-06-29 Saponification reaction device for soap production

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021023923A (en) * 2019-08-01 2021-02-22 方小剛 High efficiency paint mixer
CN213492967U (en) * 2020-10-15 2021-06-22 江苏创洁环保科技有限公司 Pretreatment device for dust remover
CN213611065U (en) * 2020-10-23 2021-07-06 博贤实业(广东)有限公司 High-efficient agitating unit of soap production usefulness
CN215540300U (en) * 2021-08-13 2022-01-18 肇庆亿图化工有限公司 Reation kettle is used in coating production that possesses accuse temperature structure
CN114100444A (en) * 2021-11-15 2022-03-01 湖南进庄农业股份有限公司 Automatic water mixing device that adds of agricultural fodder
CN216093340U (en) * 2021-11-17 2022-03-22 焦作隆丰皮草企业有限公司 Fatting agent emulsification device
CN114225874A (en) * 2021-12-28 2022-03-25 郑州轻工业大学 Production device for producing environment-friendly cleaning agent

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021023923A (en) * 2019-08-01 2021-02-22 方小剛 High efficiency paint mixer
CN213492967U (en) * 2020-10-15 2021-06-22 江苏创洁环保科技有限公司 Pretreatment device for dust remover
CN213611065U (en) * 2020-10-23 2021-07-06 博贤实业(广东)有限公司 High-efficient agitating unit of soap production usefulness
CN215540300U (en) * 2021-08-13 2022-01-18 肇庆亿图化工有限公司 Reation kettle is used in coating production that possesses accuse temperature structure
CN114100444A (en) * 2021-11-15 2022-03-01 湖南进庄农业股份有限公司 Automatic water mixing device that adds of agricultural fodder
CN216093340U (en) * 2021-11-17 2022-03-22 焦作隆丰皮草企业有限公司 Fatting agent emulsification device
CN114225874A (en) * 2021-12-28 2022-03-25 郑州轻工业大学 Production device for producing environment-friendly cleaning agent

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Application publication date: 20221021