Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide an anti-biofouling material, a preparation method and application thereof, wherein the anti-biofouling material has long acting and excellent anti-biofouling performance and can meet the requirements of offshore application of surface photovoltaics.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides an anti-biofouling material comprising a matrix resin, an anti-biofouling aid and other aids;
the anti-biofouling auxiliary agent comprises polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide.
In the invention, the anti-biofouling material has long-acting and excellent anti-biofouling property, and can meet the offshore application of surface photovoltaics. The anti-biofouling auxiliary agent comprises polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, wherein the polyhexamethylene guanidine hydrochloride and the organic montmorillonite are compounded to enhance the positive charge of the surface of a polymer, while the algae cells in the offshore area are negatively charged, so that the algae cells can form flocs through electrostatic attraction, and the algae removal effect is further achieved; and by compounding cuprous oxide, some marine microorganisms which do not form flocs are killed and disinfected through the toxicity of cuprous oxide, and the three are used in a synergistic manner to achieve a better anti-biofouling effect.
In the present invention, the other auxiliary is an auxiliary other than the anti-biofouling auxiliary.
Preferably, the anti-biofouling aid further comprises a compatible resin.
Preferably, the anti-biofouling auxiliary agent comprises the following components in parts by weight:
in the present invention, the compatible resin is present in an amount of 50 to 70 parts by weight, for example, 52 parts, 54 parts, 56 parts, 58 parts, 60 parts, 62 parts, 64 parts, 66 parts, 68 parts, etc.
The parts by weight of the polyhexamethylene guanidine hydrochloride are 15-30 parts, such as 16 parts, 18 parts, 20 parts, 22 parts, 24 parts, 26 parts, 28 parts and the like.
The weight portion of the organic montmorillonite is 5-10 portions, such as 6 portions, 7 portions, 8 portions, 9 portions and the like.
The weight parts of the nano cuprous oxide are 5-20 parts, such as 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts and the like.
Preferably, the polyhexamethylene guanidine hydrochloride comprises a combination of polyhexamethylene guanidine hydrochloride and polyhexamethylene biguanide hydrochloride.
In the present invention, the polyhexamethyleneguanidine hydrochloride is preferably a combination of polyhexamethylenebiguanide hydrochloride and polyhexamethylenebiguanide hydrochloride because: only single polyhexamethylene guanidine hydrochloride is selected to cause higher use concentration, and the compounded polyhexamethylene guanidine hydrochloride can reduce the proportion of single components, achieve the same antifouling effect and reduce the use cost.
Preferably, the mass ratio of the polyhexamethylene biguanide hydrochloride to the polyhexamethylene biguanide hydrochloride is 1: (0.6-1.5), wherein 0.6-1.5 can be 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, etc.
In the invention, the mass ratio of the polyhexamethylene biguanide hydrochloride to the polyhexamethylene biguanide hydrochloride is controlled to be 1: (0.6-1.5) because: the proportion of the polyhexamethylene biguanide hydrochloride is too high, the antifouling effect cannot be obviously improved, and the cost of the compounded auxiliary agent is increased.
Preferably, the compatible resin comprises a linear low density polyethylene resin.
Preferably, the linear low density polyethylene resin has a melt index of 1.5 to 3.5g/10min, such as 1.6g/10min, 1.8g/10min, 2g/10min, 2.2g/10min, 2.4g/10min, 2.6g/10min, 2.8g/10min, 3g/10min, 3.2g/10min, 3.4g/10min, etc., at 190 ℃ and 2.16 kg.
Preferably, the nano cuprous oxide particle size is 30-500nm, such as 50nm, 100nm, 150nm, 200nm, 250nm, 300nm, 350nm, 400nm, 450nm and the like.
Preferably, the anti-biofouling material comprises the following components in parts by weight:
85-95 parts of matrix resin
2-10 parts of anti-biological fouling auxiliary agent
0.05-0.65 part of other auxiliary agents.
In the present invention, the base resin is 85 to 95 parts by weight, for example, 86 parts, 88 parts, 90 parts, 92 parts, 94 parts, and the like.
The anti-biofouling aid is 2-10 parts by weight, such as 4 parts, 6 parts, 8 parts and the like.
The weight portion of the other auxiliary agent is 0.05-0.65 portion, such as 0.1 portion, 0.2 portion, 0.3 portion, 0.4 portion, 0.5 portion, 0.6 portion and the like.
Preferably, the matrix resin comprises high density polyethylene.
Preferably, the high density polyethylene has a melt index of 5-12g/10min, such as 6g/10min, 7g/10min, 8g/10min, 9g/10min, 10g/10min, 11g/10min, etc., at 190 ℃ and 21.6 kg.
Preferably, the other auxiliary agents comprise an antioxidant and/or an anti-ultraviolet auxiliary agent.
Preferably, the antioxidant comprises a combination of primary and secondary antioxidants.
Preferably, the mass ratio of the primary antioxidant to the secondary antioxidant is 1: (0.5-2), wherein 0.5-2 can be 0.6, 0.8, 1, 1.2, 1.4, 1.6, 1.8, etc.
Preferably, the primary antioxidant comprises any one or a combination of at least two of antioxidant 2246, antioxidant bisphenol a, or antioxidant 1010, where typical but non-limiting combinations include: a combination of antioxidant 2246 and antioxidant bisphenol A, a combination of antioxidant bisphenol A and antioxidant 1010, a combination of antioxidant 2246, antioxidant bisphenol A and antioxidant 1010, and the like.
In the present invention, the antioxidant 2246 refers to 2,2' -methylenebis (4-methyl-6-tert-butylphenol), and the antioxidant 1010 refers to pentaerythrityl tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ].
Preferably, the secondary antioxidant comprises any one or a combination of at least two of antioxidant 618, antioxidant 6280 or antioxidant DLDP, wherein typical but non-limiting combinations include: a combination of antioxidant 618 and antioxidant 6280, a combination of antioxidant 6280 and antioxidant DLDP, a combination of antioxidant 618, antioxidant 6280 and antioxidant DLDP, and the like.
In the present invention, the antioxidant 618 is pentaerythritol distearyl diphosphite, the antioxidant 6280 is dipentaerythritol diphosphite, and the antioxidant DLDP is dilauryl thiodipropionate.
Preferably, the ultraviolet resistance aid includes a combination of an ultraviolet absorber, a light stabilizer and a light shielding agent.
Preferably, the uv absorber comprises any one of 2-hydroxybenzophenone, 2-hydroxyphenylbenzotriazole or a hindered benzoate salt, or a combination of at least two thereof, wherein typical but non-limiting combinations include: combinations of 2-hydroxybenzophenone and 2-hydroxyphenylbenzotriazole, combinations of 2-hydroxyphenylbenzotriazole and hindered benzoate, combinations of 2-hydroxybenzophenone, 2-hydroxyphenylbenzotriazole and hindered benzoate, and the like.
Preferably, the light stabilizer comprises any one of Chimassorb944, chimassorb 2020, or HALS 770, or a combination of at least two thereof, wherein typical but non-limiting combinations include: combinations of Chimassorb944 and Chimassorb 2020, combinations of Chimassorb 2020 and HALS 770, combinations of Chimassorb944, chimassorb 2020, and HALS 770, and the like.
In the present invention, chimassorb944 refers to a light stabilizer 944, poly [ [6- [ (1, 3-tetramethylbutyl) amine ] -1,3, 5-triazine-2, 4-diyl ] [ (2, 6-tetramethyl-4-piper-ine ]; chimassorb 2020 and HALS 770 are hindered amine light stabilizers.
Preferably, the ultraviolet light shielding aid includes titanium dioxide and/or carbon black.
Preferably, the antioxidant is present in an amount of 0.1 to 0.5 parts by weight, such as 0.2 parts, 0.3 parts, 0.4 parts, etc.
Preferably, the weight part of the ultraviolet resistance auxiliary agent is 0.05-0.15 part, such as 0.06 part, 0.07 part, 0.08 part, 0.09 part, 0.10 part, 0.11 part, 0.12 part, 0.13 part, 0.14 part and the like.
Preferably, in the anti-ultraviolet auxiliary agent, the mass ratio of the ultraviolet absorbent, the light stabilizer and the light shielding agent is 1: (1-3): (1-3), wherein 1-3 may be 1.2, 1.4, 1.6, 1.8, 2, 2.2, 2.4, 2.6, 2.8, etc., and the light stabilizer and the light-shielding agent may be added in the same amount or in different amounts.
Preferably, the anti-biofouling material further comprises a color masterbatch.
Preferably, the color masterbatch is 4-10 parts by weight, such as 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, and the like.
In a second aspect, the present invention provides a method of preparing an anti-biofouling material according to the first aspect, the method comprising the steps of:
(1) Mixing polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating to obtain the anti-biological fouling assistant;
(2) And mixing the matrix resin, the anti-biofouling additive and other additives, and performing blow molding processing to obtain the anti-biofouling material.
In the invention, the anti-biological fouling assistant and other materials are blended and processed into a whole, so that the long-acting decontamination effect can be achieved, and the surface coating mode is superior to that of the surface coating mode.
Preferably, in step (1), the temperature of the extrusion granulation is 160 to 210 ℃, for example 165 ℃, 170 ℃, 175 ℃, 180 ℃, 185 ℃, 190 ℃, 195 ℃, 200 ℃, 205 ℃ and the like.
Preferably, in the step (1), the mixed raw materials further comprise a compatible resin.
Preferably, in step (2), the temperature of the blow molding process is 170 to 210 ℃, such as 175 ℃, 180 ℃, 185 ℃, 190 ℃, 195 ℃, 200 ℃, 205 ℃ and the like.
Preferably, in the step (2), the mixed raw materials further comprise a color master batch.
As a preferred technical scheme, the preparation method comprises the following steps:
(1) Mixing compatible resin, polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating at 160-210 ℃ to obtain the anti-biological fouling auxiliary agent;
(2) Mixing matrix resin, an anti-biofouling auxiliary agent, other auxiliary agents and color master batches, and carrying out blow molding processing at 170-210 ℃ to obtain the anti-biofouling material.
In a third aspect, the present invention provides the use of an anti-biofouling material according to the first aspect in biofouling with a marine organism.
Compared with the prior art, the invention has the following beneficial effects:
(1) In the invention, the anti-biofouling material has long-acting and excellent anti-biofouling property, and can meet the offshore application of surface photovoltaics.
(2) The anti-biofouling material has excellent anti-biofouling property, the initial anti-biofouling organism removal efficiency is over 86 percent, and after 120 days, the anti-biofouling organism removal efficiency is over 82 percent.
(3) In the invention, compatible resin is arranged in the anti-biofouling auxiliary agent, and the mass ratio of the polyhexamethylene biguanide hydrochloride to the polyhexamethylene biguanide hydrochloride is 1: (0.6-1.5) the initial anti-fouling organism removal efficiency of the formed anti-biofouling material is above 89% and after 120 days the anti-fouling organism removal efficiency is above 83%.
Detailed Description
The technical solution of the present invention is further described below by way of specific embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
In the present invention, purchase information of part of raw materials in each embodiment is as follows:
high density polyethylene: HDPE, available in Daqing petrochemical, having a trade mark of B4506, and having a melt index of 5-12g/10min at 190 ℃ and 21.6 kg;
linear low density polyethylene: LLDPE purchased from Letian chemical, having a brand EM-400 and a melt index of 1.5-3.5g/10min at 190 ℃ under 2.16 kg;
polyhexamethylene biguanide hydrochloride: PHMG available from Liangshi chemical Co., ltd;
polyhexamethylene biguanide hydrochloride: PHMB, available from LISOURCE INDUSTRIES, FORCHI;
organic montmorillonite: purchased from Zhejiang Fenghong New materials GmbH, with a particle size of 200 meshes;
inorganic montmorillonite: purchased from Zhejiang Fenghong New materials GmbH, with a particle size of 200 mesh.
Example 1
The embodiment provides an anti-biofouling material, which comprises the following components in parts by weight:
in this example, the matrix resin is high density polyethylene; the antioxidant is prepared from the following components in percentage by mass of 1:1 (primary antioxidant 1010) and a secondary antioxidant (antioxidant 618); the anti-ultraviolet auxiliary agent is prepared from the following components in a mass ratio of 1:2:2 (equal mass of 2-hydroxybenzophenone and 2-hydroxyphenylbenzotriazole), a light stabilizer (equal mass of Chimassorb944 and 2020), and a light-shielding agent (titanium dioxide).
The anti-biofouling auxiliary agent comprises the following components in parts by weight:
in this example, the compatible resin is a linear low density polyethylene resin; the polyhexamethylene guanidine hydrochloride is prepared from the following raw materials in a mass ratio of 1:1 and polyhexamethylene biguanide hydrochloride; the average grain diameter of the nano cuprous oxide is 30nm.
The anti-biofouling material is prepared by a method comprising the steps of:
(1) Mixing compatible resin, polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating at 180 ℃ to obtain the anti-biological fouling auxiliary agent;
(2) Mixing matrix resin, an anti-biological fouling assistant, an antioxidant, an anti-ultraviolet assistant and color master batches, and carrying out blow molding processing at 200 ℃ to obtain the anti-biological fouling material.
Example 2
The embodiment provides an anti-biofouling material, which comprises the following components in parts by weight:
in this example, the matrix resin is high density polyethylene; the antioxidant is prepared from the following components in percentage by mass of 1:1 (primary antioxidant 1010) and a secondary antioxidant (antioxidant 618); the anti-ultraviolet auxiliary agent is prepared from the following components in a mass ratio of 1:2:2 (equal mass of 2-hydroxybenzophenone and 2-hydroxyphenylbenzotriazole), a light stabilizer (equal mass of Chimassorb944 and 2020), and a light-shielding agent (titanium dioxide).
The anti-biofouling auxiliary agent comprises the following components in parts by weight:
in this example, the compatible resin is a linear low density polyethylene resin; the mass ratio of the polyhexamethylene guanidine hydrochloride is 1:1 and polyhexamethylene biguanide hydrochloride; the average grain diameter of the nano cuprous oxide is 100nm.
The anti-biofouling material is prepared by a method comprising the steps of:
(1) Mixing compatible resin, polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating at 160 ℃ to obtain the anti-biological fouling auxiliary agent;
(2) Mixing matrix resin, an anti-biological fouling assistant, an antioxidant, an anti-ultraviolet assistant and color master batches, and carrying out blow molding processing at 210 ℃ to obtain the anti-biological fouling material.
Example 3
The embodiment provides an anti-biofouling material, which comprises the following components in parts by weight:
in this example, the matrix resin is high density polyethylene; the antioxidant is prepared from the following components in percentage by mass of 1:1 (primary antioxidant, bisphenol a) and secondary antioxidant (antioxidant DLDP); the anti-ultraviolet auxiliary agent is prepared from the following components in percentage by mass of 1:2:2 (a) a combination of a uv absorber (hindered benzoate), a light stabilizer (Chimassorb 944) and a light-shielding agent (carbon black).
The anti-biofouling auxiliary agent comprises the following components in parts by weight:
in this example, the compatible resin is a linear low density polyethylene resin; the mass ratio of the polyhexamethylene guanidine hydrochloride is 1:1 and polyhexamethylene biguanide hydrochloride; the average grain diameter of the nano cuprous oxide is 300nm.
The anti-biofouling material is prepared by a method comprising the steps of:
(1) Mixing compatible resin, polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating at 210 ℃ to obtain the anti-biological fouling assistant;
(2) Mixing matrix resin, an anti-biofouling auxiliary agent, an antioxidant, an anti-ultraviolet auxiliary agent and color master batches, and carrying out blow molding processing at 210 ℃ to obtain the anti-biofouling material.
Example 4
The embodiment provides an anti-biofouling material, which comprises the following components in parts by weight:
in this example, the matrix resin was high density polyethylene; the antioxidant is prepared from the following components in percentage by mass: 1 (antioxidant 2246) and a secondary antioxidant (antioxidant 6280); the anti-ultraviolet auxiliary agent is prepared from the following components in a mass ratio of 1:2:2 (2), a light stabilizer (HALS 770) and a light-shielding agent (titanium dioxide).
The anti-biofouling auxiliary agent comprises the following components in parts by weight:
in this example, the compatible resin is a linear low density polyethylene resin; the polyhexamethylene guanidine hydrochloride is prepared from the following raw materials in a mass ratio of 1:1 and polyhexamethylene biguanide hydrochloride; the average grain diameter of the nano cuprous oxide is 500nm.
The anti-biofouling material is prepared by a method comprising the steps of:
(1) Mixing compatible resin, polyhexamethylene guanidine hydrochloride, organic montmorillonite and nano cuprous oxide, and extruding and granulating at 160 ℃ to obtain the anti-biological fouling auxiliary agent;
(2) Mixing matrix resin, an anti-biofouling auxiliary agent, an antioxidant, an anti-ultraviolet auxiliary agent and color master batches, and carrying out blow molding processing at 170 ℃ to obtain the anti-biofouling material.
Example 5
This example is different from example 1 in that the anti-biofouling aid does not include a compatible resin, and the anti-biofouling material is obtained by mixing the compatible resin as a separate component with a base resin, the anti-biofouling aid, an antioxidant, an anti-uv aid, and a color masterbatch, and the rest is the same as example 1.
Examples 6 to 9
Examples 6 to 9 are different from example 1 in that the mass ratio of polyhexamethylene biguanide hydrochloride to polyhexamethylene biguanide hydrochloride is 1:0.6 (example 6), 1:1.5 (example 7), 1:0.4 (example 8) and 1:1.8 (example 9), the rest is the same as example 1.
Comparative example 1
This comparative example is different from example 1 in that polyhexamethyleneguanidine hydrochloride is replaced with an equal mass of polyhexamethyleneguanidine phosphate, and the rest is the same as example 1.
Comparative example 2
The comparative example is different from example 1 in that organic montmorillonite is replaced by inorganic montmorillonite of equal mass, and the rest is the same as example 1.
Comparative example 3
The comparative example is different from example 1 in that nano cuprous oxide is replaced by nano silver of the same mass, and the rest is the same as example 1.
Performance test
The anti-biofouling materials described in examples 1-9 and comparative examples 1-3 were tested as follows:
anti-fouling organism removal efficiency: culturing 100mg/L of marine microorganism suspension through a culture dish, adding an anti-fouling material, and calculating the anti-fouling organism removal rate by the anti-fouling organism concentration at intervals of 3 days (test 1), 14 days (test 2), 60 days (test 3) and 120 days (test 4), wherein the calculation formula is as follows:
the test results are summarized in table 1.
TABLE 1
Analysis of the data in table 1 shows that the anti-biofouling material of the present invention has excellent anti-biofouling properties, the initial anti-biofouling organism removal efficiency is above 86%, and after 120 days, the anti-biofouling organism removal efficiency is above 82%; in the invention, compatible resin is arranged in the anti-biofouling auxiliary agent, and the mass ratio of the polyhexamethylene biguanide hydrochloride to the polyhexamethylene biguanide hydrochloride is 1: (0.6-1.5) the formed anti-biofouling material has an initial anti-fouling organism removal efficiency of more than 89% and after a period of 120 days the anti-fouling organism removal efficiency is more than 83%.
As can be seen from the analysis of comparative examples 1 to 3 and example 1, comparative examples 1 to 3 are not the same as example 1, and the anti-biofouling material formed by the synergistic effect of the polyhexamethylene guanidine hydrochloride, the organic montmorillonite and the nano cuprous oxide in the anti-biofouling auxiliary agent has excellent anti-biofouling performance.
As can be seen from the analysis of example 5 and example 1, the performance of example 5 is inferior to that of example 1, and the compatibility resin is arranged in the anti-biofouling assistant, so that the performance of the formed anti-biofouling material is better.
As can be seen from the analysis of examples 6 to 9, examples 8 to 9 are inferior in performance to examples 6 to 7, and it was confirmed that the mass ratio of polyhexamethylene biguanide hydrochloride to polyhexamethylene biguanide hydrochloride was in the range of 1: (0.6-1.5), the formed anti-biofouling material has better performance.
The present invention is illustrated in detail by the examples described above, but the present invention is not limited to the details described above, i.e., it is not intended that the present invention be implemented by relying on the details described above. It should be understood by those skilled in the art that any modifications of the present invention, equivalent substitutions of the raw materials of the product of the present invention, and the addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.