CN115196067A - Silicone sealant online filling and subpackaging integrated device and filling and subpackaging method thereof - Google Patents
Silicone sealant online filling and subpackaging integrated device and filling and subpackaging method thereof Download PDFInfo
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- CN115196067A CN115196067A CN202210944592.7A CN202210944592A CN115196067A CN 115196067 A CN115196067 A CN 115196067A CN 202210944592 A CN202210944592 A CN 202210944592A CN 115196067 A CN115196067 A CN 115196067A
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- pipe
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- silicone sealant
- quantitative transfer
- subpackaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
- B65B3/32—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an on-line filling and subpackaging integrated device for silicone sealant and a filling and subpackaging method thereof. The invention realizes the on-line accurate automatic split charging of the silicone sealant and ensures the stability of the split charging amount each time. The silicone sealant does not need to enter a storage tank for storage and then is weighed and subpackaged, and the silicone sealant does not need to be manually contacted with the silicone sealant for a long time. The environmental protection performance in the production process of the silicone sealant is improved, and the production efficiency of the silicone sealant is improved.
Description
Technical Field
The invention belongs to the technical field of silicone sealant production equipment, and particularly relates to an online filling and subpackaging integrated device for silicone sealant and a filling and subpackaging method thereof.
Background
The silicone sealant is a paste prepared by mixing polydimethylsiloxane as a main raw material, a cross-linking agent, a filler, a plasticizer, a coupling agent and a catalyst in a vacuum state, and is cured to form the elastic silicone rubber by reacting with water in the air at room temperature. The silicone sealant needs to be quantitatively packaged into a packaging barrel after the production is finished. When the silicone sealant generated by reaction in the reaction kettle is directly filled into a packaging barrel by using a silicone sealant conveying pipe, the silicone sealant conveying pipe has large flow and thick pipe opening, so that the weight of the silicone sealant entering the packaging barrel is difficult to control, and the silicone sealant in the packaging barrel needs to be manually adjusted after the packaging barrel is weighed. This type of packaging is laborious and takes up a lot of labor. Workers need to be in direct contact with the silicone sealant for a long time, which has an impact on the health of the workers and increases the cost of the workers of the silicone sealant.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the technical scheme that: an on-line filling and subpackaging integrated device of silicone sealant comprises a subpackaging barrel conveyer belt, a rotating platform, a quantitative transfer tank, a blanking butt joint mechanism, a subpackaging butt joint mechanism and a fine adjustment material supplementing mechanism,
a discharging pipe is arranged at the lower end of the quantitative transfer tank, a valve is arranged on the discharging pipe, and a liquid level measuring mechanism for measuring the liquid level in the quantitative transfer tank is arranged on the quantitative transfer tank;
the rotary table is driven to rotate by a rotary driving mechanism, the number of the quantitative transfer tanks is multiple, the quantitative transfer tanks are respectively fixedly mounted on the rotary table and are arranged in an array around the axis circumference of the rotary table, a blanking station, a stabilizing station, a fine adjustment station, a sub-packaging station and a reset station are sequentially arranged above the rotary table, and the rotary driving mechanism drives the rotary table to rotate so that the quantitative transfer tanks respectively stay below the blanking station, the stabilizing station, the fine adjustment station, the sub-packaging station or the reset station;
a plurality of sub-packaging barrels are sequentially placed on the sub-packaging barrel conveying belt, and the sub-packaging barrels are conveyed by the sub-packaging barrel conveying belt to be sequentially moved to positions right below the sub-packaging stations;
the blanking butt joint mechanism comprises a silicone sealant conveying pipe, an upper corrugated conveying pipe, an upper insertion pipe and a lifting driving mechanism, wherein one end of the upper corrugated conveying pipe is connected with the silicone sealant conveying pipe, the other end of the upper corrugated conveying pipe is connected with the upper insertion pipe, the lifting driving mechanism drives the upper insertion pipe to move up and down, the upper insertion pipe is positioned above the blanking station, and a valve is arranged on the upper insertion pipe;
the split charging butt joint mechanism comprises a material receiving funnel, a middle corrugated conveying pipe, a fixed pipe, a lower corrugated conveying pipe, a barrel pressing cover and a telescopic driving mechanism, wherein the two ends of the middle corrugated conveying pipe are respectively connected with the material receiving funnel and the fixed pipe, the fixed pipe is fixedly connected with a horizontally arranged mounting plate, the two ends of the lower corrugated conveying pipe are respectively connected with the fixed pipe and the barrel pressing cover, a discharge hole communicated with the lower corrugated conveying pipe is formed in the middle of the barrel pressing cover, the telescopic driving mechanism is mounted on the mounting plate, the telescopic driving mechanism drives the material receiving funnel to move upwards and simultaneously move downwards, or the material receiving funnel moves downwards and simultaneously move upwards, the barrel pressing cover is arranged, and the material receiving funnel is positioned right below a split charging station;
the fine setting feed supplement mechanism is including the sealed conveyer pipe of gluing of feed supplement ripple conveyer pipe, feed supplement plug tube, upper and lower actuating mechanism, and the sealed glue conveyer pipe of silicone is connected to the one end of feed supplement ripple conveyer pipe, and the pipe is pegged graft to the feed supplement, and upper and lower actuating mechanism drive feed supplement plug tube goes up and down to move, and the feed supplement plug tube is located the top of fine setting station, installs the valve on the feed supplement plug tube.
Preferably, the quantitative transfer tank is made of a transparent material, and the liquid level measuring mechanism is a laser liquid level sensor or an ultrasonic liquid level sensor.
Preferably, the quantitative transfer tank is internally provided with a piston plate, the piston plate is driven by a material cleaning driving mechanism to move up and down in the quantitative transfer tank, the piston plate is provided with a plug port, the lower surface of the piston plate is provided with a movable cover plate, the movable cover plate covers the plug port, one side of the movable cover plate is hinged with the piston plate through a hinge shaft, and the hinge shaft is sleeved with a torsion spring which enables the movable cover plate to cover the plug port in a natural state.
Preferably, the material cleaning driving mechanism comprises a linkage rod, a connecting plate and a material cleaning cylinder, one end of the linkage rod is fixedly connected with the middle part of the piston plate, the other end of the linkage rod is fixedly connected with the connecting plate, the connecting plate is fixedly connected with a piston rod of the material cleaning cylinder, and the material cleaning cylinder is fixed on the rotating table.
Preferably, the rotary driving mechanism comprises an indexing motor, the rotary table is rotatably mounted on the support frame, and the indexing motor is mounted on the support frame.
Preferably, the lifting driving mechanism comprises a lifting cylinder, and a piston rod of the lifting cylinder is fixedly connected with the upper end of the upper insertion pipe through a linkage plate;
the telescopic driving mechanism comprises a driving motor and a bidirectional screw rod, the bidirectional screw rod is vertically arranged, the middle part of the bidirectional screw rod is rotatably arranged on the mounting plate, the upper end of the bidirectional screw rod is provided with an upper screw thread section, the lower end of the bidirectional screw rod is provided with a lower screw thread section, the upper screw thread section is matched with an upper screw rod pair, the lower screw thread section is matched with a lower screw rod pair, the lower end of the material receiving funnel is fixedly connected with a lifting plate, the lifting plate is fixedly connected with the upper screw rod pair, the middle part of the pressing barrel cover is fixedly connected with an inclined connecting plate, the upper end of the inclined connecting plate is fixedly connected with the lower screw rod pair, the mounting plate is fixedly connected with a guide rod, the lifting plate is provided with an upper guide hole for movably inserting the upper end of the guide rod, the inclined connecting plate is provided with a lower guide hole for movably inserting the upper end of the guide rod, a gear is arranged between the upper screw thread section and the lower screw thread section, and the driving motor drives the gear to rotate;
the upper and lower driving mechanism comprises a material supplementing cylinder, and a piston rod of the material supplementing cylinder is fixedly connected with the upper end of the material supplementing insertion pipe through a material supplementing linkage plate.
The silicone sealant online filling and subpackaging method uses the silicone sealant online filling and subpackaging integrated device, and comprises the following steps: the rotary table rotates for a fixed angle each time, so that the quantitative transfer tanks are sequentially stopped at a blanking station; after the quantitative transfer tank stays at the blanking station, the lifting driving mechanism drives the upper insertion pipe to move downwards to extend into the quantitative transfer tank on the blanking station, the valve is opened, the silicone sealant is injected into the quantitative transfer tank, and after the quantitative transfer tank is completed, the upper insertion pipe rises; then the rotating table rotates by a fixed angle, so that the quantitative transfer tank moves to a stable station, the liquid level of the silicone sealant in the quantitative transfer tank of the stable station is gradually stabilized by virtue of self weight, a liquid level measuring mechanism can accurately obtain the liquid level condition, and the height difference between the liquid level measuring mechanism and a rated liquid level is calculated; meanwhile, the blanking butting mechanism repeats the steps to fill silicone sealant into the quantitative transfer tank on the blanking station; then the rotating platform rotates for a fixed angle, so that the quantitative transfer tank with the measured liquid level condition on the stabilizing station is transferred to the fine adjustment station; a material supplementing splicing pipe in the fine adjustment material supplementing mechanism descends and is inserted into the quantitative transfer tank, a corresponding valve is opened, and silicone sealant with equivalent liquid level height difference is injected, so that the amount of the silicone sealant in the quantitative transfer tank reaches a rated amount; then the rotating platform rotates for a fixed angle, so that the quantitative transfer tank on the fine adjustment station is transferred to the subpackaging station; a material receiving funnel in the subpackaging butt joint mechanism rises, a press barrel cover descends, so that a blanking pipe is inserted into the material receiving funnel, and the press barrel cover covers a subpackaging barrel below a subpackaging station; and opening a valve on the blanking pipe, completely discharging the silicone sealant in the quantitative transfer tank into a sub-packaging barrel, and covering a barrel cover on the sub-packaging barrel.
The invention has the beneficial effects that: the invention realizes the on-line accurate automatic split charging of the silicone sealant and ensures the stability of the split charging amount each time. The silicone sealant does not need to be weighed and subpackaged after being stored in a storage tank, and does not need to be manually contacted with the silicone sealant for a long time. The environmental protection performance in the production process of the silicone sealant is improved, and the production efficiency of the silicone sealant is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of a quantitative transfer tank.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figures 1-2, the integrated device for on-line filling and subpackaging of silicone sealant comprises a subpackaging barrel conveyer belt 1, a rotary table 2, a quantitative transfer tank 3, a blanking butt-joint mechanism, a subpackaging butt-joint mechanism and a fine adjustment material supplementing mechanism,
a blanking pipe 301 is arranged at the lower end of the quantitative transfer tank 3, a valve 304 is arranged on the blanking pipe 301, and a liquid level measuring mechanism for measuring the liquid level in the quantitative transfer tank 3 is arranged on the quantitative transfer tank 3;
the rotary table 2 is driven to rotate by a rotary driving mechanism, the quantitative transfer tanks 3 are multiple in number, the quantitative transfer tanks 3 are respectively fixedly mounted on the rotary table 2, the quantitative transfer tanks 3 are arranged in a row around the circumference of the axis of the rotary table 2, a blanking station 201, a stabilizing station 202, a fine-tuning station 203, a sub-packaging station 204 and a reset station 205 are sequentially arranged above the rotary table 2, and the rotary driving mechanism drives the rotary table 2 to rotate so that the quantitative transfer tanks 3 respectively stop below the blanking station 201, the stabilizing station 202, the fine-tuning station 203, the sub-packaging station 204 or the reset station 205;
a plurality of sub-packaging barrels 206 are sequentially placed on the sub-packaging barrel conveying belt 1, and the sub-packaging barrels 206 are conveyed by the sub-packaging barrel conveying belt 1 to enable the sub-packaging barrels 206 to sequentially move to positions right below the sub-packaging stations 204;
the blanking butt-joint mechanism comprises a silicone sealant conveying pipe, an upper corrugated conveying pipe 501, an upper plug pipe 502 and a lifting driving mechanism, wherein one end of the upper corrugated conveying pipe 501 is connected with the silicone sealant conveying pipe, the other end of the upper corrugated conveying pipe 501 is connected with the upper plug pipe 502, the lifting driving mechanism drives the upper plug pipe 502 to move up and down, the upper plug pipe 502 is positioned above the blanking station 201, and a valve is arranged in the upper plug pipe 502;
the subpackage docking mechanism comprises a material receiving funnel 601, a middle corrugated conveying pipe 602, a fixed pipe 603, a lower corrugated conveying pipe 604, a barrel pressing cover 605 and a telescopic driving mechanism, wherein two ends of the middle corrugated conveying pipe 602 are respectively connected with the material receiving funnel 601 and the fixed pipe 603, the fixed pipe 603 is fixedly connected with a horizontally arranged mounting plate 606, two ends of the lower corrugated conveying pipe 604 are respectively connected with the fixed pipe 603 and the barrel pressing cover 605, a discharge hole communicated with the lower corrugated conveying pipe 604 is formed in the middle of the barrel pressing cover 605, the telescopic driving mechanism is mounted on the mounting plate 606, the telescopic driving mechanism drives the material receiving funnel 601 to move upwards and simultaneously move the barrel pressing cover 605 downwards, or drives the material receiving funnel 601 to move downwards and simultaneously move the barrel pressing cover 605 upwards, and the material receiving funnel 601 is positioned under the subpackage station 204;
the fine-tuning feeding mechanism comprises a feeding corrugated conveying pipe 701, a feeding inserting pipe 702 and an upper and lower driving mechanism, one end of the feeding corrugated conveying pipe 701 is connected with the silicone sealant conveying pipe, the other end of the feeding corrugated conveying pipe 701 is connected with the feeding inserting pipe 702, the upper and lower driving mechanism drives the feeding inserting pipe 702 to move up and down, the feeding inserting pipe 702 is located above the fine-tuning station 203, and a valve is arranged in the feeding inserting pipe 702.
The rotary table 2 rotates by a fixed angle each time, so that the quantitative transfer tank 3 is stopped at the blanking station 201 in sequence. After the quantitative transfer tank 3 stays at the blanking station 201, the lifting driving mechanism drives the upper insertion pipe 502 to move downwards to extend into the quantitative transfer tank 3 on the blanking station 201, the invention is opened, silicone sealant is injected into the quantitative transfer tank 3, and after the completion, the upper insertion pipe 502 rises. Then the rotating platform 2 rotates by a fixed angle, so that the quantitative transfer tank 3 moves to the stable station 202, the liquid level of the silicone sealant in the quantitative transfer tank 3 of the stable station 202 is gradually stabilized by the dead weight, a liquid level measuring mechanism can accurately obtain the liquid level condition, and the height difference between the liquid level measuring mechanism and the rated liquid level is calculated. Meanwhile, the blanking butting mechanism repeats the steps to fill the silicone sealant into the quantitative transfer tank 3 on the blanking station 201. Then the rotating platform 2 rotates for a fixed angle again, so that the quantitative transfer tank 3 with the measured liquid level condition on the stabilizing station 202 is transferred to the fine adjusting station 203. The feeding plug-in pipe 702 in the fine-tuning feeding mechanism is lowered and inserted into the quantitative transfer tank 3, the corresponding valve is opened, and silicone sealant with a liquid level height difference equivalent is injected, so that the amount of silicone sealant in the quantitative transfer tank 3 reaches the rated amount. The turntable 2 is then rotated by a fixed angle so that the quantitative transfer pot 3 at the fine adjustment station 203 is transferred to the dispensing station 204. The receiving funnel 601 in the subpackaging docking mechanism rises, the pressing barrel cover 605 descends, so that the discharging pipe 301 is inserted into the receiving funnel 601, and meanwhile, the pressing barrel cover 605 covers the subpackaging barrel 206 below the subpackaging station 204. And opening a valve on the discharging pipe 301, completely discharging the silicone sealant in the quantitative transfer tank 3 into the sub-packaging barrel 206, and covering the sub-packaging barrel 206 with a barrel cover. The quantitative transfer pot 3 waits in the reset station 205, and the number of the reset stations 205 may be designed to be plural as necessary. The above steps are repeated, and the silicone sealant is sequentially dispensed into the dispensing barrels 206 on the dispensing barrel conveyor 1. Wherein the blanking station 201, the stabilizing station 202, the fine-tuning station 203 and the sub-packaging station 204 are respectively and simultaneously operated correspondingly.
Further, the quantitative transfer tank 3 is made of a transparent material, and the liquid level measuring mechanism is a laser liquid level sensor or an ultrasonic liquid level sensor. The liquid level condition in the quantitative transfer tank 3 is sensed by a laser liquid level sensor or an ultrasonic liquid level sensor to obtain accurate liquid level information in the quantitative transfer tank 3.
Further, a piston plate 310 is installed in the quantitative transfer tank 3, the piston plate 310 is driven by a material cleaning driving mechanism to move up and down in the quantitative transfer tank 3, a socket 312 is arranged on the piston plate 310, a movable cover plate 311 is arranged on the lower surface of the piston plate 310, the socket 312 is covered by the movable cover plate 311, one side of the movable cover plate 311 is hinged to the piston plate 310 through a hinge shaft, and a torsion spring enabling the movable cover plate 311 to cover the socket 312 in a natural state is sleeved on the hinge shaft. The upper plug tube 502 is inserted into the plug port 312 of the quantitative transfer pot 3 and pushes away the removable cover plate 311, injecting the silicone sealant into the quantitative transfer pot 3. After the upper plug-in pipe 502 is lifted, the movable cover plate 311 automatically covers the plug-in port 312 under the elastic restoring force of the torsion spring. The piston plate 310 is lowered too heavily to force the silicone sealant out of the feed tube 301. The rotary table is rotated by a fixed angle so that the piston plate 310 is lifted and reset after the empty quantitative transfer pot 3 is transferred to the reset station 205.
Furthermore, the material cleaning driving mechanism comprises a linkage rod, a connecting plate 311 and a material cleaning cylinder 312, one end of the linkage rod is fixedly connected with the middle part of the piston plate 310, the other end of the linkage rod is fixedly connected with the connecting plate 311, the connecting plate 311 is fixedly connected with a piston rod of the material cleaning cylinder 312, and the material cleaning cylinder 312 is fixed on the rotating platform 2.
Further, the rotary driving mechanism comprises an indexing motor 220, the rotary table 2 is rotatably mounted on the support frame, and the indexing motor 220 is mounted on the support frame. The index motor 220 rotates by a fixed angle every time, so that the quantitative transfer pot 3 can be precisely stopped at a corresponding position.
Further, the lifting driving mechanism comprises a lifting cylinder 520, and a piston rod of the lifting cylinder 520 is fixedly connected with the upper end of the upper insertion pipe 502 through a linkage plate 521;
the telescopic driving mechanism comprises a driving motor 620 and a bidirectional screw 621, the bidirectional screw 621 is vertically arranged, the middle part of the bidirectional screw 621 is rotatably arranged on a mounting plate 606, the upper end of the bidirectional screw 621 is provided with an upper screw thread section 622, the lower end of the bidirectional screw 621 is provided with a lower screw thread section 623, the upper screw thread section 622 is matched with an upper screw thread pair, the lower screw thread section 623 is matched with a lower screw thread pair, the lower end of a material receiving funnel 601 is fixedly connected with a lifting plate 625, the lifting plate 625 is fixedly connected with the upper screw thread pair, the middle part of the barrel cover 605 is fixedly connected with an inclined connecting plate 311, the upper end of the inclined connecting plate 311 is fixedly connected with the lower screw thread pair, the mounting plate 606 is fixedly connected with a guide rod 626, the lifting plate 625 is provided with an upper guide hole for the upper end of the guide rod 626 to be movably inserted, the inclined connecting plate 311 is provided with a lower guide hole for the upper end of the guide rod 626 to be movably inserted, a gear 627 is arranged between the upper screw thread section 622 and the lower screw thread section 623, and the driving motor drives the gear 627 to rotate;
the up-and-down driving mechanism comprises a material supplementing cylinder 710, and a piston rod of the material supplementing cylinder 710 is fixedly connected with the upper end of the material supplementing insertion pipe 702 through a material supplementing linkage plate 711.
It should be noted that the technical features of the cylinder, the motor, etc. related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, the control mode and the spatial arrangement mode of the technical features may be conventional choices in the field, and should not be regarded as the invention point of the present patent, and the present patent is not further specifically described in detail.
Having described preferred embodiments of the present invention in detail, it is to be understood that modifications and variations may be resorted to without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The silicone sealant on-line filling and subpackaging integrated device is characterized by comprising a subpackaging barrel conveyer belt, a rotating table, a quantitative transfer tank, a blanking butt joint mechanism, a subpackaging butt joint mechanism and a fine adjustment material supplementing mechanism,
a discharging pipe is arranged at the lower end of the quantitative transfer tank, a valve is arranged on the discharging pipe, and a liquid level measuring mechanism for measuring the liquid level in the quantitative transfer tank is arranged on the quantitative transfer tank;
the rotary table is driven to rotate by a rotary driving mechanism, the number of the quantitative transfer tanks is multiple, the quantitative transfer tanks are respectively fixedly mounted on the rotary table and are arranged in an array around the axis circumference of the rotary table, a blanking station, a stabilizing station, a fine adjustment station, a sub-packaging station and a reset station are sequentially arranged above the rotary table, and the rotary driving mechanism drives the rotary table to rotate so that the quantitative transfer tanks respectively stay below the blanking station, the stabilizing station, the fine adjustment station, the sub-packaging station or the reset station;
a plurality of sub-packaging barrels are sequentially placed on the sub-packaging barrel conveying belt, and the sub-packaging barrels are conveyed by the sub-packaging barrel conveying belt to be sequentially moved to positions right below the sub-packaging stations;
the blanking butt joint mechanism comprises a silicone sealant conveying pipe, an upper corrugated conveying pipe, an upper insertion pipe and a lifting driving mechanism, wherein one end of the upper corrugated conveying pipe is connected with the silicone sealant conveying pipe, the other end of the upper corrugated conveying pipe is connected with the upper insertion pipe, the lifting driving mechanism drives the upper insertion pipe to move up and down, the upper insertion pipe is positioned above a blanking station, and a valve is arranged in the upper insertion pipe;
the subpackage docking mechanism comprises a material receiving funnel, a middle ripple conveying pipe, a fixed pipe, a lower ripple conveying pipe, a barrel pressing cover and a telescopic driving mechanism, wherein two ends of the middle ripple conveying pipe are respectively connected with the material receiving funnel and the fixed pipe, the fixed pipe is fixedly connected with a horizontally arranged mounting plate, two ends of the lower ripple conveying pipe are respectively connected with the fixed pipe and the barrel pressing cover, a discharge port communicated with the lower ripple conveying pipe is arranged in the middle of the barrel pressing cover, the telescopic driving mechanism is mounted on the mounting plate, the telescopic driving mechanism drives the material receiving funnel to move upwards while the barrel pressing cover moves downwards, or the material receiving funnel moves downwards while the barrel pressing cover moves upwards, and the material receiving funnel is positioned right below a subpackage station;
the fine-tuning feeding mechanism comprises a feeding corrugated conveying pipe, a feeding inserting pipe and an upper driving mechanism and a lower driving mechanism, one end of the feeding corrugated conveying pipe is connected with the silicone sealant conveying pipe, the other end of the feeding corrugated conveying pipe is connected with the feeding inserting pipe, the upper driving mechanism and the lower driving mechanism drive the feeding inserting pipe to move up and down, the feeding inserting pipe is located above the fine-tuning station, and a valve is installed in the feeding inserting pipe.
2. The integrated apparatus for on-line filling and subpackaging of silicone sealant according to claim 1, wherein the quantitative transfer tank is made of transparent material, and the liquid level measuring mechanism is a laser liquid level sensor or an ultrasonic liquid level sensor.
3. The integrated device for on-line filling and subpackaging of silicone sealant according to claim 2, wherein a piston plate is installed in the quantitative transfer tank, the piston plate is driven by a material cleaning driving mechanism to move up and down in the quantitative transfer tank, the piston plate is provided with a plug port, the lower surface of the piston plate is provided with a movable cover plate, the movable cover plate covers the plug port, one side of the movable cover plate is hinged with the piston plate through a hinge shaft, and the hinge shaft is sleeved with a torsion spring which enables the movable cover plate to cover the plug port in a natural state.
4. The integrated device for on-line filling and subpackaging of silicone sealant as claimed in claim 3, wherein the material cleaning driving mechanism comprises a linkage rod, a connecting plate and a material cleaning cylinder, one end of the linkage rod is fixedly connected with the middle part of the piston plate, the other end of the linkage rod is fixedly connected with the connecting plate, the connecting plate is fixedly connected with a piston rod of the material cleaning cylinder, and the material cleaning cylinder is fixed on the rotating table.
5. The integrated apparatus for on-line filling and subpackaging of silicone sealant according to claim 1, wherein the rotary driving mechanism comprises an indexing motor, the rotary table is rotatably mounted on the support frame, and the indexing motor is mounted on the support frame.
6. The integrated device for on-line filling and subpackaging of the silicone sealant as claimed in claim 1, wherein the lifting driving mechanism comprises a lifting cylinder, a piston rod of the lifting cylinder is fixedly connected with the upper end of the upper inserting pipe through a linkage plate;
the telescopic driving mechanism comprises a driving motor and a bidirectional screw rod, the bidirectional screw rod is vertically arranged, the middle part of the bidirectional screw rod is rotatably arranged on the mounting plate, the upper end of the bidirectional screw rod is provided with an upper screw thread section, the lower end of the bidirectional screw rod is provided with a lower screw thread section, the upper screw thread section is matched with an upper screw rod pair, the lower screw thread section is matched with a lower screw rod pair, the lower end of the material receiving funnel is fixedly connected with a lifting plate, the lifting plate is fixedly connected with the upper screw rod pair, the middle part of the pressing barrel cover is fixedly connected with an inclined connecting plate, the upper end of the inclined connecting plate is fixedly connected with the lower screw rod pair, the mounting plate is fixedly connected with a guide rod, the lifting plate is provided with an upper guide hole for movably inserting the upper end of the guide rod, the inclined connecting plate is provided with a lower guide hole for movably inserting the upper end of the guide rod, a gear is arranged between the upper screw thread section and the lower screw thread section, and the driving motor drives the gear to rotate;
the upper and lower driving mechanism comprises a material supplementing cylinder, and a piston rod of the material supplementing cylinder is fixedly connected with the upper end of the material supplementing insertion pipe through a material supplementing linkage plate.
7. The on-line filling and subpackaging method of the silicone sealant is characterized in that the on-line filling and subpackaging integrated device of the silicone sealant as claimed in any one of claims 1 to 6 is used, and the on-line filling and subpackaging method of the silicone sealant comprises the following steps: the rotary table rotates for a fixed angle each time, so that the quantitative transfer tanks are sequentially stopped at a blanking station; after the quantitative transfer tank stays at the blanking station, the lifting driving mechanism drives the upper insertion pipe to move downwards to extend into the quantitative transfer tank on the blanking station, the valve is opened, silicone sealant is injected into the quantitative transfer tank, and after the quantitative transfer tank is completed, the upper insertion pipe rises; then the rotating table rotates by a fixed angle, so that the quantitative transfer tank moves to a stable station, the liquid level of the silicone sealant in the quantitative transfer tank of the stable station is gradually stabilized by the dead weight, a liquid level measuring mechanism can accurately obtain the liquid level condition, and the height difference between the liquid level condition and the rated liquid level is calculated; meanwhile, the blanking butting mechanism repeats the steps to fill silicone sealant into the quantitative transfer tank on the blanking station; then the rotating table rotates for a fixed angle, so that the quantitative transfer tank with the measured liquid level condition on the stable station is transferred to the fine adjustment station; a feed supplement inserting pipe in the fine adjustment feed supplement mechanism descends and is inserted into the quantitative transfer tank, a corresponding valve is opened, and silicone sealant with equivalent liquid level height difference is injected, so that the amount of the silicone sealant in the quantitative transfer tank reaches a rated amount; then the rotating table rotates for a fixed angle, so that the quantitative transfer tank on the fine adjustment station is transferred to the subpackaging station; a material receiving funnel in the subpackaging butt joint mechanism rises, a press barrel cover descends, so that a blanking pipe is inserted into the material receiving funnel, and the press barrel cover covers a subpackaging barrel below a subpackaging station; and opening a valve on the blanking pipe, completely discharging the silicone sealant in the quantitative transfer tank into a sub-packaging barrel, and covering a barrel cover on the sub-packaging barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210944592.7A CN115196067A (en) | 2022-08-08 | 2022-08-08 | Silicone sealant online filling and subpackaging integrated device and filling and subpackaging method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210944592.7A CN115196067A (en) | 2022-08-08 | 2022-08-08 | Silicone sealant online filling and subpackaging integrated device and filling and subpackaging method thereof |
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| CN115196067A true CN115196067A (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210944592.7A Pending CN115196067A (en) | 2022-08-08 | 2022-08-08 | Silicone sealant online filling and subpackaging integrated device and filling and subpackaging method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117048936A (en) * | 2023-10-11 | 2023-11-14 | 泰州嘉熙粮油设备有限公司 | Quantitative grain and oil split charging equipment |
-
2022
- 2022-08-08 CN CN202210944592.7A patent/CN115196067A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117048936A (en) * | 2023-10-11 | 2023-11-14 | 泰州嘉熙粮油设备有限公司 | Quantitative grain and oil split charging equipment |
| CN117048936B (en) * | 2023-10-11 | 2023-12-12 | 泰州嘉熙粮油设备有限公司 | Quantitative grain and oil split charging equipment |
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