CN115179353B - Automatic cutting machine for rubber floor cloth - Google Patents

Automatic cutting machine for rubber floor cloth Download PDF

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Publication number
CN115179353B
CN115179353B CN202210960641.6A CN202210960641A CN115179353B CN 115179353 B CN115179353 B CN 115179353B CN 202210960641 A CN202210960641 A CN 202210960641A CN 115179353 B CN115179353 B CN 115179353B
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CN
China
Prior art keywords
cutter
transmission
plate
tensioning
rubber floor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202210960641.6A
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Chinese (zh)
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CN115179353A (en
Inventor
程瑞国
邢鹏飞
苏建中
马志强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Tianyuan Rubber Co ltd
Original Assignee
Zhengzhou Tianyuan Rubber Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN202210960641.6A priority Critical patent/CN115179353B/en
Publication of CN115179353A publication Critical patent/CN115179353A/en
Application granted granted Critical
Publication of CN115179353B publication Critical patent/CN115179353B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/14Means for treating work or cutting member to facilitate cutting by tensioning the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to the technical field of automatic cutting of rubber products, in particular to an automatic cutting machine for rubber floor cloth. Comprises a transmission mechanism, a tensioning mechanism, a driving mechanism and an adjusting mechanism; the lowest tensioning roller is also provided with a fastening structure to complete the fastening and positioning of the end part of the rubber floor cloth; the driving mechanism is configured to rotate clockwise to drive the tensioning rollers correspondingly arranged on the two vertical connecting rods to be away from each other, so that rubber floor cloth pulled by the sliding tensioning groups reaches a preset first tensioning length, and at the moment, the rubber floor cloth at the input end of the driving roller stops feeding; continuing to rotate clockwise to enable the rubber bottom plate cloth to reach a preset second tensioning length, and completing locking and fixing of the cutting blade; the driving mechanism continues to rotate clockwise, and the tensioning roller starts to move towards the cutters distributed in the same group until the quantitative cutting operation is completed on the rubber bottom plate cloth. The automatic cutting device for the rubber floor cloth is reasonable in structural design, time-saving and labor-saving, and the efficiency of automatic cutting operation of the rubber floor cloth is greatly improved.

Description

Automatic cutting machine for rubber floor cloth
Technical Field
The invention relates to the technical field of intelligent manufacturing of rubber products, in particular to an automatic cutting machine for rubber floor cloth.
Background
The rubber floor cloth is made of natural rubber, synthetic rubber and other macromolecular materials. Styrene-butadiene, high benzene and butadiene rubber are synthetic rubber, and are accessory products of petroleum. Natural rubber refers to rubber produced by artificial rubber trees. The rubber floor cloth has wide practical range such as home balconies, kitchens, living rooms, bedrooms, toilet entertainment venues, gymnasiums and the like. In the actual intelligent production and automatic manufacturing process of rubber products, the cutting procedure is an essential important link. However, most industrial and mining enterprises still adopt a manual operation mode for the cutting process of the rubber floor cloth, and the mode is time-consuming and labor-consuming, so that the completion efficiency of the industrial and mining enterprises on the finished rubber floor cloth is severely restricted; moreover, due to uneven operation level of a master worker, the cutting lines cannot be unified and tidy, the end faces are rough, the quality of cut single products is poor, the quality of finished rubber floor cloth products is seriously affected, and the sales and marketing of the rubber floor cloth are affected.
Further, with the continuous innovation of the technical level, some corresponding semi-automatic cutting devices are also appeared on the market. However, in the cutting process of the rubber floor cloth in the prior art, when facing the demands of different user groups and customers, rubber floor cloth single products with different specifications and different lengths need to be cut out and then packaged. However, the traditional semi-automatic cutting equipment for rubber floor cloth is complex in structure, inconvenient to maintain and protect equipment, when floor cloth items of different specifications and lengths are produced in the face of single batches, parts are required to be replaced and adjusted by the equipment in a local structure, and the single items of different batches and different specifications can be cut.
Disclosure of Invention
In order to solve the defects and shortcomings of the prior art rubber floor cloth cutting equipment, the invention provides the automatic cutting machine for the rubber floor cloth, which is reasonable in structural design, time-saving, labor-saving and efficient in automatic cutting operation.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an automatic cutting machine for rubber floor cloth comprises a transmission mechanism, a tensioning mechanism, a driving mechanism and an adjusting mechanism;
the transmission mechanism comprises a transmission frame, a transmission roller and a supporting plate; the transmission frames are distributed left and right; the transmission roller comprises a driving roller and a driven roller, and the driving roller and the driven roller are arranged at the right end of the transmission frame; the rubber floor cloth moves along the transmission frame and downwards passes through the gap between the driving roller and the driven roller; the support plates are two symmetrically distributed in front-back mode and are arranged on the transmission frame; each supporting plate is also provided with a plurality of through holes which are distributed in a staggered way up and down;
the tensioning mechanism comprises a tensioning roller, a moving plate and a connecting arm; the tensioning rollers are distributed in a plurality of staggered mode up and down, and two ends of each tensioning roller are connected with corresponding through holes in a sliding mode; in the initial state, the central axis between two tensioning rollers which are distributed adjacently up and down is consistent with the central axis between the driving roller and the driven roller; the movable plates are arranged on the outer sides of the supporting plates and are two in cross distribution, each movable plate comprises a transverse connecting rod and a vertical connecting rod which are fixedly connected in an L shape, and the two transverse connecting rods are transmitted through the driving mechanism, so that the two vertical connecting rods can be synchronously far away from or close to each other;
The connecting arms are vertically distributed and are arranged on the inner sides of the two vertical connecting rods in a staggered mode, and the adjacent connecting arms on the two vertical connecting rods are a sliding tensioning group; the outer end of the tensioning roller is matched with the mounting hole; the connecting arm is provided with fixing holes distributed left and right on one side close to the vertical connecting rod, and cutter pieces are correspondingly and slidably arranged at the fixing holes; and keep a tension roller to correspond to a said cutter, and leave the channel that the cloth of rubber bottom plate moves between the two; the lowest tensioning roller is also provided with a fastening structure to complete the fastening and positioning of the end part of the rubber floor cloth;
the driving mechanism is configured to rotate clockwise to drive tensioning rollers correspondingly arranged on the two vertical connecting rods to be away from each other, so that rubber base plate cloth pulled by the sliding tensioning groups reaches a preset first tensioning length, and at the moment, the rubber base plate cloth at the input end of the driving roller stops feeding; continuing to rotate clockwise so that the rubber bottom plate cloth pulled by the sliding tensioning groups reaches a preset second tensioning length, and completing locking and fixing of the cutting blade; the driving mechanism continues to rotate clockwise, and the tensioning roller starts to move towards the cutters distributed in the same group until the quantitative cutting operation is completed on the rubber bottom plate cloth;
The adjusting mechanism is configured to adjust a preset tensioning length reached by the rubber floor cloth pulled by the sliding tensioning group.
The cutter comprises a cutter and a cutter plate, wherein the cutter is arranged on the cutter plate and faces towards tensioning rollers distributed in the same group; the front end and the rear end of the cutter plate are slidably and adaptively arranged in the fixing holes.
The purpose of this arrangement is: the width of the cutter is larger than or equal to that of the rubber floor cloth, the cutter plate is used as a carrier of the cutter, and both ends of the cutter plate penetrate through the through holes and move along the fixing holes on the connecting arms to form a stable supporting effect; further, during the automatic quantitative cutting operation of the actual rubber floor cloth, as the rubber floor cloth passes through between the cutter and the tensioning roller, the tensioning roller and the cutter move synchronously in the initial stroke of the movement of the tensioning roller (namely before the cutter is positioned); the tensioning roller moves continuously after the cutter is positioned, and the tensioning roller approaches to the cutter to form cutting, so that the operation ensures the flatness of cutting the rubber floor cloth and the consistency of products, and simultaneously improves the automatic efficiency of cutting the rubber floor cloth.
Further, the driving mechanism comprises a driving motor, the driving motor is arranged on the supporting plate, a driving shaft is further arranged on an output shaft of the driving motor, a transmission gear is arranged on the driving shaft, and the transmission gear drives the two transverse connecting rods to move reversely; a transmission structure is further arranged on the driving shaft; the transmission structure comprises a first bevel gear, a second bevel gear, a transmission rod and a sliding block; the first bevel gear is coaxially sleeved on the driving shaft; the second bevel gear is coaxially arranged on the transmission rod, and the transmission rod and the driving shaft are vertically distributed;
the transmission rod comprises a transmission column, a connection bulge and a rotating sleeve; the transmission columns are distributed up and down, and the bottom ends of the transmission columns are connected with the second bevel gears; the connecting column is coaxially arranged above the transmission column, and a plurality of uniformly distributed connecting keys are further arranged on the outer side wall of the connecting column; the number of the connecting protrusions is two, and the connecting protrusions are arranged at the two ends of the connecting column; the rotating sleeve is coaxially arranged at the outer side of the connecting column, and the inner side wall of the rotating sleeve is provided with a connecting groove which is matched with the connecting key, so that the rotating sleeve and the connecting column synchronously rotate; the outer side wall of the rotating sleeve is provided with threads, and the outer side of the bottom end of the rotating sleeve is also provided with a grooved wheel; the connecting column is positioned above the rotating sleeve and is also provided with a pressure spring; the sliding block is rotationally arranged on the rotating sleeve, one end of the sliding block is provided with a moving rod, and the moving rod is provided with a square groove.
The purpose of this arrangement is: the driving motor rotates positively and negatively to drive the transmission gear to rotate synchronously, so that two vertical connecting rods distributed on the same side supporting plate are driven to move away from or close to each other under the action of gear meshing transmission; the two vertical connecting rods are far away from each other, namely a process of tensioning rollers distributed in a staggered way to pull and tension the rubber floor cloth; by arranging the driving mechanism, not only is the inclined pre-tensioning operation on the rubber floor cloth realized, but also the length limitation of quantitative input of the rubber floor cloth is realized, and further the continuous tensioning, the flattening and the efficient automatic cutting of the rubber floor cloth with the quantitative length are completed.
Further, the driving mechanism further comprises a cutter locking structure, wherein the cutter locking structure comprises a fixed plate, a cutter locking piece and a cutter locking plate; the fixing plates are distributed left and right and are arranged at the upper end of the supporting plate, and a plurality of fixing grooves which are distributed at intervals are also formed in the lower end face of the fixing plates; the cutter locking plates are distributed left and right, and a transmission hole is formed in the center of the cutter locking plates and is used for connecting a grooved wheel, so that the cutter locking plates and the rotating sleeve can only rotate relatively and cannot move relatively;
the locking knife parts are two groups symmetrically distributed about the transmission hole, and each group of locking knife parts further comprises a vertical locking knife arm, a horizontal locking knife arm, a clamping sleeve and a clamping plate; the vertical cutter locking arms are vertically distributed and are provided with cutter locking grooves which extend vertically, and the cutter locking grooves are used for connecting a plurality of cutter plates which are vertically distributed and move along with the vertical connecting rods which are laterally distributed; the transverse locking cutter arm is arranged at the upper end of the vertical locking cutter arm and is vertically connected with the vertical locking cutter arm, a cutter locking hole is further formed in the transverse locking cutter arm, the cutter locking hole is matched with the cutter locking plate, and the transverse locking cutter arm can move left and right along the cutter locking plate; the clamping sleeve is arranged on the rear side wall of the vertical lock cutter arm; the clamping plate is in sliding telescopic connection with the clamping sleeve through a spring.
The purpose of this arrangement is: firstly, ensuring synchronous movement of a lock knife element and a vertical connecting rod in the tensioning process of continuous oblique pulling of the rubber floor cloth, namely before reaching the preset first tensioning length of the rubber floor cloth; when the length of the rubber floor cloth entering the lower part of the driving roller reaches a specified length (namely the sum of the specified lengths of the rubber floor cloth sheets between two tensioning rollers in a multi-group sliding tensioning group structure), the rotating sleeve drives the locking knife plate to move upwards through the continuous rotation of the driving motor, and meanwhile, the clamping plate moves to a corresponding fixing groove, and the clamping positioning of the locking knife plate and the clamping knife plate is completed through the upward movement, so that the cutter is not moved; the rubber floor cloth is convenient to realize stable and rapid cutting subsequently, and meanwhile, the cutting flatness is guaranteed.
Further, in the initial state, the spring is in the original length, and the clamping plate is positioned between two adjacent fixing grooves; when the cutter locking piece moves to the appointed position corresponding to the fixed groove, the rotating sleeve moves upwards to drive the cutter locking plate to move upwards, so that the clamping plate is matched with the fixed groove for installation, and the cutter fastening is completed; the support plate is also provided with a fixing seat, and the transmission rod penetrates through the fixing seat, and the transmission rod and the fixing seat keep relative rotation and can not move relatively. Thus, a good support of the lock insert is formed.
Further, the driving mechanism further comprises a jacking structure, wherein the jacking structure comprises a mounting seat, a jacking block and a jacking plate; the mounting seat is arranged at the right end of the transmission frame and provided with mounting grooves which are distributed up and down; the pressing block is of a semicircular structure, and the arc-shaped surface faces downwards; the bottom end of the pressing plate is fixedly connected with the pressing block and is slidably arranged in the mounting groove; the pressing plate is also provided with pressing grooves which are distributed up and down and are used for being connected with the moving rod in a sliding mode; the pressing block moves downwards by a preset height to complete the compression of the driving roller and the driven roller, and the feeding of the rubber floor cloth is stopped.
The purpose of this arrangement is: through the preset operation of the automatic cutting machine, quantitative length rubber floor cloth with specified requirements is selected, then the cutter and the tensioning roller are ensured to move synchronously, then when the length of the rubber floor cloth entering the lower part of the driving roller reaches the specified length, the jacking of the driving roller and the driven roller is completed, so that the driving roller does not rotate, namely, the rubber floor cloth is not conveyed downwards, the total length requirement required by cutting the rubber floor cloth is ensured, multiple cutting of the specified length requirement of the rubber floor cloth is realized under the cooperation of a plurality of groups of sliding tensioning group structures below, single automatic cutting operation is realized, the manufacture of a plurality of rubber floor cloth single products with specified lengths can be completed, the automation degree of the equipment is greatly improved, and meanwhile, the cutting operation efficiency of the rubber floor cloth is also improved.
Further, the adjusting mechanism comprises an adjusting column, an adjusting rod and an adjusting block; the adjusting columns are distributed up and down and extend downwards to the jacking grooves through the jacking plates, and the adjusting columns can rotate relative to the jacking plates; the adjusting rod is coaxially arranged below the adjusting column, and the outer side wall of the adjusting rod is provided with threads; the adjusting block is arranged at the lower end of the adjusting rod, a groove is formed in the adjusting block, and the adjusting block and the adjusting rod keep relative rotation, so that the telescopic change of the whole length of the adjusting mechanism is realized; the adjusting block is of a square structure and is installed in a matched mode with the square groove; and a spring is arranged in the jacking groove and positioned below the movable rod.
The purpose of this arrangement is: the height between the pressing block and the center of the driving roller determines the conveying length of the rubber floor cloth entering the cutter structure; the smaller the height between the pressing block and the center of the driving roller, the smaller the total conveying length entering the cutter structure, and the smaller the length of the rubber floor cloth distributed and spread into each group of sliding tensioning group structure; therefore, through the arrangement of the adjusting mechanism, the rotation of the driving mechanism can be realized, and through the transmission cooperation of the transmission structure, the initial adjustment of the descending height of the jacking structure is driven, so that the time and the labor are saved, and the problem that the length requirement of the rubber floor cloth single product can be adjusted only by disassembling and replacing the assembly is avoided; greatly improves the high efficiency and the service life of the cutting machine.
Further, the length of the vertical connecting rod of the moving plate on the left side is larger than that of the vertical connecting rod on the right side, a first rack is arranged on the lower wall of the transverse connecting rod of the moving plate on the left side, a second rack is arranged on the upper wall of the transverse connecting rod of the moving plate on the right side, and the first rack and the second rack are meshed with the transmission gear for transmission. Therefore, a structure with staggered distribution of up and down and left and right is formed, and the transverse connecting rod of the right moving plate is matched with the groove on the vertical connecting rod of the left moving plate to form a stable support, so that a support foundation is provided for subsequent synchronous movement.
The fastening structure comprises a cutter plate, an air cylinder and an air cylinder arm; the cutter plate is the same as the cutter plate in the cutter piece, and the air cylinder is arranged on the cutter plate; the cylinder arm is arranged on the cylinder, so that the cylinder drives the cylinder arm to extend, and the cylinder arm and the tension roller at the lowest part form jacking and fastening of the rubber floor cloth.
The purpose of this arrangement is: when the end part of the rubber floor cloth reaches the position of the lowest tensioning roller, the air cylinder works to start driving the air cylinder arm to extend, the rubber floor cloth is extruded, and the rubber floor cloth and the lowest tensioning roller form fixed connection, so that the follow-up tensioning operation and cutting operation can be orderly carried out.
The conveying frame comprises a conveying table, fixed legs and rotating rollers; the transmission table is of a rectangular frame structure, and the width of the transmission table is matched with the width of the rubber floor cloth; the four fixing legs are symmetrically arranged below the transmission table; the rotating rollers are distributed at intervals left and right and are arranged in the transmission table, and the rotating rollers are kept rotatable; the rotating roller is arranged in parallel with the driving roller and the driven roller, and the driving roller is connected with a servo motor.
Compared with the prior art, the invention has the advantages that: on the basis of the analysis beneficial effects, the automatic cutting machine rotates the driving motor clockwise, so that tensioning rollers correspondingly arranged on the two vertical connecting rods are driven to be away from each other, further, the rubber bottom plate cloth pulled by the sliding tensioning groups reaches the preset first tensioning length, the jacking structure descends to be in extrusion contact with the driving roller, the driving roller does not rotate any more, and at the moment, the rubber bottom plate cloth at the input end of the driving roller stops feeding and the preset length requirement is maintained; the driving motor continues to rotate clockwise, so that the rubber bottom plate cloth pulled by the sliding tensioning groups reaches the preset second tensioning length, and the distance between the cutter and the tensioning roller is smaller, namely the preset second tensioning length is slightly larger than the preset first tensioning length; and the cutter is locked and fixed through the cutter locking piece; the driving mechanism continues to rotate clockwise, the tensioning roller starts to move towards the cutters distributed in the same group until the quantitative cutting operation is completed on the rubber bottom plate cloth, so that the inclined pre-tensioning operation on the rubber bottom plate cloth is realized through the rotation of the driving motor, the quantitative input length limitation of the rubber bottom plate cloth is also realized, the continuous tensioning of the rubber bottom plate cloth with the quantitative length and the automatic cutting of single product with the appointed length, which are smooth and efficient, are further completed, and the automatic cutting degree and the intelligent degree of the equipment are greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a cross-sectional view of the overall structure of the present invention;
FIG. 4 is a partial block diagram of the tensioning mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the tension roller and cutter of the present invention;
fig. 6 is a structural perspective view of the support plate of the present invention;
fig. 7 is an enlarged view of the a portion structure in fig. 1;
FIG. 8 is a perspective view of a jacking construction of the present invention;
FIG. 9 is a perspective view of the adjustment mechanism of the present invention;
FIG. 10 is a schematic view of a slider of the present invention;
FIG. 11 is a perspective view of a drive rod of the present invention;
FIG. 12 is a schematic view of a rotating sleeve of the present invention;
FIG. 13 is a structural perspective view of the lock insert of the present invention;
FIG. 14 is a perspective view of the lock blade of the present invention;
Fig. 15 is an enlarged view of the B-section structure in fig. 3.
In the figure: 1-conveying mechanism, 11-conveying frame, 111-conveying table, 112-fixed leg, 113-rotating roller, 12-conveying roller, 121-driving roller, 122-driven roller, 13-supporting plate, 14-through hole, 2-tensioning mechanism, 21-tensioning roller, 22-moving plate, 221-transverse link, 222-vertical link, 23-connecting arm, 231-mounting hole, 232-fixed hole, 24-sliding tensioning group, 25-cutter piece, 251-cutter, 252-cutter plate, 3-driving mechanism, 31-driving motor, 32-driving shaft, 33-driving gear, 4-adjusting mechanism, 41-adjusting column, 42-adjusting rod, 43-adjusting block, 44-spring, 5-driving structure, 51-first bevel gear, 52-second bevel gear, 53-drive rod, 531-drive column, 532-drive column, 533-drive projection, 534-rotating sleeve, 535-drive key, 536-drive slot, 537-sheave, 538-pressure spring, 54-slider, 55-travel bar, 56-square slot, 6-fastening structure, 61-cutter plate, 62-cylinder, 63-cylinder arm, 7-knife locking structure, 71-fixed plate, 72-knife locking member, 721-vertical knife locking arm, 722-horizontal knife locking arm, 723-clamping sleeve, 724-clamping plate, 725-knife locking slot, 726-knife locking hole, 73-knife locking plate, 74-fixed slot, 75-drive hole, 76-fixed seat, 8-jacking structure, 81-mounting seat, 82-jacking block, 83-jacking plate, 84-mounting groove and 85-jacking groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that in the present embodiment, relational terms such as "first" and "second" and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the phrase "comprising one does not exclude the presence of additional identical elements in a process, method, article, or apparatus that comprises an element, as may occur.
In the description of the present invention, the terms "mounted," "connected," "coupled," and "provided" as may be used in a broad sense, e.g., as a fixed connection, as a removable connection, or as an integral connection, unless clearly indicated and defined otherwise; can be mechanically or electrically connected; either directly, indirectly through intermediaries, or in communication with the interior of the two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art in specific cases.
Examples: as shown in fig. 1-14:
an automatic cutting machine for rubber floor cloth comprises a transmission mechanism 1, a tensioning mechanism 2, a driving mechanism 3 and an adjusting mechanism 4. The conveying mechanism 1 includes a conveying frame 11, conveying rollers 12, and a support plate 13. The transmission frames 11 are distributed left and right; wherein the transport frame 11 includes a transport table 111, fixed legs 112, and rotating rollers 113; the transmission table 111 is a rectangular frame structure, and the width of the transmission table 111 is adapted to the width of the rubber floor cloth. So can guarantee good transmission effect, can also form stable guide effect simultaneously, avoid rubber floor cloth transmission feeding, the deviation phenomenon of cutting.
Wherein, as shown in fig. 1: the number of the fixing legs 112 is four, and the fixing legs are symmetrically arranged below the transmission table 111. The rotating rollers 113 are a plurality of the rotating rollers which are distributed at intervals left and right and are arranged in a rectangular space in the conveying table 111, so that the rotating rollers 113 can rotate; forming a transmission to the rubber floor cloth. The rotating roller 113 is arranged in parallel with the driving roller 121 and the driven roller 122, and the structural size can be kept uniform. The driving roller 121 is connected with a servo motor (not shown in the figure), and the servo motor rotates to drive the driving roller to synchronously rotate, so that automatic transmission of the rubber floor cloth is realized, and a conveying basis is provided for subsequent automatic and efficient quantitative cutting operation.
Wherein, as shown in fig. 3: the conveying roller 12 comprises a driving roller 121 and a driven roller 122 which are arranged at intervals in parallel, the driving roller 121 and the driven roller 122 are arranged at the right end of the conveying frame 11, the gap between the driving roller 121 and the driven roller 122 is larger than the thickness of the rubber floor cloth, and the rubber floor cloth moves along the conveying frame 11 and downwards passes through the gap between the driving roller 121 and the driven roller 122; the supporting plates 13 are two symmetrically distributed in front and back and are both arranged on the transmission frame 11. Specifically, the top end of the supporting plate is fixedly connected with the lower end face of the transmission table, and the left end face is fixedly connected with the fixed legs to form a stable support. Each supporting plate 13 is also provided with a plurality of through holes 14 which are distributed in a staggered way up and down; in this embodiment, as shown in fig. 6: the through holes 14 are arranged in two rows, namely, left through holes and right through holes are distributed in a staggered manner in the up-down direction, and each through hole is a rectangular hole, so that after the tensioning roller is connected, a tensioning line for obliquely pulling the rubber floor cloth is formed through the movement of the tensioning roller.
Further, as shown in fig. 2-3: the tensioning mechanism 2 includes a tensioning roller 21, a moving plate 22, and a connecting arm 23. The tensioning rollers 21 are a plurality of vertically staggered, and two ends of each tensioning roller 21 are slidably connected with the corresponding through holes 14. In this embodiment, the distance between two adjacent tension rollers in the left-right direction (i.e., the offset gap between two adjacent tension rollers in the left-right direction) is larger than the thickness of the rubber floor cloth, and in the initial state, the central axis between two tension rollers 21 distributed adjacently up and down is consistent with the central axis between the driving roller 121 and the driven roller 122, and the rubber floor cloth has a certain dead weight, and can form a vertical falling trend, so that the conveying and positioning effects of the rubber floor cloth are ensured.
Further, as shown in fig. 4: the moving plate 22 is disposed outside the support plate 13 and is formed of two cross-distributed plates. Wherein, two L-shaped movable plates which are distributed in a crossed way are correspondingly arranged on the single-side supporting plate. Each movable plate 22 comprises a transverse connecting rod 221 and a vertical connecting rod 222 which are fixedly connected in an L shape, wherein the length of the vertical connecting rod 222 is longer than that of the vertical connecting rod 222 distributed on the right side in the movable plate 22 distributed on the left side; the transverse link 221 of the right side moving plate 22 extends leftward and remains movable only relative to the left and right with the vertical link 222 of the left side moving plate. The left side moving plate's cross link 221 extends rightward. The two transverse links 221 are driven by a driving mechanism, so that the two vertical links 222 can be synchronously moved away from or toward each other.
Wherein, as shown in fig. 4: the lower wall of the transverse link 221 of the left moving plate 22 is provided with a first rack (not shown in the figure), and the upper wall of the transverse link 221 of the right moving plate 22 is provided with a second rack (not shown in the figure), both of which are engaged with the transmission gear 33. In this way, a structure is formed that the moving plates are distributed up and down and left and right in a staggered manner, and the transverse connecting rods 221 of the right moving plate 22 are matched with the grooves on the vertical connecting rods 222 of the left moving plate 22 to form a stable support, so that a support foundation is provided for subsequent synchronous movement.
Further, as shown in fig. 4: the connecting arms 23 are a plurality of connecting arms which are distributed up and down and are arranged on the inner sides opposite to the two vertical connecting rods 222 in a staggered mode, and the adjacent connecting arms 23 on the two vertical connecting rods 222 are a sliding tensioning set 24. The connecting arm 23 is far away from the one end of the vertical link 222 and is provided with a mounting hole 231, the outer end of the tensioning roller 21 is mounted in a matched mode with the mounting hole 231, and in the embodiment, the tensioning roller is of a round roller structure with a large middle diameter and small two ends.
Wherein, the side of the connecting arm 23 near the vertical link 222 is further provided with fixing holes 232 distributed left and right, as shown in fig. 5: the fixed hole 232 is also correspondingly provided with a cutter piece 25 in a sliding manner; and is kept in the horizontal direction, one tensioning roller 21 corresponds to one cutter piece 25, and a channel for the rubber base plate cloth to move is reserved between the tensioning roller and the cutter piece. The cutter piece 25 comprises a cutter 251 and a cutter plate 252, wherein the cutter 251 is arranged on the cutter plate 252 and faces the tensioning rollers 21 distributed in the same group; the front and rear ends of the cutter plate 252 are slidably fitted into the fixing holes 232.
The purpose of this arrangement is: the width of the cutter 251 is greater than or equal to the width of the rubber floor cloth, and the width of the middle part of the tension roller with the larger diameter is equal to the width of the rubber floor cloth. The cutter plate 252 is used as a carrier of the cutters 251, and both ends of the cutter plate penetrate through the through holes 14 and move along the fixing holes 232 on the connecting arms 23 to form a stable supporting effect; further, in the automatic quantitative cutting operation of the actual rubber floor cloth, since the rubber floor cloth passes through between the cutter 251 and the tension roller 21, the tension roller 21 and the cutter 251 move synchronously in the initial stroke of the movement of the tension roller 21 (i.e. before the cutter 251 is positioned); namely, after the cutter 251 is positioned, the tensioning roller 21 continuously moves to approach the cutter 251 to form cutting, so that the flatness of cutting the rubber floor cloth and the consistency of products are ensured, and meanwhile, the automatic efficiency of cutting the rubber floor cloth is improved.
Further, a fastening structure 6 is further arranged at the lowest tensioning roller 21 to complete fastening and positioning of the end part of the rubber floor cloth. Wherein, as shown in fig. 15: the fastening structure 6 comprises a cutter plate 252, a cylinder 62, a cylinder arm 63. The structure and the movement form of the cutter plate 252 are the same as those of the cutter plate 252 in the cutter member 25, and the air cylinder 62 is arranged on the cutter plate 252; the cylinder arm 63 is provided to the cylinder 62 so that the cylinder 62 is driven to extend the cylinder arm 63 and form pressing fastening of the rubber floor cloth with the lowermost tension roller 21.
The purpose of this arrangement is: the driving roller 121 drives the rubber floor cloth to move downwards, when the end part of the rubber floor cloth reaches the position of the lowest tensioning roller 21, the air cylinder 62 works to start driving the air cylinder arm 63 to extend, the rubber floor cloth is extruded, and the rubber floor cloth and the lowest tensioning roller 21 are fixedly connected, so that the follow-up tensioning operation and cutting operation can be orderly carried out.
The driving mechanism 3 is configured to rotate clockwise to drive the tensioning rollers 21 correspondingly installed on the two vertical connecting rods 222 to be far away from each other, so that the rubber floor cloth pulled by the sliding tensioning groups 24 reaches a preset first tensioning length, and at the moment, the rubber floor cloth at the input end of the driving roller 121 stops feeding; continuing to rotate clockwise so that the rubber base plate cloth pulled by the sliding tensioning groups 24 reaches a preset second tensioning length, and locking and fixing the cutter piece 25 are completed; the driving mechanism 3 continues to rotate clockwise, and the tensioning roller 21 starts to move towards the cutters 25 distributed in the same group until the quantitative cutting operation is completed on the rubber bottom plate cloth;
wherein the adjusting mechanism 4 is configured to adjust a preset tension length reached by the rubber floor cloth pulled by the sliding tension set 24.
Further preferred embodiments are shown in fig. 7: the driving mechanism 3 comprises a driving motor 31, the driving motor 31 is arranged on the supporting plate 13, a driving shaft 32 is further arranged on the output shaft of the driving motor 31, a transmission gear 33 is arranged on the driving shaft 32, and the transmission gear 33 is directly contacted with the two transverse connecting rods and meshed for transmission, so that the two transverse connecting rods 221 are driven to reversely move. The drive shaft 32 is also provided with a transmission structure 5. The transmission structure 5 includes a first bevel gear 51, a second bevel gear 52, a transmission rod 53, and a slider 54. The first bevel gear 51 is coaxially sleeved on the driving shaft 32; the second bevel gear 52 is coaxially arranged on the transmission rod 53, and the first bevel gear is meshed with the second bevel gear for transmission. The transmission rod 53 is vertically arranged with respect to the drive shaft 32.
Wherein, as shown in fig. 11: the transmission rod 53 includes a transmission post 531, a connection post 532, a connection boss 533, and a rotation sleeve 534. The transmission columns 531 are vertically distributed, and the bottom ends are connected with the second bevel gears 52. The connection post 532 is coaxially disposed above the transmission post 531, and a plurality of connection keys 535 are uniformly distributed on the outer sidewall of the connection post 532. The connection protrusions 533 are two and provided at both ends of the connection post 532.
As shown in fig. 12: the rotating sleeve 534 is coaxially arranged at the outer side of the connecting column 532, and the inner side wall is provided with a connecting groove 536 which is matched with the connecting key 535, so that the rotating sleeve 534 and the connecting column 532 synchronously rotate; the outer sidewall of the rotating sleeve 534 is provided with threads, and the outer side of the bottom end is also provided with a sheave 537. A compression spring 538 is also provided on the connection post 532 above the rotating sleeve 534. As shown in fig. 10: the sliding block 54 is rotatably arranged on the rotating sleeve 534, one end of the sliding block is provided with a moving rod 55, and the moving rod 55 is provided with a square groove 56.
The purpose of this arrangement is: the driving motor 31 rotates in forward and reverse directions, and drives the transmission gear 33 to rotate synchronously, so that two vertical connecting rods 222 distributed on the same side supporting plate 13 are driven to move away from or close to each other under the action of gear engagement transmission; the process of separating the two vertical connecting rods 222 from each other is a process of pulling and tensioning the rubber floor cloth by the tensioning rollers 21 which are distributed in a staggered manner; by arranging the driving mechanism 3, not only is the inclined pre-tensioning operation of the rubber floor cloth realized, but also the length limitation of quantitative input of the rubber floor cloth is realized, and further the continuous tensioning, the flattening and the efficient automatic cutting of the rubber floor cloth with the quantitative length are completed.
Further preferred embodiments are shown in fig. 7: the drive mechanism 3 further comprises a knife locking structure 7, the knife locking structure 7 comprising a fixed plate 71, a knife locking member 72 and a knife locking plate 73. Wherein, as shown in fig. 6: the fixing plates 71 are distributed left and right and fixedly arranged at the upper end of the supporting plate 13, and a plurality of fixing grooves 74 distributed at intervals are further formed in the lower end face of the fixing plates 71. Wherein, as shown in fig. 14: the locking knife plates 73 are distributed left and right, a transmission hole 75 is formed in the center of the locking knife plates, the transmission hole 75 is used for connecting a grooved wheel 537, and the locking knife plates 73 are kept in rotary connection with the groove of the grooved wheel through the transmission hole, so that the locking knife plates 73 and the rotary sleeve 534 can only rotate relatively and cannot move relatively.
Wherein, the locking blades 72 are two groups symmetrically distributed about the transmission hole 75, as shown in fig. 13: each set of lock blades 72 further includes a vertical lock arm 721, a horizontal lock arm 722, a clamping sleeve 723, and a clamping plate 724. The vertical locking cutter arms 721 are vertically distributed and are provided with locking cutter grooves 725 which extend vertically, and the locking cutter grooves 725 are used for connecting the outer ends of the cutter plates 252 which are vertically distributed and move along with the vertical connecting rods 222 which are laterally distributed; so that the cutter is driven to move synchronously when the vertical link 222 moves left and right, and the cutter is not moved when the vertical link 222 moves up. The transverse locking cutter arm 722 is arranged at the upper end of the vertical locking cutter arm 721 and is vertically connected with the vertical locking cutter arm 721, the transverse locking cutter arm 722 is also provided with a locking cutter hole 726, the locking cutter hole 726 is matched with the locking cutter plate 73, and the transverse locking cutter arm 722 can move left and right along the locking cutter plate 73; the clamping sleeve 723 is arranged on the rear side wall of the vertical lock cutter arm 721; the clamping plate 724 is connected with the clamping sleeve 723 in a sliding telescopic way through a spring (not shown in the figure); the spring is arranged in the clamping sleeve 723, and then drives the clamping plate 724 to move and be matched with the fixing groove to realize fixation when the vertical connecting rod moves upwards.
The purpose of this arrangement is: firstly, in the tensioning process of continuous inclined pulling of the rubber floor cloth, namely before reaching the preset first tensioning length of the rubber floor cloth, the synchronous movement of the lock knife 72 and the vertical connecting rod 222 is ensured; when the length of the rubber floor cloth entering the lower part of the driving roller 121 reaches a designated length (namely, the sum of the designated lengths of the rubber floor cloth single products between the two tensioning rollers 21 in the structure of the plurality of groups of sliding tensioning groups 24), the rotating sleeve 534 drives the cutter locking plate 73 to move upwards through the continuous rotation of the driving motor 31, meanwhile, the clamping plate 724 moves to the corresponding fixing groove 74, and the clamping positioning of the two is completed through the upward movement, so that the cutter 251 does not move; the rubber floor cloth is convenient to realize stable and rapid cutting subsequently, and meanwhile, the cutting flatness is guaranteed.
Further, in the initial state, the spring in the clamping sleeve 723 is in original length, and the clamping plate 724 is positioned between two adjacent fixing grooves 74; when the locking knife 72 moves to the designated position corresponding to the fixed slot 74, the rotating sleeve 534 moves upwards to drive the locking knife plate 73 to move upwards due to the matching relation of the rotating sleeve, the grooved pulley and the sliding block, so that the clamping plate 724 is matched with the fixed slot 74, and the fastening of the cutter 25 is completed. The supporting plate 13 is also provided with a fixed seat 76, and the transmission rod 53 penetrates through the fixed seat 76, and the fixed seat and the transmission rod keep relative rotation and can not move relatively. So arranged, good support of the lock insert 72 is provided.
In a further preferred embodiment, the drive mechanism 3 further comprises a pressing structure 8, as shown in fig. 8: the jacking structure 8 comprises a mounting seat 81, a jacking block 82 and a jacking plate 83. The mounting seat 81 is disposed at the right end of the transmission frame 11, and is provided with mounting grooves 84 vertically distributed. The top press block 82 is of a semicircular configuration with the arcuate face facing downward. The bottom end of the pressing plate 83 is fixedly connected with the pressing block 82 and is arranged in the mounting groove 84 in a vertically sliding manner. Wherein, the upper end of the top pressing plate 83 is provided with a hole, the top pressing plate 83 is also provided with top pressing grooves 85 which are distributed up and down, and the top pressing grooves 85 are used for sliding connection with the moving rod 55; so that the pressing block 82 moves down by a preset height to complete the pressing of the driving roller 121 and the driven roller 122, and the feeding of the rubber floor cloth is stopped.
The purpose of this arrangement is: through the preset operation of the automatic cutting machine, quantitative length rubber floor cloth with specified requirements is selected, then the cutter 251 and the tensioning roller 21 are ensured to move synchronously, then when the length of the rubber floor cloth entering the lower part of the driving roller 121 reaches the specified length, the pressing of the driving roller 121 and the driven roller 122 is completed, so that the driving roller 121 does not rotate, namely the rubber floor cloth is not conveyed downwards, the requirement of the total length required by cutting the rubber floor cloth is ensured, multiple cutting of the specified length requirement of the rubber floor cloth is realized under the cooperation of a plurality of groups of sliding tensioning groups 24 structures below, single automatic cutting operation is realized, and the manufacturing of a plurality of rubber floor cloth single products with specified lengths can be completed, thereby greatly improving the automation degree of the device and simultaneously improving the cutting operation efficiency of the rubber floor cloth.
Further preferred embodiments are shown in fig. 9: the adjusting mechanism 4 includes an adjusting column 41, an adjusting lever 42, and an adjusting block 43. The adjusting columns 41 are vertically distributed, extend downwards to the jacking groove 85 through the jacking plate 83, and can rotate relative to the jacking plate 83. The adjusting rod 42 is coaxially arranged below the adjusting column 41, and the outer side wall is provided with threads. The adjusting block 43 is arranged at the lower end of the adjusting rod 42, is internally provided with a groove, and keeps relative rotation with the adjusting rod 42, thereby realizing the telescopic change of the whole length of the adjusting mechanism 4. The adjusting block 43 is of a square structure and is installed in a matched manner with the square groove 56; a spring 44 is also provided in the pressing groove 85 and below the moving lever 55. One end of the spring 44 is connected with the bottom wall of the pressing groove 85, and the other end is connected with the bottom wall of the moving rod.
The purpose of this arrangement is: the height between the ram block 82 and the center of the drive roll 121 determines the length of transport of the rubber floor cloth into the "cutter structure". Specifically, as long as the driving roller rotates, the feeding of the rubber floor cloth can be driven, which means that when the length requirement of the rubber floor cloth entering the cutter structure area is met, the driving roller is controlled not to rotate any more. The smaller the height between the top press block 82 and the center of the drive roller 121, the smaller the overall conveying length into the "cutter structure", and the smaller the length of the rubber floor cloth spread out into each set of sliding tension set 24 structures; therefore, through the arrangement of the adjusting mechanism 4, the rotation of the driving mechanism 3 can be realized, and through the transmission cooperation of the transmission structure 5, the initial adjustment of the descending height of the jacking structure 8 is driven, so that the time and the labor are saved, and the problem that the length requirement of the rubber floor cloth sheet can be adjusted only by disassembling and replacing the assembly is avoided; greatly improves the high efficiency and the service life of the cutting machine.
The working process comprises the following steps:
firstly, a worker adjusts the adjusting mechanism 4 according to the length requirements of rubber floor cloth items with different specifications, particularly rotates the adjusting column 41, and the adjusting block 43 is not moved due to the limiting effect of the adjusting block 43 and the square groove 56, so that the adjusting rod 42 can move in the groove of the adjusting block 43 relatively. That is, the length of the adjusting rod 42 can be changed by driving the adjusting column 41 to rotate in the forward and reverse directions, so that the length change of the whole adjusting mechanism 4 is satisfied. Further, since the sliding block 54 and the rotating sleeve 534 are fixed at this time, the lower end of the moving rod 55 has the spring 44 and is supported by enough elastic force, the length adjustment of the adjusting rod 42 becomes long, and the top pressing block 82 and the top pressing plate 83 are driven to integrally rise, so that the distance between the top pressing block 82 and the driving roller 121 and the driven roller 122 is prolonged, and the feeding stroke and time of the rubber floor cloth are relatively long, namely, the automatic production operation of cutting the long single rubber floor cloth is realized.
Secondly, the worker starts a servo motor, and the servo motor rotates to drive the driving roller 121 to rotate, so that the rubber floor cloth flatly laid on the transmission table 111 is pulled to integrally move under the extrusion drive of the driving roller 121 and the driven roller 122 on the rubber floor cloth. In the initial state, the end portion of the rubber floor cloth is caused to pass through the driving roller 121 and the driven roller 122. Until the end of the rubber floor cloth passes through the crosswise distributed tensioning rollers 21 to the lowest tensioning roller 21 position. Then, the cylinder 62 is started, the cylinder 62 drives the cylinder arm 63 to stretch, the end part of the cylinder arm 63 can be arranged into an arc shape, and further under the cooperation of the tensioning roller 21, the fastening and positioning of the bottom end of the rubber floor cloth are formed, so that the subsequent tensioning and cutting are facilitated.
In this embodiment, the control modes of the operation of the servo motor, the driving motor 31 and the cylinder 62 may be manual operation, or may be automatic control by a PLC controller, i.e. the control circuit of the PLC controller is simply controlled to start and close, and may be implemented by simple programming by a person skilled in the art, which belongs to the common general knowledge in the art, and the present application is mainly used for protecting mechanical devices, so the present application does not explain the control modes and circuit connections in detail.
Next, the driving motor 31 is started, the driving motor 31 drives the transmission gear 33 to rotate synchronously with the first bevel gear 51, wherein the transmission gear 33 rotates clockwise and drives the two transverse connecting rods 221 which are in meshed transmission to move reversely, namely, the transverse connecting rods 221 of the left moving plate 22 move leftwards, the transverse connecting rods 221 of the right moving plate 22 move rightwards, and finally, the two vertical connecting rods 222 move away from each other. In this movement, the two connecting arms 23 that are adjacently distributed drive the correspondingly connected tensioning rollers 21 away from each other, so that a movement is formed in which the tensioning rollers 21 pull the rubber floor cloth, so that the rubber floor cloth that enters into the areas of the plurality of tensioning rollers 21 is pulled to form a tensioned "fold line structure", so that a preset first tensioning length of the rubber floor cloth is reached. In this process, the tension roller 21 moves synchronously with the cutter 251 and the locking blade 72, and the distance between the tension roller and the cutter is unchanged.
In synchronization with this, the first bevel gear 51 and the second bevel gear 52 are engaged to drive the transmission rod 53 to rotate clockwise in synchronization. The connection protrusion 533 near the transmission post 531 and the fixing base 76 are kept rotatable relatively and immovable relatively. The connection post 532 and the rotating sleeve 534 move synchronously, that is, the transmission post 531 rotates synchronously with the second bevel gear 52, so as to drive the rotating sleeve 534 to rotate, and further drive the sliding block 54 to move downwards along the rotating sleeve 534. The friction resistance between the top pressing plate 83 and the mounting groove 84 is small and can be ignored, the elastic force support of the spring 44 is large enough, and then the sliding block 54 moves downwards, so that the top pressing plate 83 and the top pressing block 82 are synchronously driven to move downwards integrally until the top pressing block 82 contacts the driving roller 121 and the driven roller 122 to form a top pressing locking structure, the driving roller 121 does not rotate any more, and the servo motor stops working.
Then, the driving motor 31 continues to rotate clockwise, and at this time, the driving motor 31 continues to rotate, and the transmission gear 33 and the racks on the two transverse links 221 continue to transmit. Thus, the two vertical links 222 continue to move in a side-to-side horizontal direction, increasing tension, a transition of the tensioning operation. Further improves the tension of the rubber floor cloth, and is convenient for subsequent efficient and automatic cutting operation.
Meanwhile, in the process of changing the tension of the rubber floor cloth, the sliding block 54 continues to move downwards along the threads of the rotating sleeve 534 under the action of the spring 44 in the jacking groove 85, and the sliding block 54 moves downwards to press the spring 44 until the sliding block 54 is not moving because the jacking block 82 forms a jacking and locking state with the driving roller 121. In this process, the tension roller 21 and the cutter 251 and the locking cutter 72 are synchronously moved, and the interval between the tension roller and the cutter is unchanged.
Further, the driving motor 31 continues to rotate clockwise, and the rotating sleeve 534 continues to rotate clockwise, so that the sliding block 54 is not moved down, and the rotating sleeve 534 tends to move up. Further, the rotating sleeve 534 moves upwards, so that the pressure spring 538 above the rotating sleeve 534 is compressed, the grooved wheel 537 drives the lock blade 73 to move upwards, and then drives the lock blade arm structure to move upwards, and finally the clamping plate 724 is formed to move to the positioning structure of the fixing groove 74, at this time, the lock blade 72 completes the fixing operation, and even if the driving motor 31 continues to rotate, the lock blade 72 and the cutter 251 do not move left and right any more.
At the same time, the rack on the transmission gear 33 and the two transverse links 221 still continue to be transmitted during the positioning and fixing process of the locking knife 72. Thus, the two vertical links 222 continue to move in the left-right horizontal direction. The length change is smaller, and the tension degree of the single-product floor cloth is continuously increased. When the lock blade 72 is fixed, the cutter 251 is also not moved, and the tension roller 21 continues to move a slight distance along with the connecting arm 23, that is, the distance between the cutter 251 and the tension roller 21. At this time, the preset second tensioning length of the rubber floor cloth is realized, and the rubber floor cloth between the two adjacent tensioning rollers 21 in this state meets the preset single-product length requirement. The tension roller 21 drives the rubber floor cloth to move toward the cutter 251 until the flat cutting is completed. Therefore, the inclined pre-tensioning operation of the rubber floor cloth is realized, the length limitation of quantitative input of the rubber floor cloth is also realized, the continuous tensioning of the rubber floor cloth with quantitative length and the automatic cutting of single product leveling and high efficiency required by the appointed length are further completed, and the automatic cutting degree and the intelligent degree of the equipment are greatly improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (10)

1. An automatic cutting machine for rubber floor cloth, which is characterized in that: comprises a transmission mechanism, a tensioning mechanism, a driving mechanism and an adjusting mechanism;
the transmission mechanism comprises a transmission frame, a transmission roller and a supporting plate; the transmission frames are distributed left and right; the transmission roller comprises a driving roller and a driven roller, and the driving roller and the driven roller are arranged at the right end of the transmission frame; the rubber floor cloth moves along the transmission frame and downwards passes through the gap between the driving roller and the driven roller; the support plates are two symmetrically distributed in front-back mode and are arranged on the transmission frame; each supporting plate is also provided with a plurality of through holes which are distributed in a staggered way up and down;
the tensioning mechanism comprises a tensioning roller, a moving plate and a connecting arm; the tensioning rollers are distributed in a plurality of staggered mode up and down, and two ends of each tensioning roller are connected with corresponding through holes in a sliding mode; the movable plates are arranged on the outer sides of the supporting plates and are in cross distribution, each movable plate comprises a transverse connecting rod and a vertical connecting rod which are vertically connected, and the two transverse connecting rods are driven by the driving mechanism, so that the two vertical connecting rods can be synchronously far away from or close to each other;
The connecting arms are vertically distributed and are arranged on the inner sides of the two vertical connecting rods in a staggered mode, and the adjacent connecting arms on the two vertical connecting rods are a sliding tensioning group; the outer end of the tensioning roller is matched with the mounting hole; the connecting arm is provided with fixing holes distributed left and right on one side close to the vertical connecting rod, and cutter pieces are correspondingly and slidably arranged at the fixing holes; and keep a tension roller to correspond to a said cutter, and leave the channel that the cloth of rubber bottom plate moves between the two; the lowest tensioning roller is also provided with a fastening structure to complete the fastening and positioning of the end part of the rubber floor cloth;
the driving mechanism is configured to rotate clockwise to drive tensioning rollers correspondingly arranged on the two vertical connecting rods to be away from each other, so that rubber base plate cloth pulled by the sliding tensioning groups reaches a preset first tensioning length, and at the moment, the rubber base plate cloth at the input end of the driving roller stops feeding; continuing to rotate clockwise so that the rubber bottom plate cloth pulled by the sliding tensioning groups reaches a preset second tensioning length, and completing locking and fixing of the cutting blade; the driving mechanism continues to rotate clockwise, and the tensioning roller starts to move towards the cutters distributed in the same group until the quantitative cutting operation is completed on the rubber bottom plate cloth;
The adjusting mechanism is configured to adjust a preset tensioning length reached by the rubber floor cloth pulled by the sliding tensioning group.
2. An automated cutting machine for rubber floor cloths as defined in claim 1, wherein: the cutter piece comprises a cutter and a cutter plate, wherein the cutter is arranged on the cutter plate and faces towards tensioning rollers distributed in the same group; the front end and the rear end of the cutter plate are slidably and adaptively arranged in the fixing holes.
3. An automated cutting machine for rubber floor cloths as defined in claim 2, wherein: the driving mechanism comprises a driving motor, the driving motor is arranged on the supporting plate, a driving shaft is further arranged on the output shaft of the driving motor, and a transmission gear is arranged on the driving shaft and drives the two transverse connecting rods to move reversely; a transmission structure is further arranged on the driving shaft; the transmission structure comprises a first bevel gear, a second bevel gear, a transmission rod and a sliding block; the first bevel gear is coaxially sleeved on the driving shaft; the second bevel gear is coaxially arranged on the transmission rod, and the transmission rod and the driving shaft are vertically distributed;
the transmission rod comprises a transmission column, a connection bulge and a rotating sleeve; the transmission columns are distributed up and down, and the bottom ends of the transmission columns are connected with the second bevel gears; the connecting column is coaxially arranged above the transmission column, and a plurality of uniformly distributed connecting keys are further arranged on the outer side wall of the connecting column; the number of the connecting protrusions is two, and the connecting protrusions are arranged at the two ends of the connecting column; the rotating sleeve is coaxially arranged at the outer side of the connecting column, and the inner side wall of the rotating sleeve is provided with a connecting groove which is matched with the connecting key, so that the rotating sleeve and the connecting column synchronously rotate; the outer side wall of the rotating sleeve is provided with threads, and the outer side of the bottom end of the rotating sleeve is also provided with a grooved wheel; the connecting column is positioned above the rotating sleeve and is also provided with a pressure spring; the sliding block is rotationally arranged on the rotating sleeve, one end of the sliding block is provided with a moving rod, and the moving rod is provided with a square groove.
4. An automated cutting machine for rubber floor cloths as defined in claim 3, wherein: the driving mechanism further comprises a cutter locking structure, wherein the cutter locking structure comprises a fixed plate, a cutter locking piece and a cutter locking plate; the fixing plates are distributed left and right and are arranged at the upper end of the supporting plate, and a plurality of fixing grooves which are distributed at intervals are also formed in the lower end face of the fixing plates; the cutter locking plates are distributed left and right, and a transmission hole is formed in the center of the cutter locking plates and is used for connecting a grooved wheel, so that the cutter locking plates and the rotating sleeve can only rotate relatively and cannot move relatively;
the locking knife parts are two groups symmetrically distributed about the transmission hole, and each group of locking knife parts further comprises a vertical locking knife arm, a horizontal locking knife arm, a clamping sleeve and a clamping plate; the vertical cutter locking arms are vertically distributed and are provided with cutter locking grooves which extend vertically, and the cutter locking grooves are used for connecting a plurality of cutter plates which are vertically distributed and move along with the vertical connecting rods which are laterally distributed; the transverse locking cutter arm is arranged at the upper end of the vertical locking cutter arm and is vertically connected with the vertical locking cutter arm, a cutter locking hole is further formed in the transverse locking cutter arm, the cutter locking hole is matched with the cutter locking plate, and the transverse locking cutter arm can move left and right along the cutter locking plate; the clamping sleeve is arranged on the rear side wall of the vertical lock cutter arm; the clamping plate is in sliding telescopic connection with the clamping sleeve through a spring.
5. An automated cutting machine for rubber floor cloths as defined in claim 4, wherein: in the initial state, the spring is in the original length, and the clamping plate is positioned between two adjacent fixing grooves; when the cutter locking piece moves to the appointed position corresponding to the fixed groove, the rotating sleeve moves upwards to drive the cutter locking plate to move upwards, so that the clamping plate is matched with the fixed groove for installation, and the cutter fastening is completed; the support plate is also provided with a fixing seat, and the transmission rod penetrates through the fixing seat, and the transmission rod and the fixing seat keep relative rotation and can not move relatively.
6. An automated cutting machine for rubber floor cloths as defined in claim 5, wherein: the driving mechanism further comprises a jacking structure, wherein the jacking structure comprises a mounting seat, a jacking block and a jacking plate; the mounting seat is arranged at the right end of the transmission frame and provided with mounting grooves which are distributed up and down; the pressing block is of a semicircular structure, and the arc-shaped surface faces downwards; the bottom end of the pressing plate is fixedly connected with the pressing block and is slidably arranged in the mounting groove; the pressing plate is also provided with pressing grooves which are distributed up and down and are used for being connected with the moving rod in a sliding mode; the pressing block moves downwards by a preset height to complete the compression of the driving roller and the driven roller, and the feeding of the rubber floor cloth is stopped.
7. An automated cutting machine for rubber floor cloths as defined in claim 6, wherein: the adjusting mechanism comprises an adjusting column, an adjusting rod and an adjusting block; the adjusting columns are distributed up and down and extend downwards to the jacking grooves through the jacking plates, and the adjusting columns can rotate relative to the jacking plates; the adjusting rod is coaxially arranged below the adjusting column, and the outer side wall of the adjusting rod is provided with threads; the adjusting block is arranged at the lower end of the adjusting rod, a groove is formed in the adjusting block, and the adjusting block and the adjusting rod keep relative rotation, so that the telescopic change of the whole length of the adjusting mechanism is realized; the adjusting block is of a square structure and is installed in a matched mode with the square groove; and a spring is arranged in the jacking groove and positioned below the movable rod.
8. An automated cutting machine for rubber floor cloths as defined in claim 3, wherein: the length of the vertical connecting rod of the moving plate on the left side is greater than that of the vertical connecting rod on the right side, a first rack is arranged on the lower wall of the transverse connecting rod of the moving plate on the left side, a second rack is arranged on the upper wall of the transverse connecting rod of the moving plate on the right side, and the first rack and the second rack are meshed with the transmission gear for transmission.
9. An automated cutting machine for rubber floor cloths as defined in claim 1, wherein: the fastening structure comprises a cutter plate, an air cylinder and an air cylinder arm; the cutter plate is the same as the cutter plate in the cutter piece, and the air cylinder is arranged on the cutter plate; the cylinder arm is arranged on the cylinder, so that the cylinder drives the cylinder arm to extend, and the cylinder arm and the tension roller at the lowest part form jacking and fastening of the rubber floor cloth.
10. An automated cutting machine for rubber floor cloths as defined in claim 1, wherein: the transmission frame comprises a transmission table, fixed legs and rotating rollers; the transmission table is of a rectangular frame structure, and the width of the transmission table is matched with the width of the rubber floor cloth; the four fixing legs are symmetrically arranged below the transmission table; the rotating rollers are distributed at intervals left and right and are arranged in the transmission table, and the rotating rollers are kept rotatable; the rotating roller is arranged in parallel with the driving roller and the driven roller, and the driving roller is connected with a servo motor.
CN202210960641.6A 2022-08-11 2022-08-11 Automatic cutting machine for rubber floor cloth Active CN115179353B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210960641.6A CN115179353B (en) 2022-08-11 2022-08-11 Automatic cutting machine for rubber floor cloth

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210960641.6A CN115179353B (en) 2022-08-11 2022-08-11 Automatic cutting machine for rubber floor cloth

Publications (2)

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CN115179353A CN115179353A (en) 2022-10-14
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3144132A2 (en) * 2015-09-21 2017-03-22 Comerio Ercole S.p.A. Automatic device for the transverse cut of reinforced rubber coated webs
CN111516020A (en) * 2020-05-20 2020-08-11 周敏 Polyethylene rubber blending waterproofing membrane shaping system of processing
CN211566044U (en) * 2020-01-07 2020-09-25 郑州天源橡胶有限公司 Edge trimmer for rubber floor cloth
CN214520415U (en) * 2021-03-10 2021-10-29 常熟市斯泰普新材料有限公司 Shearing device for ethylene propylene diene monomer rubber cloth

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3144132A2 (en) * 2015-09-21 2017-03-22 Comerio Ercole S.p.A. Automatic device for the transverse cut of reinforced rubber coated webs
CN211566044U (en) * 2020-01-07 2020-09-25 郑州天源橡胶有限公司 Edge trimmer for rubber floor cloth
CN111516020A (en) * 2020-05-20 2020-08-11 周敏 Polyethylene rubber blending waterproofing membrane shaping system of processing
CN214520415U (en) * 2021-03-10 2021-10-29 常熟市斯泰普新材料有限公司 Shearing device for ethylene propylene diene monomer rubber cloth

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