CN115202309A - Intelligent monitoring management system and method for clothing production - Google Patents
Intelligent monitoring management system and method for clothing production Download PDFInfo
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- CN115202309A CN115202309A CN202210896312.XA CN202210896312A CN115202309A CN 115202309 A CN115202309 A CN 115202309A CN 202210896312 A CN202210896312 A CN 202210896312A CN 115202309 A CN115202309 A CN 115202309A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
Abstract
The invention relates to the technical field of intelligent monitoring and management systems, and discloses an intelligent monitoring and management system and method for clothing production, which comprises the following steps: the monitoring management device comprises an SKF wireless vibration and temperature sensor, an air temperature and humidity sensor, a photographing camera and a management computer; an information transmission module; a master control system; cloud maintenance service platform. This an intelligent monitoring management system and method for clothing production, through data comparison module and trouble data judgement module, quick judgement to the light and heavy degree of trouble, light trouble assigns personnel in the factory, can be quick maintain through the trouble data, serious trouble can be quick send trouble information and order information for the producer, the producer maintenance personal of being convenient for judges the trouble fast, rethread logistics information scheduling module makes the producer can accurate acquisition customer position, communication reply time has been reduced, thereby reached and to accelerate the maintenance progress, effect that cost of maintenance is low.
Description
Technical Field
The invention relates to the technical field of intelligent monitoring and management systems, in particular to an intelligent monitoring and management system and method for clothing production.
Background
The clothing factory is equipped with a complete set of modern clothing manufacturing equipment, such as a high-speed flat sewing machine, a three-to-five-thread overedger, a cutting bed, a large-scale dehumidifying and ironing table and the like, and is vital to monitoring and management of various electromechanical equipment in the clothing production process.
The existing intelligent monitoring and management system for clothing production cannot monitor each stage of machine operation in real time, and therefore the machine operation is wrong in the production process, the machine operation cannot be found in time, meanwhile, a user usually contacts a supplier of electrical equipment during maintenance, and maintenance personnel can only describe the fault phenomenon through the user and judge that related parts are carried to field maintenance, the user usually is not a professional, so that the description is wrong or unclear, the maintenance personnel cannot finish the maintenance once on the spot, the maintenance time is long, and the maintenance cost is high.
Disclosure of Invention
In order to realize the purposes of monitoring the operation condition of equipment in real time, timely finding faults, reducing production cost, accelerating maintenance progress and reducing maintenance cost, the invention is realized by the following technical scheme: an intelligent monitoring and management system for garment production, comprising:
the monitoring management device is used for monitoring the running state and running condition of the production equipment in real time;
the information transmission module is used for transmitting the whole compressed data by using a network signal;
the master control system is used for receiving the detection signals, classifying the detection signals and remotely controlling the equipment switch;
and the cloud maintenance service platform is used for providing cloud platform service between the equipment user and the manufacturer.
Furthermore, the monitoring management device comprises an SKF wireless vibration and temperature sensor, an air temperature and humidity sensor, a photographing camera and a management computer, wherein the SKF wireless vibration and temperature sensor, the air temperature and humidity sensor and the photographing camera are all connected with the management computer through data lines, the photographing camera is an intermittent photographing camera and is only installed at a key part of equipment processing, and the management computer arranges and compresses detection signals.
Further, the master control system includes:
the main control computer is used for connecting the cloud maintenance service platform and is convenient for a main control worker to operate;
the data classification module is used for classifying the monitoring data sent by the management computer;
the data comparison module is used for comparing the classified monitoring data with the standard monitoring data section and analyzing whether the monitoring data is in the standard data section;
the fault data judgment module is used for judging the weight of the fault data;
and the data storage module is used for storing the fault data in a classified manner.
Further, the cloud maintenance service platform includes:
the client is used for logging in and uploading fault data and order information;
the manufacturer end is used for the manufacturer to log in and upload order information;
the order information management library is used for storing and calling order information;
the manufacturer matching module is used for automatically matching corresponding manufacturers according to the order information;
the logistics information scheduling module is used for automatically scheduling material information according to the order information, so that maintenance personnel and maintenance components can be conveniently and quickly installed;
and the mail sending module is used for transmitting order information and fault data information and has an information prompting function.
An intelligent monitoring management method for garment production comprises the following steps:
s1, monitoring the operation state of the clothing production equipment in real time by using SKF wireless vibration and a temperature sensor, monitoring the operation environment of the clothing production equipment by using an air temperature and humidity sensor, and intermittently photographing key processing parts by using a photographing camera;
s2, the management computer arranges and compresses the monitored sensing data and the photographing data and transmits the data to the main control computer through network signals;
s3, performing classified detection on the monitoring data through the master control system, comparing the classified monitoring data with a standard monitoring data section, analyzing whether the monitoring data is in the standard data section, if so, ending, and if not, storing the data as fault data;
s4, judging whether the fault data is light or heavy, if the fault data is light, sending the fault data to a factory maintenance worker, and if the fault data is heavy, contacting the factory through a cloud maintenance service platform;
s5, calling order information through the cloud maintenance service platform, automatically matching a manufacturer through the order information, and then synchronously sending fault data and the order information to the manufacturer in a mail mode;
and S6, the manufacturer receives the order information and the fault data, analyzes the fault information, automatically matches the logistics information according to the order information, assigns maintenance personnel corresponding to the fault to a logistics addressee position, and completes equipment maintenance.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the intelligent monitoring management system and method for clothing production, the operation state of clothing production equipment is monitored in real time by using SKF wireless vibration and a temperature sensor, the operation environment of the clothing production equipment is monitored by using an air temperature and humidity sensor, meanwhile, a photographing camera is used for intermittently photographing key processing parts, and synchronous detection is performed through a sense organ and a professional instrument, so that the effects of monitoring the operation condition of the equipment in real time, timely fault finding and reduction of production cost are achieved.
2. This an intelligent monitoring management system and method for clothing production, through data comparison module and trouble data judgment module, quick judgement to the fault weight degree, light trouble assigns personnel in the factory, maintenance through fault data ability is quick, the serious trouble can be quick sends fault information and order information for the producer, the producer maintenance personal of being convenient for judges the trouble fast, rethread logistics information scheduling module makes the producer can accurately obtain the customer position, communication reply time has been reduced, thereby reached and to accelerate the maintenance progress, effect that cost of maintenance is low.
Drawings
FIG. 1 is a schematic diagram of an intelligent monitoring and management system according to the present invention;
FIG. 2 is a schematic diagram of an intelligent master control system according to the present invention;
FIG. 3 is a schematic view of a cloud maintenance service platform according to the present invention;
FIG. 4 is a schematic diagram of an intelligent monitoring and management method according to the present invention;
fig. 5 is a schematic view of the intelligent monitoring management process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The embodiment of the intelligent monitoring management system and the method for clothing production is as follows:
example one
Referring to fig. 1 to 3, an intelligent monitoring and management system for garment production includes:
the monitoring management device is used for monitoring the running state and running condition of the production equipment in real time;
the information transmission module is used for transmitting the whole compressed data by using a network signal;
the master control system is used for receiving the detection signals, classifying the detection signals and remotely controlling the equipment switch;
and the cloud maintenance service platform is used for providing cloud platform service between the equipment user and the manufacturer.
Furthermore, the monitoring management device comprises an SKF wireless vibration and temperature sensor, an air temperature and humidity sensor, a photographing camera and a management computer, wherein the SKF wireless vibration and temperature sensor, the air temperature and humidity sensor and the photographing camera are all connected with the management computer through data lines, the photographing camera is an intermittent photographing camera and is only installed at a key part of equipment processing, and the management computer arranges and compresses detection signals.
Further, the master control system includes:
the main control computer is used for connecting the cloud maintenance service platform and is convenient for a main control worker to operate;
the data classification module is used for classifying the monitoring data sent by the management computer;
the data comparison module is used for comparing the classified monitoring data with the standard monitoring data section and analyzing whether the monitoring data is in the standard data section;
the fault data judgment module is used for judging the weight of the fault data;
and the data storage module is used for storing the fault data in a classified manner.
Further, the cloud maintenance service platform includes:
the client is used for logging in a client and uploading fault data and order information;
the manufacturer end is used for the manufacturer to log in and upload order information;
the order information management library is used for storing and calling order information;
the manufacturer matching module is used for automatically matching corresponding manufacturers according to the order information;
the logistics information scheduling module is used for automatically scheduling material information according to the order information, so that maintenance personnel and maintenance components can be conveniently and quickly installed;
and the mail sending module is used for transmitting order information and fault data information and has an information prompting function.
Example two
Referring to fig. 4, an intelligent monitoring and management method for clothing production includes the following steps:
s1, monitoring the operation state of the clothing production equipment in real time by using SKF wireless vibration and a temperature sensor, monitoring the operation environment of the clothing production equipment by using an air temperature and humidity sensor, and intermittently photographing key processing parts by using a photographing camera;
s2, the management computer arranges and compresses the monitored sensing data and the photographing data and transmits the data to the main control computer through network signals;
s3, performing classified detection on the monitoring data through the master control system, comparing the classified monitoring data with a standard monitoring data section, analyzing whether the monitoring data is in the standard data section, if so, ending, and if not, storing the data as fault data;
s4, judging whether the fault data is light or heavy, if the fault data is light, sending the fault data to a factory maintenance worker, and if the fault data is heavy, contacting the factory through a cloud maintenance service platform;
s5, calling order information through the cloud maintenance service platform, automatically matching a manufacturer through the order information, and then synchronously sending fault data and the order information to the manufacturer in a mail mode;
and S6, the manufacturer receives the order information and the fault data, analyzes the fault information, automatically matches the logistics information according to the order information, assigns maintenance personnel corresponding to the fault to a logistics addressee position, and completes equipment maintenance.
EXAMPLE III
Referring to fig. 1 to 5, an intelligent monitoring and management system for garment production includes:
the monitoring management device is used for monitoring the running state and running condition of the production equipment in real time;
the information transmission module is used for transmitting the whole compressed data by using a network signal;
the master control system is used for receiving the detection signals, classifying the detection signals and remotely controlling the equipment switch;
and the cloud maintenance service platform is used for providing cloud platform service between the equipment user and the manufacturer.
Furthermore, the monitoring management device comprises an SKF wireless vibration and temperature sensor, an air temperature and humidity sensor, a photographing camera and a management computer, wherein the SKF wireless vibration and temperature sensor, the air temperature and humidity sensor and the photographing camera are all connected with the management computer through data lines, the photographing camera is an intermittent photographing camera and is only installed at a key part of equipment processing, and the management computer arranges and compresses detection signals.
Further, the master control system includes:
the main control computer is used for connecting the cloud maintenance service platform and is convenient for a main control worker to operate;
the data classification module is used for classifying the monitoring data sent by the management computer;
the data comparison module is used for comparing the classified monitoring data with the standard monitoring data section and analyzing whether the monitoring data is in the standard data section;
the fault data judgment module is used for judging the weight of the fault data;
and the data storage module is used for storing the fault data in a classified manner.
Further, the cloud maintenance service platform includes:
the client is used for logging in and uploading fault data and order information;
the manufacturer end is used for the manufacturer to log in and upload order information;
the order information management library is used for storing and calling order information;
the manufacturer matching module is used for automatically matching corresponding manufacturers according to the order information;
the logistics information scheduling module is used for automatically scheduling material information according to the order information, so that maintenance personnel and maintenance components can be conveniently and quickly installed;
and the mail sending module is used for transmitting order information and fault data information and has an information prompting function.
An intelligent monitoring management method for clothing production comprises the following steps:
s1, monitoring the operation state of the clothing production equipment in real time by using SKF wireless vibration and a temperature sensor, monitoring the operation environment of the clothing production equipment by using an air temperature and humidity sensor, and intermittently photographing key processing parts by using a photographing camera;
s2, the management computer arranges and compresses the monitored sensing data and the photographing data, and transmits the data to the main control computer through a network signal;
s3, performing classified detection on the monitoring data through the master control system, comparing the classified monitoring data with a standard monitoring data section, analyzing whether the monitoring data is in the standard data section, if so, ending, and if not, storing the data as fault data;
s4, judging whether the fault data is light or heavy, if the fault data is light, sending the fault data to a factory maintenance worker, and if the fault data is heavy, contacting the factory through a cloud maintenance service platform;
s5, calling order information through the cloud maintenance service platform, automatically matching a manufacturer through the order information, and then synchronously sending fault data and the order information to the manufacturer in a mail mode;
and S6, the manufacturer receives the order information and the fault data, analyzes the fault information, automatically matches the logistics information according to the order information, assigns maintenance personnel corresponding to the fault to a logistics receiving address position, and completes equipment maintenance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An intelligent monitoring management system for garment production, comprising:
the monitoring management device is used for monitoring the running state and running condition of the production equipment in real time;
the information transmission module transmits the overall compressed data by using a network signal;
the master control system is used for receiving the detection signals, classifying the detection signals and remotely controlling the equipment switch;
and the cloud maintenance service platform is used for providing cloud platform service between the equipment user and the manufacturer.
2. The intelligent monitoring and management system for garment production according to claim 1, wherein: the monitoring management device comprises an SKF wireless vibration and temperature sensor, an air temperature and humidity sensor, a photographing camera and a management computer, wherein the SKF wireless vibration and temperature sensor, the air temperature and humidity sensor and the photographing camera are all connected with the management computer through data lines, the photographing camera is an intermittent photographing camera and is only installed at a key part of equipment processing, and the management computer is used for arranging and compressing detection signals.
3. The intelligent monitoring and management system for garment production according to claim 1, wherein: the master control system comprises:
the main control computer is used for connecting the cloud maintenance service platform and is convenient for a main control worker to operate;
the data classification module is used for classifying the monitoring data sent by the management computer;
the data comparison module is used for comparing the classified monitoring data with the standard monitoring data section and analyzing whether the monitoring data is in the standard data section;
the fault data judgment module is used for judging the weight of the fault data;
and the data storage module is used for storing the fault data in a classified manner.
4. The intelligent monitoring and management system for garment production according to claim 1, characterized in that: the cloud maintenance service platform includes:
the client is used for logging in and uploading fault data and order information;
the manufacturer end is used for the manufacturer to log in and upload order information;
the order information management library is used for storing and calling order information;
the manufacturer matching module is used for automatically matching corresponding manufacturers according to the order information;
the logistics information scheduling module is used for automatically scheduling material information according to the order information, so that maintenance personnel and maintenance components can be conveniently and quickly installed;
and the mail sending module is used for transmitting order information and fault data information and has an information prompting function.
5. An intelligent monitoring and management method for garment production, which adopts the intelligent monitoring and management system for garment production as claimed in any one of claims 1-4, and is characterized by comprising the following steps:
s1, monitoring the operation state of clothing production equipment in real time by using SKF wireless vibration and a temperature sensor, monitoring the operation environment of the clothing production equipment by using an air temperature and humidity sensor, and intermittently photographing key processing parts by using a photographing camera;
s2, the management computer arranges and compresses the monitored sensing data and the photographing data and transmits the data to the main control computer through network signals;
s3, detecting the monitoring data in a classified manner through the master control system, comparing the classified monitoring data with the standard monitoring data section, analyzing whether the monitoring data is in the standard monitoring data section, if so, ending, and if not, storing the data as fault data;
s4, judging whether the fault data is light or heavy, if the fault data is light, sending the fault data to a factory maintenance worker, and if the fault data is heavy, contacting the factory through a cloud maintenance service platform;
s5, calling order information through the cloud maintenance service platform, automatically matching a manufacturer through the order information, and then synchronously sending fault data and the order information to the manufacturer in a mail mode;
and S6, the manufacturer receives the order information and the fault data, analyzes the fault information, automatically matches the logistics information according to the order information, assigns maintenance personnel corresponding to the fault to a logistics receiving address position, and completes equipment maintenance.
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