CN115179227B - Automatic filling mechanism - Google Patents
Automatic filling mechanism Download PDFInfo
- Publication number
- CN115179227B CN115179227B CN202210840955.2A CN202210840955A CN115179227B CN 115179227 B CN115179227 B CN 115179227B CN 202210840955 A CN202210840955 A CN 202210840955A CN 115179227 B CN115179227 B CN 115179227B
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- China
- Prior art keywords
- push rod
- seat
- guide rail
- ball screw
- sliding block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007246 mechanism Effects 0.000 title claims abstract description 55
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims abstract description 17
- 210000001503 joint Anatomy 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 15
- 238000003032 molecular docking Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The application discloses an automatic filling mechanism which comprises a motor, a speed reducer, a synchronous belt, a bearing with a seat, a ball screw, an air cylinder, a filling base, a primary sliding block guide rail, a movable bottom plate, a secondary sliding block guide rail, a push rod mounting seat, a fault-protection emergency mechanism, a push rod supporting seat, a butt joint mechanism and a pushing head. Through motor drive, speed reducer, hold-in range and ball transmission, push rod mount pad drive push rod and pushing head push into work piece I with part II in, accomplish the filling operation. The mechanism of the application has simple structure, is convenient to use and maintain, greatly improves the filling precision, reduces the operation failure rate, and can protect the safety of workpieces and equipment in the operation process.
Description
Technical Field
The application belongs to the field of filling, and in particular relates to an automatic filling mechanism.
Background
In the prior art, most of filling operation of materials is finished by manpower, the working efficiency is low, the labor intensity is high, the pushing mechanism of part of filling equipment is generally connected in a rigid fixed mode, and an accurate positioning mechanism before the filling operation is lacked, so that the phenomenon of clamping and dead clamping easily occurs in the filling operation, the quality and efficiency of the filling operation are seriously influenced, workpieces and equipment are easily damaged, the production cost is further increased, and therefore, the high-precision and failure-proof automatic filling mechanism is necessary to design.
Disclosure of Invention
The application aims to overcome the defects in the prior art, and provides an automatic filling mechanism which is simple in structure, convenient to use and maintain, greatly improves filling precision, reduces operation failure rate and can protect workpieces and equipment in the operation process.
The technical solution for realizing the purpose of the application is as follows: an automatic filling mechanism comprises a motor, a speed reducer, a synchronous belt, a bearing with a seat, a ball screw, a cylinder, a filling base, a primary sliding block guide rail, a movable bottom plate, a secondary sliding block guide rail, a push rod mounting seat, a fault-proof emergency mechanism, a push rod supporting seat, a butt joint mechanism and a pushing head;
the cylinder and the first-stage sliding block guide rail are fixedly arranged on the filling base, the movable bottom plate is arranged on the first-stage sliding block guide rail, and the speed reducer, the bearing with the seat, the second-stage sliding block guide rail and the push rod supporting seat are fixedly arranged on the surface of the movable bottom plate; the ball screw is supported and guided by a bearing with a seat and a bearing fixed on the push rod supporting seat; the motor is directly connected with the speed reducer, a synchronous pulley is arranged on an output shaft of the speed reducer, a synchronous pulley is arranged at the tail part of the ball screw, and the driving force of the motor is transmitted to the ball screw through a synchronous belt on the synchronous pulley; the cylinder is directly connected with the movable bottom plate and can drive the movable bottom plate to slide along the first-stage slider guide rail; the push rod mounting seat is fixed on the surface of the sliding block of the secondary sliding block guide rail and is directly connected with the ball screw nut, and when the ball screw rotates, the push rod mounting seat can be driven to slide along the secondary sliding block guide rail; the butt joint mechanism is fixedly arranged on the side surface of the push rod supporting seat along the axial direction of the ball screw and is used for clamping a workpiece I; the push rod penetrates through the push rod supporting seat and then penetrates through the middle of the butt joint mechanism; the push rod is supported and guided through a linear bearing fixed on a push rod supporting seat and is arranged in parallel with the ball screw, the tail part of the push rod is fixed through a fault-proof emergency mechanism which is installed and fixed on a push rod installation seat, and a pushing head is installed and fixed at the front end of the push rod; through motor drive, speed reducer, hold-in range and ball transmission, push rod mount pad drive push rod and pushing head push into work piece I with part II in, accomplish the filling operation.
Further, 3 balls are uniformly distributed on the circumference of the side face of the pushing head, and rolling friction is formed between the pushing head and the inner cavity of the workpiece I through the balls.
Further, the anti-fault emergency mechanism comprises a fixed seat, a locking bolt, a spring and a pressing tool, wherein the fixed seat is fixedly arranged on a push rod installation seat, the push rod penetrates through the middle of the fixed seat, and the spring is deformed by locking the locking bolt through thread locking so as to form downward thrust to the pressing tool to prop against the push rod.
Further, the fail-safe emergency mechanism further includes a spacer disposed between the lock bolt and the spring.
Further, the fault-protection emergency mechanism further comprises a sealing seat, and the sealing seat is used for sealing the locking bolt, the gasket, the spring and the pressing tool.
Further, the lower end face of the pressing tool is an imitation arc face, and is matched with the surface of the push rod.
Further, a round hole is formed in the middle of the push rod mounting seat, and the push rod penetrates out through the round hole.
Further, the side surface of the abutting mechanism is provided with a profiling clamping groove for clamping the workpiece I.
Further, the clearance between the outer surface of the profiling clamping groove and the outer surface of the workpiece I is smaller than 0.1mm.
Compared with the prior art, the application has the remarkable advantages that: simple structure, convenient operation and maintenance reduce the operation personnel intensity of labour in filling operation, improve production efficiency and production quality to can protect work piece and equipment safety, improve equipment life, reduction in production cost.
The application is described in further detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic view of the structure of the automatic loading mechanism.
Fig. 2 is a schematic structural view of the fail-safe emergency mechanism.
Fig. 3 is a schematic structural view of the pusher head.
Fig. 4 is a schematic structural diagram of the push rod supporting mechanism and the docking mechanism.
The reference numerals are: the device comprises a workpiece I, a part II, a motor 1, a speed reducer 2, a synchronous belt 3, a bearing 4 with a seat, an air cylinder 5, a filling base 6, a primary sliding block guide rail 7, a ball screw 8, a secondary sliding block guide rail 9, a push rod 10, a push rod mounting seat 11, a failure prevention emergency mechanism 12, a push rod supporting seat 13, a docking mechanism 14, a push head 15, a movable bottom plate 16, a ball 17, a fixed seat 18, a sealing seat 19, a locking bolt 20, a gasket 21, a spring 22, a pressing tool 23, a bearing 24, a linear bearing 25 and a clamping groove 26.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present application, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In one embodiment, with reference to fig. 1 to 4, there is provided an automatic loading mechanism comprising a motor 1, a speed reducer 2, a timing belt 3, a belt seat bearing 4, a ball screw 8, a cylinder 5, a loading base 6, a primary slider rail 7, a moving bottom plate 16, a secondary slider rail 9, a push rod 10, a push rod mount 11, a fail-safe emergency mechanism 12, a push rod mount 13, a docking mechanism 14, a pusher head 15;
the cylinder 5 and the first-stage slide block guide rail 7 are fixedly arranged on the filling base 6, the movable bottom plate 16 is arranged on the first-stage slide block guide rail 7, and the speed reducer 2, the bearing with seat 4, the second-stage slide block guide rail 9 and the push rod supporting seat 13 are fixedly arranged on the surface of the movable bottom plate 16; the ball screw 8 is supported and guided by a bearing 4 with a seat and a bearing 24 fixed on a push rod supporting seat 13; the motor 1 is directly connected with the speed reducer 2, a synchronous pulley is arranged on an output shaft of the speed reducer 2, a synchronous pulley is arranged at the tail part of the ball screw 8, and the driving force of the motor 1 is transmitted to the ball screw 8 through a synchronous belt 3 on the synchronous pulley; the air cylinder 5 is directly connected with the movable bottom plate 16, is driven by the air cylinder 5 and guided by the first-stage slider guide rail 7, and can drive the movable bottom plate 16 to slide along the first-stage slider guide rail 7; the push rod mounting seat 11 is fixed on the surface of the sliding block of the secondary sliding block guide rail 9 and is directly connected with the ball screw nut, and when the ball screw 8 rotates, the push rod mounting seat 11 can be driven to slide along the secondary sliding block guide rail 9; the butting mechanism 14 is fixedly arranged on the side surface of the push rod supporting seat 13 along the axial direction of the ball screw and is used for clamping a workpiece I; the push rod 10 penetrates through the push rod supporting seat 13 and then penetrates through the middle of the docking mechanism 14; the push rod 10 is supported and guided by a linear bearing 25 fixed on a push rod supporting seat 13 and is arranged in parallel with the ball screw 8, the tail part of the push rod 10 is fixed by a fault-proof emergency mechanism 12 which is installed and fixed on a push rod installation seat 11, and a push head 15 is installed and fixed at the front end; through motor 1 drive, speed reducer 2, hold-in range 3 and ball 8 transmission, push rod mount pad 11 drive push rod 10 and push head 15 push part II into work piece I in, accomplish the filling operation.
Further, in one embodiment, 3 balls 17 are uniformly distributed on the circumference of the side surface of the pushing head 15, and rolling friction is formed between the pushing head 15 and the inner cavity of the workpiece I through the balls 17. The friction force is used for replacing the hard limit driving push rod to move, when the part II is blocked in a workpiece, the fault-proof emergency mechanism 12 timely releases the pushing force of the push rod 10, the functions of protecting the part II and the filling mechanism are realized, and production accidents are avoided.
Further, in one embodiment, the fail-safe emergency mechanism 12 includes a fixing base 18, a locking bolt 20, a spring 22 and a pressing tool 23, the fixing base 18 is installed and fixed on the push rod installation base 11, the push rod 10 passes through the middle of the fixing base 18, and the locking bolt 20 is screwed to deform the spring 22 to form a downward pushing force to the pressing tool 23 to push the push rod 10.
Further, in one embodiment, the fail-safe emergency mechanism 12 further includes a washer 21 disposed between the lock bolt 20 and the spring 22.
Further, in one embodiment, the fail-safe emergency mechanism 12 further includes a sealing seat 19 for sealing the locking bolt 20, the washer 21, the spring 22 and the pressing tool 23.
Further preferably, in one embodiment, the lower end surface of the pressing tool 23 is a shaped arc surface, which is matched with the surface of the push rod 10, so that the contact area between the pressing tool and the push rod 10 is increased, and further the friction between the pressing tool 23 and the push rod 10 is increased.
Further, in one embodiment, a circular hole is formed in the middle of the push rod mounting seat 11, and the push rod 10 passes through the circular hole.
Further, in one embodiment, the docking mechanism 14 is laterally provided with a profile clamp groove 26 for clamping the workpiece I.
Further, in one embodiment, the clearance between the outer surface of the profiling card slot 26 and the outer surface of the workpiece I is smaller than 0.1mm, so as to achieve accurate positioning.
The mechanism provided by the application has the advantages of simple structure, convenience in use and maintenance, greatly improved filling precision, reduced operation failure rate and capability of protecting the safety of workpieces and equipment in the operation process.
The foregoing has outlined and described the basic principles, features, and advantages of the present application. It will be understood by those skilled in the art that the foregoing embodiments are not intended to limit the application, and the above embodiments and descriptions are meant to be illustrative only of the principles of the application, and that various modifications, equivalent substitutions, improvements, etc. may be made within the spirit and scope of the application without departing from the spirit and scope of the application.
Claims (6)
1. An automatic filling mechanism is characterized by comprising a motor (1), a speed reducer (2), a synchronous belt (3), a bearing with a seat (4), a ball screw (8), an air cylinder (5), a filling base (6), a primary sliding block guide rail (7), a movable bottom plate (16), a secondary sliding block guide rail (9), a push rod (10), a push rod mounting seat (11), a fault-protection emergency mechanism (12), a push rod supporting seat (13), a docking mechanism (14) and a pushing head (15);
the cylinder (5) and the first-stage sliding block guide rail (7) are fixedly arranged on the filling base (6), the movable bottom plate (16) is arranged on the first-stage sliding block guide rail (7), and the speed reducer (2), the bearing with the seat (4), the second-stage sliding block guide rail (9) and the push rod supporting seat (13) are fixedly arranged on the surface of the movable bottom plate (16); the ball screw (8) is supported and guided by a bearing (4) with a seat and a bearing (24) fixed on a push rod supporting seat (13); the motor (1) is directly connected with the speed reducer (2), a synchronous pulley is arranged on an output shaft of the speed reducer (2), a synchronous pulley is arranged at the tail part of the ball screw (8), and the driving force of the motor (1) is transmitted to the ball screw (8) through a synchronous belt (3) on the synchronous pulley; the air cylinder (5) is directly connected with the movable bottom plate (16) and can drive the movable bottom plate (16) to slide along the first-stage slide block guide rail (7); the push rod mounting seat (11) is fixed on the surface of the sliding block of the secondary sliding block guide rail (9) and is directly connected with the ball screw nut, and when the ball screw (8) rotates, the push rod mounting seat (11) can be driven to slide along the secondary sliding block guide rail (9); the butt joint mechanism (14) is fixedly arranged on the side surface of the push rod supporting seat (13) along the axial direction of the ball screw and is used for clamping a workpiece I; the push rod (10) penetrates through the push rod supporting seat (13) and then penetrates through the middle of the docking mechanism (14); the push rod (10) is supported and guided by a linear bearing (25) fixed on a push rod supporting seat (13) and is arranged in parallel with the ball screw (8), the tail part of the push rod (10) is fixed by a fault-proof emergency mechanism (12) arranged and fixed on a push rod mounting seat (11), and a push head (15) is arranged and fixed at the front end; the motor (1) drives the speed reducer (2), the synchronous belt (3) and the ball screw (8), and the push rod mounting seat (11) drives the push rod (10) and the push head (15) to push the part II into the workpiece I, so that the filling operation is completed;
the anti-fault emergency mechanism (12) comprises a fixed seat (18), a locking bolt (20), a spring (22) and a pressing tool (23), wherein the fixed seat (18) is fixedly arranged on a push rod installation seat (11), a push rod (10) passes through the middle of the fixed seat (18), and the locking bolt (20) is used for locking by threads so that the spring (22) deforms to form downward thrust to the pressing tool (23) to prop against the push rod (10);
the anti-fault emergency mechanism (12) further comprises a gasket (21) arranged between the locking bolt (20) and the spring (22);
the anti-fault emergency mechanism (12) further comprises a sealing seat (19) used for sealing the locking bolt (20), the gasket (21), the spring (22) and the pressing tool (23).
2. The automatic filling mechanism according to claim 1, wherein 3 balls (17) are uniformly distributed on the side circumference of the pushing head (15), and rolling friction is formed between the pushing head (15) and the inner cavity of the workpiece I through the balls (17).
3. The automatic filling mechanism according to claim 1, wherein the lower end surface of the pressing tool (23) is a profiled arc surface, and is matched with the surface of the push rod (10).
4. The automatic filling mechanism according to claim 1, wherein a round hole is formed in the middle of the push rod mounting seat (11), and the push rod (10) penetrates out through the round hole.
5. The automatic loading mechanism according to claim 1, wherein the docking mechanism (14) is laterally provided with a profile-locking groove (26) for locking the workpiece I.
6. The automatic loading mechanism of claim 5, wherein a gap between an outer surface of the profile groove (26) and an outer surface of the workpiece I is less than 0.1mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210840955.2A CN115179227B (en) | 2022-07-18 | 2022-07-18 | Automatic filling mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210840955.2A CN115179227B (en) | 2022-07-18 | 2022-07-18 | Automatic filling mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115179227A CN115179227A (en) | 2022-10-14 |
| CN115179227B true CN115179227B (en) | 2023-09-05 |
Family
ID=83519239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210840955.2A Active CN115179227B (en) | 2022-07-18 | 2022-07-18 | Automatic filling mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115179227B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211439825U (en) * | 2019-12-12 | 2020-09-08 | 徐州达一重锻科技有限公司 | Automatic loading mechanism for thrust rod clamp spring |
| CN112705921A (en) * | 2020-12-17 | 2021-04-27 | 上海钧工机器人有限公司 | Low-pressure turbine butt joint assembly quality that prevention ball dropped |
| CN113798820A (en) * | 2021-10-12 | 2021-12-17 | 西安现代控制技术研究所 | Roll up arc formula missile wing and draw in loading device in |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6993816B2 (en) * | 2003-12-17 | 2006-02-07 | Smalley Steel Ring Company | Retaining ring installation tool |
-
2022
- 2022-07-18 CN CN202210840955.2A patent/CN115179227B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211439825U (en) * | 2019-12-12 | 2020-09-08 | 徐州达一重锻科技有限公司 | Automatic loading mechanism for thrust rod clamp spring |
| CN112705921A (en) * | 2020-12-17 | 2021-04-27 | 上海钧工机器人有限公司 | Low-pressure turbine butt joint assembly quality that prevention ball dropped |
| CN113798820A (en) * | 2021-10-12 | 2021-12-17 | 西安现代控制技术研究所 | Roll up arc formula missile wing and draw in loading device in |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115179227A (en) | 2022-10-14 |
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| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 222001 No.18 Shenghu Road, Lianyungang City, Jiangsu Province Applicant after: The 716th Research Institute of China Shipbuilding Corp. Applicant after: JIANGSU JARI TECHNOLOGY GROUP Co.,Ltd. Applicant after: CSIC Information Technology Co.,Ltd. Address before: 222001 No.18 Shenghu Road, Lianyungang City, Jiangsu Province Applicant before: 716TH RESEARCH INSTITUTE OF CHINA SHIPBUILDING INDUSTRY Corp. Applicant before: JIANGSU JARI TECHNOLOGY GROUP Co.,Ltd. Applicant before: CSIC Information Technology Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 222001 No.18 Shenghu Road, Lianyungang City, Jiangsu Province Patentee after: The 716th Research Institute of China Shipbuilding Corp. Patentee after: JIANGSU JARI TECHNOLOGY GROUP Co.,Ltd. Patentee after: China Shipbuilding Digital Information Technology Co.,Ltd. Address before: 222001 No.18 Shenghu Road, Lianyungang City, Jiangsu Province Patentee before: The 716th Research Institute of China Shipbuilding Corp. Patentee before: JIANGSU JARI TECHNOLOGY GROUP Co.,Ltd. Patentee before: CSIC Information Technology Co.,Ltd. |