CN115187189A - Production method, device and system for air conditioner unit center assembly - Google Patents
Production method, device and system for air conditioner unit center assembly Download PDFInfo
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- CN115187189A CN115187189A CN202210673594.7A CN202210673594A CN115187189A CN 115187189 A CN115187189 A CN 115187189A CN 202210673594 A CN202210673594 A CN 202210673594A CN 115187189 A CN115187189 A CN 115187189A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
Abstract
The invention discloses a production method, a device and a system for a central component installed in an air conditioner part, belonging to the field of production management, wherein the production method comprises the steps of installing the central produced component in a trolley storage part with a constant volume, so that the number of the produced components can be known only by filling a trolley, and the production number can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
Description
Technical Field
The invention relates to the field of production management, in particular to a production method, a device and a system for an air conditioner assembly center assembly.
Background
The air conditioner manufacturing production workshop is internally provided with a master assembly branch factory, a logistics department, a finished product management department and other management workshops, wherein the master assembly branch factory is a flow production operation branch factory for assembling and assembling materials to become finished air conditioner products at one time, the production operation mode is a flow production line system, along with the development of the air conditioner industry, the internal structure of an air conditioner is continuously updated and developed, the required materials are more, the required flow line is longer, the required area is wider, in order to improve the working efficiency and limit the spatial layout, the layout is optimized, the bulk production is carried out, and a vertical assembly center is responsible for the assembly installation of front small parts.
The final link before air conditioner production and packaging is assembly, the assembly is mainly operated by a production line of a final assembly branch factory, and is a production form of a production line, a panel of an air conditioner is assembled with a main part, a single assembly group is arranged in a part assembly center, and the assembly center is mainly responsible for manual assembly of small pieces, such as a remote controller, an installation bag and an air outlet frame part in an air conditioner cannot be produced on the production line, and needs to be independently operated outside the production line, and after the assembly is finished, the small pieces are delivered to the production line and delivered to the production line in the form of materials of the production line.
The existing assembly center is assembled all the time, and when the assembly center needs the assembly center, the assembled components of the assembly center are directly pulled, but the mode can lead to high production speed, the consumption speed is different from that of the assembly center, waiting waste is formed, too many assembled components are caused, a large amount of inventory space is occupied, and the inventory cost is increased.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a production method, a device and a system of an air conditioner assembly center assembly, which aim to solve the problems that waiting waste is easy to form, a large amount of inventory space is occupied and inventory cost is increased in the production method of the existing assembly center.
The technical scheme adopted by the invention for solving the technical problem is as follows:
in a first aspect, a method for producing an air conditioner assembly center assembly is provided, which includes:
storing the components produced by the portion center in a trolley with a constant volume, wherein one trolley is used for storing and transporting one component;
acquiring order information, wherein the order information comprises the demand of a final assembly center on components and the existing stock, and the stock is the constant volume of the trolley multiplied by the number of the trolleys for storing the components;
judging whether the assembly center is required to produce or not according to the demand and the inventory;
if necessary, the production amount is calculated, and the built-in bus is notified to perform production according to the production amount.
Further, the order information includes whether the order is in an emergency state and an order application time, and after the order information is acquired, the method further includes:
sequencing all orders according to whether the orders are in an emergency state or not and the order application time;
for any two orders, when the orders are in an emergency state or in a non-emergency state, sequencing according to the order application time;
when one order is in an emergency state and the other order is in a non-emergency state, the order in the emergency state is ranked in front of the order in the non-emergency state.
Further, the determining whether the partially installed center is required to perform production according to the demand amount and the inventory amount includes:
when the demand is not greater than the inventory amount, judging that the partial installation center is not needed for production;
and when the demand is larger than the inventory amount, judging that the partial installation center is required to produce.
Further, the calculating the throughput includes:
for any order, subtracting the inventory quantity from the demand quantity to obtain the production quantity of a single order;
the production volumes for all the single orders are summed to yield the production volume.
Further, still include: when the production of all orders is completed and the stock quantity is lower than the preset value, the partial installation bus is informed to produce according to the production quantity so that the stock quantity is equal to the preset value.
Further, the method also comprises the following steps: and when the stocks are different, reminding related personnel by adopting different colors.
Further, still include: and reminding related personnel by adopting sound.
Further, the components produced by the partially-installed center are directly placed into the trolley, whether the trolley is fully placed is detected, and whether the production is finished or not is judged according to the number of the fully placed trolleys and the constant volume of the trolleys;
when the production capacity is not complete, the carts are transported to the assembly center for each full cart, and when the production capacity is complete, the components within the carts are transported to the assembly center.
In a second aspect, there is provided an air conditioning part center assembly producing apparatus including:
a trolley loading module for storing the components produced by the assembly center in a trolley with a constant volume, one of the trolleys being used for storing and transporting one of the components;
the order information acquisition module is used for acquiring order information, wherein the order information comprises the demand of the assembly by the assembly center and the existing stock, and the stock is the constant volume of the trolley multiplied by the number of the trolleys for storing the assembly;
the production judging module is used for judging whether the assembly center is required to produce according to the demand quantity and the stock quantity;
and a production amount calculation module for calculating the production amount if necessary and informing the partial bus to perform production according to the production amount.
In a third aspect, there is provided an air conditioning part center assembly production system including:
a processor;
a memory for storing the processor-executable instructions;
the memory is configured to be used in any one of the solutions provided in the first aspect.
Has the advantages that:
the technical scheme of the application provides a production method, a device and a system for a central component of an air conditioner unit, wherein the production method comprises the steps of loading the components produced by the center by a trolley storage unit with a constant volume, so that the quantity of the produced components can be known only by filling the trolley, and the production quantity can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a flow chart of a method for producing an air conditioner unit center assembly according to an embodiment of the present invention;
fig. 2 is a structural view of a production apparatus of an air conditioner unit center assembly according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the following detailed description of the technical solutions of the present invention is provided with reference to the accompanying drawings and examples. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without making any creative effort, shall fall within the protection scope of the present application.
First embodiment, referring to fig. 1, an embodiment of the present invention provides a method for producing an air conditioner installation center assembly, including:
s11: a trolley storage part with constant volume is used for storing and transporting a component, and a central production component is arranged in the trolley storage part;
s12: acquiring order information, wherein the order information comprises the demand of the assembly by the final assembly center and the existing stock, and the stock is the constant volume of the trolley multiplied by the number of the trolleys storing the assembly;
s13: judging whether the partial installation center is required to carry out production or not according to the demand and the inventory;
s14: if necessary, the production amount is calculated, and the notification unit bus performs production according to the production amount.
The production method of the central component installed on the air conditioner part comprises the steps that the components produced in the center are installed in the trolley storage part with the constant volume, so that the quantity of the produced components can be known only by filling the trolley, and the production quantity can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
A second embodiment, which is a supplementary description of the first embodiment, the order information includes whether the order is in an emergency state and an order application time, and after the order information is acquired, the method further includes: sequencing all orders according to whether the orders are in an emergency state or not and the order application time; for any two orders, when the orders are in an emergency state or in a non-emergency state, sequencing according to the order application time; when one order is in an emergency state and the other order is in a non-emergency state, the order in the emergency state is ranked in front of the order in the non-emergency state. Because a plurality of orders exist in actual production, and some orders belong to emergency states, the orders need to be sequenced, the orders in the emergency states need to be processed preferentially, if the orders are all in the emergency states or are all in non-emergency states, the orders are processed according to application time, actual production requirements are met, and production satisfaction is improved.
The assembly produced by the central unit is directly placed into the trolley, whether the trolley is full is detected, and whether the production is finished is judged according to the number of the full trolleys and the constant volume of the trolleys; when the production capacity is not complete, the carts are transported to the assembly center for each full cart, and when the production capacity is complete, the components within the carts are transported to the assembly center. The production quantity is obtained according to the number of the trolleys and the constant volume of the trolleys, the components do not need to be numbered, the production quantity can be obtained, and the method is simple and convenient. In the actual production process, the production is generally carried out by taking the number of the trolleys as a unit, namely, each trolley is full, so that the actual production quantity can be conveniently obtained according to the constant volume and the number of the trolleys; the actual production capacity is ensured to be larger than the required production capacity, and after the assembly center finishes the order, if the trolley is left, the assembly center can produce again, so that the trolley with the capacity which is not enough is filled.
As an optional implementation manner of the embodiment of the present invention, determining whether a partial installation center is required for production according to a demand and an inventory amount includes: when the demand is not greater than the inventory, judging that the partial installation center is not needed for production; and when the demand is larger than the stock, judging that the center needs to be installed for production. Preferably, calculating the production volume comprises: for any order, subtracting the stock from the demand to obtain the production of a single order; the production volumes for all the single orders are summed to yield the production volume. When the inventory can meet the demand, the inventory is consumed, and production is not needed; when the stock cannot satisfy the demand, the stock is consumed preferentially and the shortage is produced as the production amount, and this mode can reduce the workload of the production staff in the partial shipment center.
In order to ensure the stock quantity, the method also comprises the following steps: when the production of all orders is completed and the stock quantity is lower than the preset value, the notification section bus performs production according to the production quantity so that the stock quantity is equal to the preset value. Therefore, a certain stock can be ensured, and when the final assembly center needs the assembly, the assembly can be directly provided from the stock without immediate production, so that the production efficiency is improved.
Preferably, when the inventory is different, the relevant personnel are reminded with different colors. For example, when the preset value is the amount of two vehicles, if none of the two vehicles is present in the existing stock, the preset value is displayed in red, if one vehicle is present in the stock, the preset value is displayed in yellow, and if two vehicles are present in the stock, the preset value is displayed in green. In order to remind related personnel more conveniently, a voice broadcast mode can be adopted for reminding. To inform the relevant personnel more directly.
According to the production method of the central component installed in the air conditioner part, the components produced in the center are installed in the trolley storage part with constant volume, so that the quantity of the produced components can be known only by filling the trolley, and the production quantity can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
In a third embodiment, the present invention provides an air conditioner mounted center assembly manufacturing apparatus, as shown in fig. 2, comprising:
a trolley loading module 21 for loading a centrally produced component in a constant volume trolley storage, a trolley for storing and transporting a component; the method also comprises the steps of directly putting the components produced by the central unit into the trolley, detecting whether the trolley is full, and judging whether the production is finished according to the number of the full trolleys and the constant volume of the trolleys; when the production capacity is not complete, the carts are transported to the assembly center for each full cart, and when the production capacity is complete, the components within the carts are transported to the assembly center.
The order information acquisition module 22 is used for acquiring order information, wherein the order information comprises the required quantity of the assembly by the final assembly center and the existing stock, and the stock is the constant volume of the trolley multiplied by the quantity of the trolleys storing the assembly;
the order information includes whether the order is in an emergency state and the order application time, and after the order information is acquired, the method further includes: an order sorting module 23, configured to sort all orders according to whether the orders are in an emergency state and the order application time; for any two orders, when the orders are in an emergency state or in a non-emergency state, sequencing according to the order application time; when one order is in an emergency state and the other order is in a non-emergency state, the order in the emergency state is ranked in front of the order in the non-emergency state.
A production judging module 24 for judging whether the central installation is required to perform production according to the demand and the stock; specifically, when the required amount is not more than the stock amount, the production judging module 24 judges that the partial shipment center is not required for production; when the demand is larger than the stock quantity, the production judging module 24 judges that the center is required to perform production.
A production amount calculation module 25, for calculating the production amount if necessary, that is, for any order, the production amount of a single order is obtained by subtracting the stock from the demand amount; the production amounts of all the single orders are added to obtain the production amount, and the component bus is informed to carry out production according to the production amount.
And an inventory production module 26 for notifying the part-mounting bus to produce according to the production amount so that the inventory amount is equal to the preset value when the production of all orders is completed and the inventory amount is lower than the preset value. When the stocks are different, the related personnel are reminded by adopting different colors. And reminding related personnel by adopting sound.
According to the air conditioner part central component production device provided by the embodiment of the invention, the trolley loading module is used for loading a central produced component in a trolley storage part with a constant volume; the order information acquisition module acquires order information; the order sorting module sorts all orders according to whether the orders are in an emergency state or not and the order application time; the production judging module judges whether the partial installation center is required to produce or not according to the demand and the stock; if necessary, the production amount calculation module calculates the production amount and notifies the section mount bus to produce according to the production amount, and when the production of all orders is completed and the stock amount is lower than the preset value, the stock production module notifies the section mount bus to produce according to the production amount so that the stock amount is equal to the preset value. The device provided by the embodiment of the invention uses the trolley storage part with constant volume to store the components produced by the center, so that the number of the produced components can be known only by filling the trolley, and the production number can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
In a fourth embodiment, the present invention provides an air conditioner part-mounted center assembly production system, including:
a processor;
a memory for storing processor-executable instructions;
the memory is configured to execute the production method provided in the first embodiment or the second embodiment.
According to the production system provided by the embodiment of the invention, the memory stores the executable instruction of the processor, and after the processor executes the executable instruction, the trolley storage part with constant volume can be used for installing the components produced by the center, so that the quantity of the produced components can be known only by filling the trolley, and the production quantity can be known without numbering the components; when in production, the production is carried out according to the order information; thus, the excess production capacity is avoided, and the waiting waste is formed. And because excessive production is not carried out, the inventory pressure is reduced, and the inventory cost is saved.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.
It should be noted that, in the description of the present application, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Further, in the description of the present application, the meaning of "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present application includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present application.
It should be understood that portions of the present application may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following technologies, which are well known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried out in the method of implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and the program, when executed, includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present application may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a separate product, may also be stored in a computer-readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are exemplary and should not be construed as limiting the present application and that changes, modifications, substitutions and alterations in the above embodiments may be made by those of ordinary skill in the art within the scope of the present application.
Claims (10)
1. A production method of an air conditioner unit center assembly is characterized by comprising the following steps:
storing said components produced by said core in a fixed volume cart, one of said carts for storing and transporting one of said components;
acquiring order information, wherein the order information comprises the demand of a final assembly center on components and the existing stock, and the stock is the constant volume of the trolley multiplied by the number of the trolleys for storing the components;
judging whether the assembly center is required to produce or not according to the demand and the inventory;
if necessary, the production amount is calculated, and the built-in bus is notified to perform production according to the production amount.
2. The method of claim 1, wherein the order information includes whether the order is in an emergency state and an order application time, and after obtaining the order information, the method further comprises:
sequencing all orders according to whether the orders are in an emergency state or not and the order application time;
for any two orders, when the orders are in an emergency state or in a non-emergency state, sequencing according to the order application time;
when one order is in an emergency state and the other order is in a non-emergency state, the order in the emergency state is arranged in front of the order in the non-emergency state.
3. The method of claim 1, wherein: the judging whether the partial installation center is needed to produce according to the demand and the inventory quantity comprises the following steps:
when the demand is not greater than the inventory amount, judging that the partial installation center is not needed for production;
and when the demand is larger than the inventory amount, judging that the partial installation center is required to produce.
4. The method of claim 1, wherein: the calculating the production capacity comprises:
for any order, subtracting the inventory quantity from the demand quantity to obtain the production quantity of a single order;
the production volumes for all the single orders are summed to yield the production volume.
5. The method of claim 1, further comprising: when the production of all orders is completed and the stock quantity is lower than the preset value, the partial installation bus is informed to produce according to the production quantity so that the stock quantity is equal to the preset value.
6. The method of claim 1, further comprising: and when the stocks are different, reminding related personnel by adopting different colors.
7. The method of claim 6, further comprising: and reminding related personnel by adopting sound.
8. The method of claim 1, wherein: directly putting the components produced by the partial installation center into a trolley, detecting whether the trolley is fully put, and judging whether the production is finished according to the number of the fully put trolleys and the constant volume of the trolley;
when the production capacity is not complete, the carts are transported to the assembly center for each full cart, and when the production capacity is complete, the components within the carts are transported to the assembly center.
9. An air conditioner portion dress center subassembly apparatus for producing, its characterized in that includes:
a trolley loading module for storing the components produced by the assembly center in a trolley with a constant volume, one of the trolleys being used for storing and transporting one of the components;
the order information acquisition module is used for acquiring order information, wherein the order information comprises the demand of the assembly by the final assembly center and the existing stock, and the stock is the constant volume of the trolley multiplied by the number of the trolleys for storing the assembly;
the production judging module is used for judging whether the assembly center is required to produce according to the demand quantity and the stock quantity;
and a production amount calculation module for calculating the production amount if necessary and informing the assembly bus to carry out production according to the production amount.
10. An air conditioner portion dress center subassembly production system, characterized in that includes:
a processor;
a memory for storing the processor-executable instructions;
the memory is configured to perform the method of any one of claims 1-8.
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| CN202210673594.7A CN115187189A (en) | 2022-06-14 | 2022-06-14 | Production method, device and system for air conditioner unit center assembly |
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| CN202210673594.7A CN115187189A (en) | 2022-06-14 | 2022-06-14 | Production method, device and system for air conditioner unit center assembly |
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