CN115199534A - Scroll compressor with double scrolls rotating together - Google Patents
Scroll compressor with double scrolls rotating together Download PDFInfo
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- CN115199534A CN115199534A CN202210955499.6A CN202210955499A CN115199534A CN 115199534 A CN115199534 A CN 115199534A CN 202210955499 A CN202210955499 A CN 202210955499A CN 115199534 A CN115199534 A CN 115199534A
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- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000006835 compression Effects 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 15
- 210000003734 kidney Anatomy 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 33
- 238000007667 floating Methods 0.000 claims description 30
- 230000030279 gene silencing Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 4
- 230000009977 dual effect Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 description 84
- 239000010687 lubricating oil Substances 0.000 description 15
- 238000003860 storage Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000005086 pumping Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000010725 compressor oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/023—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where both members are moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
- F04C18/0269—Details concerning the involute wraps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/06—Silencing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
Abstract
The invention discloses a scroll compressor with double scrolls rotating together, which comprises: the compressor comprises a compressor shell, and a driving mechanism, a compression mechanism and a main bearing seat which are arranged in the compressor shell, wherein a waist-shaped groove is arranged on a thrust surface of the main bearing seat; the drive mechanism includes: a stator, a rotor and a drive shaft; the compression mechanism includes: the vortex plate comprises a driving vortex plate and a driven vortex plate, wherein the driven vortex plate and the driving vortex plate are arranged in an offset manner at a certain distance, and the offset amount is the vortex turning radius; the drive vortex dish is connected with the no eccentricity spindle nose transmission of drive shaft through the crosshead shoe with the coaxial setting of drive shaft, and the drive vortex dish is connected with driven vortex dish through the cross sliding ring, is equipped with the boss on the thrust surface of drive vortex dish, and the boss cooperatees with main bearing seat's kidney slot, and the boss can slide in the kidney slot. The invention can effectively reduce the vibration and noise of the compressor.
Description
Technical Field
The invention belongs to the technical field of compressors, and particularly relates to a scroll compressor with double scrolls rotating together.
Background
The basic compression part of the scroll compressor consists of a fixed scroll and a movable scroll, wherein the fixed scroll and the movable scroll are arranged at an interval of 180 degrees, and molded lines are meshed to form a crescent-shaped compression cavity. In general, a fixed scroll of a scroll compressor is fixed, and a movable scroll performs a circular motion around a rotation center, and the movable scroll does not rotate by an anti-rotation device, i.e., the movable scroll keeps a translational motion. The compressor with the structure has the advantages of simple structure and high reliability, and has the defects that the movable scroll disk can generate large unbalance amount due to translation in the compressor, and the unbalance amount can be effectively reduced by arranging the balance block on the rotor, but large vibration and noise exist.
Disclosure of Invention
In order to solve the technical problem, the invention provides a scroll compressor with double scrolls rotating together.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the invention discloses a scroll compressor with double scrolls rotating together, which comprises: the compressor comprises a compressor shell, a driving mechanism, a compression mechanism and a main bearing seat, wherein the driving mechanism, the compression mechanism and the main bearing seat are arranged in the compressor shell;
the drive mechanism includes: a stator, a rotor and a drive shaft;
the compression mechanism includes: the vortex plate driving device comprises a driving vortex plate and a driven vortex plate, wherein the driven vortex plate and the driving vortex plate are arranged in an offset mode at a certain distance, and the offset amount of the driven vortex plate is the vortex turning radius;
the drive vortex dish is connected with the no eccentricity spindle nose transmission of drive shaft through the crosshead shoe with the coaxial setting of drive shaft, and the drive vortex dish is connected with driven vortex dish through the cross sliding ring, is equipped with the boss on the thrust surface of drive vortex dish, and the boss cooperatees with main bearing seat's kidney slot, and the boss can slide in the kidney slot.
The invention discloses a scroll compressor with double scrolls rotating together, wherein two scrolls (namely a driving scroll and a driven scroll) are connected through a cross slip ring to keep fixed phase synchronous rotation. The driving scroll and the driven scroll rotate around respective rotation centers, and the distance between the rotation centers of the driving scroll and the driven scroll is the rotation radius of the vortex.
When the driving shaft rotates, the driving vortex plate is driven to rotate, meanwhile, the rotation center of the driven vortex plate is offset by a certain distance, and in a rotating coordinate system, one vortex plate can be regarded as revolving around the other vortex plate.
The scroll compressor with the double scrolls rotating together has the following beneficial effects:
first, the driving scroll and the driven scroll both rotate around their respective centers of rotation, and there is no translation of the scrolls.
Secondly, when the barycenter of the driving vortex plate and the driven vortex plate is adjusted to the rotation axis, the driving vortex plate and the driven vortex plate can not generate unbalance amount when rotating, and a balance block does not need to be configured on the rotor, so that the vibration and the noise of the compressor can be effectively reduced.
On the basis of the technical scheme, the following improvements can be made:
preferably, the thrust surface of the drive scroll contacts the thrust surface of the main bearing housing.
By adopting the preferable scheme, the axial force of the vortex is shared, and the vortex plate is driven to do autorotation motion on the thrust surface.
Preferably, the two sides of the driving scroll are provided with first sliding ring grooves, the two sides of the driven scroll are provided with second sliding ring grooves, and the first sliding ring grooves and the second sliding ring grooves are respectively used for being connected with a first sliding ring part and a second sliding ring part of the cross sliding ring.
By adopting the preferable scheme, the driving scroll and the driven scroll are connected by the aid of the cross slip ring.
As a preferred scheme, a short groove is arranged on the end surface of the shaft head without the eccentric amount of the driving shaft, and a long groove is arranged on the end surface of the boss;
the crosshead shoe includes: the short keys and the long keys are vertically stacked;
the short groove and the long groove are respectively used for being connected with the short key and the long key of the crosshead shoe.
By adopting the preferable scheme, the matching of the shaft end surface of the crosshead shoe and the end surface of the driving vortex boss can allow the driving vortex disc to generate small radial displacement in the rotation process, thereby realizing flexible transmission.
Preferably, the boss is a circular boss concentric with the drive scroll;
the projection molded lines of kidney slot along main bearing seat's axis direction are closed molded lines, specifically include: the vortex compressor comprises a left arc line section, an upper straight line section, a right arc line section and a lower straight line section, wherein the connecting line direction of the circle center of the left arc line section and the circle center of the right arc line section forms a certain angle with a vortex meshing plane of the vortex compressor, and the upper straight line section and the lower straight line section are both in contact with a boss connected with the driving vortex disc.
By adopting the preferable scheme, the connecting line direction of the circle center of the left arc line segment and the circle center of the right arc line segment forms a certain angle with the vortex meshing plane of the vortex compressor, namely, a driving angle, when the vortex plate is driven to rotate, a part of tangential force can be converted into force opposite to the radial force direction, and the force is used for offsetting the radial force to realize the automatic fitting of the tooth sides of the two vortex plates, namely, the radial flexibility. The invention utilizes partial tangential force to balance radial force and realize radial flexibility.
Meanwhile, the upper straight line segment and the lower straight line segment of the kidney-shaped groove are matched with the boss to bear the tangential force of the driving scroll, and the upper straight line segment, the lower straight line segment and the tangential force form a certain angle to be used for balancing the radial force of the driving scroll, so that the driving scroll can move radially, the driving scroll is enabled to be attached to the tooth side of the driven scroll, and assembly and machining errors are offset.
Preferably, a hollow shaft is arranged at the back of the driven scroll, the tail end of the hollow shaft is hermetically connected with the silencing cover, and an exhaust port of the driven scroll is arranged in the hollow shaft.
By adopting the preferable scheme, the sealing cavity enclosed by the hollow shaft and the silencing cover forms a high-pressure cavity.
As preferred scheme, the back of driven vortex dish is equipped with the ring channel, and the ring channel is used for placing the sealed dish that floats, and is equipped with the backpressure hole in the ring channel, and the sealed dish that floats passes through fastener fixed connection with driven vortex dish, and driven vortex dish can drive the sealed synchronous rotation of dish that floats.
With the preferred arrangement described above, axial flexibility is achieved by the floating sealing disk. The sealing cavity surrounded by the floating sealing disc and the annular groove forms a back pressure cavity.
Preferably, the inner side wall and the outer side wall of the floating sealing disc are in contact sealing with the inner side wall and the outer side wall of the annular groove through inner sealing rings and outer sealing rings respectively, and the bottom of the floating sealing disc is elastically connected with the bottom of the annular groove through a plate spring.
With the preferred arrangement, a leaf spring is provided between the floating seal disk and the driven scroll for providing axial sealing force during start-up of the compressor.
Preferably, the back of the driven scroll is further provided with a center-of-mass compensation block, and the center-of-mass compensation block is used for adjusting the center of mass of the driven scroll to coincide with the rotating shaft.
With the above preferred scheme, the generation of unbalance is prevented.
As a preferred scheme, the bottom of the silencing cover is provided with a hollow convex block and an annular bearing mounting groove which is coaxial with the hollow convex block, the annular bearing mounting groove is arranged at the periphery of the hollow convex block, the centers of the hollow convex block and the annular bearing mounting groove are respectively offset from the center of the silencing cover by a certain distance, and the offset is the vortex turning radius;
the hollow lug extends into the hollow shaft at the back of the driven scroll plate, and the outer wall of the hollow boss and the inner wall of the hollow shaft are sealed through a shaft seal;
the hollow shaft at the back of the driven scroll plate extends into the annular bearing mounting groove, the tapered roller bearing is mounted in the annular bearing mounting groove, and the tapered roller bearing can be respectively contacted with the hollow shaft and the floating sealing plate.
With the above preferred arrangement, the tapered roller bearing is capable of withstanding the radial and axial forces generated by the driven scroll.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a cross-sectional view of a scroll compressor provided in accordance with an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a driving scroll according to an embodiment of the present invention.
Fig. 3 is an exploded view of a driven scroll and floating seal disk portion provided by an embodiment of the present invention.
Fig. 4 is a sectional view of a drive shaft provided in an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a oldham ring according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a crosshead shoe according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a main bearing seat according to an embodiment of the present invention.
FIG. 8 is a partial cross-sectional view of a main bearing housing provided in accordance with an embodiment of the present invention.
Fig. 9 is a partial cross-sectional view of a sound-deadening cap according to an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a silencing cover according to an embodiment of the present invention.
Fig. 11 is a cross-sectional view of a sound-deadening cap according to an embodiment of the present invention.
FIG. 12 is a schematic diagram of the radial compliance provided by embodiments of the present invention.
FIG. 13 is a schematic view of axial float provided by an embodiment of the present invention.
FIG. 14 is a schematic illustration of the swirling force provided by an embodiment of the present invention.
FIG. 15 is a partial cross-sectional view of a bottom bearing provided in accordance with an embodiment of the present invention.
Fig. 16 is a schematic diagram of an oil cycle according to an embodiment of the present invention.
Wherein: 1-compressor housing, 2-main bearing housing, 21-thrust surface of main bearing housing, 22-kidney groove, 23-slip ring placement surface, 24-oil return hole, 25-support column, 26-rivet groove, 27-oil discharge hole, 28-control valve, 29-bearing cavity, 31-stator, 32-rotor, 33-drive shaft, 331-head, 332-tail, 333-short groove, 334-big oil passing hole, 335-eccentric oil hole, 336-oil supply side hole, 4-drive scroll, 41-thrust surface of drive scroll, 42-boss, 43-long groove, 44-first slip ring groove, 5-driven scroll, 51-second slip ring groove, 52-hollow shaft, 53-ring groove, 6-cross slide block, 61-short key, 62-long key, 7-cross sliding ring, 71-first sliding ring part, 72-second sliding ring part, 8-oil return pipe, 9-silencing cover, 91-annular oil storage cavity, 92-hollow convex block, 921-snap spring, 922-shaft seal, 923-snap spring groove, 93-annular bearing installation groove, 94-conical roller bearing, 95-oil inlet hole, 96-oil guide hole, 97-cover plate, 98-sealing gasket, 99-sealing ring, 910-exhaust channel, 911-flap valve, 10-floating sealing disk, 101-inner sealing ring, 102-outer sealing ring, 103-leaf spring, 104-mass center compensation block, 11-pin, 12-oil fork, 13-bottom bearing, 14-bearing plate, 151-swing rotor, 152-eccentric boss, 153-volumetric pump cover plate, 154-oil suction pipe, 155-filter screen, 156-oil overflow hole, 157-valve plate, 16-main bearing, 17-oil pool;
a-a back pressure chamber, b-a high pressure chamber, c-a low pressure chamber;
t 1-the rotation center of the driving scroll, t 2-the rotation center of the driven scroll, t 3-the center of the silencing cover, and t 4-the center of the hollow projection and the annular bearing mounting groove.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The use of the ordinal terms "first," "second," "third," etc., to describe a common object merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
Additionally, the expression "comprising" an element is an "open" expression that merely means that a corresponding part or step is present and should not be interpreted as excluding additional parts or steps.
To achieve the objects of the present invention, in some of the embodiments of a twin scroll co-rotating scroll compressor, as shown in fig. 1 to 11, the scroll compressor comprises: the compressor includes a compressor housing 1, and a drive mechanism, a compression mechanism, and a main bearing housing 2 mounted inside the compressor housing 1, and a kidney-shaped groove 22 is provided on a thrust surface 21 of the main bearing housing 2.
The drive mechanism includes: a stator 31, a rotor 32 and a drive shaft 33.
The compression mechanism includes: the vortex plate comprises a driving vortex plate 4 and a driven vortex plate 5, wherein the driven vortex plate 5 and the driving vortex plate 4 are arranged in an offset mode at a certain distance, and the offset amount is the vortex turning radius;
the driving scroll 4 and the driving shaft 33 are coaxially arranged, the driving scroll 4 is in transmission connection with a non-eccentricity shaft head 331 of the driving shaft 33 through a crosshead shoe 6, the driving scroll 4 is connected with a driven scroll 5 through a cross slip ring 7, a boss 42 is arranged on a thrust surface 41 of the driving scroll 4, the boss 42 is matched with a kidney-shaped groove 22 of the main bearing seat 2, and the boss 42 can slide in the kidney-shaped groove 22.
The invention discloses a scroll compressor with double scrolls rotating together, wherein two scrolls (namely a driving scroll 4 and a driven scroll 5) are connected through a cross slip ring 7, and fixed phase synchronous rotation is kept. The driving scroll 4 and the driven scroll 5 rotate around respective rotation centers, and the distance between the rotation centers is the vortex turning radius.
When the driving shaft 33 rotates, the driving scroll 4 is driven to rotate, and meanwhile, since the rotation center of the driven scroll 5 is offset by a certain distance, in a rotation coordinate system, one scroll can be regarded as revolving around the other scroll, and since the rotation speeds of the two scrolls are the same, the relative phase is kept fixed, and in the rotation coordinate system, one scroll can be regarded as translating around the other scroll, so that the compression of the scroll can also be realized.
The scroll compressor with the double scrolls rotating together has the following beneficial effects:
first, the driving scroll 4 and the driven scroll 5 both rotate around their respective centers of rotation, and there is no translation of the scrolls.
Secondly, when the center of mass of the driving scroll 4 and the driven scroll 5 is adjusted to the rotation axis, the driving scroll 4 and the driven scroll 5 will not generate unbalance during rotation, and the balance weight does not need to be configured on the rotor 32, so as to effectively reduce the vibration and noise of the compressor.
In order to further optimize the effect of the present invention, in other embodiments, the remaining features are the same, except that the thrust surface 41 of the drive scroll 4 is in contact with the thrust surface 21 of the main bearing housing 2.
By adopting the preferable scheme, the axial force of the vortex is shared, and the vortex plate 4 is driven to do autorotation motion on the thrust surface.
In order to further optimize the implementation effect of the present invention, in other embodiments, the other features are the same, except that a first sliding ring groove 44 is provided on both sides of the driving scroll 4, a second sliding ring groove 51 is provided on both sides of the driven scroll 5, and the first sliding ring groove 44 and the second sliding ring groove 51 are respectively used for connecting with a first sliding ring part 71 and a second sliding ring part 72 of the oldham ring 7.
With the above preferred arrangement, the driving scroll 4 and the driven scroll 5 are connected by the oldham ring 7.
In order to further optimize the implementation effect of the present invention, in other embodiments, the other features and technologies are the same, except that a short slot 333 is provided on the end surface of the non-eccentricity spindle head 331 of the driving shaft 33, and a long slot 43 is provided on the end surface of the boss 42;
the crosshead shoe 6 includes: a short key 61 and a long key 62 vertically stacked on each other;
the short slot 333 and the long slot 43 are used for connection with the short key 61 and the long key 62 of the oldham 6, respectively.
By adopting the preferable scheme, the matching of the shaft end surface of the crosshead shoe 6 and the end surface of the driving vortex boss 42 can allow the driving vortex plate 4 to generate small radial displacement in the rotation process, thereby realizing flexible transmission.
In order to further optimize the implementation effect of the present invention, in other embodiments, the rest of the features are the same, except that the boss 42 is a circular boss 42 concentric with the driving scroll 4;
the projection profile of kidney slot 22 along main bearing seat 2's axis direction is closed profile, specifically includes: the vortex compressor comprises a left arc line section, an upper straight line section, a right arc line section and a lower straight line section, wherein the connecting line direction of the circle center of the left arc line section and the circle center of the right arc line section forms a certain angle with a vortex meshing plane of the vortex compressor, and the upper straight line section and the lower straight line section are both in contact with a boss 42 connected with the drive vortex disc 4.
By adopting the above preferred scheme, as shown in fig. 12, a connection direction L1 between the center of the left arc segment and the center of the right arc segment forms a certain angle with a scroll meshing plane L2 of the scroll compressor, that is, a driving angle α, when the scroll 4 is driven to rotate, a part of tangential force can be converted into a force in a direction opposite to the radial force, so as to counteract the radial force and realize automatic fitting of the tooth sides of the two scrolls, that is, radial flexibility. The invention utilizes partial tangential force to balance radial force and realize radial flexibility.
Meanwhile, the upper straight line segment and the lower straight line segment of the kidney-shaped groove 22 are matched with the boss 42 to bear the tangential force of the driving scroll 4, and the upper straight line segment, the lower straight line segment and the tangential force form a certain angle to be used for balancing the radial force of the driving scroll, so that the driving scroll 4 can move radially, the tooth sides of the driving scroll 4 and the driven scroll 5 are kept attached, and assembly and machining errors are offset.
Furthermore, the distance between the circle center of the left arc line segment and the circle center of the right arc line segment is 1-2 mm.
Further, a ring-shaped slip ring mounting surface 23 on which the oldham ring 7 is mounted is provided on the thrust surface 21 of the main bearing housing 2. The distance from the slip ring placing surface 23 to the thrust surface 21 is greater than the distance from the bottom surface of the kidney-shaped groove 22 to the thrust surface 21.
Further, an oil return hole 24 is formed in the main bearing seat 2, one end of the oil return hole 24 is communicated with a bearing cavity 29 of the main bearing seat 2, the other end of the oil return hole 24 is connected with an oil return pipe 8, and the oil return hole 24 and the oil return pipe 8 are used for guiding redundant lubricating oil in the bearing cavity 29 to other positions. The excess lubricating oil in the bearing chamber 29 is led to the annular oil storage chamber 91 of the muffler cover 9 by means of the oil return hole 24 and the oil return pipe 8.
Further, four supporting columns 25 extending outward in the radial direction of main bearing seat 2 are disposed at the edge of main bearing seat 2, and supporting columns 25 are used for being connected with compressor shell 1 in an interference fit manner. A riveting groove 26 is provided on each support pillar 25, and the support pillar 25 is riveted to the compressor housing 1.
Further, an oil discharge hole 27 is provided on main bearing housing 2, one end of oil discharge hole 27 is communicated with a bearing cavity 29 of main bearing housing 2, and a control valve 28 is installed at an oil discharge port at the other end thereof; in a state where the control valve 28 is opened, the oil drain hole 27 is used to discharge the excessive lubricating oil in the bearing cavity 29.
When the lubricating oil in the bearing cavity 29 is excessive, the control valve 28 is opened to discharge the lubricating oil, and the compressor oil is prevented from being excessively circulated.
Further, an oil discharge hole 27 is provided in one of the support columns 25, and an oil discharge port of the oil discharge hole 27 is provided near an edge of the support column 25. The lubricating oil discharged from the oil discharge port of the oil discharge hole 27 approaches the compressor housing 1.
In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining features are the same, except that a hollow shaft 52 is provided at the back of the driven scroll 5, the end of the hollow shaft 52 is hermetically connected with the sound-deadening cap 9 by a shaft seal 922, and the exhaust port of the driven scroll 5 is provided inside the hollow shaft 52.
With the above preferred scheme, the sealed cavity enclosed by the hollow shaft 52 and the silencing cover 9 forms a high-pressure cavity. The silencing cover 9 is used to separate the high pressure chamber b from the low pressure chamber c.
In some embodiments, a one-way valve plate and a valve plate can be arranged at the exhaust port of the driven scroll 5, two advanced exhaust ports are arranged on two sides of the exhaust port, and advanced exhaust can be opened when the working condition pressure ratio is lower, so that the variable compression ratio is realized.
Further, on the basis of the above embodiment, the back of the driven scroll 5 is provided with an annular groove 53, the annular groove 53 is used for placing the floating sealing disk 10, and a back pressure hole is arranged in the annular groove 53, the floating sealing disk 10 is fixedly connected with the driven scroll 5 through a fastening member (such as a pin 11), and the driven scroll 5 can drive the floating sealing disk 10 to synchronously rotate.
With the preferred arrangement described above, axial flexibility is achieved by the floating seal disk 10. The sealed cavity enclosed by the floating sealing disk 10 and the annular groove 53 forms a back pressure cavity a.
The back pressure of the back pressure chamber a provides the driven scroll 5 with the pressing force of the axial force F1 as shown in fig. 13.
Meanwhile, two pin holes 11 are formed in the annular groove 53 and used for placing the pins 11, the pin holes 11 are also formed in the floating sealing disc 10, and the floating sealing disc 10 is connected with the driven scroll 5 through the pins 11.
It is noted that the top of the hollow shaft 52 of the driven scroll 5 is not in contact with the bottom of the annular groove 53 of the sound-deadening cap 9, and a certain clearance H (e.g., about 0.3 mm) exists, i.e., an axial floating amount.
Further, on the basis of the above embodiment, the inner side wall and the outer side wall of the floating seal disk 10 are respectively sealed in contact with the inner side wall and the outer side wall of the annular groove 53 by the inner seal ring 101 and the outer seal ring 102, and the bottom of the floating seal disk 10 is elastically connected to the bottom of the annular groove 53 by the plate spring 103.
With the preferred arrangement described above, a leaf spring 103 is provided between the floating seal disk 10 and the driven scroll 5 to provide an axial sealing force at compressor start-up.
Further, on the basis of the above embodiment, the back of the driven scroll 5 is further provided with a center-of-mass compensation block 104, and the center-of-mass compensation block 104 is used for adjusting the center of mass of the driven scroll 5 to coincide with the rotation axis.
With the above preferred scheme, generation of unbalance is prevented.
Further, on the basis of the above embodiment, the bottom of the silencing cover 9 is provided with a hollow projection 92 and an annular bearing mounting groove 93 coaxially arranged with the hollow projection 92, the annular bearing mounting groove 93 is arranged at the periphery of the hollow projection 92, and the centers t4 of the hollow projection 92 and the annular bearing mounting groove 93 are respectively offset from the center t3 of the silencing cover 9 by a certain distance, and the offset is the vortex rotation radius;
the hollow lug 92 extends into the hollow shaft 52 at the back of the driven scroll 5, and the outer wall of the hollow boss 42 and the inner wall of the hollow shaft 52 are sealed by a shaft seal 922;
the hollow shaft 52 at the back of the driven scroll 5 is inserted into an annular bearing mounting groove 93, and a tapered roller bearing 94 is mounted in the annular bearing mounting groove 93, the tapered roller bearing 94 being capable of contacting the hollow shaft 52 and the floating seal disk 10, respectively.
With the above preferred arrangement, the tapered roller bearing 94 is able to withstand the radial force and the axial force generated by the driven scroll 5. The outer wall of the hollow bump 92 is provided with a clamp spring groove 923, a clamp spring 921 is installed in the clamp spring groove 923, and the clamp spring 921 is used for installing a shaft seal 922.
The compression principle of the scroll compressor of the present invention is explained below:
the rotation center t1 of the driving scroll 4 coincides with the driving shaft 33, the driving scroll and the driving shaft are connected through the crosshead shoe 6, the boss 42 of the driving scroll 4 is matched with the kidney-shaped groove 22 on the main bearing seat 2, and the driving scroll can slide in the kidney-shaped groove 22. The straight edge of the kidney-shaped groove 22 is matched with the boss 42 to bear tangential force of the driving vortex, and meanwhile, the straight edge and the tangential force form a certain angle to balance radial force of the driving vortex, so that the driving vortex 4 can move radially, and the tooth sides of the driving vortex 4 and the driven vortex 5 are kept attached to offset assembly and machining errors. When the driving shaft 33 rotates, the driving scroll 4 is driven to rotate, the driven scroll 5 and the driving scroll 4 are arranged at a certain offset distance, the offset distance is equal to the gyration radius of the vortex, the driven scroll 5 and the driving scroll are connected through the cross slip ring 7, and when the driving vortex rotates, the driven scroll 5 is driven to rotate synchronously. Meanwhile, the rotation center t2 of the driven scroll is offset by a certain distance, so that one scroll can be regarded as revolving around the other scroll in a rotation coordinate system, and the compression of the scrolls can be realized because the rotation speeds of the two scrolls are the same, the relative phase is kept fixed, and one scroll can be regarded as translating around the other scroll in the rotation coordinate system.
The balance of forces within the vortex specifically includes the following.
First, the thrust surface 41 of the driving scroll 4 contacts with the thrust surface 21 of the main bearing housing 2 to share the axial force of the scroll, so that the driving scroll 4 performs a rotation motion on the thrust surface.
Secondly, the straight edge of the kidney slot 22 forms an angle with the vortex meshing plane, i.e. a driving angle, when the driving vortex plate 4 rotates, a part of tangential force can be converted into force opposite to the radial force direction, and the force is used for offsetting the radial force to realize the automatic fit of the tooth sides of the two vortex plates, i.e. radial flexibility.
Thirdly, the back of the driven scroll 5 is provided with a backpressure hole and a backpressure cavity, and the design can realize the axial flexibility and the axial sealing of the driven scroll 5. The floating seal disk 10 is fixedly connected with the driven scroll 5 to realize synchronous rotation. A leaf spring 103 is also provided between the floating seal disk 10 and the driven scroll 5 to provide an axial sealing force at compressor start-up. The back of the driven scroll 5 is provided with a hollow shaft 52, the end of the hollow shaft 52 is matched with the inner ring of a tapered roller bearing 94, and the tapered roller bearing 94 is used for bearing the radial force generated by the driven scroll 5. Meanwhile, the upper end surface of the floating seal disk 10 is in contact with the side wall of the inner ring of the tapered roller bearing 94, and the inner ring of the tapered roller bearing 94 receives the axial force generated by the floating seal disk 10. Therefore, the tapered roller bearing 94 receives both the radial force of the driven scroll 5 and the axial force indirectly applied by the driven scroll 5.
In summary, compared with the conventional dynamic and static vortex structure, the axial force, the radial force and the tangential force generated by the vortex keep fixed directions, as shown in fig. 14, the balance of the vortex force is easy to realize, and the whole vibration of the compressor is reduced.
The oil circulation of the scroll compressor will be briefly described below.
The oil pumping assembly is installed at the shaft tail 332 of the driving shaft 33, an oil supply passage for communicating the shaft head 331 and the shaft tail 332 of the driving shaft 33 is arranged on the driving shaft 33, an oil return hole 24 is arranged on the main bearing seat 2, one end of the oil return hole 24 is communicated with the bearing cavity 29 of the main bearing seat 2, and the other end of the oil return hole is communicated with the oil return pipe 8.
An annular oil storage cavity 91 and an oil inlet hole 95 are formed in the top of the silencing cover 9, one end of the oil inlet hole 95 is communicated with the annular oil storage cavity 91, and the other end of the oil inlet hole 95 is connected with the oil return pipe 8; four oil guide holes 96 are provided in the noise reduction cover 9, one end of each oil guide hole 96 communicates with the annular oil storage chamber 91, and the other end communicates with the annular bearing mounting groove 93, and the oil guide holes 96 are used to guide the lubricating oil in the annular oil storage chamber 91 to the annular bearing mounting groove 93, lubricating the tapered roller bearing 94.
The oil pumping assembly is used for conveying lubricating oil from the shaft tail 332 to the shaft head 331 along an oil supply channel and flowing into the bearing cavity 29 of the main bearing seat 2, and the oil return hole 24 and the oil return pipe 8 are used for guiding the lubricating oil in the bearing cavity 29 into the annular oil storage cavity 91 of the sound attenuation cover 9.
Further, the oil supply passage includes: the large oil passing hole 334 and the eccentric oil hole 335 communicating with the large oil passing hole 334 extend in the axial direction of the drive shaft 33, and the hole diameter of the large oil passing hole 334 is larger than that of the eccentric oil hole 335. The eccentric oil hole 335 is provided at a position close to the edge of the driving shaft 33.
Further, the oil pumping assembly includes: an oil fork 12.
Further, as shown in fig. 15, in some other embodiments, a volumetric oil pump is used to supply oil to the bottom bearing 13. The bottom bearing 13 is fixed by a bearing plate 14, and the oil pumping assembly includes: the oscillating rotor 151, the eccentric boss 152, the volumetric pump cover plate 153, the oil suction pipe 154, the filter screen 155, the oil spilling hole 156, the valve plate 157 and the like.
Further, an oil supply side hole 336 communicating with the oil supply passage is provided in the drive shaft 33, and the oil supply side hole 336 is provided at a position close to the main bearing 16 of the scroll compressor.
Further, the bottom bearing 13 mounted on the shaft tail 332 of the driving shaft 33 is soaked in the bottom oil pool, and the bottom bearing 13 is soaked in the bottom oil pool 17, so that special oil supply is not needed.
Further, a cover plate 97 is mounted on the top of the silencing cover 9, and the cover plate 97 is used for sealing the annular oil storage chamber 91. The top of the silencing cover 9 is hermetically connected with the cover plate 97 through a sealing gasket 98 and a sealing ring 99, so that the sealing effect is further improved.
Further, be equipped with exhaust passage 910 on the amortization lid 9, and install flap valve 911 at the top of amortization lid 9, flap valve 911 is installed in exhaust passage 910's gas vent department, and flap valve 911 prevents that pressure from flowing backwards when the compressor shuts down and leading to the compressor reversal.
As shown in fig. 16, the specific oil circulation is as follows:
when the driving shaft 33 rotates, the oil pumping assembly pumps up the lubricating oil, the lubricating oil is discharged from the eccentric oil hole 335 of the shaft head 331 and accumulated in the bearing cavity 29, and the lubricating oil in the bearing cavity 29 enters the anti-thrust to realize lubrication. Meanwhile, the redundant lubricating oil can be discharged upwards into the annular oil storage cavity 91 of the silencing cover 9 through the oil return pipe 8, and then discharged downwards through four small holes in the annular oil storage cavity 91, so as to lubricate the tapered roller bearing 94. One part of the lubricating oil after lubricating the tapered roller bearing 94 can be sucked by vortex suction, and the other part of the lubricating oil can return to an oil pool of a motor cavity, so that oil circulation is realized.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power source belong to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the wiring arrangement are not explained in detail in the invention.
Claims (10)
1. A dual scroll co-rotating scroll compressor comprising: compressor housing, characterized by, still include: the compression mechanism is arranged on the shell of the compressor, the main bearing seat is arranged on the shell of the compressor, and a thrust surface of the main bearing seat is provided with a kidney-shaped groove;
the drive mechanism includes: a stator, a rotor and a drive shaft;
the compression mechanism includes: the vortex plate comprises a driving vortex plate and a driven vortex plate, wherein the driven vortex plate and the driving vortex plate are arranged in an offset manner at a certain distance, and the offset amount of the driven vortex plate is the vortex turning radius;
the drive vortex dish with the coaxial setting of drive shaft, just the drive vortex dish is connected through the no eccentricity spindle nose transmission of crosshead shoe and drive shaft, the drive vortex dish pass through the cross sliding ring with driven vortex dish is connected, be equipped with the boss on the thrust surface of drive vortex dish, the boss with main bearing seat's kidney slot cooperatees, the boss can slide in the kidney slot.
2. The scroll compressor of claim 1, wherein a thrust surface of the drive scroll contacts a thrust surface of the main bearing housing.
3. The scroll compressor of claim 1, wherein first sliding ring grooves are provided on both sides of the driving scroll, and second sliding ring grooves are provided on both sides of the driven scroll, the first and second sliding ring grooves being respectively for connection with first and second sliding ring portions of the oldham ring.
4. The scroll compressor of claim 1, wherein a short slot is provided on an end surface of the non-eccentricity spindle head of the driving shaft, and a long slot is provided on an end surface of the boss;
the crosshead shoe includes: the short keys and the long keys are vertically stacked;
the short groove and the long groove are respectively used for being connected with the short key and the long key of the crosshead shoe.
5. The scroll compressor of claim 1, wherein the boss is a circular boss concentric with the drive scroll;
the kidney slot is followed the projection molded lines of main bearing seat's axis direction is closed molded lines, specifically includes: the vortex compressor comprises a left arc line section, an upper straight line section, a right arc line section and a lower straight line section, wherein the connecting line direction of the circle center of the left arc line section and the circle center of the right arc line section forms a certain angle with a vortex meshing plane of the vortex compressor, and the upper straight line section and the lower straight line section are both in contact with a boss connected with the drive vortex plate.
6. The scroll compressor of any one of claims 1 to 5, wherein a hollow shaft is provided at a back portion of the driven scroll, a distal end of the hollow shaft is hermetically connected to a noise-deadening cap, and the gas discharge port of the driven scroll is provided inside the hollow shaft.
7. The scroll compressor of claim 6, wherein the back of the driven scroll is provided with an annular groove, the annular groove is used for placing a floating sealing disk, a backpressure hole is arranged in the annular groove, the floating sealing disk is fixedly connected with the driven scroll through a fastener, and the driven scroll can drive the floating sealing disk to synchronously rotate.
8. The scroll compressor of claim 7, wherein the inner and outer side walls of the floating seal disk are sealed in contact with the inner and outer side walls of the annular groove by inner and outer seal rings, respectively, and the bottom of the floating seal disk is elastically connected to the bottom of the annular groove by a leaf spring.
9. The scroll compressor of claim 6, wherein the back of the driven scroll is further provided with a center of mass compensation block for adjusting the center of mass of the driven scroll to coincide with the rotation axis.
10. The scroll compressor of claim 6,
the bottom of the silencing cover is provided with a hollow convex block and an annular bearing installation groove which is coaxial with the hollow convex block, the annular bearing installation groove is arranged at the periphery of the hollow convex block, the centers of the hollow convex block and the annular bearing installation groove are respectively offset from the center of the silencing cover by a certain distance, and the offset is the vortex turning radius;
the hollow lug extends into the hollow shaft at the back of the driven scroll plate, and the outer wall of the hollow lug boss and the inner wall of the hollow shaft are sealed through a shaft seal;
the hollow shaft at the back of the driven scroll plate extends into the annular bearing mounting groove, a tapered roller bearing is mounted in the annular bearing mounting groove, and the tapered roller bearing can be respectively in contact with the hollow shaft and the floating sealing plate.
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CN202210955499.6A CN115199534A (en) | 2022-08-10 | 2022-08-10 | Scroll compressor with double scrolls rotating together |
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CN202210955499.6A CN115199534A (en) | 2022-08-10 | 2022-08-10 | Scroll compressor with double scrolls rotating together |
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US4927339A (en) * | 1988-10-14 | 1990-05-22 | American Standard Inc. | Rotating scroll apparatus with axially biased scroll members |
JPH0586801A (en) * | 1991-09-27 | 1993-04-06 | Mitsubishi Heavy Ind Ltd | Scroll-type fluid machine |
CN1204385A (en) * | 1995-11-06 | 1999-01-06 | 压缩机联盟 | Radial compliance mechanism for co-rotating scroll apparatus |
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Effective date of registration: 20231130 Address after: No. 5, Yintong Road, Southeast Street, Changshu City, Suzhou City, Jiangsu Province, 215000 Applicant after: Suzhou yinghuate Vortex Technology Co.,Ltd. Address before: 215000 building 3 and 4, No. 788, Southeast Avenue, Changshu high tech Industrial Development Zone, Suzhou, Jiangsu Province Applicant before: Changshu yinghuate Environmental Technology Co.,Ltd. |