CN115184794B - Relay adhesion detection method and device for multi-cluster battery system - Google Patents

Relay adhesion detection method and device for multi-cluster battery system Download PDF

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CN115184794B
CN115184794B CN202211107163.0A CN202211107163A CN115184794B CN 115184794 B CN115184794 B CN 115184794B CN 202211107163 A CN202211107163 A CN 202211107163A CN 115184794 B CN115184794 B CN 115184794B
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王绪伟
谈海涛
李大龙
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Hefei Huasi System Co ltd
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    • G01R31/3278Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches of relays, solenoids or reed switches
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
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Abstract

本发明公开了一种多簇电池系统的继电器粘连检测方法,所述粘连检测方法具体如下:根据多簇电池系统的工作状态,确定出所述多簇电池系统中的母线簇;通过继电器前后端电压差或回路电流值,对所述母线簇中的继电器的粘连状态进行检测;所述多簇电池系统中剩余电池簇中的继电器的粘连状态通过回路电流值进行检测。本发明能够解决多簇电池系统并联时,无法进行粘连故障检测的问题,同时可实现在多簇电池系统中,能够准确检测继电器的粘连状态,降低系统整体运行风险,避免多簇电池系统出现过充过放现象。

Figure 202211107163

The invention discloses a relay adhesion detection method for a multi-cluster battery system. The adhesion detection method is specifically as follows: according to the working state of the multi-cluster battery system, determine the bus cluster in the multi-cluster battery system; The voltage difference or loop current value is used to detect the adhesion state of the relays in the bus cluster; the adhesion state of the relays in the remaining battery clusters in the multi-cluster battery system is detected by the loop current value. The invention can solve the problem that the adhesion failure detection cannot be performed when the multi-cluster battery systems are connected in parallel, and at the same time, it can accurately detect the adhesion state of the relay in the multi-cluster battery system, reduce the overall operation risk of the system, and avoid the multi-cluster battery system. Charging and over-discharging phenomenon.

Figure 202211107163

Description

一种多簇电池系统的继电器粘连检测方法及装置A method and device for detecting relay adhesion in a multi-cluster battery system

技术领域technical field

本发明涉及新型电力储能系统技术领域,尤其涉及一种多簇电池系统的继电器粘连检测方法及装置。The invention relates to the technical field of novel power storage systems, in particular to a method and device for detecting relay adhesion of a multi-cluster battery system.

背景技术Background technique

现有大型储能系统一般由多个Pack包(模组管理单元BMU),组成单个电池簇(簇控管理单元BCU),多个电池簇组成单个电池堆(堆控管理单元BSU),多个电池堆装在一个集装箱,再与EMS(能量管理系统)通信进行系统充放电的管理。簇控管理单元BCU一般装在高压箱内,其中高压箱内还包含总负继电器、总正继电器、预充继电器、预充电阻和电流传感器(霍尔或分流器)。簇控管理单元BCU在高压上电前,需要检测总正、总负和预充继电器是否有粘连故障,现有技术方案一般是在这三个继电器的前后端各放置一个高压采样点,在保证继电器断开的情况下,当后端电压占比前端电压差在90%(可依据总压检测精度进行标定)以上时,认为该继电器有粘连故障。但该方法的缺点是:当已经有一簇簇控管理单元BCU高压回路闭合时,由于所有簇控管理单元BCU是并联在一起的,因此除已经高压上电簇以外的其他簇的继电器两端高压采样点的值均等于电池簇总压值,故使用该方法无法进行粘连故障的检测。Existing large-scale energy storage systems generally consist of multiple packs (module management unit BMU) to form a single battery cluster (cluster control management unit BCU), multiple battery clusters to form a single battery stack (stack control management unit BSU), and multiple The battery is stacked in a container, and then communicates with the EMS (Energy Management System) to manage the charging and discharging of the system. The cluster control management unit BCU is generally installed in a high-voltage box, and the high-voltage box also includes a total negative relay, a total positive relay, a pre-charge relay, a pre-charge resistor, and a current sensor (Hall or shunt). Before the cluster control management unit BCU is powered on at high voltage, it is necessary to detect whether there is any adhesion fault in the total positive, total negative and pre-charge relays. When the relay is disconnected, when the back-end voltage accounts for more than 90% of the front-end voltage difference (can be calibrated according to the total pressure detection accuracy), it is considered that the relay has a sticking fault. However, the disadvantage of this method is that when the high-voltage circuit of a cluster control management unit BCU is already closed, since all the cluster control management units BCU are connected in parallel, the relays of other clusters except the cluster that has been powered on with high voltage have high voltage. The values of the sampling points are equal to the total voltage of the battery cluster, so this method cannot be used to detect adhesion faults.

发明内容Contents of the invention

为解决背景技术中存在的技术问题,本发明提出一种多簇电池系统的继电器粘连检测方法及装备,以实现在多簇电池系统中,能够准确检测继电器的粘连状态,降低系统整体运行风险。In order to solve the technical problems existing in the background technology, the present invention proposes a relay adhesion detection method and equipment for a multi-cluster battery system, so as to accurately detect the adhesion status of relays in a multi-cluster battery system and reduce the overall operation risk of the system.

本发明提出的一种多簇电池系统的继电器粘连检测方法,所述粘连检测方法具体如下:A method for detecting relay adhesion of a multi-cluster battery system proposed by the present invention, the method for detecting adhesion is specifically as follows:

根据多簇电池系统的工作状态,确定出所述多簇电池系统中的母线簇;Determine the busbar clusters in the multi-cluster battery system according to the working status of the multi-cluster battery system;

对所述母线簇中的继电器的粘连状态进行检测;Detecting the adhesion state of the relays in the bus cluster;

所述多簇电池系统中剩余电池簇中的继电器的粘连状态通过回路电流值进行检测。The stuck state of the relays in the remaining battery clusters in the multi-cluster battery system is detected by a loop current value.

更进一步地,确定出多簇电池系统中的母线簇,具体如下:Furthermore, the busbar clusters in the multi-cluster battery system are determined, as follows:

将所述多簇电池系统进行初始化;initializing the multi-cluster battery system;

采样获取所述多簇电池系统中每簇电池簇的电压;Sampling and acquiring the voltage of each battery cluster in the multi-cluster battery system;

对每簇所述电池簇的高压继电器状态进行检测,确定出所有无断高压继电器状态的电池簇;Detect the state of the high-voltage relay of each battery cluster, and determine all the battery clusters in the state of the high-voltage relay without interruption;

从所有无断高压继电器状态的电池簇对应的采样电压中,确定出最小采样电压对应的无断高压继电器状态的电池簇,所述最小采样电压对应的无断高压继电器状态的电池簇为母线簇。From the sampling voltages corresponding to all the battery clusters in the uninterrupted high voltage relay state, determine the battery cluster in the uninterrupted high voltage relay state corresponding to the minimum sampling voltage, and the battery cluster in the uninterrupted high voltage relay state corresponding to the minimum sampling voltage is a bus cluster .

更进一步地,通过继电器前后端电压差对所述母线簇中的继电器进行检测,具体如下:Furthermore, the relays in the busbar cluster are detected through the voltage difference between the front and rear ends of the relays, specifically as follows:

采样获取所述母线簇中待测继电器的电压,并将所述电压与预设电压进行比较,当所述电压不小于预设电压时,则执行下一步骤,反之,则重复此步骤;Sampling and obtaining the voltage of the relay to be tested in the bus cluster, and comparing the voltage with a preset voltage, and when the voltage is not less than the preset voltage, then perform the next step, otherwise, repeat this step;

根据所述待测继电器的前后端采样电压,获取待测继电器的后端电压与前端电压的占比,并将所述占比与预设电压占比进行比较,根据比较结果,判断所述母线簇中待测继电器的状态。Obtain the proportion of the rear-end voltage and the front-end voltage of the relay to be tested according to the front-end and rear-end sampling voltages of the relay to be tested, and compare the proportion with the preset voltage proportion, and judge the bus according to the comparison result The status of the relays under test in the cluster.

更进一步地,通过回路电流值对所述母线簇中的继电器进行检测,具体如下:Furthermore, the relays in the busbar cluster are detected through the loop current value, specifically as follows:

获取所述母线簇的回路电流,同时在所述母线簇中待测继电器的前后端设置高压采样点,并获取所述待测继电器的前后端采样电压;Obtain the loop current of the bus cluster, and simultaneously set high-voltage sampling points at the front and rear ends of the relay to be tested in the bus cluster, and obtain the sampling voltages at the front and rear ends of the relay to be tested;

将所述母线簇的回路电流与预设的第一电流值进行比较,根据比较结果,判断所述母线簇中待测继电器的状态。Comparing the loop current of the bus cluster with a preset first current value, and judging the state of the relay to be tested in the bus cluster according to the comparison result.

更进一步地,判断所述母线簇中待测继电器的状态,具体如下:Furthermore, the state of the relay to be tested in the bus cluster is judged, specifically as follows:

当所述待测继电器的后端电压占比前端电压不小于预设电压占比,或所述母线簇的回路电流大于预设的第一电流值时,则所述母线簇中的继电器为粘连状态,反之,则所述待测继电器不为粘连状态。When the rear-end voltage ratio of the relay to be tested is not less than the preset voltage ratio, or the loop current of the bus cluster is greater than the preset first current value, the relays in the bus cluster are stuck state, otherwise, the relay to be tested is not in a sticking state.

更进一步地,所述多簇电池系统中剩余电池簇中的继电器通过回路电流值进行检测,具体如下:Furthermore, the relays in the remaining battery clusters in the multi-cluster battery system are detected through the loop current value, specifically as follows:

将所述剩余电池簇回路均断开,并获取所述断开的电池簇回路的电流值;Disconnecting the remaining battery cluster circuits, and obtaining the current value of the disconnected battery cluster circuits;

将所述断开的电池簇回路的电流值与预设的第二电流值进行比较,当所述电流值大于预设的第二电流值时,则所述电流值对应的电池簇中的继电器为粘连状态,反之,则返回所述电流值对应的电池簇中的继电器不为粘连状态。Comparing the current value of the disconnected battery cluster loop with a preset second current value, when the current value is greater than the preset second current value, the relay in the battery cluster corresponding to the current value If it is in the sticking state, otherwise, it will return that the relay in the battery cluster corresponding to the current value is not in the sticking state.

更进一步地,所述预设电压占比根据多簇电池系统的总电压检测精度设置;Furthermore, the preset voltage ratio is set according to the total voltage detection accuracy of the multi-cluster battery system;

所述预设的第一电流值和预设的第二电流值均根据电流传感器的精度差异设置。Both the preset first current value and the preset second current value are set according to the accuracy difference of the current sensors.

一种多簇电池系统的继电器粘连检测装置,所述检测装置包括:A relay adhesion detection device for a multi-cluster battery system, the detection device comprising:

分簇模块,用于确定出多簇电池系统中的母线簇;The clustering module is used to determine the busbar clusters in the multi-cluster battery system;

第一检测模块,用于根据继电器前后端电压差或回路电流值,对所述母线簇中继电器的状态进行检测;The first detection module is used to detect the state of the relays in the bus cluster according to the voltage difference between the front and rear ends of the relay or the loop current value;

第二检测模块,用于根据回路电流值,对所述多簇电池系统除母线簇外剩余电池簇中继电器的状态进行检测。The second detection module is used to detect the states of the relays in the remaining battery clusters in the multi-cluster battery system except the bus cluster according to the loop current value.

一种存储介质,所述存储介质中存储有计算机程序,所述计算机程序被设置为运行时执行上述任一项中所述的方法。A storage medium, wherein a computer program is stored in the storage medium, and the computer program is configured to perform the method described in any one of the above when running.

一种电子装置,包括存储器和处理器,所述存储器中存储有计算机程序,所述处理器被设置为运行所述计算机程序以执行上述任一项中所述的方法。An electronic device includes a memory and a processor, wherein a computer program is stored in the memory, and the processor is configured to run the computer program to perform the method described in any one of the above.

有益效果:与现有技术相比,本发明的技术方案具有以下有益技术效果:Beneficial effects: Compared with the prior art, the technical solution of the present invention has the following beneficial technical effects:

(1)本发明中提出的多簇电池系统的继电器粘连检测方法,在任一电池簇高压回路闭合的情况下,均可通过利用现有高压箱内的设备,将所有电池簇进行划分,并通过继电器前后端电压差或回路电流值对划分后的电池簇分别进行检测,从而能够解决多簇电池系统并联时,无法进行粘连故障检测的问题,进而可实现在多簇电池系统中,能够准确检测继电器的粘连状态,降低系统整体运行风险,避免多簇电池系统出现过充过放现象;(1) The relay adhesion detection method for a multi-cluster battery system proposed in the present invention can divide all battery clusters by using the equipment in the existing high-voltage box when the high-voltage circuit of any battery cluster is closed, and pass The voltage difference between the front and back ends of the relay or the loop current value detects the divided battery clusters separately, so that it can solve the problem that the adhesion fault cannot be detected when the multi-cluster battery system is connected in parallel, and then it can be realized in the multi-cluster battery system. Accurate detection The adhesion state of the relay reduces the risk of the overall operation of the system and avoids overcharging and overdischarging in the multi-cluster battery system;

(2)本发明中提出的多簇电池系统的继电器粘连检测方法,无需使用带辅助触点的直流高压继电器,同时硬件电路简单,无需增加新的硬件电路,通过现有高压箱内的设备即可进行粘连状态检测,从而可显著降低系统成本。(2) The relay adhesion detection method of the multi-cluster battery system proposed in the present invention does not need to use a DC high-voltage relay with auxiliary contacts, and the hardware circuit is simple, and there is no need to add a new hardware circuit. Sticking state detection is possible, which can significantly reduce system cost.

附图说明Description of drawings

图1为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的储能系统架构图;Fig. 1 is an energy storage system architecture diagram of an embodiment of a relay adhesion detection method for a multi-cluster battery system proposed by the present invention;

图2为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的流程示意图;2 is a schematic flow diagram of an embodiment of a method for detecting relay adhesion in a multi-cluster battery system proposed by the present invention;

图3为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的单簇系统架构图。FIG. 3 is a single-cluster system architecture diagram of an embodiment of a method for detecting relay adhesion in a multi-cluster battery system proposed by the present invention.

具体实施方式detailed description

下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

实施例1Example 1

本发明实施例提供了一种多簇电池系统的继电器粘连检测方法,可以应用于电动船系统,也可以应用于重卡汽车等应用领域。An embodiment of the present invention provides a relay adhesion detection method for a multi-cluster battery system, which can be applied to electric boat systems, and can also be applied to application fields such as heavy trucks and vehicles.

如图1所示,图1为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的储能系统架构图。由图1可知:在现有大型储能系统中,一个电池簇即簇控管理单元BCU由多个Pack包即模组管理单元BMU组成,一个电池堆即堆控管理单元BSU由多个电池簇即簇控管理单元BCU组成,一个集装箱由多个电池堆即堆控管理单元BSU组成,同时该集装箱可与能量管理系统EMS进行通信,从而对大型储能系统充放电进行管理。As shown in FIG. 1 , FIG. 1 is an energy storage system architecture diagram of an embodiment of a method for detecting relay adhesion in a multi-cluster battery system proposed by the present invention. It can be seen from Figure 1 that in the existing large-scale energy storage system, a battery cluster, namely the cluster control management unit BCU, is composed of multiple packs, namely the module management unit BMU, and a battery stack, namely the stack control management unit BSU, is composed of multiple battery clusters That is, the cluster control management unit BCU is composed. A container is composed of multiple battery stacks, namely the stack control management unit BSU. At the same time, the container can communicate with the energy management system EMS to manage the charging and discharging of the large energy storage system.

参照图2,图2为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的流程示意图。本发明实施例提供了一种多簇电池系统的继电器粘连检测方法,可以应用于电动船系统,也可以应用于重卡汽车等应用领域。Referring to FIG. 2 , FIG. 2 is a schematic flowchart of an embodiment of a method for detecting relay adhesion in a multi-cluster battery system proposed by the present invention. An embodiment of the present invention provides a relay adhesion detection method for a multi-cluster battery system, which can be applied to electric boat systems, and can also be applied to application fields such as heavy trucks and vehicles.

参照图2,由图2可知,本发明实施例提供了一种多簇电池系统的继电器粘连检测方法,该粘连检测方法具体如下所示:Referring to FIG. 2, it can be seen from FIG. 2 that an embodiment of the present invention provides a relay adhesion detection method for a multi-cluster battery system. The adhesion detection method is specifically as follows:

步骤S1:根据多簇电池系统的工作状态,从多簇电池系统中确定出需要明确的母线簇,具体过程如下:Step S1: According to the working status of the multi-cluster battery system, determine the busbar cluster that needs to be specified from the multi-cluster battery system. The specific process is as follows:

步骤S1.1:将该簇控管理单元BCU进行低压上电,并将该簇控管理单元BCU进行系统程序初始化,从而可以保证在该簇控管理单元BCU中的所有继电器的逻辑状态均为断开状态。Step S1.1: Power on the cluster control management unit BCU at low voltage, and initialize the system program of the cluster control management unit BCU, so as to ensure that the logic state of all relays in the cluster control management unit BCU is off open state.

步骤S1.2:在多簇电池系统中的每簇电池簇回路中放置高压采样点,通过采样点获取每簇电池簇的电压,同时将采样得到的每簇电池簇的采样电压发送至堆控管理单元BSU中。Step S1.2: Place a high-voltage sampling point in the loop of each battery cluster in the multi-cluster battery system, obtain the voltage of each battery cluster through the sampling point, and send the sampled voltage of each battery cluster to the stack controller Snap in BSU.

步骤S1.3:由于一个堆控管理单元BSU由多个电池簇组成,故堆控管理单元BSU可以接收到其组成的所有电池簇的信息,譬如每个电池簇中高压继电器的状态。Step S1.3: Since a stack control management unit BSU is composed of multiple battery clusters, the stack control management unit BSU can receive the information of all the battery clusters it consists of, such as the status of the high voltage relay in each battery cluster.

值得注意的是,在本实施例中,堆控管理单元BSU通过对其组成的所有电池簇上传的高压继电器的状态进行检测,从中确定出所有无严重故障的电池簇。具体地讲,此处所谓的无严重故障的电池簇,即指代的是不存在断高压继电器故障的电池簇。It is worth noting that, in this embodiment, the stack control management unit BSU detects the status of the high-voltage relays uploaded by all the battery clusters it consists of, and determines all the battery clusters without serious faults. Specifically, the so-called battery clusters without serious faults here refer to the battery clusters without high voltage relay failure.

步骤S1.4:从步骤S1.3可知,堆控管理单元BSU可将所有无断高压继电器状态的电池簇从所有组成的电池簇中确定出来。由于在步骤S1.2中,所有组成的电池簇的采样电压均发送至堆控管理单元BSU中,故堆控管理单元BSU可确定出所有无断高压继电器状态的电池簇对应的采样电压,并将这些确定出的采样电压进行排序。本实施例中,按照采样电压从大到小的顺序进行排序,并根据排序后的采样电压的大小,从中确定出最小采样电压对应的无断高压继电器状态的电池簇,此时该最小采样电压对应的无断高压继电器状态的电池簇即为待确定的母线簇。Step S1.4: It can be known from step S1.3 that the stack control management unit BSU can determine all the battery clusters in the uninterruptible high voltage relay state from all the battery clusters formed. Since in step S1.2, the sampling voltages of all battery clusters are sent to the stack control management unit BSU, the stack control management unit BSU can determine the sampling voltages corresponding to all battery clusters in the state of the uninterruptible high voltage relay, and The determined sampling voltages are sorted. In this embodiment, the sampling voltages are sorted in descending order, and according to the size of the sorted sampling voltages, the battery cluster corresponding to the minimum sampling voltage in the uninterrupted high-voltage relay state is determined. At this time, the minimum sampling voltage The battery cluster corresponding to the state of the uninterrupted high voltage relay is the bus cluster to be determined.

值得注意的是,此处的排序顺序并不固定,其也可按照其他顺序进行排序,并无特殊的排序要求。It is worth noting that the sorting order here is not fixed, it can also be sorted in other orders, and there is no special sorting requirement.

步骤S2:对步骤S1.4中确定出的母线簇中的继电器通过继电器前后端电压差或回路电流值进行检测。参照图3,图3为本发明提出的多簇电池系统的继电器粘连检测方法的一种实施方式的单簇系统架构图。具体地讲,本实施例将结合图3中的单簇系统架构图,对步骤S2中母线簇中的继电器状态检测过程进行描述,具体如下:Step S2: Detect the relays in the bus cluster determined in step S1.4 by detecting the voltage difference between the front and rear ends of the relays or the loop current value. Referring to FIG. 3 , FIG. 3 is a single-cluster system architecture diagram of an embodiment of a method for detecting relay adhesion in a multi-cluster battery system proposed by the present invention. Specifically, this embodiment will describe the state detection process of the relays in the bus cluster in step S2 in conjunction with the single-cluster system architecture diagram in FIG. 3 , as follows:

步骤S2.1:参照图3,本实施例中,通过电压表采样获取预充继电器的后端采样电压V1,并将预充继电器的后端采样电压V1与预设电压进行比较。具体地讲,当预充继电器的后端采样电压V1不小于该预设电压时,则执行下一步骤S2.2。当预充继电器的后端采样电压V1小于该预设电压时,则重复操作此步骤S2.1,直至预充继电器的后端采样电压V1不小于该预设电压。Step S2.1: Referring to FIG. 3 , in this embodiment, the sampling voltage V1 at the rear end of the pre-charging relay is obtained by sampling with a voltmeter, and the sampling voltage V1 at the rear end of the pre-charging relay is compared with the preset voltage. Specifically, when the sampling voltage V1 at the rear end of the pre-charging relay is not less than the preset voltage, the next step S2.2 is performed. When the sampling voltage V1 at the back end of the pre-charging relay is lower than the preset voltage, repeat this step S2.1 until the sampling voltage V1 at the back end of the pre-charging relay is not less than the preset voltage.

值得说明的是,在本实施例中,预设电压大小设置为30V,其可以根据实际测量进行修改,并不具有唯一性。此处预充继电器的后端采样电压V1小于30V的话,则可认为预充继电器后端电压采样点的连接线未紧密连接或是未连接,则不便于继续执行下一步骤S2.2,故需等到预充继电器的后端采样电压V1不小于30V后,才可继续执行下一步骤S2.2。It is worth noting that, in this embodiment, the preset voltage is set to 30V, which can be modified according to actual measurement and is not unique. If the back-end sampling voltage V1 of the pre-charging relay is less than 30V, it can be considered that the connection line of the back-end voltage sampling point of the pre-charging relay is not tightly connected or not connected, and it is not convenient to proceed to the next step S2.2, so The next step S2.2 can only be performed after the sampling voltage V1 at the back end of the pre-charging relay is not less than 30V.

步骤S2.2:通过霍尔电流传感器或分流器等测量器件,采样获取步骤S1.4中确定出的母线簇中的回路电流,以作为下一步骤S2.3中的判断依据,进行判断处理。Step S2.2: Use measuring devices such as Hall current sensors or shunts to sample and obtain the loop current in the bus cluster determined in step S1.4, as the judgment basis in the next step S2.3, and perform judgment processing .

同时还可在该母线簇中待测继电器的前后端设置高压采样点,并获取该待测继电器的前后端采样电压,同样其可作为下一步骤S2.3中的判断依据,进行判断处理。At the same time, high-voltage sampling points can also be set at the front and rear ends of the relay to be tested in the bus cluster, and the sampling voltages at the front and rear ends of the relay to be tested can be obtained, which can also be used as the judgment basis in the next step S2.3 for judgment processing.

步骤S2.3:将步骤S2.2中获取得到的回路电流与预设的第一电流值进行比较,或是根据待测继电器的前后端采样电压,确定出待测继电器的后端电压与前端电压之间的占比,并将该占比与预设电压占比进行比较。最后根据比较结果,判断该母线簇中待测继电器的状态。Step S2.3: Compare the loop current obtained in step S2.2 with the preset first current value, or determine the back-end voltage and front-end voltage of the relay to be tested according to the sampling voltage at the front and rear ends of the relay to be tested. The ratio between the voltages, and compare the ratio with the preset voltage ratio. Finally, according to the comparison result, the state of the relay to be tested in the bus cluster is judged.

在本实施例中,预设的第一电流值可以根据所选择的测量仪器譬如电流传感器的精度差异进行设置,此处设置预设的第一电流值为5A。同时预设电压占比可以根据多簇电池系统的总电压检测精度进行设置,此处设置预设电压占比为90%。In this embodiment, the preset first current value can be set according to the accuracy difference of the selected measuring instrument such as a current sensor, and here the preset first current value is set to 5A. At the same time, the preset voltage ratio can be set according to the total voltage detection accuracy of the multi-cluster battery system. Here, the preset voltage ratio is set to 90%.

参照图3,由图3可知,预充继电器的后端采样电压V1和总正继电器处的后端采样电压V3为等电势位,预充继电器的前端采样电压V2和总正继电器处的前端采样电压V4为等电势位。同理总负继电器的后端采样电压V5与总正继电器处的后端采样电压V3为等电势位,总负继电器的前端采样电压V6与总正继电器处的前端采样电压V4为等电势位。由于本实施例中,需要获取待测继电器的后端电压与前端电压之间的占比,故需计算预充继电器的后端采样电压V1占比预充继电器的前端采样电压V2,或是总正继电器处的后端采样电压V3占比总正继电器处的前端采样电压V4,或是总负继电器的后端采样电压V5占比总负继电器的前端采样电压V6。Referring to Figure 3, it can be seen from Figure 3 that the back-end sampling voltage V1 of the pre-charge relay and the back-end sampling voltage V3 at the total positive relay are equipotential potentials, and the front-end sampling voltage V2 of the pre-charge relay and the front-end sampling voltage at the total positive relay The voltage V4 is an equipotential potential. Similarly, the back-end sampling voltage V5 of the total negative relay and the back-end sampling voltage V3 at the total positive relay are equipotential potentials, and the front-end sampling voltage V6 of the total negative relay and the front-end sampling voltage V4 at the total positive relay are equipotential potentials. Since in this embodiment, it is necessary to obtain the ratio between the back-end voltage and the front-end voltage of the relay to be tested, it is necessary to calculate the ratio of the back-end sampling voltage V1 of the pre-charging relay to the front-end sampling voltage V2 of the pre-charging relay, or the total The rear sampling voltage V3 of the positive relay accounts for the front sampling voltage V4 of the total positive relay, or the rear sampling voltage V5 of the total negative relay accounts for the front sampling voltage V6 of the total negative relay.

具体地讲,任选上述三个占比之一,只要其中任意一个占比不小于预设电压占比90%,或是电流传感器测量得到的电流值大于预设的第一电流值5A时,则均表示该母线簇中的继电器为粘连状态,该多簇电池系统不能进行上电,同时需发出警报通知维修人员进行排查。反之,则该母线簇中的待测继电器不为粘连状态,该母线簇中的待测继电器均为正常状态。Specifically, one of the above three ratios is selected, as long as any one of them is not less than 90% of the preset voltage ratio, or the current value measured by the current sensor is greater than the preset first current value of 5A, All of them indicate that the relays in the busbar cluster are in a sticky state, the multi-cluster battery system cannot be powered on, and an alarm needs to be sent to notify the maintenance personnel to check. On the contrary, the relays to be tested in the bus cluster are not in the sticking state, and the relays to be tested in the bus cluster are all in a normal state.

步骤S3:根据步骤S2.3中确定出的母线簇中的待测继电器无粘连状态,则可以确定出多簇电池系统中剩余的电池簇中,必有一簇电池簇已与储能系统中的逆变器PCS进行了连接,因此此时电池簇的回路电压等于电池的总电压,故无法继续使用继电器的前后端电压差对继电器状态进行检测。故此处通过回路电流值对多簇电池系统中剩余电池簇中的继电器状态进行检测,具体如下所示:Step S3: According to the non-stick state of the relays to be tested in the bus cluster determined in step S2.3, it can be determined that among the remaining battery clusters in the multi-cluster battery system, there must be a cluster of battery clusters that has been connected to the battery cluster in the energy storage system. The inverter PCS is connected, so the loop voltage of the battery cluster is equal to the total voltage of the battery at this time, so the voltage difference between the front and rear ends of the relay cannot be used to detect the relay state. Therefore, the state of the relays in the remaining battery clusters in the multi-cluster battery system is detected by the loop current value, as follows:

步骤S3.1:参照图1,由图1可知,电池簇和电池簇之间是并列分布的,故在对剩余电池簇中的继电器状态进行检测时,无须同母线簇一样,一簇一簇进行单独检测,其可以同时进行检测。本实施例中,将多簇电池系统中剩余电池簇回路断开,同时通过电流传感器测量获取得到断开的电池簇回路的电流值。Step S3.1: Referring to Figure 1, it can be seen from Figure 1 that the battery clusters are distributed side by side, so when detecting the state of the relays in the remaining battery clusters, it is not necessary to be the same as the bus clusters, cluster by cluster Individual assays are performed, which can be assayed simultaneously. In this embodiment, the circuits of the remaining battery clusters in the multi-cluster battery system are disconnected, and at the same time, the current value of the disconnected battery cluster circuits is obtained by measuring the current sensor.

步骤S3.2:将步骤S3.1获取得到的断开的电池簇回路的电流值与预设的第二电流值进行比较,当断开的电池簇回路的电流值大于预设的第二电流值时,则大于预设的第二电流值的电流值对应的电池簇中的继电器为粘连状态,反之,则剩余电池簇中的继电器无粘连状态。Step S3.2: Compare the current value of the disconnected battery cluster circuit obtained in step S3.1 with the preset second current value, when the current value of the disconnected battery cluster circuit is greater than the preset second current value, the relays in the battery cluster corresponding to the current value greater than the preset second current value are in the sticking state, otherwise, the relays in the remaining battery clusters are not in the sticking state.

具体地讲,预设的第二电流值可根据电流传感器的精度差异进行设置。本实施例中,将预设的第二电流值设置为5A。也就是说,当采样得到断开的电池簇回路的电流值大于5A时,则表示该电池簇中的继电器为粘连状态,则需通知堆控管理单元BSU,由堆控管理单元BSU下发下电指令,将已经上电的电池簇进行下电,同时将继电器粘连故障发送至能量管理系统EMS中,由能量管理系统EMS切断储能系统中的逆变器PCS,确保无电流输出,以防止出现过充过放的风险。反之,则剩余电池簇中的继电器无粘连状态。Specifically, the preset second current value can be set according to the accuracy difference of the current sensors. In this embodiment, the preset second current value is set to 5A. That is to say, when the current value of the disconnected battery cluster loop is greater than 5A, it means that the relay in the battery cluster is in a sticking state, and the stack control management unit BSU needs to be notified, and the stack control management unit BSU will issue the Electric command, power off the battery cluster that has been powered on, and send the relay adhesion fault to the energy management system EMS at the same time, and the energy management system EMS cuts off the inverter PCS in the energy storage system to ensure no current output to prevent There is a risk of overcharging and overdischarging. Otherwise, the relays in the remaining battery clusters have no sticking state.

从而本发明实施例提出的多簇电池系统的继电器粘连检测方法,在不需要使用带辅助触点的直流高压继电器的情况下,可直接利用现有高压箱内的设备,将所有电池簇进行划分后,通过继电器前后端电压差或回路电流值对划分后的电池簇分别进行检测,进而可实现在多簇电池系统中,准确检测继电器的粘连状态,降低多簇电池系统运行风险,避免多簇电池系统出现过充过放现象。Therefore, the relay adhesion detection method for a multi-cluster battery system proposed in the embodiment of the present invention can directly use the equipment in the existing high-voltage box to divide all battery clusters without using a DC high-voltage relay with auxiliary contacts. Finally, the divided battery clusters are detected respectively through the voltage difference between the front and rear ends of the relay or the loop current value, and then the adhesion state of the relay can be accurately detected in the multi-cluster battery system, reducing the operation risk of the multi-cluster battery system and avoiding the multi-cluster battery system. The battery system is overcharged and overdischarged.

实施例2Example 2

本发明实施例提出了一种多簇电池系统的继电器粘连检测装置,该检测装置包括有分簇模块、第一检测模块和第二检测模块,其中分簇模块、第一检测模块和第二检测模块之间进行信息交互。具体如下所示:An embodiment of the present invention proposes a relay adhesion detection device for a multi-cluster battery system, the detection device includes a clustering module, a first detection module and a second detection module, wherein the clustering module, the first detection module and the second detection module Information exchange between modules. Specifically as follows:

分簇模块,用于确定出多簇电池系统中的母线簇。具体地讲,在分簇模块中,通过采样获取每簇电池簇对应的回路电压后,通过删除高压继电器状态为断开的电池簇,再通过选出最小回路电压,其中最小回路电压对应的电池簇即为母线簇。The clustering module is used to determine the busbar clusters in the multi-cluster battery system. Specifically, in the clustering module, after obtaining the circuit voltage corresponding to each cluster of battery clusters through sampling, by deleting the battery cluster whose high-voltage relay status is disconnected, and then selecting the minimum circuit voltage, the battery corresponding to the minimum circuit voltage A cluster is a bus cluster.

具体地讲,在分簇模块中,多簇电池系统中的诸多电池簇将会被分为母线簇和剩余电池簇,且分簇模块会将分簇结果发送至第一检测模块和第二检测模块中,由第一检测模块单独对母线簇进行检测,由第二检测模块对剩余电池簇进行检测。Specifically, in the clustering module, many battery clusters in the multi-cluster battery system will be divided into busbar clusters and remaining battery clusters, and the clustering module will send the clustering results to the first detection module and the second detection module In the module, the bus cluster is detected by the first detection module alone, and the remaining battery cluster is detected by the second detection module.

第一检测模块,用于接收分簇模块发送过来的母线簇信息,并根据继电器前后端电压差或回路电流值,对该母线簇中继电器的状态进行检测,并将检测结果发送至第二检测模块中,便于第二检测模块的进行运转。在本实施例中,可以通过继电器前后端电压差或回路电流值两种方式进行检测。The first detection module is used to receive the bus cluster information sent by the clustering module, and detect the status of the relays in the bus cluster according to the voltage difference between the front and rear ends of the relay or the loop current value, and send the detection result to the second detection In the module, it is convenient for the operation of the second detection module. In this embodiment, the detection can be carried out in two ways: the voltage difference between the front and rear ends of the relay or the loop current value.

此处以回路电流值为例进行解释说明,具体地讲,通过霍尔电流传感器或分流器等测量器件,采样获取母线簇中的回路电流值,并将获取得到的回路电流与预设的第一电流值进行比较。其中当电流传感器测量得到的电流值大于预设的第一电流值时,则表示该母线簇中的继电器为粘连状态,则第一检测模块发出预警,且第一检测模块将检测结果发送至第二检测模块中。反之,则该母线簇中的待测继电器均为正常状态,同时第一检测模块也会将检测结果发送至第二检测模块中。值得注意的是,此处预设的第一电流值可以根据所选择的测量仪器譬如电流传感器的精度差异进行设置,其并不具有唯一性。Here, the loop current value is taken as an example for explanation. Specifically, the loop current value in the bus cluster is sampled and obtained through measuring devices such as Hall current sensors or shunts, and the obtained loop current is compared with the preset first current value for comparison. When the current value measured by the current sensor is greater than the preset first current value, it means that the relays in the bus cluster are in a sticking state, and the first detection module issues an early warning, and the first detection module sends the detection result to the first In the second detection module. On the contrary, all the relays to be tested in the bus cluster are in a normal state, and the first detection module will also send the detection results to the second detection module. It should be noted that the preset first current value here can be set according to the accuracy difference of the selected measuring instrument such as the current sensor, and it is not unique.

此处以继电器前后端电压差为例进行解释说明,具体地讲,在该母线簇中待测继电器的前后端设置高压采样点,并获取该待测继电器的前后端采样电压,同时将待测继电器的后端电压与前端电压之间的占比与预设电压占比进行比较。当待测继电器的后端电压与前端电压之间的占比不小于预设电压占比时,则表示该母线簇中的继电器为粘连状态,则第一检测模块发出预警,且第一检测模块将检测结果发送至第二检测模块中。反之,则该母线簇中的待测继电器均为正常状态,同时第一检测模块也会将检测结果发送至第二检测模块中。值得注意的是,预设电压占比可以根据多簇电池系统的总电压检测精度进行设置,其并不具有唯一性。Here, the voltage difference between the front and rear ends of the relay is taken as an example to explain. Specifically, high-voltage sampling points are set at the front and rear ends of the relay to be tested in the bus cluster, and the sampling voltage of the front and rear ends of the relay to be tested is obtained, and the relay to be tested is The ratio between the back-end voltage and the front-end voltage is compared with the preset voltage ratio. When the ratio between the back-end voltage and the front-end voltage of the relay to be tested is not less than the ratio of the preset voltage, it means that the relays in the bus cluster are in a sticking state, and the first detection module issues an early warning, and the first detection module Send the detection result to the second detection module. On the contrary, all the relays to be tested in the bus cluster are in a normal state, and the first detection module will also send the detection results to the second detection module. It is worth noting that the preset voltage ratio can be set according to the total voltage detection accuracy of the multi-cluster battery system, which is not unique.

第二检测模块,用于接收第一检测模块发送过来的检测结果信号,并根据该检测结果信号,判断其具体运行状态。在本实施例中,第一检测模块的检测结果有两种,一种检测结果为“母线簇存在有粘连状态”,一种检测结果为“母线簇不存在有粘连状态”,同时该两种检测结果都会发送至第二检测模块中,但是当第二检测模块接收到的是“母线簇不存在有粘连状态”的检测结果信号时,则第二检测模块将不会进行工作,反之,当第二检测模块接收到的是“母线簇存在有粘连状态”时,则第二检测模块将会对剩余电池簇的状态进行检测。The second detection module is used for receiving the detection result signal sent by the first detection module, and judging its specific operation status according to the detection result signal. In this embodiment, there are two kinds of detection results of the first detection module, one detection result is "the bus cluster has an adhesion state", and the other detection result is "the bus cluster does not have an adhesion state". The detection results will all be sent to the second detection module, but when the second detection module receives the detection result signal that "the bus cluster does not have an adhesion state", the second detection module will not work, otherwise, when When the second detection module receives "the bus cluster has a conglutination state", the second detection module will detect the status of the remaining battery clusters.

具体地讲,第二检测模块,用于根据回路电流值,对多簇电池系统除母线簇外剩余电池簇中继电器的状态进行检测。在本实施例中,当第一检测模块未检测出母线簇发生粘连情况时,则需对剩余电池簇进行排查。故此处通过电流传感器或分流器等测量器件,采样获取剩余电池簇的回路电流,并将该回路电流与预设的第二电流值进行比较。值得注意的是,该预设的第二电流值可根据电流传感器的精度差异进行设置,其并不具有唯一性。其中当回路电流大于预设的第二电流值时,则剩余电池簇中继电器为粘连状态,则第二检测模块发出预警。反之,则剩余电池簇中的继电器无粘连状态。Specifically, the second detection module is used to detect the state of the relays in the remaining battery clusters in the multi-cluster battery system except the bus cluster according to the loop current value. In this embodiment, when the first detection module does not detect the adhesion of the bus clusters, it is necessary to check the remaining battery clusters. Therefore, the loop current of the remaining battery clusters is sampled and obtained by measuring devices such as current sensors or shunts, and the loop current is compared with the preset second current value. It should be noted that the preset second current value can be set according to the accuracy difference of the current sensor, and it is not unique. Wherein when the loop current is greater than the preset second current value, the relays in the remaining battery clusters are in a sticking state, and the second detection module issues an early warning. Otherwise, the relays in the remaining battery clusters have no sticking state.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (9)

1.一种多簇电池系统的继电器粘连检测方法,其特征在于,所述粘连检测方法具体如下:1. A relay adhesion detection method for a multi-cluster battery system, characterized in that, the adhesion detection method is as follows: 根据多簇电池系统的工作状态,确定出所述多簇电池系统中的母线簇;Determine the busbar clusters in the multi-cluster battery system according to the working status of the multi-cluster battery system; 对所述母线簇中的继电器的粘连状态进行检测;Detecting the adhesion state of the relays in the bus cluster; 所述多簇电池系统中剩余电池簇中的继电器的粘连状态通过回路电流值进行检测;The sticking state of the relays in the remaining battery clusters in the multi-cluster battery system is detected by the loop current value; 确定出多簇电池系统中的母线簇,具体如下:Determine the busbar clusters in the multi-cluster battery system, as follows: 将所述多簇电池系统进行初始化;initializing the multi-cluster battery system; 采样获取所述多簇电池系统中每簇电池簇的电压;Sampling and acquiring the voltage of each battery cluster in the multi-cluster battery system; 对每簇所述电池簇的高压继电器状态进行检测,确定出所有无断高压继电器状态的电池簇;Detect the state of the high-voltage relay of each battery cluster, and determine all the battery clusters in the state of the high-voltage relay without interruption; 从所有无断高压继电器状态的电池簇对应的采样电压中,确定出最小采样电压对应的无断高压继电器状态的电池簇,所述最小采样电压对应的无断高压继电器状态的电池簇为母线簇。From the sampling voltages corresponding to all the battery clusters in the uninterrupted high voltage relay state, determine the battery cluster in the uninterrupted high voltage relay state corresponding to the minimum sampling voltage, and the battery cluster in the uninterrupted high voltage relay state corresponding to the minimum sampling voltage is a bus cluster . 2.根据权利要求1所述的多簇电池系统的继电器粘连检测方法,其特征在于,通过继电器前后端电压差对所述母线簇中的继电器进行检测,具体如下:2. The relay adhesion detection method for a multi-cluster battery system according to claim 1, characterized in that the relays in the busbar clusters are detected by the voltage difference between the front and rear ends of the relays, specifically as follows: 采样获取所述母线簇中待测继电器的电压,并将所述电压与预设电压进行比较,当所述电压不小于预设电压时,则执行下一步骤,反之,则重复此步骤;Sampling and obtaining the voltage of the relay to be tested in the bus cluster, and comparing the voltage with a preset voltage, and when the voltage is not less than the preset voltage, then perform the next step, otherwise, repeat this step; 根据所述待测继电器的前后端采样电压,获取待测继电器的后端电压与前端电压的占比,并将所述占比与预设电压占比进行比较,根据比较结果,判断所述母线簇中待测继电器的状态。Obtain the proportion of the rear-end voltage and the front-end voltage of the relay to be tested according to the front-end and rear-end sampling voltages of the relay to be tested, and compare the proportion with the preset voltage proportion, and judge the bus according to the comparison result The status of the relays under test in the cluster. 3.根据权利要求2所述的多簇电池系统的继电器粘连检测方法,其特征在于,通过回路电流值对所述母线簇中的继电器进行检测,具体如下:3. The relay adhesion detection method for a multi-cluster battery system according to claim 2, characterized in that the relays in the bus cluster are detected by the loop current value, specifically as follows: 获取所述母线簇的回路电流,同时在所述母线簇中待测继电器的前后端设置高压采样点,并获取所述待测继电器的前后端采样电压;Obtain the loop current of the bus cluster, and simultaneously set high-voltage sampling points at the front and rear ends of the relay to be tested in the bus cluster, and obtain the sampling voltages at the front and rear ends of the relay to be tested; 将所述母线簇的回路电流与预设的第一电流值进行比较,根据比较结果,判断所述母线簇中待测继电器的状态。Comparing the loop current of the bus cluster with a preset first current value, and judging the state of the relay to be tested in the bus cluster according to the comparison result. 4.根据权利要求3所述的多簇电池系统的继电器粘连检测方法,其特征在于,判断所述母线簇中待测继电器的状态,具体如下:4. The relay adhesion detection method for a multi-cluster battery system according to claim 3, wherein the state of the relay to be tested in the bus cluster is judged as follows: 当所述待测继电器的后端电压占比前端电压不小于预设电压占比,或所述母线簇的回路电流大于预设的第一电流值时,则所述母线簇中的继电器为粘连状态,反之,则所述待测继电器不为粘连状态。When the rear-end voltage ratio of the relay to be tested is not less than the preset voltage ratio, or the loop current of the bus cluster is greater than the preset first current value, the relays in the bus cluster are stuck state, otherwise, the relay to be tested is not in a sticking state. 5.根据权利要求3所述的多簇电池系统的继电器粘连检测方法,其特征在于,所述多簇电池系统中剩余电池簇中的继电器通过回路电流值进行检测,具体如下:5. The method for detecting relay adhesion of a multi-cluster battery system according to claim 3, wherein the relays in the remaining battery clusters in the multi-cluster battery system are detected by the loop current value, specifically as follows: 将所述剩余电池簇回路均断开,并获取所述断开的电池簇回路的电流值;Disconnecting the remaining battery cluster circuits, and obtaining the current value of the disconnected battery cluster circuits; 将所述断开的电池簇回路的电流值与预设的第二电流值进行比较,当所述电流值大于预设的第二电流值时,则所述电流值对应的电池簇中的继电器为粘连状态,反之,则返回所述电流值对应的电池簇中的继电器不为粘连状态。Comparing the current value of the disconnected battery cluster loop with a preset second current value, when the current value is greater than the preset second current value, the relay in the battery cluster corresponding to the current value If it is in the sticking state, otherwise, it will return that the relay in the battery cluster corresponding to the current value is not in the sticking state. 6.根据权利要求5所述的多簇电池系统的继电器粘连检测方法,其特征在于,所述预设电压占比根据多簇电池系统的总电压检测精度设置;6. The relay adhesion detection method for a multi-cluster battery system according to claim 5, wherein the preset voltage ratio is set according to the total voltage detection accuracy of the multi-cluster battery system; 所述预设的第一电流值和预设的第二电流值均根据电流传感器的精度差异设置。Both the preset first current value and the preset second current value are set according to the accuracy difference of the current sensors. 7.一种采用权利要求1所述的多簇电池系统的继电器粘连检测方法的多簇电池系统的继电器粘连检测装置,其特征在于,所述检测装置包括:7. A relay adhesion detection device for a multi-cluster battery system using the relay adhesion detection method for a multi-cluster battery system according to claim 1, wherein the detection device comprises: 分簇模块,用于确定出多簇电池系统中的母线簇;The clustering module is used to determine the busbar clusters in the multi-cluster battery system; 第一检测模块,用于根据继电器前后端电压差或回路电流值,对所述母线簇中继电器的状态进行检测;The first detection module is used to detect the state of the relays in the bus cluster according to the voltage difference between the front and rear ends of the relay or the loop current value; 第二检测模块,用于根据回路电流值,对所述多簇电池系统除母线簇外剩余电池簇中继电器的状态进行检测。The second detection module is used to detect the states of the relays in the remaining battery clusters in the multi-cluster battery system except the bus cluster according to the loop current value. 8.一种存储介质,其特征在于,所述存储介质中存储有计算机程序,所述计算机程序被设置为运行时执行所述权利要求1至6任一项中所述的方法。8. A storage medium, wherein a computer program is stored in the storage medium, and the computer program is configured to execute the method described in any one of claims 1 to 6 when running. 9.一种电子装置,包括存储器和处理器,其特征在于,所述存储器中存储有计算机程序,所述处理器被设置为运行所述计算机程序以执行所述权利要求1至6任一项中所述的方法。9. An electronic device comprising a memory and a processor, wherein a computer program is stored in the memory, and the processor is configured to run the computer program to perform any one of claims 1 to 6 method described in .
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