CN115200005A - A flue gas waste heat utilization system based on the boiler system itself - Google Patents
A flue gas waste heat utilization system based on the boiler system itself Download PDFInfo
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- 239000003546 flue gas Substances 0.000 title claims abstract description 111
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 109
- 239000002918 waste heat Substances 0.000 title claims abstract description 49
- 239000003245 coal Substances 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 62
- 239000000843 powder Substances 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 29
- 239000000428 dust Substances 0.000 claims description 17
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 239000007789 gas Substances 0.000 description 16
- 230000000694 effects Effects 0.000 description 12
- 238000002485 combustion reaction Methods 0.000 description 9
- 238000000605 extraction Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000001172 regenerating effect Effects 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D1/00—Feed-water heaters, i.e. economisers or like preheaters
- F22D1/16—Feed-water heaters, i.e. economisers or like preheaters with water tubes arranged otherwise than in the boiler furnace, fire tubes, or flue ways
- F22D1/18—Feed-water heaters, i.e. economisers or like preheaters with water tubes arranged otherwise than in the boiler furnace, fire tubes, or flue ways and heated indirectly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
- F23L15/04—Arrangements of recuperators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B9/00—Auxiliary systems, arrangements, or devices
- F28B9/08—Auxiliary systems, arrangements, or devices for collecting and removing condensate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本发明属于锅炉技术领域,特别涉及一种基于锅炉系统自身的烟气余热利用系统。其技术方案为:一种基于锅炉系统自身的烟气余热利用系统,包括锅炉主体,锅炉的尾部连接有进口烟道,进口烟道连接有空气预热器,空气预热器的另一端连接有出口烟道,还包括一次风道和二次风道,一次风道和二次风道均经过空气预热器,一次风道连接到磨煤机,磨煤机的出口端通过管道与锅炉主体连接,二次风道连接到锅炉主体;所述进口烟道出口烟道之间连接有旁路加热系统,旁路加热系统连接到磨煤机与锅炉主体之间的管路上。本发明提供了一种通过锅炉系统自身对烟气余热进行吸收以提高利用能量的品味的烟气余热利用系统。
The invention belongs to the technical field of boilers, and in particular relates to a flue gas waste heat utilization system based on the boiler system itself. The technical scheme is as follows: a flue gas waste heat utilization system based on the boiler system itself, comprising a boiler main body, an inlet flue is connected to the tail of the boiler, an air preheater is connected to the inlet flue, and the other end of the air preheater is connected to a The outlet flue also includes a primary air duct and a secondary air duct. Both the primary air duct and the secondary air duct pass through the air preheater. The primary air duct is connected to the coal mill, and the outlet end of the coal mill is connected to the main body of the boiler through pipes. connection, the secondary air duct is connected to the main body of the boiler; a bypass heating system is connected between the inlet flue and the outlet flue, and the bypass heating system is connected to the pipeline between the coal mill and the boiler main body. The invention provides a flue gas waste heat utilization system that absorbs the waste heat of flue gas by the boiler system itself to improve the taste of energy utilization.
Description
技术领域technical field
本发明属于锅炉技术领域,特别涉及一种基于锅炉系统自身的烟气余热利用系统。The invention belongs to the technical field of boilers, and particularly relates to a flue gas waste heat utilization system based on the boiler system itself.
背景技术Background technique
大型电站锅炉的排烟温度一般控制在120℃左右,受各种因素限制难于进一步降低。随着国家节能减排的政策驱动,烟气余热利用技术层出不穷。烟气余热利用系统可归纳为三种形式:1)烟气冷却器(低温省煤器);2)冷风加热器+烟气冷却器;3)冷风加热器+空气预热器旁路系统。The exhaust gas temperature of large power station boilers is generally controlled at around 120 °C, which is difficult to further reduce due to various factors. Driven by the national policy of energy conservation and emission reduction, flue gas waste heat utilization technologies emerge in an endless stream. The flue gas waste heat utilization system can be classified into three forms: 1) flue gas cooler (low temperature economizer); 2) cold air heater + flue gas cooler; 3) cold air heater + air preheater bypass system.
1)图2是烟气冷却器(低温省煤器)的系统示意图,烟气冷却器受热面布置在空预器出口至除尘器入口的烟道内,吸收锅炉尾部烟气余热。吸收的这部分热量用来排挤汽机低压凝结水系统抽汽,被排挤的抽汽继续进入汽机下游做功,从而达到提升机组效率的目的。1) Figure 2 is a schematic diagram of the system of the flue gas cooler (low temperature economizer). The heating surface of the flue gas cooler is arranged in the flue from the outlet of the air preheater to the inlet of the dust collector to absorb the waste heat of the flue gas at the tail of the boiler. This part of the absorbed heat is used to displace the extraction steam from the low-pressure condensate system of the turbine, and the displaced extraction steam continues to enter the downstream of the turbine to do work, thereby achieving the purpose of improving the efficiency of the unit.
2)图3是冷风加热器+烟气冷却器的系统示意图,该套系统由冷风加热器与烟气冷却器两套系统组成。冷风加热器提升了空气预热器的入口冷风温度,空预器出口排烟温度也相应升高。烟气冷却器布置在空预器出口至冷风加热器降烟温段之间的烟道内,利用这部分被提升了温度的烟气的余热。冷风加热器提升了尾部烟气余热的品位,相对于单一的烟气冷却器系统,其机组效率提升的幅度更高。2) Figure 3 is a schematic diagram of the system of cold air heater + flue gas cooler, the system consists of two systems of cold air heater and flue gas cooler. The cold air heater increases the inlet cold air temperature of the air preheater, and the exhaust gas temperature at the air preheater outlet also increases accordingly. The flue gas cooler is arranged in the flue between the outlet of the air preheater and the flue gas temperature reduction section of the cold air heater, and utilizes the waste heat of the flue gas whose temperature has been raised. The cold air heater improves the quality of the waste heat of the tail flue gas. Compared with the single flue gas cooler system, the efficiency of the unit is improved by a higher degree.
3)图4是冷风加热器+空气预热器旁路系统的系统示意图。该系统由冷风加热器和空气预热器旁路系统两部分组成,冷风加热器的作用是提升空气预热器入口冷风温度,同时保证空气预热器出口温度不变,相应提升了冷端金属壁温,防止空气预热器的冷端腐蚀和堵塞的问题。空预器烟气旁路由布置在空预器旁路烟道中的两级高、低压烟气冷却器组成,高压烟气冷却器利用吸收的烟气余热来加热部分高压给水,进而排挤汽机高压缸抽汽;低压烟气冷却器利用吸收的烟气余热来加热部分低压凝结水,进而排挤汽机低压缸抽汽。由于旁路烟温更高、余热品位更高,且排挤了高压缸排汽,在提升机组效率方面相对前述两者烟气余热利用方式更优。3) Fig. 4 is a system schematic diagram of a cold air heater + air preheater bypass system. The system consists of a cold air heater and an air preheater bypass system. The function of the cold air heater is to increase the temperature of the cold air at the inlet of the air preheater, while keeping the temperature at the outlet of the air preheater unchanged, correspondingly increasing the cold end metal Wall temperature to prevent corrosion and clogging problems at the cold end of the air preheater. The air preheater flue gas bypass consists of two-stage high-pressure and low-pressure flue gas coolers arranged in the air preheater bypass flue. Extraction steam; the low-pressure flue gas cooler uses the absorbed flue gas waste heat to heat part of the low-pressure condensate water, thereby displacing the extraction steam from the low-pressure cylinder of the turbine. Because the bypass flue gas temperature is higher, the waste heat grade is higher, and the exhaust steam of the high-pressure cylinder is squeezed out, it is better than the above-mentioned two flue gas waste heat utilization methods in improving the efficiency of the unit.
从上述的分析可知,三种烟气余热利用系统虽然系统配置不同,节能效果有差异,但其具有一个共同点:烟气余热作用于汽机回热系统,用于排挤汽机抽汽,其利用能量的品位相对较低。It can be seen from the above analysis that although the system configurations of the three flue gas waste heat utilization systems are different and the energy-saving effects are different, they have one thing in common: the flue gas waste heat acts on the turbine regenerative system, which is used to displace the steam extraction of the turbine, and its energy utilization of relatively low quality.
大型电站锅炉采用中速磨冷一次风制粉系统。空气预热器出口热一次风进入磨煤机中干燥煤粉,并形成风粉混合物从磨煤机出口煤粉管道进入锅炉燃烧。近些年广义回热理论得到快速发展,出现了采用汽轮机抽汽作为热源加热磨煤机出口一次风粉的技术。即有采用汽轮机抽汽直接加热一次风粉的技术,也有通过导热介质间接加热的技术。但其热源均来自汽机回热。Large-scale power station boilers use a medium-speed grinding and cooling primary air pulverizing system. The hot primary air at the outlet of the air preheater enters the pulverizer to dry the pulverized coal, and forms a mixture of pulverized coal from the pulverized coal pipe at the outlet of the pulverizer and enters the boiler for combustion. In recent years, the generalized regenerative theory has been developed rapidly, and the technology of using the extraction steam of the steam turbine as the heat source to heat the primary air powder at the outlet of the coal mill has appeared. That is, there is a technology of directly heating the primary air powder by using the steam extraction of a steam turbine, and there is also a technology of indirect heating through a heat transfer medium. But the heat source is from the recuperation of the steam turbine.
上述三种烟气余热利用方式和一次风粉加热技术,均存在锅炉和汽机的耦合,运行控制复杂,机组效率提升幅度有限。The above three waste heat utilization methods of flue gas and primary air powder heating technology all have the coupling of boiler and steam turbine, the operation control is complicated, and the efficiency improvement of the unit is limited.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术存在的上述问题,本发明的目的在于提供一种通过锅炉系统自身对烟气余热进行吸收以提高利用能量的品味的烟气余热利用系统。In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a flue gas waste heat utilization system that absorbs the flue gas waste heat by the boiler system itself to improve the quality of the utilization energy.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种基于锅炉系统自身的烟气余热利用系统,包括锅炉主体,锅炉的尾部连接有进口烟道,进口烟道连接有空气预热器,空气预热器的另一端连接有出口烟道,还包括一次风道和二次风道,一次风道和二次风道均经过空气预热器,一次风道连接到磨煤机,磨煤机的出口端通过管道与锅炉主体连接,二次风道连接到锅炉主体;所述进口烟道出口烟道之间连接有旁路加热系统,旁路加热系统连接到磨煤机与锅炉主体之间的管路上。A flue gas waste heat utilization system based on the boiler system itself, including a boiler main body, an inlet flue is connected to the tail of the boiler, an air preheater is connected to the inlet flue, and the other end of the air preheater is connected to an outlet flue, and Including the primary air duct and the secondary air duct, both the primary air duct and the secondary air duct pass through the air preheater, the primary air duct is connected to the coal mill, the outlet end of the coal mill is connected to the main body of the boiler through pipes, and the secondary air The duct is connected to the boiler main body; a bypass heating system is connected between the inlet flue and the outlet flue, and the bypass heating system is connected to the pipeline between the coal mill and the boiler main body.
本发明中,烟气余热回收到磨煤机出口风粉混合物,余热进入锅炉系统,相当于直接降低了排烟温度,有效提升锅炉效率,热量品位较高,节能效果显著。风粉混合物温度提升后,着火热减少,稳燃能力改善;对燃低挥发分煤效果更佳。风粉混合物温度提升,着火提前,燃烧效率提高;对燃低挥发分煤效果更佳。In the present invention, the waste heat of flue gas is recovered to the air-powder mixture at the outlet of the coal mill, and the waste heat enters the boiler system, which is equivalent to directly reducing the exhaust gas temperature, effectively improving the efficiency of the boiler, the heat grade is high, and the energy saving effect is remarkable. After the temperature of the air-powder mixture is increased, the ignition heat is reduced, and the stable combustion ability is improved; the effect on burning low-volatile coal is better. The temperature of the air-powder mixture is increased, the ignition is advanced, and the combustion efficiency is improved; the effect of burning low-volatile coal is better.
作为本发明的优选方案,所述旁路加热系统包括旁路烟道,旁路烟道连接于进口烟道与出口烟道之间,旁路烟道上连接有烟气导热介质换热器,磨煤机与锅炉主体之间的管路上连接有导热介质风粉混合物加热器,烟气导热介质换热器和导热介质风粉混合物加热器之间连接有导热介质循环管路。导热介质在烟气导热介质换热器吸收烟气热量,导热介质温度上升,烟气温度下降,低温烟气回到空气预热器出口烟道。导热介质在导热介质风粉混合物换热器中加热磨煤机出口的风粉混合物,导热介质温度下降,风粉混合物上升。As a preferred solution of the present invention, the bypass heating system includes a bypass flue, the bypass flue is connected between the inlet flue and the outlet flue, and a flue gas heat conduction medium heat exchanger is connected to the bypass flue. A heat-conducting medium air-powder mixture heater is connected to the pipeline between the coal machine and the boiler main body, and a heat-conducting medium circulating pipeline is connected between the flue gas heat-conducting medium heat exchanger and the heat-conducting medium air-powder mixture heater. The heat-conducting medium absorbs the heat of the flue gas in the heat-conducting medium heat exchanger of the flue gas, the temperature of the heat-conducting medium rises, the temperature of the flue gas decreases, and the low-temperature flue gas returns to the outlet flue of the air preheater. The heat-conducting medium heats the air-powder mixture at the outlet of the coal mill in the heat-conducting medium air-powder mixture heat exchanger, the temperature of the heat-conducting medium drops, and the air-powder mixture rises.
作为本发明的优选方案,所述导热介质循环管路上连接有调节油箱和加压泵。加压泵能调节导热介质的循环速率,调节油箱能对调节导热介质循环管路补充导热介质。As a preferred solution of the present invention, a regulating oil tank and a pressurizing pump are connected to the heat transfer medium circulating pipeline. The pressurizing pump can adjust the circulation rate of the heat transfer medium, and the adjusting oil tank can supplement the heat transfer medium to the adjusting heat transfer medium circulation pipeline.
作为本发明的优选方案,所述出口烟道上还连接有热媒水系统,热媒水系统分别连接到一次风道和二次风道,热媒水系统位于出口烟道上旁路加热系统远离空气预热器的一侧。热媒水系统降低了排烟温度,提升了常规空气预热器的入口风温,相应提升了冷端金属壁温,可有效的防止冷端腐蚀和堵塞现象。加热空气的热量被锅炉系统回收,使锅炉热效率进一步提升。As a preferred solution of the present invention, a heat medium water system is also connected to the outlet flue, the heat medium water system is connected to the primary air duct and the secondary air duct respectively, and the heat medium water system is located on the outlet flue. The bypass heating system is far away from the air side of the preheater. The heat medium water system reduces the exhaust gas temperature, increases the inlet air temperature of the conventional air preheater, and accordingly increases the metal wall temperature of the cold end, which can effectively prevent the corrosion and blockage of the cold end. The heat of the heated air is recovered by the boiler system, which further improves the thermal efficiency of the boiler.
作为本发明的优选方案,所述热媒水系统包括烟气冷却器,烟气冷却器连接于出口烟道上,烟气冷却器上连接有水循环管路,水循环管路上并联有一次暖风器和二次暖风器,一次暖风器连接于一次风道上,二次暖风器连接于二次风道上。热媒水在烟气冷却器吸收烟气热量,热媒水温度上升,烟气温度下降。热媒水在一次风暖风器和二次风暖风器中分别加热冷一次风和冷二次风,热媒水温度下降,冷风温度上升。As a preferred solution of the present invention, the heat medium water system includes a flue gas cooler, the flue gas cooler is connected to the outlet flue, the flue gas cooler is connected with a water circulation pipeline, and the water circulation pipeline is connected in parallel with a primary heater and For the secondary air heater, the primary air heater is connected to the primary air duct, and the secondary air heater is connected to the secondary air duct. The heat medium water absorbs the heat of the flue gas in the flue gas cooler, the temperature of the heat medium water rises, and the temperature of the flue gas decreases. The heat medium water heats the cold primary air and the cold secondary air in the primary air heater and the secondary air heater respectively, the temperature of the heat medium water decreases and the temperature of the cold air increases.
作为本发明的优选方案,所述水循环管路上还并联有机组凝结水系统。热媒水系统还与机组凝结水系统联通耦合,当因煤种原因、环境原因和运行负荷原因等,导致锅炉自身余热回收能力不足时,可通过凝结水系统进行调节。当烟气余热富余时,可通过该连接系统加热凝结水,实现烟气余热向凝结水系统转移;当环境温度较低或者低负荷时,可通过该连接系统利用凝结水的热量来加热冷风,避免排烟温度过低对空气预热器和除尘器的影响。As a preferred solution of the present invention, an organic unit condensate water system is also connected in parallel with the water circulation pipeline. The heat medium water system is also connected and coupled with the condensate water system of the unit. When the boiler's own waste heat recovery capacity is insufficient due to coal types, environmental reasons and operating load reasons, it can be adjusted through the condensate water system. When the residual heat of the flue gas is abundant, the condensed water can be heated through the connection system to transfer the residual heat of the flue gas to the condensed water system; when the ambient temperature is low or the load is low, the heat of the condensed water can be used to heat the cold air through the connecting system, Avoid the effect of low exhaust gas temperature on the air preheater and dust collector.
作为本发明的优选方案,所述出口烟道的末端连接有除尘器。除尘器能对烟气进行除尘,保证烟气达到排放标准。As a preferred solution of the present invention, a dust collector is connected to the end of the outlet flue. The dust collector can remove dust from the flue gas to ensure that the flue gas meets the emission standards.
作为本发明的优选方案,所述一次风道上连接有调温风道,调温风道的一端连接于一次风道进入空气预热器之前的一段,调温风道的另一端连接于一次风道伸出空气预热器之后的一段。调温风道通过控制一次风进入空气预热器的比例来调节进入磨煤机中的一次风的温度。As a preferred solution of the present invention, a temperature-adjusting air duct is connected to the primary air duct, one end of the temperature-adjusting air duct is connected to a section before the primary air duct enters the air preheater, and the other end of the temperature-adjusting air duct is connected to the primary air duct The duct extends beyond the air preheater. The temperature-adjusting air duct adjusts the temperature of the primary air entering the coal mill by controlling the proportion of the primary air entering the air preheater.
作为本发明的优选方案,所述旁路烟道上设置有调节挡板。调节挡板可调节进入旁路烟道的烟气量,进而调节旁路加热系统的余热利用量。As a preferred solution of the present invention, an adjustment baffle is arranged on the bypass flue. Adjusting the baffle can adjust the amount of flue gas entering the bypass flue, and then adjust the waste heat utilization of the bypass heating system.
作为本发明的优选方案,所述一次风道上连接有一次风机,二次风道上连接有二次风机。As a preferred solution of the present invention, a primary fan is connected to the primary air duct, and a secondary fan is connected to the secondary air duct.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明中,烟气余热回收到磨煤机出口风粉混合物,余热进入锅炉系统,相当于直接降低了排烟温度,有效提升锅炉效率,热量品位较高,节能效果显著。1. In the present invention, the waste heat of flue gas is recovered to the air-powder mixture at the outlet of the coal mill, and the waste heat enters the boiler system, which is equivalent to directly reducing the exhaust gas temperature, effectively improving the efficiency of the boiler, the heat grade is high, and the energy saving effect is remarkable.
2.热媒水在一次风暖风器和二次风暖风器中分别加热冷一次风和冷二次风,热媒水温度下降,冷风温度上升。加热空气的热量被锅炉系统回收,使烟气热量进一步被锅炉本身回收利用,锅炉热效率进一步提升。2. The heat medium water heats the cold primary air and the cold secondary air in the primary air heater and the secondary air heater respectively, the temperature of the heat medium water drops, and the temperature of the cold air rises. The heat of the heated air is recovered by the boiler system, so that the heat of the flue gas is further recycled by the boiler itself, and the thermal efficiency of the boiler is further improved.
3.热媒水系统降低了排烟温度,提升了常规空气预热器的入口风温,相应提升了冷端金属壁温,可有效的防止冷端腐蚀和堵塞现象。3. The heat medium water system reduces the exhaust gas temperature, increases the inlet air temperature of the conventional air preheater, and correspondingly increases the metal wall temperature of the cold end, which can effectively prevent the corrosion and blockage of the cold end.
4.风粉混合物温度提升后,着火热减少,稳燃能力改善;对燃低挥发分煤效果更佳。风粉混合物温度提升,着火提前,燃烧效率提高;对燃低挥发分煤效果更佳。4. After the temperature of the air-powder mixture is increased, the ignition heat is reduced, and the stable combustion ability is improved; the effect of burning low-volatile coal is better. The temperature of the air-powder mixture is increased, the ignition is advanced, and the combustion efficiency is improved; the effect of burning low-volatile coal is better.
5.热媒水系统还与机组凝结水系统联通耦合,当因煤种原因、环境原因和运行负荷原因等,导致锅炉自身余热回收能力不足时,可通过凝结水系统进行调节。当烟气余热富余时,可通过该连接系统加热凝结水,实现烟气余热向凝结水系统转移;当环境温度较低或者低负荷时,可通过该连接系统利用凝结水的热量来加热冷风,避免排烟温度过低对空气预热器和除尘器的影响。5. The heat medium water system is also connected and coupled with the condensate water system of the unit. When the boiler's own waste heat recovery capacity is insufficient due to coal types, environmental reasons and operating load reasons, it can be adjusted through the condensate water system. When the residual heat of the flue gas is abundant, the condensed water can be heated through the connection system to transfer the residual heat of the flue gas to the condensed water system; when the ambient temperature is low or the load is low, the heat of the condensed water can be used to heat the cold air through the connecting system, Avoid the effect of low exhaust gas temperature on the air preheater and dust collector.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是烟气冷却器(低温省煤器)的系统示意图;Fig. 2 is the system schematic diagram of flue gas cooler (low temperature economizer);
图3是冷风加热器+烟气冷却器的系统示意图;Fig. 3 is the system schematic diagram of cold air heater + flue gas cooler;
图4是冷风加热器+空气预热器旁路系统的系统示意图。Figure 4 is a system schematic diagram of a cold air heater + air preheater bypass system.
图中:1-锅炉主体;2-空气预热器;3-烟气导热介质换热器;4-导热介质风粉混合物加热器;5-加压泵;6-调节油箱;7-阀门组;8-磨煤机;9-烟气冷却器;10-二次风暖风器;11-一次风暖风器;12-机组凝结水系统;13-二次风机;14-一次风机;15-除尘器;16-进口烟道;17-旁路烟道;18-出口烟道;19-二次风道;20-一次风道;21-调温风道;22-热媒水系统;23-导热介质循环管路;24-水循环管路;25-旁路加热系统。In the figure: 1- boiler body; 2- air preheater; 3- flue gas heat transfer medium heat exchanger; 4- heat transfer medium air-powder mixture heater; 5- pressurization pump; 6- regulating oil tank; 7- valve group ; 8- coal mill; 9- flue gas cooler; 10- secondary air heater; 11- primary air heater; 12- unit condensate system; 13- secondary fan; 14- primary fan; 15 - Dust collector; 16-inlet flue; 17-bypass flue; 18-exit flue; 19-secondary air duct; 20-primary air duct; 21-tempering air duct; 22-heat medium water system; 23-Heat conduction medium circulation pipeline; 24-Water circulation pipeline; 25-Bypass heating system.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings are not intended to limit the scope of the invention as claimed, but are merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
如图1所示,本实施例的基于锅炉系统自身的烟气余热利用系统,包括锅炉主体1,锅炉的尾部连接有进口烟道16,进口烟道16连接有空气预热器2,空气预热器2的另一端连接有出口烟道18,还包括一次风道20和二次风道19,一次风道和二次风道19均经过空气预热器2,一次风道20连接到磨煤机8,磨煤机8的出口端通过管道与锅炉主体1连接,二次风道19连接到锅炉主体1;所述进口烟道16出口烟道18之间连接有旁路加热系统25,旁路加热系统25连接到磨煤机8与锅炉主体1之间的管路上;所述一次风道20上连接有一次风机14,二次风道19上连接有二次风机13;所述出口烟道18的末端连接有除尘器15。除尘器15能对烟气进行除尘,保证烟气达到排放标准。As shown in FIG. 1 , the flue gas waste heat utilization system based on the boiler system itself in this embodiment includes a boiler main body 1 , an
本发明中,烟气余热回收到磨煤机8出口风粉混合物,余热进入锅炉系统,相当于直接降低了排烟温度,有效提升锅炉效率,热量品位较高,节能效果显著。风粉混合物温度提升后,着火热减少,稳燃能力改善;对燃低挥发分煤效果更佳。风粉混合物温度提升,着火提前,燃烧效率提高;对燃低挥发分煤效果更佳。In the present invention, the waste heat of the flue gas is recovered to the air-powder mixture at the outlet of the
具体地,所述旁路加热系统25包括旁路烟道17,旁路烟道17连接于进口烟道16与出口烟道18之间,旁路烟道17上连接有烟气导热介质换热器3,磨煤机8与锅炉主体1之间的管路上连接有导热介质风粉混合物加热器4,烟气导热介质换热器3和导热介质风粉混合物加热器4之间连接有导热介质循环管路23。导热介质在烟气导热介质换热器3吸收烟气热量,导热介质温度上升,烟气温度下降,低温烟气回到空气预热器2出口烟道18。导热介质在导热介质风粉混合物换热器中加热磨煤机8出口的风粉混合物,导热介质温度下降,风粉混合物上升。Specifically, the
所述导热介质循环管路23上连接有调节油箱6、加压泵5和阀门组7。加压泵5能调节导热介质的循环速率,调节油箱6能对调节导热介质循环管路23补充导热介质。A regulating
为了进一步利用出口烟道18中烟气的热量,所述出口烟道18上还连接有热媒水系统22,热媒水系统22分别连接到一次风道20和二次风道19,热媒水系统22位于出口烟道18上旁路加热系统25远离空气预热器2的一侧。热媒水系统22降低了排烟温度,提升了常规空气预热器2的入口风温,相应提升了冷端金属壁温,可有效的防止冷端腐蚀和堵塞现象。加热空气的热量被锅炉系统回收,使锅炉热效率进一步提升。In order to further utilize the heat of the flue gas in the
具体地,所述热媒水系统22包括烟气冷却器9,烟气冷却器9连接于出口烟道18上,烟气冷却器9上连接有水循环管路24,水循环管路24上并联有一次暖风器11和二次暖风器10,一次暖风器11连接于一次风道20上,二次暖风器10连接于二次风道19上。热媒水在烟气冷却器9吸收烟气热量,热媒水温度上升,烟气温度下降。热媒水在一次风暖风器11和二次风暖风器10中分别加热冷一次风和冷二次风,热媒水温度下降,冷风温度上升。Specifically, the heat
更进一步,所述水循环管路24上还并联有机组凝结水系统12。热媒水系统22还与机组凝结水系统12联通耦合,当因煤种原因、环境原因和运行负荷原因等,导致锅炉自身余热回收能力不足时,可通过凝结水系统进行调节。当烟气余热富余时,可通过该连接系统加热凝结水,实现烟气余热向凝结水系统转移;当环境温度较低或者低负荷时,可通过该连接系统利用凝结水的热量来加热冷风,避免排烟温度过低对空气预热器2和除尘器15的影响。Furthermore, the unit
为了调节热一次风温度,所述一次风道20上连接有调温风道21,调温风道21的一端连接于一次风道20进入空气预热器2之前的一段,调温风道21的另一端连接于一次风道20伸出空气预热器2之后的一段。调温风道21通过控制一次风进入空气预热器2的比例来调节进入磨煤机8中的一次风的温度。In order to adjust the temperature of the hot primary air, the
以某常规660MW超超临界锅炉为例,该项目空气预热器2进口烟温为370℃,排烟温度为120℃,热一次风温(混合后)为300℃,热二次风温为345℃。空气预热器2热端端差为25℃,排烟温度难于进一步降低。锅炉效率计算值为94.5%,属于现阶段较为先进水平。85℃~90℃为除尘器15除尘效率较高的温度区间,故选择90℃为除尘器15入口烟温。因此,烟气从120℃(空气预热器2出口烟温)降低至90℃(除尘器15的入口烟温)所释放出来的热量为烟气余热。如采用现有的烟气余热利用系统(包括烟气冷却器9(低温省煤器)、冷风加热器+烟气冷却器9、冷风加热器+空气预热器2旁路系统)利用这部分余热,烟气余热均有引入汽机回热系统,用于排挤汽机抽汽,其利用能量的品位相对较低,对机组效率提升效果不明显。Taking a conventional 660MW ultra-supercritical boiler as an example, the inlet smoke temperature of air preheater 2 in this project is 370°C, the exhaust gas temperature is 120°C, the hot primary air temperature (after mixing) is 300°C, and the hot secondary air temperature is 345°C. The difference between the hot ends of the air preheater 2 is 25°C, and it is difficult to further reduce the exhaust gas temperature. The calculated value of boiler efficiency is 94.5%, which is a relatively advanced level at this stage. 85℃~90℃ is the temperature range with higher dust removal efficiency of
本方案设置旁路烟道17,旁路烟道17烟气份额为13.5%,旁路烟气从370℃降低至130℃,换热量为23.3MW;导热介质在烟气导热介质换热器3中吸收烟气热量,在导热介质风粉混合物加热器4中加热风粉混合物,风粉混合物由75℃加热至185℃,吸收热量23.3MW。空预器2中的烟气量仅为86.5%,计算入口冷风80℃,计算排烟温度130℃。空预器2和旁路烟道17出口温度相当,均为130℃。热媒水式空气预热器2实现了烟气和空气的第一次换热,冷风在一次风暖风器11和二次风暖风器10中从25℃加热至80℃。烟气在烟冷器中从130℃降低至90℃。In this scheme, a
本系统烟气热量全部被锅炉系统回收,相当于排烟温度由120降低至90℃,降低幅度达到30℃,这部分烟气余热的增益可以完全计入锅炉热效率计算中,锅炉热效率提升约1.5%,对机组的效率提升很大。All the heat of the flue gas in this system is recovered by the boiler system, which is equivalent to the reduction of the exhaust gas temperature from 120 to 90 °C, and the reduction range reaches 30 °C. The gain of this part of the waste heat of the flue gas can be fully included in the calculation of the thermal efficiency of the boiler, and the thermal efficiency of the boiler is increased by about 1.5 %, which greatly improves the efficiency of the unit.
风粉混合物温度由75℃提升至185后,着火热减少,稳燃能力改善,着火提前后燃烧效率提高。When the temperature of the air-powder mixture is increased from 75℃ to 185℃, the ignition heat is reduced, the stable combustion ability is improved, and the combustion efficiency is improved after the ignition is advanced.
表1为过滤效率计算表:Table 1 is the calculation table of filtration efficiency:
特殊的,上述实施列中将煤粉加热器出口温度设定为185℃,如果受煤质影响,温度低于185℃,将出现风粉混合物吸收的热量下降。在相同的余热量的情况下,风粉混合物回收的热量降低,多余的热量将通过热媒水系统22转移至机组凝结水系统12,通过机组凝结水系统12来回收部分烟气余热。In particular, the outlet temperature of the pulverized coal heater is set to 185°C in the above-mentioned embodiment. If the temperature is lower than 185°C due to the influence of coal quality, the heat absorbed by the air-pulverized mixture will decrease. Under the condition of the same waste heat, the heat recovered by the air-powder mixture is reduced, and the excess heat will be transferred to the
特殊的,当环境温度较低或低负荷工况下,除尘器15入口烟温低于90℃时,通过热媒水系统22与凝结水系统的联通,利用凝结水系统来对空气进行预热,避免排烟温度过低对空气预热器2和除尘器15的影响。此时相当于将汽机排汽热回收为锅炉热输入,提高了热能品位,提高了机组效率。In particular, when the ambient temperature is low or under low load conditions, when the flue gas temperature at the inlet of the
特殊的,旁路烟道17设置了调节挡板,可以通过调节挡板来调节进入旁路烟道17的烟气量,进而调节旁路加热系统25余热利用量。Specially, the
本发明不局限于上述可选实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本发明权利要求界定范围内的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned optional embodiments, and anyone can draw other various forms of products under the inspiration of the present invention, but no matter what changes are made in its shape or structure, all fall within the definition of the claims of the present invention. The technical solutions within the scope all fall within the protection scope of the present invention.
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