CN115193670A - High-performance steel structure surface corrosion resistance process - Google Patents

High-performance steel structure surface corrosion resistance process Download PDF

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Publication number
CN115193670A
CN115193670A CN202110395027.5A CN202110395027A CN115193670A CN 115193670 A CN115193670 A CN 115193670A CN 202110395027 A CN202110395027 A CN 202110395027A CN 115193670 A CN115193670 A CN 115193670A
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China
Prior art keywords
steel structure
paint
spraying
sand blasting
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110395027.5A
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Chinese (zh)
Inventor
孟强海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Baoqiang Steel Structure Co ltd
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Jiangsu Baoqiang Steel Structure Co ltd
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Publication date
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Priority to CN202110395027.5A priority Critical patent/CN115193670A/en
Publication of CN115193670A publication Critical patent/CN115193670A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B05D7/16Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • B05D1/38Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0263After-treatment with IR heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/587No clear coat specified some layers being coated "wet-on-wet", the others not
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00Epoxy polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2506/00Halogenated polymers
    • B05D2506/20Chlorinated polymers

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a high-performance steel structure surface corrosion resistance process, which comprises the following specific steps: (1) treating the surface of a steel structure; (2) sand blasting to remove rust; (3) cleaning a steel structure; (4) preheating treatment; (5) spraying paint on the bottom layer; (6) painting the middle layer; (7) surface layer painting; (8) drying: and (4) placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, controlling the temperature to be 85-140 ℃, and drying for 3 hours. Compared with the prior art, the invention has the advantages that: the high-performance steel structure surface corrosion resisting process can be used for removing oil stain rusts on the steel surface in advance, meanwhile, the preheating treatment method is adopted for the steel member, water in the steel member can be effectively removed, the corrosion of the steel member by the water in the steel member is prevented, the corrosion resistance of the steel structure surface can be effectively improved by adopting a three-layer painting mode, and the service life of the steel member is greatly prolonged.

Description

High-performance steel structure surface corrosion resistance process
Technical Field
The invention relates to the technical field of steel structures, in particular to a high-performance steel structure surface corrosion resisting process.
Background
The surface of a steel structure exposed in the field is easy to be corroded by chemical and electrochemical actions with the surrounding environment. Therefore, a corrosion-resistant layer is required to be coated on the surface of the steel structure body to protect the steel structure body from being rusted. However, when the corrosion-resistant coating on the surface of the steel structure is damaged due to poor performance, the steel structure body is exposed to the outside to generate corrosion. The steel structure building is generally a large-scale permanent building, has long service life and difficult maintenance, and must be effectively and long-term preserved to ensure the service life of the building. In order to prevent the corrosion of the surface of a steel structure in the prior art, only certain finish paint is sprayed on the surface of the steel structure to solve the problem, the finish paint on the surface of stainless steel has poor adhesive force and insufficient wear resistance, and is easy to cause abrasion after being used, thereby influencing the appearance and normal use, and further research on the finish paint is needed.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the technical defects and provide a high-performance steel structure surface corrosion-resistant process.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a high-performance steel structure surface corrosion resistance process comprises the following specific steps:
(1) Surface treatment of a steel structure: cleaning the steel structure by using a degreasing solvent to remove oil dirt, grease, dust and other substances on the surface of the steel structure to form stains;
(2) Sand blasting and rust removing: carrying out sand blasting treatment on the surface of the steel structure by using a sand blasting machine to remove rust turbidity, particles, burrs and rusty spots on the surface of the steel structure;
(3) Cleaning a steel structure: placing the steel structure subjected to sand blasting in the step (2) into a water tank, and further performing high-pressure washing and drying on the rust turbidity washed off from the surface of the steel structure by using a high-pressure water spray gun;
(4) Preheating treatment: conveying the steel member dried in the step (3) into a heating cabin for heating, wherein the heating temperature is controlled to be 60-120 ℃;
(5) Spraying paint on the bottom layer: blending the epoxy zinc-rich primer, and fully mixing and stirring during blending to ensure that the paint has uniform color and luster and consistent viscosity; uniformly spraying the prepared epoxy zinc-rich primer on the surface of a steel structure by a paint sprayer, wherein the step of airing is required to be carried out for 2-6 hours before the coating process;
(6) Painting the middle layer: preparing the epoxy micaceous iron intermediate paint, fully mixing and stirring during preparation to ensure that the paint is uniform in color, and uniformly spraying the steel structure sprayed in the step (5) with the prepared epoxy micaceous iron intermediate paint through a paint sprayer;
(7) Surface paint spraying: preparing chlorinated rubber finish paint, fully stirring and mixing during blending, and uniformly spraying the prepared chlorinated rubber finish paint on the surface of the steel structure sprayed in the step (6) by a paint sprayer;
(8) And (3) drying: and (4) placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, wherein the temperature is controlled to be 85-140 ℃, and the drying time is 3 hours.
As a modification, the spraying machines adopted in the step (5), the step (6) and the step (7) all adopt high-pressure airless spraying equipment, and the nozzle of the spraying equipment is kept perpendicular to the spraying surface.
As an improvement, the epoxy zinc-rich primer in the step (5) is sprayed once, and the epoxy micaceous iron intermediate paint in the step (6) and the chlorinated rubber finish paint in the step (7) are sprayed twice respectively.
As an improvement, the sand blasting sand used in the step (2) is No. 16-60 sand, the sand blasting pressure is 0.5-0.7Mpa, and the sand blasting time is 50-70min.
Compared with the prior art, the invention has the advantages that: the high-performance steel structure surface corrosion resisting process can remove oil stain rusts on the surface of steel in advance, meanwhile, the preheating treatment method is adopted for the steel member, water contained in the steel member can be effectively removed, the corrosion of the steel member by the water in the steel member is prevented, the corrosion resistance of the steel structure surface can be effectively improved by adopting a three-layer painting mode, and the service life of the steel member is greatly prolonged.
Detailed Description
Example 1
A high-performance steel structure surface corrosion resistance process comprises the following specific steps:
(1) Surface treatment of a steel structure: cleaning a steel structure by using a degreasing solvent to remove oil dirt, grease, dust and other substances on the surface of the steel structure to form stains;
(2) Sand blasting and rust removing: carrying out sand blasting treatment on the surface of the steel structure by adopting a sand blasting machine, and removing rust turbidity, particles, burrs and rusty spots on the surface of the steel structure;
(3) Cleaning a steel structure: placing the steel structure subjected to sand blasting in the step (2) into a water tank, and further performing high-pressure washing and drying on the rust turbidity washed off from the surface of the steel structure by using a high-pressure water spray gun;
(4) Preheating treatment: conveying the steel member dried in the step (3) into a heating cabin for heating, wherein the heating temperature is controlled to be 60-120 ℃;
(5) Spraying paint on the bottom layer: blending the epoxy zinc-rich primer, and fully mixing and stirring during blending to ensure that the paint has uniform color and luster and consistent viscosity; uniformly spraying the prepared epoxy zinc-rich primer on the surface of a steel structure by a paint spraying machine, wherein the drying step needs to be carried out for 2-6 hours before the coating process;
(6) Painting the middle layer: preparing the epoxy micaceous iron intermediate paint, fully mixing and stirring during preparation to ensure that the paint is uniform in color, and uniformly spraying the steel structure sprayed in the step (5) with the prepared epoxy micaceous iron intermediate paint through a paint sprayer;
(7) Surface layer painting: preparing chlorinated rubber finish paint, fully stirring and mixing during blending, and uniformly spraying the prepared chlorinated rubber finish paint on the surface of the steel structure sprayed in the step (6) through a paint sprayer;
(8) And (3) drying: and (5) placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, controlling the temperature at 90 ℃ and the drying time to be 3 hours.
The spraying machines adopted in the steps (5), (6) and (7) all adopt high-pressure airless spraying equipment, and the nozzle of the spraying equipment is vertical to the spraying surface.
The epoxy zinc-rich primer in the step (5) is sprayed once, and the epoxy micaceous iron intermediate paint in the step (6) and the chlorinated rubber finish paint in the step (7) are sprayed twice respectively.
The sand blasting sand adopted in the step (2) is No. 16-60 sand, the sand blasting pressure is 0.5-0.7Mpa, and the sand blasting time is 50-70min.
Example 2
A high-performance steel structure surface corrosion resistance process comprises the following specific steps:
(1) Surface treatment of a steel structure: cleaning the steel structure by using a degreasing solvent to remove oil dirt, grease, dust and other substances on the surface of the steel structure to form stains;
(2) Sand blasting and rust removing: carrying out sand blasting treatment on the surface of the steel structure by using a sand blasting machine to remove rust turbidity, particles, burrs and rusty spots on the surface of the steel structure;
(3) Cleaning a steel structure: placing the steel structure subjected to sand blasting in the step (2) into a water tank, and further performing high-pressure washing and drying on the rust turbidity washed off from the surface of the steel structure by using a high-pressure water spray gun;
(4) Preheating treatment: conveying the steel member dried in the step (3) into a heating cabin for heating, wherein the heating temperature is controlled to be 60-120 ℃;
(5) Spraying paint on the bottom layer: blending the epoxy zinc-rich primer, and fully mixing and stirring during blending to ensure that the paint has uniform color and luster and consistent viscosity; uniformly spraying the prepared epoxy zinc-rich primer on the surface of a steel structure by a paint spraying machine, wherein the drying step needs to be carried out for 2-6 hours before the coating process;
(6) Painting the middle layer: and (3) preparing the epoxy micaceous iron intermediate paint, fully mixing and stirring during preparation to ensure that the paint is uniform in color, and uniformly spraying the steel structure sprayed in the step (5) by using a paint sprayer.
(7) Surface layer painting: preparing chlorinated rubber finish paint, fully stirring and mixing during blending, and uniformly spraying the prepared chlorinated rubber finish paint on the surface of the steel structure sprayed in the step (6) by a paint sprayer;
(8) Drying: placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, controlling the temperature at 110 ℃ and the drying time at 3 hours;
and (4) adopting high-pressure airless spraying equipment for the spraying machines adopted in the steps (5), (6) and (7), and keeping the nozzle of the spraying equipment in a vertical direction with the spraying surface.
The epoxy zinc-rich primer in the step (5) is sprayed once, and the epoxy micaceous iron intermediate paint in the step (6) and the chlorinated rubber finish paint in the step (7) are sprayed twice respectively.
The sand blasting sand adopted in the step (2) is No. 16-60 sand, the sand blasting pressure is 0.5-0.7Mpa, and the sand blasting time is 50-70min.
Example 3
A high-performance steel structure surface corrosion resistance process comprises the following specific steps:
(1) Surface treatment of a steel structure: cleaning the steel structure by using a degreasing solvent to remove oil dirt, grease, dust and other substances on the surface of the steel structure to form stains;
(2) Sand blasting and rust removing: carrying out sand blasting treatment on the surface of the steel structure by using a sand blasting machine to remove rust turbidity, particles, burrs and rusty spots on the surface of the steel structure;
(3) Cleaning a steel structure: placing the steel structure subjected to sand blasting in the step (2) into a water tank, and further performing high-pressure washing and drying on the rust turbidity washed off from the surface of the steel structure by using a high-pressure water gun;
(4) Preheating treatment: conveying the steel member dried in the step (3) into a heating cabin for heating, wherein the heating temperature is controlled to be 60-120 ℃;
(5) Spraying paint on the bottom layer: blending the epoxy zinc-rich primer, and fully mixing and stirring during blending to ensure that the paint has uniform color and luster and consistent viscosity; uniformly spraying the prepared epoxy zinc-rich primer on the surface of a steel structure by a paint sprayer, wherein the step of airing is required to be carried out for 2-6 hours before the coating process;
(6) Painting the middle layer: preparing the epoxy micaceous iron intermediate paint, fully mixing and stirring during preparation to ensure that the paint is uniform in color, and uniformly spraying the steel structure sprayed in the step (5) with the prepared epoxy micaceous iron intermediate paint through a paint sprayer;
(7) Surface paint spraying: preparing chlorinated rubber finish paint, fully stirring and mixing during blending, and uniformly spraying the prepared chlorinated rubber finish paint on the surface of the steel structure sprayed in the step (6) through a paint sprayer;
(8) Drying: and (5) placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, controlling the temperature at 130 ℃ and the drying time at 3 hours.
The spraying machines adopted in the steps (5), (6) and (7) all adopt high-pressure airless spraying equipment, and the nozzle of the spraying equipment is vertical to the spraying surface.
And (3) spraying the epoxy zinc-rich primer in the step (5) once, and spraying the epoxy micaceous iron intermediate paint in the step (6) and the chlorinated rubber finish paint in the step (7) twice respectively.
The sand blasting sand adopted in the step (2) is No. 16-60 sand, the sand blasting pressure is 0.5-0.7MPa, and the sand blasting time is 50-70min.
The present invention and its embodiments have been described above, but the description is not limitative, and the actual structure is not limited thereto. In summary, those skilled in the art should be able to conceive of the present invention without creative design of the similar structural modes and embodiments without departing from the spirit of the present invention, and all such modifications should fall within the protection scope of the present invention.

Claims (4)

1. A high-performance steel structure surface corrosion resistance process is characterized by comprising the following specific steps:
(1) Surface treatment of a steel structure: cleaning a steel structure by using a degreasing solvent to remove oil dirt, grease, dust and other substances on the surface of the steel structure to form stains;
(2) Sand blasting and rust removing: carrying out sand blasting treatment on the surface of the steel structure by adopting a sand blasting machine, and removing rust turbidity, particles, burrs and rusty spots on the surface of the steel structure;
(3) Cleaning a steel structure: placing the steel structure subjected to sand blasting in the step (2) into a water tank, and further performing high-pressure washing and drying on the rust turbidity washed off from the surface of the steel structure by using a high-pressure water spray gun;
(4) Preheating treatment: conveying the steel member dried in the step (3) into a heating cabin for heating, wherein the heating temperature is controlled to be 60-120 ℃;
(5) Spraying paint on the bottom layer: blending the epoxy zinc-rich primer, and fully mixing and stirring during blending to ensure that the paint has uniform color and luster and consistent viscosity; uniformly spraying the prepared epoxy zinc-rich primer on the surface of a steel structure by a paint sprayer, wherein the step of airing is required to be carried out for 2-6 hours before the coating process;
(6) Painting the middle layer: preparing the epoxy micaceous iron intermediate paint, fully mixing and stirring during preparation to ensure that the paint is uniform in color, and uniformly spraying the steel structure sprayed in the step (5) with the prepared epoxy micaceous iron intermediate paint through a paint sprayer;
(7) Surface paint spraying: preparing chlorinated rubber finish paint, fully stirring and mixing during blending, and uniformly spraying the prepared chlorinated rubber finish paint on the surface of the steel structure sprayed in the step (6) through a paint sprayer;
(8) And (3) drying: and (4) placing the steel structure sprayed in the step (7) into an infrared curing barn for drying, wherein the temperature is controlled to be 85-140 ℃, and the drying time is 3 hours.
2. The corrosion resisting process for the surface of the high-performance steel structure according to claim 1, wherein the corrosion resisting process comprises the following steps: and (4) adopting high-pressure airless spraying equipment for the spraying machines adopted in the steps (5), (6) and (7), and keeping the nozzle of the spraying equipment in a vertical direction with the spraying surface.
3. The corrosion resisting process for the surface of the high-performance steel structure according to claim 1, wherein the corrosion resisting process comprises the following steps: and (3) spraying the epoxy zinc-rich primer in the step (5) once, and spraying the epoxy micaceous iron intermediate paint in the step (6) and the chlorinated rubber finish paint in the step (7) twice respectively.
4. The high-performance steel structure surface corrosion resisting process as claimed in claim 1, wherein the corrosion resisting process comprises the following steps: the sand blasting sand adopted in the step (2) is No. 16-60 sand, the sand blasting pressure is 0.5-0.7MPa, and the sand blasting time is 50-70min.
CN202110395027.5A 2021-04-13 2021-04-13 High-performance steel structure surface corrosion resistance process Pending CN115193670A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110395027.5A CN115193670A (en) 2021-04-13 2021-04-13 High-performance steel structure surface corrosion resistance process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110395027.5A CN115193670A (en) 2021-04-13 2021-04-13 High-performance steel structure surface corrosion resistance process

Publications (1)

Publication Number Publication Date
CN115193670A true CN115193670A (en) 2022-10-18

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Country Status (1)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101607247A (en) * 2009-07-15 2009-12-23 史岳明 Automatic coating technology of large-scale steel pipe anticorrosion coating and production line thereof
CN110976252A (en) * 2019-11-12 2020-04-10 浙江永上特材有限公司 Surface treatment process of corrosion-resistant alloy seamless steel pipe
CN113600463A (en) * 2021-08-04 2021-11-05 盐城工学院 Anti-corrosion treatment method for steel structure iron tower resistant to marine climate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101607247A (en) * 2009-07-15 2009-12-23 史岳明 Automatic coating technology of large-scale steel pipe anticorrosion coating and production line thereof
CN110976252A (en) * 2019-11-12 2020-04-10 浙江永上特材有限公司 Surface treatment process of corrosion-resistant alloy seamless steel pipe
CN113600463A (en) * 2021-08-04 2021-11-05 盐城工学院 Anti-corrosion treatment method for steel structure iron tower resistant to marine climate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
建设部工程质量安全监督与行业发展司等, 哈尔滨工业大学出版社 *

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Application publication date: 20221018