CN115179612B - Manufacturing method of thermal fabric - Google Patents
Manufacturing method of thermal fabric Download PDFInfo
- Publication number
- CN115179612B CN115179612B CN202210557101.3A CN202210557101A CN115179612B CN 115179612 B CN115179612 B CN 115179612B CN 202210557101 A CN202210557101 A CN 202210557101A CN 115179612 B CN115179612 B CN 115179612B
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- China
- Prior art keywords
- fabric
- coating
- parts
- thermal
- coating roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 152
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000576 coating method Methods 0.000 claims abstract description 162
- 239000011248 coating agent Substances 0.000 claims abstract description 160
- 239000003973 paint Substances 0.000 claims abstract description 35
- 238000009413 insulation Methods 0.000 claims abstract description 31
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 21
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000012188 paraffin wax Substances 0.000 claims abstract description 7
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 7
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical group CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 8
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 8
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 239000002562 thickening agent Substances 0.000 claims description 8
- 239000003112 inhibitor Substances 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 4
- 241000282836 Camelus dromedarius Species 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical group CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 4
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical group CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 4
- 239000004927 clay Substances 0.000 claims description 4
- 229960002887 deanol Drugs 0.000 claims description 4
- 239000008367 deionised water Substances 0.000 claims description 4
- 229910021641 deionized water Inorganic materials 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- 239000012972 dimethylethanolamine Substances 0.000 claims description 4
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- 210000004209 hair Anatomy 0.000 claims description 4
- 210000000050 mohair Anatomy 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N acrylaldehyde Natural products C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims description 2
- 230000003449 preventive effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000007761 roller coating Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 13
- 239000004753 textile Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/10—Repellency against liquids
- D06M2200/12—Hydrophobic properties
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/06—Properties of the materials having thermal properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/14—Properties of the materials having chemical properties
- D06N2209/142—Hydrophobic
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- Engineering & Computer Science (AREA)
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- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
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Abstract
The invention discloses a manufacturing method of a thermal fabric, which ensures that the thermal fabric has good waterproof effect while having good thermal effect through the addition of thermal paint and waterproof agent, the waterproof effect of the fabric can be effectively improved through the waterproof agent prepared from polyvinyl alcohol, organic siloxane, paraffin and the like, and meanwhile, the thermal effect of the fabric can be effectively improved through the thermal paint prepared from polyurethane resin, aluminum powder, silver powder and the like. The invention discloses coating equipment, wherein feeding and discharging before and after coating of basic fabric thermal insulation paint of the coating equipment are completed on one side of a coating room, feeding and discharging of the basic fabric are facilitated, and meanwhile, a coating roller coats the basic fabric with the thermal insulation paint twice before and after the coating roller, so that the effect of the coating roller coating the thermal insulation paint on the basic fabric is good.
Description
Technical Field
The invention relates to the technical field of fabric preparation, in particular to a manufacturing method of a thermal fabric.
Background
The existing textile fabric is not ideal in waterproof and thermal insulation effects, meanwhile, in the existing thermal insulation textile fabric preparation process, a thermal insulation material is required to be coated on the textile fabric, or the textile fabric is impregnated in a thermal insulation solution, the coating of the thermal insulation material cannot ensure that the inside of the textile fabric can fully absorb sol, and the textile fabric is impregnated for a longer time generally, so that the production efficiency of the fabric is low.
Disclosure of Invention
The invention aims to provide a manufacturing method of a thermal fabric, which solves the following technical problems: (1) The thermal insulation paint and the waterproof agent are added, so that the thermal insulation fabric has good thermal insulation effect and good waterproof effect, the waterproof effect of the fabric can be effectively improved through the waterproof agent prepared from polyvinyl alcohol, organic siloxane, paraffin and the like, and meanwhile, the thermal insulation effect of the fabric can be effectively improved through the thermal insulation paint prepared from polyurethane resin, aluminum powder, silver powder and the like; (2) The method comprises the steps that an installation motor of coating equipment is started, an output shaft of the installation motor drives a coating roller to rotate, the coating roller drives a coating belt to rotate, the coating belt drives a coating roller to rotate, the coating roller coats warm keeping paint in a storage box on the coating belt, the coating belt coats the warm keeping paint on the coating roller, a basic fabric is guided to the lower surface of the coating roller through an inlet and an outlet of a coating chamber on the coating equipment, the coating roller is matched with two guide rollers on a lower guide seat to convey the basic fabric, the coating roller simultaneously coats the warm keeping paint on the basic fabric, then the basic fabric passes through an opening on another connecting plate and penetrates through the upper surface of the coating roller, the coating roller is matched with two guide rollers on the upper guide seat to convey the basic fabric, the warm keeping paint is coated on the basic fabric for the second time, then the basic fabric is put into an oven to be baked for 2-3 hours, the warm keeping fabric is obtained, feeding and discharging of the basic fabric of the coating equipment are completed on one side of the coating chamber through the structure, and the basic fabric is convenient to feed and discharge the basic fabric, and the warm keeping paint is coated on the basic fabric twice before and after the coating roller, and the warm keeping effect of the basic fabric is guaranteed to coat the warm keeping paint on the basic fabric on the warm keeping fabric by the coating roller; (3) The base fabric passes through the opening on one of them connecting plate through the guide of switching-over roller, then the base fabric passes through between eight flattening rollers on two lower connecting seats and the two last connecting seats, open the direction cylinder, the direction cylinder piston rod promotes the guide block, the guide block drives two second articulated levers and rotates, two second articulated levers cooperate two first articulated levers to drive the linking arm and remove, and then the flattening roller of upper and lower both sides moves in opposite directions, the flattening roller of upper and lower both sides contacts with the base fabric upper and lower both sides, open driving motor, driving motor output shaft drives the gear rotation, two gears cooperation drive two rotary rods counter-rotating, the rotary rod drives belt pulley one and drives the belt pulley second through the belt and rotate, belt pulley second drives two right angle connecting blocks and rotates, the rotary rod is rotated to drive the lifter, and then two lower connecting seats periodic reverse lift, through above structure setting, this coating equipment carries out the flattening to the base fabric between the coating process, can satisfy the flattening to different thickness, simultaneously can carry out stretching flattening roller to the surface fabric through the cyclic lift, the flattening roller that carries out the stretching, the absorption rate can be to the base fabric with the quick absorption of the coating of the base fabric of the second heat preservation surface fabric, the second heat preservation surface fabric of the first time coating surface fabric.
The aim of the invention can be achieved by the following technical scheme:
a manufacturing method of a thermal fabric comprises the following steps:
step one: interweaving mohair fibers serving as warps and cotton fibers serving as wefts to obtain an inner layer fabric, interweaving camel hair fibers serving as warps and cotton fibers serving as wefts to obtain an outer layer fabric, bonding the inner layer fabric and the outer layer fabric through an adhesive to obtain a fabric to be treated, putting the fabric to be treated into a waterproof agent and continuously and circularly pulling, and heating to 150-180 ℃ for 2-3 hours to obtain a basic fabric;
step two: the method comprises the steps of starting an installation motor of coating equipment, installing an output shaft of the motor to drive a coating roller to rotate, driving a coating belt to rotate by the coating roller, driving a coating roller to rotate by the coating belt, driving a coating roller to drive a coating roller to rotate by the coating roller, driving a coating roller to rotate by a guide cylinder, driving a guide block by a guide cylinder piston rod, driving two second hinging rods to rotate by the guide block, driving a connecting arm to move by the two first hinging rods, further driving a connecting arm to move in opposite directions by the two leveling rollers at the upper side and the lower side, enabling the coating roller to contact with the upper side and the lower side of the base, driving a motor to drive a gear to rotate by the output shaft of the motor, simultaneously driving two gears to drive two rotating rods to rotate by the two rotating pulleys, driving two right angle pulleys to rotate by driving two rotating rods to drive two right angle pulleys to rotate by the two rotating rods, driving two right angle pulleys to rotate by the two rotating rods to drive two right angle pulleys to rotate by the coating roller to rotate by the two right angle pulleys to rotate by the two rotating rods to rotate the right angle rods to rotate the two right angle rods to rotate the top pulleys to rotate the top-turn the coated fabric to rotate, and then placing the basic fabric into an oven to bake for 2-3 hours to obtain the thermal fabric.
Further, the thermal insulation paint is prepared from the following raw materials in parts by weight: 15-35 parts of polyurethane resin, 4-8 parts of aluminum powder, 4-8 parts of silver powder, 2-4 parts of thickening agent, 0.3-0.8 part of pH regulator, 0.2-0.5 part of solvent, 0.08-0.3 part of mildew inhibitor and 0.01-0.2 part of catalyst, wherein the thickening agent is a mixture of sodium polyacrylate and polyethylene oxide, and the mass ratio of the sodium polyacrylate to the polyethylene oxide in the mixture is 2-3:1, wherein the pH regulator is one of ammonia water, triethylamine or dimethylethanolamine, the solvent is methyl ethyl ketone, the mildew inhibitor is dimethylacetamide, and the catalyst is dibutyltin dilaurate.
Further, the preparation process of the waterproof agent is as follows: according to the weight portions, 8-12 portions of polyvinyl alcohol, 10-16 portions of organic siloxane, 6-12 portions of paraffin, 8-16 portions of fatty acid sodium, 2-6 portions of laureth, 8-14 portions of unsaturated polyester resin, 15-30 portions of clay fiber, 6-10 portions of waterproof acrylon and 80-90 portions of deionized water are weighed, the raw materials are added into a stirring tank, heated to 130-165 ℃, stirred while being heated until being sticky, and kept stand for 2-3 hours, so that the waterproof agent is obtained, and is placed in an insulation box for heat preservation for standby, and the temperature in the insulation box is 120-150 ℃.
Further, the coating equipment includes the coating room, install two guide holders in the coating room, two guide holders are upper and lower relative settings, rotate on the guide holder and install two guide rolls, rotate between two guide holders and be provided with the coating roller, coating roller one side is provided with two connecting rollers, connects through coating belt transmission between two connecting rollers, the coating area top is provided with the storage box, the rotation of storage box inner chamber bottom is provided with the applicator roll, the applicator roll contacts with the coating area, coating room inner chamber is kept away from coating roller one side and is rotated and is provided with the switching-over roller, coating room inner chamber is provided with two connecting plates, the opening has been seted up on the connecting plate, install lower connecting seat, last connecting seat, go up equal slidable mounting on the connecting seat down, install two second articulated bars on the guide block, all rotate on lower connecting seat, the last connecting seat and install two first articulated bars, install the linking arm between the second articulated arm, two rotating arms, two right angle connection roller, two rotating connection shafts are installed down in two rotating the connecting rods, two right angle connection roller connection shafts are installed down in the rotating, two right angle connection roller connection shafts are installed to the rotating.
Further, two guide seats are respectively arranged on the upper side and the lower side of the inner cavity of the coating chamber, and two guide rollers are respectively arranged at two ends of the guide seats.
Further, two connecting rollers are arranged at the same height, two right-angle connecting blocks are respectively fixed at two ends of the rotating roller, an installation side shell is installed on the outer side wall of the coating chamber, two gears are arranged in the installation side shell in a rotating mode, the two gears are meshed with each other, a driving motor is installed on the outer side wall of the installation side shell, an output shaft of the driving motor is connected with the gears, the two gears are in one-to-one correspondence with the two rotating rods, the gears are sleeved on the rotating rods, a first belt pulley is installed on the rotating rods, a second belt pulley is installed on the rotating roller, the first belt pulley is in one-to-one correspondence with the second belt pulley, and the first belt pulley is connected with the second belt pulley through belt transmission.
Further, the lower connecting seat and the upper connecting seat are respectively fixed at the bottom and the top of the connecting plate, a guide cylinder is arranged on the lower connecting seat, and the end part of a piston rod of the guide cylinder is connected with a guide block.
Further, an installation motor is installed on the outer side wall of the coating chamber, an output shaft of the installation motor is connected with the coating roller, an inlet and an outlet are formed in one side of the coating chamber, and the coating roller is arranged on one side of the inlet and the outlet.
The invention has the beneficial effects that:
(1) According to the manufacturing method of the thermal fabric, the thermal paint and the waterproof agent are added, so that the thermal fabric has good thermal effect and good waterproof effect, the waterproof effect of the fabric can be effectively improved through the waterproof agent prepared from polyvinyl alcohol, organic siloxane, paraffin and the like, and meanwhile, the thermal paint prepared from polyurethane resin, aluminum powder, silver powder and the like can effectively improve the thermal effect of the fabric;
(2) The method comprises the steps that an installation motor of coating equipment is started, an output shaft of the installation motor drives a coating roller to rotate, the coating roller drives a coating belt to rotate, the coating belt drives a coating roller to rotate, the coating roller coats warm keeping paint in a storage box on the coating belt, the coating belt coats the warm keeping paint on the coating roller, a basic fabric is guided to the lower surface of the coating roller through an inlet and an outlet of a coating chamber on the coating equipment, the coating roller is matched with two guide rollers on a lower guide seat to convey the basic fabric, the coating roller simultaneously coats the warm keeping paint on the basic fabric, then the basic fabric passes through an opening on another connecting plate and penetrates through the upper surface of the coating roller, the coating roller is matched with two guide rollers on the upper guide seat to convey the basic fabric, the warm keeping paint is coated on the basic fabric for the second time, then the basic fabric is put into an oven to be baked for 2-3 hours, the warm keeping fabric is obtained, feeding and discharging of the basic fabric of the coating equipment are completed on one side of the coating chamber through the structure, and the basic fabric is convenient to feed and discharge the basic fabric, and the warm keeping paint is coated on the basic fabric twice before and after the coating roller, and the warm keeping effect of the basic fabric is guaranteed to coat the warm keeping paint on the basic fabric on the warm keeping fabric by the coating roller;
(3) The base fabric passes through the opening on one of them connecting plate through the guide of switching-over roller, then the base fabric passes through between eight flattening rollers on two lower connecting seats and the two last connecting seats, open the direction cylinder, the direction cylinder piston rod promotes the guide block, the guide block drives two second articulated levers and rotates, two second articulated levers cooperate two first articulated levers to drive the linking arm and remove, and then the flattening roller of upper and lower both sides moves in opposite directions, the flattening roller of upper and lower both sides contacts with the base fabric upper and lower both sides, open driving motor, driving motor output shaft drives the gear rotation, two gears cooperation drive two rotary rods counter-rotating, the rotary rod drives belt pulley one and drives the belt pulley second through the belt and rotate, belt pulley second drives two right angle connecting blocks and rotates, the rotary rod is rotated to drive the lifter, and then two lower connecting seats periodic reverse lift, through above structure setting, this coating equipment carries out the flattening to the base fabric between the coating process, can satisfy the flattening to different thickness, simultaneously can carry out stretching flattening roller to the surface fabric through the cyclic lift, the flattening roller that carries out the stretching, the absorption rate can be to the base fabric with the quick absorption of the coating of the base fabric of the second heat preservation surface fabric, the second heat preservation surface fabric of the first time coating surface fabric.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of a coating apparatus of the present invention;
FIG. 2 is an internal structural view of the coating chamber of the present invention;
FIG. 3 is a schematic view of the structure of the guide holder of the present invention;
FIG. 4 is an internal structural view of the cartridge of the present invention;
FIG. 5 is an installation view of the leveling roll of the present invention;
fig. 6 is a side view of the lifter of the present invention.
In the figure: 1. a coating chamber; 2. a guide seat; 3. a guide roller; 4. a coating roller; 5. a connecting roller; 51. coating the belt; 6. a storage box; 7. a smearing roller; 8. a reversing roller; 9. installing a side shell; 10. a driving motor; 11. a rotating rod; 12. a first belt pulley; 13. a belt pulley II; 14. a rotating roller; 15. a right-angle connecting block; 16. a rotating lever; 17. a lifting rod; 18. a lower connecting seat; 19. a guide cylinder; 20. a guide block; 21. a first hinge lever; 22. a second hinge lever; 23. a connecting arm; 24. leveling rollers; 25. a connecting plate; 26. an opening; 27. an upper connecting seat; 28. installing a motor; 29. and (5) an inlet and an outlet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Please refer to fig. 1-6
Example 1
A manufacturing method of a thermal fabric comprises the following steps:
step one: interweaving mohair fibers serving as warps and cotton fibers serving as wefts to obtain an inner layer fabric, interweaving camel hair fibers serving as warps and cotton fibers serving as wefts to obtain an outer layer fabric, bonding the inner layer fabric and the outer layer fabric through an adhesive to obtain a fabric to be treated, putting the fabric to be treated into a waterproof agent and continuously and circularly pulling, and heating to 150 ℃ for 2 hours to obtain a basic fabric;
step two: starting a mounting motor 28 of the coating equipment, driving a coating roller 4 to rotate by an output shaft of the mounting motor 28, driving a coating belt 51 to rotate by the coating roller 4, driving a coating roller 7 to rotate by the coating belt 51, coating warm paint in a storage box 6 on the coating belt 51 by the coating roller 7, coating warm paint on the coating roller 4 by the coating belt 51, guiding a basic fabric to the lower surface of the coating roller 4 through an inlet 29 of a coating chamber 1 on the coating equipment, conveying the basic fabric by the coating roller 4 in cooperation with two guide rollers 3 on a guide seat 2 below, simultaneously coating the basic fabric on the basic fabric by the coating roller 4, guiding the basic fabric through an opening 26 on one connecting plate 25 by a reversing roller 8, then driving the basic fabric between eight leveling rollers 24 on two lower connecting seats 18 and two upper connecting seats 27 by a guide cylinder 19, pushing a guide block 20 by a piston rod of the guide cylinder 19, the guide block 20 drives the two second hinging rods 22 to rotate, the two second hinging rods 22 cooperate with the two first hinging rods 21 to drive the connecting arms 23 to move, the leveling rollers 24 on the upper side and the lower side move in opposite directions, the leveling rollers 24 on the upper side and the lower side are contacted with the upper side and the lower side of the foundation fabric, the driving motor 10 is started, the output shaft of the driving motor 10 drives the gears to rotate, the two gears cooperate to drive the two rotating rods 11 to reversely rotate, the rotating rods 11 drive the belt pulley I12 to rotate, the belt pulley I12 drives the belt pulley II 13 to rotate through the belt, the belt pulley II 13 drives the two right-angle connecting blocks 15 to rotate, the right-angle connecting blocks 15 drive the rotating rods 16 to rotate, the two rotating rods 16 drive the lifting rods 17 to periodically lift, the two lower connecting seats 18 are periodically reversely lifted, then the foundation fabric passes through the opening 26 on the other connecting plates 25 and penetrates through the upper surface of the coating roller 4, the coating roller 4 is matched with the two guide rollers 3 on the upper guide seat 2 to convey the basic fabric, the coating roller 4 coats the thermal insulation paint on the basic fabric for the second time, and then the basic fabric is put into an oven to be baked for 2 hours, so that the thermal insulation fabric is obtained.
Specifically, the thermal insulation paint is prepared from the following raw materials in parts by weight: 15 parts of polyurethane resin, 4 parts of aluminum powder, 4 parts of silver powder, 2 parts of thickening agent, 0.3 part of pH regulator, 0.2 part of solvent, 0.08 part of mildew inhibitor and 0.01 part of catalyst, wherein the thickening agent is a mixture of sodium polyacrylate and polyethylene oxide, and the mass ratio of the sodium polyacrylate to the polyethylene oxide in the mixture is 2: the pH regulator is one of ammonia water, triethylamine or dimethylethanolamine, the solvent is methyl ethyl ketone, the mildew inhibitor is dimethylacetamide, and the catalyst is dibutyltin dilaurate.
The preparation process of the waterproof agent comprises the following steps: according to the weight portions, 8 portions of polyvinyl alcohol, 10 portions of organic siloxane, 6 portions of paraffin, 8 portions of fatty acid sodium, 2 portions of laureth, 8 portions of unsaturated polyester resin, 15 portions of clay fiber and 6 portions of waterproof acrylic fiber and 80 portions of deionized water are weighed, the raw materials are added into a stirring tank, heated to 130 ℃, stirred while being heated until being sticky, and kept stand for 2 hours, thus obtaining the waterproof agent, and the waterproof agent is placed into an insulation box for heat preservation for standby, and the temperature in the insulation box is 120 ℃.
Example 2
A manufacturing method of a thermal fabric comprises the following steps:
step one: interweaving mohair fibers serving as warps and cotton fibers serving as wefts to obtain an inner layer fabric, interweaving camel hair fibers serving as warps and cotton fibers serving as wefts to obtain an outer layer fabric, bonding the inner layer fabric and the outer layer fabric through an adhesive to obtain a fabric to be treated, putting the fabric to be treated into a waterproof agent and continuously and circularly pulling, and heating to 180 ℃ for 3 hours to obtain a basic fabric;
step two: starting a mounting motor 28 of the coating equipment, driving a coating roller 4 to rotate by an output shaft of the mounting motor 28, driving a coating belt 51 to rotate by the coating roller 4, driving a coating roller 7 to rotate by the coating belt 51, coating warm paint in a storage box 6 on the coating belt 51 by the coating roller 7, coating warm paint on the coating roller 4 by the coating belt 51, guiding a basic fabric to the lower surface of the coating roller 4 through an inlet 29 of a coating chamber 1 on the coating equipment, conveying the basic fabric by the coating roller 4 in cooperation with two guide rollers 3 on a guide seat 2 below, simultaneously coating the basic fabric on the basic fabric by the coating roller 4, guiding the basic fabric through an opening 26 on one connecting plate 25 by a reversing roller 8, then driving the basic fabric between eight leveling rollers 24 on two lower connecting seats 18 and two upper connecting seats 27 by a guide cylinder 19, pushing a guide block 20 by a piston rod of the guide cylinder 19, the guide block 20 drives the two second hinging rods 22 to rotate, the two second hinging rods 22 cooperate with the two first hinging rods 21 to drive the connecting arms 23 to move, the leveling rollers 24 on the upper side and the lower side move in opposite directions, the leveling rollers 24 on the upper side and the lower side are contacted with the upper side and the lower side of the foundation fabric, the driving motor 10 is started, the output shaft of the driving motor 10 drives the gears to rotate, the two gears cooperate to drive the two rotating rods 11 to reversely rotate, the rotating rods 11 drive the belt pulley I12 to rotate, the belt pulley I12 drives the belt pulley II 13 to rotate through the belt, the belt pulley II 13 drives the two right-angle connecting blocks 15 to rotate through the rotating rollers 14, the right-angle connecting blocks 15 drive the rotating rods 16 to rotate, the two rotating rods 16 drive the lifting rods 17 to periodically lift, the two lower connecting seats 18 periodically reversely lift, and then the foundation fabric passes through the opening 26 on the other connecting plate 25 and passes through the upper surface of the coating roller 4, the coating roller 4 is matched with the two guide rollers 3 on the upper guide seat 2 to convey the basic fabric, the coating roller 4 coats the thermal insulation paint on the basic fabric for the second time, and then the basic fabric is put into an oven to be baked for 3 hours, so that the thermal insulation fabric is obtained.
Specifically, the thermal insulation paint is prepared from the following raw materials in parts by weight: 35 parts of polyurethane resin, 8 parts of aluminum powder, 8 parts of silver powder, 4 parts of thickening agent, 0.8 part of pH regulator, 0.5 part of solvent, 0.3 part of mildew inhibitor and 0.2 part of catalyst, wherein the thickening agent is a mixture of sodium polyacrylate and polyethylene oxide, and the mass ratio of the sodium polyacrylate to the polyethylene oxide in the mixture is 3: the pH regulator is one of ammonia water, triethylamine or dimethylethanolamine, the solvent is methyl ethyl ketone, the mildew inhibitor is dimethylacetamide, and the catalyst is dibutyltin dilaurate.
The preparation process of the waterproof agent comprises the following steps: according to the weight portions, 12 portions of polyvinyl alcohol, 16 portions of organic siloxane, 12 portions of paraffin, 16 portions of fatty acid sodium, 6 portions of laureth, 14 portions of unsaturated polyester resin, 30 portions of clay fiber and 10 portions of waterproof acrylic fiber are weighed, 90 portions of deionized water are added into a stirring tank, the materials are heated to 165 ℃, stirred while being heated until being sticky, and kept stand for 3 hours, so that the waterproof agent is obtained, and the waterproof agent is placed into an insulation box for heat preservation for standby, wherein the temperature in the insulation box is 150 ℃.
The coating equipment comprises a coating chamber 1, two guide seats 2 are installed in the coating chamber 1, the two guide seats 2 are oppositely arranged up and down, two guide rollers 3 are rotatably installed on the guide seats 2, a coating roller 4 is rotatably arranged between the two guide seats 2, two connecting rollers 5 are arranged on one side of the coating roller 4, two connecting rollers 5 are connected through a coating belt 51 in a transmission mode, a storage box 6 is arranged above the coating belt 51, an smearing roller 7 is rotatably arranged at the bottom of an inner cavity of the storage box 6, the smearing roller 7 is in contact with the coating belt 51, a reversing roller 8 is rotatably arranged on one side, away from the coating roller 4, of the inner cavity of the coating chamber 1, two connecting plates 25 are arranged in the inner cavity of the coating chamber 1, openings 26 are formed in the connecting plates 25, a lower connecting seat 18 and an upper connecting seat 27 are installed on the connecting plates 25, a lower connecting seat 18 and an upper connecting seat 18, guide block 20 is slidably installed on the upper connecting seat 27, two first hinging rods 21 are rotatably installed on the guide block 20, two lower connecting seats 18 and an upper connecting seat 27 are rotatably installed on the lower connecting seat 22, two right-angle connecting rods 16 are rotatably installed on the connecting seat 17, two right-angle connecting rods 16 are rotatably connected between the connecting seats 17 and the upper connecting seat 17, two right-angle connecting rods 17 are rotatably installed between the lower connecting seat 17 and the upper connecting seat 16, and the lower connecting seat 17 are rotatably, respectively, and the lower connecting seat 17 are rotatably connected between the connecting seat 16, and the upper connecting seat 17 is rotatably, and the connecting seat 15 is rotatably right-angle connecting rod 15, and the upper connecting rod 15 is rotatably, and the lower connecting rod 15, and the connecting rod 15 is rotatably, and the connecting rod 15.
Two guide seats 2 are respectively arranged on the upper side and the lower side of the inner cavity of the coating chamber 1, and two guide rollers 3 are respectively arranged at two ends of the guide seats 2.
The two connecting rollers 5 are arranged at the same height, the two right-angle connecting blocks 15 are respectively fixed at two ends of the rotating roller 14, the outer side wall of the coating chamber 1 is provided with the installation side shell 9, two gears are arranged in a rotating mode and meshed with each other, the outer side wall of the installation side shell 9 is provided with the driving motor 10, the driving motor 10 is connected with the output shaft of the gear, the two gears are in one-to-one correspondence with the two rotating rods 11, the rotating rods 11 are sleeved with the gears, the first belt pulley 12 is arranged on the rotating rods 11, the second belt pulley 13 is arranged on the rotating roller 14, the first belt pulley 12 is in one-to-one correspondence with the second belt pulley 13, and the first belt pulley 12 is connected with the second belt pulley 13 through belt transmission.
The lower connecting seat 18 and the upper connecting seat 27 are respectively fixed at the bottom and the top of the connecting plate 25, the lower connecting seat 18 is provided with a guide cylinder 19, and the end part of a piston rod of the guide cylinder 19 is connected with a guide block 20.
The outer side wall of the coating chamber 1 is provided with a mounting motor 28, an output shaft of the mounting motor 28 is connected with the coating roller 4, one side of the coating chamber 1 is provided with an inlet and an outlet 29, and the coating roller 4 is arranged on one side of the inlet and the outlet 29.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The manufacturing method of the thermal fabric is characterized by comprising the following steps of:
step one: interweaving mohair fibers serving as warps and cotton fibers serving as wefts to obtain an inner layer fabric, interweaving camel hair fibers serving as warps and cotton fibers serving as wefts to obtain an outer layer fabric, bonding the inner layer fabric and the outer layer fabric through an adhesive to obtain a fabric to be treated, putting the fabric to be treated into a waterproof agent and continuously and circularly pulling, and heating to 150-180 ℃ for 2-3 hours to obtain a basic fabric;
step two: the coating roller (7) coats the thermal insulation paint in the storage box (6) on the coating belt (51), the coating belt (51) coats the thermal insulation paint on the coating roller (4), the base fabric is guided to the lower surface of the coating roller (4) through the inlet and outlet (29) of the upper coating chamber (1), the coating roller (4) is matched with the two guide rollers (3) on the lower guide seat (2) to convey the base fabric, meanwhile, the coating roller (4) coats the thermal insulation paint on the base fabric, the base fabric passes through the opening (26) on one connecting plate (25) through the guide of the reversing roller (8), and then the base fabric is positioned between the eight leveling rollers (24) on the two upper connecting seats (27) through the two lower connecting seats (18), the piston rod of the guide cylinder (19) pushes the guide block (20), the guide block (20) drives two second hinging rods (22) to rotate, the two second hinging rods (22) cooperate with the two first hinging rods (21) to drive the connecting arms (23) to move, further the leveling rollers (24) on the upper side and the lower side move in opposite directions, the leveling rollers (24) on the upper side and the lower side are contacted with the upper side and the lower side of the basic fabric, the rotating roller (14) drives the two right-angle connecting blocks (15) to rotate, the right-angle connecting blocks (15) drive the rotating rods (16) to rotate, the two rotating rods (16) drive the lifting rods (17) to periodically lift, and then the two lower connecting seats (18) periodically and reversely lift, then the base fabric passes through an opening (26) on the other connecting plate (25) and passes through the upper surface of the coating roller (4), the coating roller (4) is matched with the two guide rollers (3) on the upper guide seat (2) to convey the base fabric, the coating roller (4) coats the thermal insulation paint on the base fabric for the second time, and then the base fabric is put into the oven to be baked for 2-3 hours, so that the thermal insulation fabric is obtained.
2. The method for manufacturing the thermal fabric according to claim 1, wherein the thermal paint is prepared from the following raw materials in parts by weight: 15 to 35 parts of polyurethane resin, 4 to 8 parts of aluminum powder, 4 to 8 parts of silver powder, 2 to 4 parts of thickener, 0.3 to 0.8 part of pH regulator, 0.2 to 0.5 part of solvent, 0.08 to 0.3 part of mildew preventive and 0.01 to 0.2 part of catalyst.
3. The method for manufacturing the thermal fabric according to claim 2, wherein the thickener is a mixture of sodium polyacrylate and polyethylene oxide, and the mass ratio of the sodium polyacrylate to the polyethylene oxide in the mixture is 2-3:1.
4. the method for manufacturing the thermal fabric according to claim 2, wherein the pH regulator is one of ammonia water, triethylamine or dimethylethanolamine, the solvent is methyl ethyl ketone, the mildew inhibitor is dimethylacetamide, and the catalyst is dibutyltin dilaurate.
5. The method for manufacturing the thermal fabric according to claim 1, wherein the preparation process of the waterproof agent is as follows: 8-12 parts of polyvinyl alcohol, 10-16 parts of organic siloxane, 6-12 parts of paraffin, 8-16 parts of fatty acid sodium, 2-6 parts of laureth, 8-14 parts of unsaturated polyester resin, 15-30 parts of clay fiber, 6-10 parts of waterproof acrylon and 80-90 parts of deionized water are weighed according to parts by weight, the raw materials are added into a stirring tank, heated to 130-165 ℃, stirred until sticky while heating, and kept stand to obtain a waterproof agent, and the waterproof agent is placed in an insulation box for heat preservation for later use.
6. The method for manufacturing the thermal fabric according to claim 5, wherein the standing time of the stirring tank is 2-3h, and the temperature in the thermal insulation box is 120-150 ℃.
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