CN115194458A - Laser module assembling device and method of laser level meter - Google Patents
Laser module assembling device and method of laser level meter Download PDFInfo
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- CN115194458A CN115194458A CN202211101969.9A CN202211101969A CN115194458A CN 115194458 A CN115194458 A CN 115194458A CN 202211101969 A CN202211101969 A CN 202211101969A CN 115194458 A CN115194458 A CN 115194458A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a laser module assembling device and method of a laser level meter, and the device is provided with an installation positioning mechanism, a position-adjusting composite driving frame and a module assembling driving mechanism, wherein the installation positioning mechanism is used for fixing a module mounting seat, the position-adjusting composite driving frame is used for driving a laser module to be positioned to the side edge of a to-be-installed surface on the module mounting seat and to be opposite to a to-be-installed hole on the module mounting seat, the module assembling driving mechanism is provided with a front-end clamping piece and a forward driving piece, the front-end clamping piece is used for clamping and fixing the laser module, and the forward driving piece is used for driving the front-end clamping piece to linearly move forward to the to-be-installed hole on the module mounting seat where the laser module is installed. The laser module is driven to be positioned to be opposite to the hole to be installed on the module installation seat, the laser module is driven to be installed in the hole to be installed on the module installation seat, the laser module is installed integrally through two steps of position adjustment, angle adjustment and driving installation, operation is simple, and installation efficiency of the laser module and stability of the device are improved.
Description
Technical Field
The invention relates to the technical field of laser level production, in particular to a laser module assembling device and method of a laser level.
Background
In building or decoration, often need rely on the instrument to obtain horizontal line or perpendicular line, the laser level appearance is one kind can be on the space plane, accurately throw out level and vertically laser light's electronic instrument, it is convenient for follow-up construction, in the production process of laser level appearance, the laser module passes through the screw thread installation head to be fixed on the thread groove of supporting seat, therefore in the assembling process, at first need fix the screw thread installation head on the thread groove, because laser module sets up to a plurality ofly on the laser level appearance, and the installation angle is indefinite, the contained angle between installation site and the supporting seat is 90, therefore when assembling, need go on step by step, at first need with the screw thread installation head swing to be 90 jiaos of angles with the supporting seat, then incline the screw thread installation head and make its installation angle and the installation site phase-match of supporting seat, this process is all more loaded down with trivial details through artifical or arm composite operation.
In order to solve the above problems, in the prior art, an angle adjusting device is usually adopted to adjust the angle of a thread mounting head to be consistent with the angle of a thread groove, so as to facilitate subsequent direct mounting of the thread mounting head, but in the process of driving the thread mounting head to be mounted, the angle adjusting device in the prior art needs to drive the thread mounting head to continuously perform translational lifting movement, so that the head of the thread mounting head can be moved to the port part of the thread groove, and the subsequent mounting needs to be mounted in the thread groove by means of an external rotation driving device, the operation is complex, the external driving device needs to be complex, and the external driving device and the angle adjusting device are easy to interfere, so that the subsequent mounting cannot be performed;
therefore, the mounting process of the screw mounting head of the laser module in the prior art has the defects that the lack of a driving device for driving and mounting the screw mounting head leads to complex operation directly by an external driving device and is easy to interfere with an angle adjusting device.
Disclosure of Invention
Therefore, the invention provides a laser module assembling device and method of a laser level, which effectively solve the problems that the operation is complex and the interference with an angle adjusting device is easy to occur directly by virtue of an external driving device due to the lack of a driving device for driving and installing a thread installing head in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme: a laser module assembly device of a laser level meter is provided with:
the mounting positioning mechanism is used for fixing the module mounting seat;
the positioning composite driving frame is arranged on the side edge of the mounting positioning mechanism and used for driving the laser module to be positioned to the side edge of the surface to be mounted on the module mounting seat and to be opposite to the hole to be mounted on the module mounting seat, the positioning composite driving frame is provided with a composite driving beam, a horizontal positioning assembly is arranged on the composite driving beam, a rotary adjusting cabin is arranged in the horizontal positioning assembly, a vertical adjusting shaft is connected and arranged in the rotary adjusting cabin, the horizontal positioning assembly can be translated on the composite driving beam to adjust the horizontal position so as to drive the rotary adjusting cabin and the vertical adjusting shaft to move to the side edge of the surface to be mounted on the module mounting seat, the vertical adjusting shaft is used for driving to drive the lower end of the vertical adjusting cabin to rotate and drive the vertical adjusting shaft to rotate, and the rotating surface at the lower end of the vertical adjusting shaft is superposed with the vertical surface of the hole to be mounted on the module mounting seat;
the module assembly driving mechanism is connected to the lower end of the vertical adjusting shaft, and the lower end of the vertical adjusting shaft can rotate and lift so as to drive the module assembly driving mechanism to rotate to be parallel to the hole to be mounted on the module mounting seat and drive the module assembly driving mechanism to lift to be on the same straight line with the hole to be mounted on the module mounting seat;
module equipment actuating mechanism possesses front end holder and antedisplacement driving piece, the front end holder is right laser module carries out the centre gripping fixed, the antedisplacement driving piece is used for driving the sharp antedisplacement of front end holder extremely laser module moves to the port department of treating the mounting hole on the module mount pad and drive the rotatory antedisplacement of front end holder extremely laser module spiral installs into treat in the mounting hole on the module mount pad.
As a preferred scheme of the invention, the composite driving beam comprises a mounting vertical frame, and a mounting cross beam and a mounting longitudinal beam which are mounted on the mounting vertical frame;
the installation is erect the frame and is set up to four, the installation crossbeam with the installation longeron all is provided with two, the installation crossbeam with mutually perpendicular between the installation longeron, just the installation crossbeam with the installation longeron end to end is connected in order.
As a preferable scheme of the present invention, the horizontal positioning assembly includes first translation cabins slidably disposed at corresponding positions on the two mounting longitudinal beams, and a translation cross beam connected between the first translation cabins;
a first driving motor is arranged in the first translation cabin, the output end of the first driving motor is connected with a first driving worm, a first driving worm wheel is rotatably arranged in the first translation cabin, a first gear strip is arranged on the inner side wall of the installation longitudinal beam, and the first driving worm wheel penetrates through the inner wall of the first translation cabin to be meshed with the first gear strip;
the first driving motor is driven to drive the first driving worm wheel to rotate through the first driving worm;
a second translation cabin is arranged on the translation beam in a sliding manner, a second driving motor is arranged in the second translation cabin, the output end of the second driving motor is connected with a second driving worm, a second driving worm wheel is rotatably arranged in the second translation cabin, a second gear rack is arranged on the inner side wall of the translation beam, and the second driving worm wheel penetrates through the inner wall of the second translation cabin to be meshed with the second gear rack;
the second driving motor is driven to drive the second driving worm wheel to rotate through the second driving worm.
As a preferable scheme of the present invention, the vertical adjustment shaft includes a follower cabin connected to the bottom of the second translation cabin, a drive cabin disposed in the follower cabin, a third drive motor disposed in the drive cabin, and a first drive gear connected to an output end of the third drive motor;
rotate the adjustment cabin and rotate the setting and be in inside the follow-up cabin, the meshing of first drive gear side has a screw gear section of thick bamboo, screw gear section of thick bamboo rotates the setting and is in the drive cabin, screw gear section of thick bamboo female connection has the lift threaded rod, lift threaded rod lower extreme is connected with the lift guide arm, the lift guide arm passes rotate the adjustment cabin.
As a preferred scheme of the invention, positioning bolts are arranged above and below the inner wall of the rotation adjusting cabin corresponding to the lifting guide rod, a limiting cavity is arranged in the rotation adjusting cabin corresponding to a penetrating point of the lifting guide rod, a second hydraulic cylinder is arranged in the limiting cavity, a first limiting arc plate is connected to the output end of the second hydraulic cylinder, limiting teeth are arranged on the lifting guide rod and between the positioning bolts, the inner wall of the first limiting arc plate is clamped with the limiting teeth, and the limiting teeth can slide on the first limiting arc plate;
the second hydraulic cylinder drives to drive the first limiting arc plate to move.
As a preferred scheme of the invention, the upper end of the lifting threaded rod is connected with a limiting clamping rod, a third hydraulic cylinder is arranged in the servo cabin, the output end of the third hydraulic cylinder is connected with a second limiting arc plate, the inner wall of the second limiting arc plate is clamped with the limiting clamping rod, the limiting clamping rod can slide on the second limiting arc plate, and the third hydraulic cylinder drives to drive the second limiting arc plate to move;
a transmission worm is rotatably arranged in the rotation adjusting cabin, the end part of the transmission worm is connected with a connecting shaft, the end part of the connecting shaft is rotatably arranged on the inner wall of the rotation adjusting cabin, the lower end of the lifting guide rod is connected with a transmission worm wheel, and the transmission worm wheel is meshed with the transmission worm;
the connecting shaft is rotatably connected with a rotating shaft column, and the module assembly driving mechanism is arranged at the lower end of the rotating shaft column.
As a preferable scheme of the present invention, the forward driving member includes a connection cabin disposed at an end of the rotating shaft column, a fourth driving motor and a fifth driving motor disposed in the connection cabin, a driving threaded rod connected to an output end of the fourth driving motor, and a driving gear barrel threadedly connected to the driving threaded rod;
and the output end of the fifth driving motor is connected with a second driving gear, and the second driving gear is meshed with the driving gear barrel.
As a preferred scheme of the invention, the front end clamping piece comprises a clamping frame connected to the end part of the driving gear cylinder, a driving air cylinder arranged in the clamping frame and a clamping arc plate connected to the output end of the driving air cylinder;
the laser module is positioned between the clamping arc plates.
As a preferred scheme of the invention, the mounting and positioning mechanism comprises a positioning table, a positioning groove arranged in the positioning table, a first hydraulic cylinder arranged in the positioning groove, a positioning rod connected to the output of the first hydraulic cylinder, and a positioning sucker seat rotatably connected to the end part of the positioning rod;
the first hydraulic cylinder drives the positioning sucker seat to move inwards through the positioning rod, and the positioning sucker seat is connected to the side edge of the module mounting seat in a leaning mode and fixes the module mounting seat.
In order to solve the above technical problems, the present invention further provides the following technical solutions: an assembling method of a laser module assembling device of a laser level comprises the following steps:
step 100, driving a first hydraulic cylinder to fix the module mounting seat, and driving a driving cylinder to mount the laser module between clamping arc plates;
step 200, driving a first driving motor and a second driving motor to drive a laser module to move to the side edge of a module mounting seat;
step 400, driving a second hydraulic cylinder to reset and release the connection of the rotation adjusting cabin and the lifting guide rod, and driving a third driving motor to drive the laser module to rotate by taking a horizontal line as a central shaft so that the angle of the laser module is consistent with the angle of a hole to be installed on the module installation seat;
and step 600, sequentially driving a fourth driving motor and a fifth driving motor to drive the front-end clamping piece to rotate and move forwards along the straight line so as to drive the laser module to be spirally installed on the to-be-installed hole in the module installation seat.
Compared with the prior art, the invention has the following beneficial effects:
the laser module is driven by the positioning composite driving frame to be positioned to the side edge of the surface to be mounted on the module mounting seat and directly face the hole to be mounted on the module mounting seat, the module assembly driving mechanism drives the laser module to spirally move forward and directly mount the laser module in the hole to be mounted on the module mounting seat, and the laser module is mounted integrally through two steps of position adjustment, angle adjustment and driving mounting.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary and that other implementation drawings may be derived from the provided drawings by those of ordinary skill in the art without inventive effort.
Fig. 1 is a schematic structural diagram of a laser module assembling apparatus of a laser level provided in an embodiment of the present invention;
FIG. 2 is a schematic structural view of the interior of the first translating tank in an embodiment of the present invention;
FIG. 3 is a schematic structural view of the interior of a second translating trunk in an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a positioning composite driving rack and a module assembling driving mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a vertical adjustment shaft in an embodiment of the present invention;
FIG. 6 is a schematic view of the mounting structure of the driving worm in the embodiment of the present invention;
fig. 7 is a flowchart of an assembling method of an assembling apparatus of a laser module of a laser level according to an embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-installing a positioning mechanism; 2-positioning the composite driving frame; 3-module assembly of the driving mechanism; 4-module mounting base; 5-a laser module;
11-a positioning table; 12-positioning grooves; 13-a first hydraulic cylinder; 14-positioning rods; 15-positioning the sucker seat;
21-a compound drive beam; 22-a horizontal positioning component; 23-rotating the adjustment cabin; 24-a vertical adjustment shaft;
31-a front end clamp; 32-advancing the drive member;
211-mounting a vertical frame; 212-mounting the cross beam; 213-mounting the longitudinal beam;
221-a first translation cabin; 222-translating the beam; 223-a first drive motor; 224-a first drive worm; 225-a first drive worm gear; 226-a first gear rack; 227-a second translational stage; 228-a second drive motor; 229-a second drive worm; 2210-a second drive worm gear; 2211-second rack;
241-a follow-up cabin; 242-drive bay; 243-a third drive motor; 244 — a first drive gear; 245-a threaded gear barrel; 246-lifting threaded rod; 247-lifting guide rods; 248-a positioning pin; 249-limit cavity; 2410-a second hydraulic cylinder; 2411-a first limit arc plate; 2412-limit teeth; 2413-limiting clamping rod; 2414-a third hydraulic cylinder; 2415-a second limit arc plate; 2416-driving worm; 2417-a connecting shaft; 2418-a drive worm gear; 2419-rotating the shaft column;
311-a clamping frame; 312-a drive cylinder; 313-clamping the arc plate;
321-a connection cabin; 322-a fourth drive motor; 323-a fifth drive motor; 324-driving the threaded rod; 325-drive gear drum; 326 — second drive gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figure 1, the invention provides a laser module assembly device and a method of a laser level meter, a positioning composite driving frame 2 is used for driving a laser module 5 to be positioned to the side edge of a surface to be mounted on a module mounting seat 4 and to be opposite to a hole to be mounted on the module mounting seat 4, a module assembly driving mechanism 3 is used for driving the laser module 5 to spirally move forward and to be directly mounted in the hole to be mounted on the module mounting seat 4, the installation of the laser module 5 is realized through two steps of position adjustment, angle adjustment and driving mounting, the operation is simple, the condition of using external equipment is avoided, and the installation efficiency of the laser module 5 and the stability of the device are improved.
The invention mainly comprises an installation positioning mechanism 1, a positioning composite driving frame 2 and a module assembly driving mechanism 3, wherein the installation positioning mechanism 1 is used for fixing a module installation seat 4; the position-adjusting composite driving frame 2 is arranged on the side of the installation positioning mechanism 1, the position-adjusting composite driving frame 2 is used for driving the laser module 5 to be positioned on the module installation seat 4 to be mounted on the side of the installation surface and to be aligned with the installation hole on the module installation seat 4, the position-adjusting composite driving frame 2 is provided with a composite driving beam 21, a horizontal position-adjusting assembly 22 is arranged on the composite driving beam 21, a rotary adjusting cabin 23 is arranged in the horizontal position-adjusting assembly 22, a vertical adjusting shaft 24 is connected in the rotary adjusting cabin 23, the horizontal position-adjusting assembly 22 can horizontally move on the composite driving beam 21 to adjust the horizontal position so as to drive the rotary adjusting cabin 23 and the vertical adjusting shaft 24 to move to the side of the installation surface to be mounted on the module installation seat 4, the vertical adjusting shaft 24 is used for driving so as to drive the lower end of the vertical adjusting cabin to do rotary motion and lifting motion, and the rotary adjusting cabin 23 can rotatably drive the vertical adjusting shaft 24 to rotate, so that the rotary surface of the lower end of the vertical adjusting shaft 24 coincides with the vertical surface of the installation hole on the module installation seat 4.
In addition, the module assembly driving mechanism 3 is connected to the lower end of the vertical adjustment shaft 24, the lower end of the vertical adjustment shaft 24 can rotate and lift to drive the module assembly driving mechanism 3 to rotate to be parallel to a hole to be mounted on the module mounting seat 4 and to drive the module assembly driving mechanism 3 to lift to be in the same line with the hole to be mounted on the module mounting seat 4, the module assembly driving mechanism 3 is provided with a front end clamping piece 31 and a forward movement driving piece 32, the front end clamping piece 31 clamps and fixes the laser module 5, and the forward movement driving piece 32 is used for driving the front end clamping piece 31 to move forwards linearly to the port of the hole to be mounted on the module mounting seat 4 before the laser module 5 moves forwards to the hole to be mounted on the module mounting seat 4 before driving the front end clamping piece 31 to rotate and move forwards to the laser module 5 to be mounted into the hole to be mounted on the module mounting seat 4; the laser module 5 is directly driven by the module assembling and driving mechanism 3 to realize the installation of the laser module, the additional driving action of the positioning composite driving frame 2 is not needed in the driving process, the positioning and the driving installation are separated, and the stability of the installation process is also improved.
The composite driving beam 21 is used for installing the horizontal positioning component 22, as shown in fig. 1, the composite driving beam 21 includes an installation vertical frame 211, and an installation cross beam 212 and an installation longitudinal beam 213 which are installed on the installation vertical frame 211; the number of the installation vertical frames 211 is four, the number of the installation cross beams 212 and the number of the installation longitudinal beams 213 are two, the installation cross beams 212 and the installation longitudinal beams 213 are perpendicular to each other, and the installation cross beams 212 and the installation longitudinal beams 213 are sequentially connected end to end.
The horizontal position adjusting assembly 22 of the present invention mainly adopts the following preferred embodiment, as shown in fig. 2, the horizontal position adjusting assembly 22 includes a first translation cabin 221 slidably disposed at corresponding positions on two mounting longitudinal beams 213, and a translation cross beam 222 connected between the first translation cabins 221; a first driving motor 223 is arranged in the first translation cabin 221, the output end of the first driving motor 223 is connected with a first driving worm 224, a first driving worm wheel 225 is rotatably arranged in the first translation cabin 221, a first gear rack 226 is installed on the inner side wall of the installation longitudinal beam 213, and the first driving worm wheel 225 penetrates through the inner wall of the first translation cabin 221 to be meshed with the first gear rack 226.
The first driving motor 223 is driven to drive the first driving worm wheel 225 to rotate through the first driving worm 224, and due to the fact that the first gear rack 226 is fixed, under the rotating action of the driving worm wheel 225, the first translation cabin 221 is driven to translate on the installation longitudinal beam 213 so as to drive the translation cross beam 222 to translate, and longitudinal translation on the horizontal plane of the vertical adjustment shaft bracket 24 is driven.
In addition, as shown in fig. 3, a second translation cabin 227 is slidably disposed on the translation beam 222, a second driving motor 228 is disposed in the second translation cabin 227, a second driving worm 229 is connected to an output end of the second driving motor 228, a second driving worm gear 2210 is rotatably disposed in the second translation cabin 227, a second gear bar 2211 is mounted on an inner side wall of the translation beam 222, and the second driving worm gear 2210 penetrates through an inner wall of the second translation cabin 227 to be engaged with the second gear bar 2211.
The second driving motor 228 drives to drive the second driving worm gear 2210 to rotate through the second driving worm 229, because the second gear bar 2211 is fixed, under the rotation action of the second driving worm gear 2210, the second translating compartment 227 is driven to move on the translating cross beam 222, so as to realize the horizontal position adjustment on the horizontal plane of the vertical adjusting shaft 24, the first driving motor 223 and the second driving motor 228 can drive the vertical adjusting shaft 24 to realize the horizontal position adjustment, and the module assembling driving mechanism 3 is driven to move to the side edge of the module mounting seat 4.
After the horizontal position of the module assembling driving mechanism 3 is adjusted, the height and the angle of the module assembling driving mechanism 3 are adjusted by the vertical adjusting shaft 24, the vertical adjusting shaft 24 of the present invention mainly adopts the following preferred embodiment, as shown in fig. 4 and fig. 5, the vertical adjusting shaft 24 includes a following cabin 241 connected to the bottom of the second translation cabin 227, a driving cabin 242 arranged in the following cabin 241, a third driving motor 243 arranged in the driving cabin 242, and a first driving gear 244 connected to the output end of the third driving motor 243; the rotation adjusting cabin 23 is rotatably arranged inside the follow-up cabin 241, a threaded gear barrel 245 is meshed with the side edge of the first driving gear 244, the threaded gear barrel 245 is rotatably arranged inside the driving cabin 242, a lifting threaded rod 246 is connected in the threaded gear barrel 245 in a threaded manner, a lifting guide rod 247 is connected to the lower end of the lifting threaded rod 246, and the lifting guide rod 247 penetrates through the rotation adjusting cabin 23.
In the above embodiment, the third driving motor 243 rotates to drive the first driving gear 244 to rotate so as to drive the threaded gear barrel 245 to rotate, the threaded gear barrel 245 drives the lifting threaded rod 246 to rotate so as to drive the lifting guide rod 247 to rotate, in order to drive the whole rotary adjustment cabin 23 to rotate with the vertical line as the central axis, the present invention is further designed such that the lifting guide rod 247 is provided with the positioning bolts 248 above and below the inner wall of the rotary adjustment cabin 23 correspondingly, the rotary adjustment cabin 23 is provided with the limit cavity 249 corresponding to the penetrating point of the lifting guide rod 247, the limit cavity 249 is provided with the second hydraulic cylinder 2410, the output end of the second hydraulic cylinder 2410 is connected with the first limit arc plate 2411, the lifting guide rod 247 is provided with the limit teeth 2412 between the positioning bolts 248, the inner wall of the first limit arc plate 2411 is engaged with the limit teeth 2412, and the limit teeth 2412 can slide on the first limit arc plate 2411.
The second hydraulic cylinder 2410 drives to drive the first limiting arc plate 2411 to move and be clamped on the limiting teeth 2412, at the moment, the connection relationship between the lifting guide rod 247 and the rotating adjusting cabin 23 is established, the lifting guide rod 247 rotates to directly drive the rotating adjusting cabin 23 to rotate through the limiting teeth 2412, the rotating adjusting cabin 23 rotates along a certain vertical line to drive the rotating surface of the module assembling driving mechanism 3 to be adjusted to coincide with the vertical surface of the to-be-installed hole on the module installation seat 4, it is noted that in the adjustment process of the horizontal position of the module assembling driving mechanism 3, the vertical line of the module assembling driving mechanism 3 needs to be driven to the vertical surface of the to-be-installed hole on the module installation seat 4, and the adjustment of the rotating adjusting cabin 23 under the condition can enable the module assembling driving mechanism 3 to be adjusted to coincide with the rotating surface of the module assembling driving mechanism 3 and the vertical surface of the to-be-installed hole on the module installation seat 4.
After the module assembly driving mechanism 3 is adjusted to rotate until the rotating surface of the module assembly driving mechanism 3 coincides with the vertical surface of the module mounting seat 4 where the hole to be mounted is located, the third driving motor 243 is driven to drive the module assembly driving mechanism 3 to rotate by taking the horizontal line as a central axis, so that the angle of the laser module 5 is consistent with that of the hole to be mounted on the module mounting seat 4, then the height of the laser module 5 needs to be adjusted to enable the laser module 5 and the hole to be mounted on the module mounting seat 4 to be on the same straight line, in order to drive and adjust the height of the laser module 5, the invention further provides the following design, the upper end of the lifting threaded rod 246 is connected with the limiting clamp rod 2413, a third hydraulic cylinder 2414 is arranged in the follow-up cabin 241, the output end of the third hydraulic cylinder 2414 is connected with a second limiting arc plate 2415, the inner wall of the second limiting arc plate 2415 is connected with the limiting clamp rod 2413, and the limiting clamp rod 2413 can slide on the second limiting arc plate 2415.
In the above embodiment, the third hydraulic cylinder 2414 drives to drive the second limit arc plate 2415 to move to limit the limit rod 2413, and drive the third driving motor 243 to gradually move the lifting guide rod 247 downward until the laser module 5 and the hole to be installed on the module installation base 4 are driven to be on the same straight line under the limit action of the limit rod 2413 and the rotation action of the threaded gear cylinder 245.
After the laser module 5 is driven to adjust the height, the angle of the laser module 5 needs to be adjusted, as shown in fig. 6, a transmission worm 2416 is rotationally arranged in the rotation adjusting cabin 23, the end part of the transmission worm 2416 is connected with a connecting shaft 2417, the end part of the connecting shaft 2417 is rotationally arranged on the inner wall of the rotation adjusting cabin 23, the lower end of the lifting guide rod 247 is connected with a transmission worm wheel 2418, and the transmission worm wheel 2418 is meshed with the transmission worm 2416; a rotating shaft column 2419 is rotatably connected to the connecting shaft 2417, and the module assembling drive mechanism 3 is arranged at the lower end of the rotating shaft column 2419.
In the above embodiment, the third driving motor 243 drives the lifting screw rod 246 to rotate, so as to drive the lifting guide rod 247 and the transmission worm wheel 2418 to rotate, and the transmission worm wheel 2418 drives the transmission worm 2416 to rotate, so as to drive the rotating shaft column 2419 to rotate by taking the connecting shaft 2417 as a central shaft, so as to drive the module assembling driving mechanism 3 to rotate.
The main implementation process of the positioning composite driving frame 2 is that the first driving motor 223 and the second driving motor 228 can drive the vertical adjusting shaft 24 to realize the adjustment of the horizontal plane position, drive the module assembling driving mechanism 3 to move to the side edge of the module mounting seat 4, and meet the requirement that the vertical line where the module assembling driving mechanism 3 is located is driven to the vertical plane where the hole to be mounted on the module mounting seat 4 is located; the second hydraulic cylinder 2410 is driven to drive the lifting guide rod 247 to be connected with the rotation adjusting cabin 23, the third driving motor 243 is driven to drive the rotation adjusting cabin 23 to rotate along a certain vertical line so as to drive the rotation surface of the module assembly driving mechanism 3 to be adjusted to be overlapped with the vertical surface where the hole to be installed on the module installation seat 4 is located, and the second hydraulic cylinder 2410 is reset; the third driving motor 243 drives the module assembly driving mechanism 3 to rotate so as to drive the laser module 5 to rotate to be parallel to the hole to be installed on the module installation seat 4 by taking the horizontal line as a central axis; the third hydraulic cylinder 2414 is driven to limit the lifting threaded rod 246, the third driving motor 243 is driven to drive the module assembly driving mechanism 3 to gradually move downwards through the lifting guide rod 247 until the laser module 5 and the to-be-installed hole in the module installation seat 4 are driven to be on the same straight line, and the positioning and angle adjustment of the laser module 5 are completed in the process.
After the positioning and angle adjustment of the laser module 5 is completed, the laser module 5 is driven to move forward by the forward driving member 32, the forward driving member 32 of the present invention mainly adopts the following preferred embodiment, the forward driving member 32 includes a connection cabin 321 arranged at the end of the rotation axis 2419, a fourth driving motor 322 and a fifth driving motor 323 arranged in the connection cabin 321, a driving threaded rod 324 connected to the output end of the fourth driving motor 322, and a driving gear barrel 325 screwed on the driving threaded rod 324; the output end of the fifth driving motor 323 is connected with a second driving gear 326, and the second driving gear 326 is engaged with the driving gear drum 325.
Fourth driving motor 322 drive drives drive threaded rod 324 and rotates, under the effect of the rotation of drive threaded rod 324 and the effect of the rotation of second drive gear 326, drive gear section of thick bamboo 325 advances to driving laser module 5 translation to the open end of module mount pad 4 waiting to install the hole gradually, fourth driving motor 322 stop the drive this moment, fifth driving motor 323 drive drives second drive gear 326 and rotates, under the effect of the rotation of second drive gear 326, drive gear section of thick bamboo 325 rotates antedisplacement gradually, thereby drive laser module 5 spiral installation through front end holder 31 and wait in the mounting hole on module mount pad 4.
The laser module 5 is clamped by the front end clamping piece 31, the front end clamping piece 31 comprises a clamping frame 311 connected to the end part of a driving gear cylinder 325, a driving air cylinder 312 arranged in the clamping frame 311 and clamping arc plates 313 connected to the output ends of the driving air cylinder 312, and the laser module 5 is positioned between the clamping arc plates 313.
The module mounting seat 4 is fixed through the mounting and positioning mechanism 1, and the mounting and positioning mechanism 1 comprises a positioning table 11, a positioning groove 12 arranged in the positioning table 11, a first hydraulic cylinder 13 arranged in the positioning groove 12, a positioning rod 14 connected to the output of the first hydraulic cylinder 13 and a positioning sucker seat 15 rotatably connected to the end part of the positioning rod 14; the first hydraulic cylinder 13 drives to drive the positioning sucker seat 15 to move inwards through the positioning rod 14, and the positioning sucker seat 15 abuts against the side edge of the module mounting seat 4 and fixes the module mounting seat 4.
As shown in fig. 7, the assembling method of the laser module assembling device of the laser level provided by the present invention comprises the following steps:
step 100, driving the first hydraulic cylinder 13 to fix the module mounting base 4, and driving the driving cylinder 312 to mount the laser module 5 between the clamping arc plates 313;
step 200, driving a first driving motor 223 and a second driving motor 228 to drive the laser module 5 to move to the side of the module mounting seat 4;
step 400, driving the second hydraulic cylinder 2410 to reset and release the connection between the rotation adjusting cabin and the lifting guide rod 247, and driving the third driving motor 243 to drive the laser module 5 to rotate by taking the horizontal line as a central axis, so that the angle of the laser module 5 is consistent with the angle of the hole to be installed on the module installation seat 4;
step 600, sequentially driving the fourth driving motor 322 and the fifth driving motor 323 to drive the front end clamping piece 31 to rotate and move forward along the straight line, so as to drive the laser module 5 to be spirally installed on the hole to be installed on the module installation seat 4.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. The utility model provides a laser module assembly quality of laser level appearance which characterized in that possesses:
the mounting and positioning mechanism (1) is used for fixing the module mounting seat (4);
the laser module positioning device comprises a positioning composite driving frame (2) arranged on the side edge of the mounting and positioning mechanism (1), wherein the positioning composite driving frame (2) is used for driving a laser module (5) to be positioned to the side edge of a surface to be mounted on the module mounting seat (4) and is opposite to a hole to be mounted on the module mounting seat (4), the positioning composite driving frame (2) is provided with a composite driving beam (21), a horizontal positioning component (22) is arranged on the composite driving beam (21), a rotating adjusting cabin (23) is arranged in the horizontal positioning component (22), a vertical adjusting shaft (24) is connected in the rotating adjusting cabin (23), the horizontal positioning component (22) can adjust the horizontal position in a translation mode on the composite driving beam (21) so as to drive the rotating adjusting cabin (23) and the vertical adjusting shaft (24) to move to the side edge of the surface to be mounted on the module mounting seat (4), the vertical adjusting shaft (24) is used for driving to drive the lower end of the vertical adjusting cabin to rotate and move up and down, and the rotating adjusting cabin (23) can drive the vertical adjusting shaft (24) to coincide with the mounting surface to be mounted on the vertical adjusting shaft (4);
the module assembling driving mechanism (3) is connected to the lower end of the vertical adjusting shaft piece (24), the lower end of the vertical adjusting shaft piece (24) can rotate and lift so as to drive the module assembling driving mechanism (3) to rotate to be parallel to the hole to be installed on the module installing seat (4) and drive the module assembling driving mechanism (3) to lift to be on the same straight line with the hole to be installed on the module installing seat (4);
module equipment actuating mechanism (3) possess front end holder (31) and antedisplacement driving piece (32), front end holder (31) are right laser module (5) carry out the centre gripping fixed, antedisplacement driving piece (32) are used for driving front end holder (31) straight line antedisplacement extremely laser module (5) move extremely the port department of treating the mounting hole on module mount pad (4) and drive front end holder (31) are rotatory antedisplacement extremely in laser module (5) spiral installation is in treat in the mounting hole on module mount pad (4).
2. The laser module assembling device of the laser level according to claim 1, wherein the composite driving beam (21) comprises a mounting vertical frame (211) and a mounting cross beam (212) and a mounting longitudinal beam (213) which are mounted on the mounting vertical frame (211);
the installation vertical frame (211) is four, the installation cross beam (212) and the installation longitudinal beam (213) are arranged in two, the installation cross beam (212) and the installation longitudinal beam (213) are perpendicular to each other, and the installation cross beam (212) and the installation longitudinal beam (213) are sequentially connected end to end.
3. The laser module assembling device of the laser level according to claim 2, wherein the horizontal positioning assembly (22) comprises a first translation cabin (221) slidably arranged on the two mounting longitudinal beams (213) at corresponding positions and a translation cross beam (222) connected between the first translation cabins (221);
a first driving motor (223) is arranged in the first translation cabin (221), the output end of the first driving motor (223) is connected with a first driving worm (224), a first driving worm wheel (225) is rotatably arranged in the first translation cabin (221), a first gear strip (226) is installed on the inner side wall of the installation longitudinal beam (213), and the first driving worm wheel (225) penetrates through the inner wall of the first translation cabin (221) to be meshed with the first gear strip (226);
the first driving motor (223) is driven to drive the first driving worm wheel (225) to rotate through the first driving worm (224);
a second translation cabin (227) is arranged on the translation cross beam (222) in a sliding manner, a second driving motor (228) is arranged in the second translation cabin (227), the output end of the second driving motor (228) is connected with a second driving worm (229), a second driving worm wheel (2210) is rotationally arranged in the second translation cabin (227), a second gear bar (2211) is installed on the inner side wall of the translation cross beam (222), and the second driving worm wheel (2210) penetrates through the inner wall of the second translation cabin (227) to be meshed with the second gear bar (2211);
a second driving motor (228) is driven to drive the second driving worm wheel (2210) to rotate through the second driving worm (229).
4. The laser module assembling device of the laser level according to claim 3, wherein the vertical adjusting shaft (24) comprises a follow-up chamber (241) connected to the bottom of the second translation chamber (227), a driving chamber (242) arranged in the follow-up chamber (241), a third driving motor (243) arranged in the driving chamber (242), and a first driving gear (244) connected to the output end of the third driving motor (243);
rotate adjustment cabin (23) and rotate the setting and be in inside follow-up cabin (241), first drive gear (244) side meshing has a screw gear section of thick bamboo (245), screw gear section of thick bamboo (245) rotate the setting and are in drive cabin (242), screw gear section of thick bamboo (245) female connection has lifting screw rod (246), lifting screw rod (246) lower extreme is connected with lift guide arm (247), lift guide arm (247) are passed rotation adjustment cabin (23).
5. The laser module assembly device of the laser level according to claim 4, wherein the lifting guide rod (247) is provided with positioning bolts (248) above and below the inner wall of the rotation adjusting cabin (23), a limiting cavity (249) is provided in the rotation adjusting cabin (23) corresponding to the penetration point of the lifting guide rod (247), a second hydraulic cylinder (2410) is provided in the limiting cavity (249), the output end of the second hydraulic cylinder (2410) is connected with a first limiting arc plate (2411), limiting teeth (2412) are provided on the lifting guide rod (247) and between the positioning bolts (248), the inner wall of the first limiting arc plate (2411) is connected with the limiting teeth (2412), and the limiting teeth (2412) can slide on the first limiting arc plate (2411);
the second hydraulic cylinder (2410) drives to drive the first limit arc plate (2411) to move.
6. The laser module assembling device of the laser level according to claim 5, wherein a limit catch rod (2413) is connected to an upper end of the lifting threaded rod (246), a third hydraulic cylinder (2414) is arranged in the servo chamber (241), a second limit arc plate (2415) is connected to an output end of the third hydraulic cylinder (2414), an inner wall of the second limit arc plate (2415) is connected with the limit catch rod (2413) in a clamping manner, the limit catch rod (2413) can slide on the second limit arc plate (2415), and the third hydraulic cylinder (2414) is driven to drive the second limit arc plate (2415) to move;
a transmission worm (2416) is rotationally arranged in the rotation adjusting cabin (23), the end part of the transmission worm (2416) is connected with a connecting shaft (2417), the end part of the connecting shaft (2417) is rotationally arranged on the inner wall of the rotation adjusting cabin (23), the lower end of the lifting guide rod (247) is connected with a transmission worm wheel (2418), and the transmission worm wheel (2418) is meshed with the transmission worm (2416);
the connecting shaft (2417) is rotatably connected with a rotating shaft column (2419), and the module assembly driving mechanism (3) is arranged at the lower end of the rotating shaft column (2419).
7. The laser module assembling device of the laser level according to claim 6, wherein the forward driving member (32) comprises a connection cabin (321) disposed at an end of the rotation shaft pillar (2419), a fourth driving motor (322) and a fifth driving motor (323) disposed in the connection cabin (321), a driving threaded rod (324) connected to an output end of the fourth driving motor (322), and a driving gear barrel (325) threaded on the driving threaded rod (324);
the output end of the fifth driving motor (323) is connected with a second driving gear (326), and the second driving gear (326) is meshed with the driving gear barrel (325).
8. The laser module assembling device of the laser level according to claim 7, wherein the front clamping member (31) comprises a clamping frame (311) connected to the end of the driving gear cylinder (325), a driving cylinder (312) disposed in the clamping frame (311), and a clamping arc plate (313) connected to the output end of the driving cylinder (312);
the laser module (5) is positioned between the clamping arc plates (313).
9. The laser module assembling device of the laser level according to claim 8, wherein the mounting and positioning mechanism (1) comprises a positioning table (11), a positioning slot (12) arranged in the positioning table (11), a first hydraulic cylinder (13) arranged in the positioning slot (12), a positioning rod (14) connected to the output of the first hydraulic cylinder (13), and a positioning sucker seat (15) rotatably connected to the end of the positioning rod (14);
the first hydraulic cylinder (13) is driven to drive the positioning sucker seat (15) to move inwards through the positioning rod (14), and the positioning sucker seat (15) is abutted to the side edge of the module mounting seat (4) and is used for fixing the module mounting seat (4).
10. A method of assembling a laser module assembly apparatus of a laser level according to any one of claims 1~9 comprising the steps of:
step 100, driving a first hydraulic cylinder to fix the module mounting seat, and driving a driving cylinder to mount the laser module between clamping arc plates;
step 200, driving a first driving motor and a second driving motor to drive a laser module to move to the side edge of a module mounting seat;
step 300, driving a second hydraulic cylinder to drive a rotation adjusting cabin to be connected with a lifting guide rod, and driving a third driving motor to drive a laser module to rotate by taking a vertical line as a central axis, so that a rotating surface of the laser module is superposed with a vertical surface of a hole to be installed on a module installing seat;
step 400, driving a second hydraulic cylinder to reset and release the connection of the rotation adjusting cabin and the lifting guide rod, and driving a third driving motor to drive the laser module to rotate by taking a horizontal line as a central axis, so that the angle of the laser module is consistent with the angle of a hole to be installed on the module installation seat;
step 500, driving a third hydraulic cylinder to limit the limiting clamping rod, and driving a third driving motor to drive the rotating adjusting cabin to integrally descend so that the laser module and a hole to be installed on the module installing seat are on the same straight line;
and step 600, sequentially driving a fourth driving motor and a fifth driving motor to drive the front end clamping piece to rotate and move forwards along the straight line so as to drive the laser module to be spirally installed on the to-be-installed hole on the module installation seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211101969.9A CN115194458B (en) | 2022-09-09 | 2022-09-09 | Laser module assembling device and method for laser level meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211101969.9A CN115194458B (en) | 2022-09-09 | 2022-09-09 | Laser module assembling device and method for laser level meter |
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| CN115194458A true CN115194458A (en) | 2022-10-18 |
| CN115194458B CN115194458B (en) | 2023-05-12 |
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| CN202211101969.9A Active CN115194458B (en) | 2022-09-09 | 2022-09-09 | Laser module assembling device and method for laser level meter |
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| CN114290035A (en) * | 2021-12-08 | 2022-04-08 | 苏州汉腾自动化设备有限公司 | Laser level meter assembly measuring equipment |
| CN114322965A (en) * | 2022-03-03 | 2022-04-12 | 南通迪欧安普光电科技有限公司 | Mounting head assembling equipment of laser level meter |
| CN114603334A (en) * | 2022-05-11 | 2022-06-10 | 常州铭赛机器人科技股份有限公司 | Method for automatically disassembling and assembling connecting piece |
| CN114683040A (en) * | 2022-06-01 | 2022-07-01 | 南通迪欧安普光电科技有限公司 | Assembling equipment for laser transmitter of level meter |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002172482A (en) * | 2000-12-06 | 2002-06-18 | Amada Eng Center Co Ltd | All optical axis scanning type laser beam machining machine |
| AU753720B1 (en) * | 2001-10-30 | 2002-10-24 | Mccauley, Beth | An apparatus and method for aligning driveshafts using a laser |
| CN113369847A (en) * | 2021-06-29 | 2021-09-10 | 科瑞自动化技术（苏州）有限公司 | Automatic nut assembling mechanism |
| CN114290035A (en) * | 2021-12-08 | 2022-04-08 | 苏州汉腾自动化设备有限公司 | Laser level meter assembly measuring equipment |
| CN114322965A (en) * | 2022-03-03 | 2022-04-12 | 南通迪欧安普光电科技有限公司 | Mounting head assembling equipment of laser level meter |
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|---|---|
| CN115194458B (en) | 2023-05-12 |
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