CN115170589A - Method and related device for detecting frosting degree of evaporator of refrigerating machine - Google Patents

Method and related device for detecting frosting degree of evaporator of refrigerating machine Download PDF

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CN115170589A
CN115170589A CN202210933630.9A CN202210933630A CN115170589A CN 115170589 A CN115170589 A CN 115170589A CN 202210933630 A CN202210933630 A CN 202210933630A CN 115170589 A CN115170589 A CN 115170589A
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袁凯奕
陈靖宇
刘怡俊
叶武剑
林子琦
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Guangdong University of Technology
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Abstract

The application discloses a method for detecting frosting degree of a refrigerator evaporator and a related device, wherein the method comprises the following steps: taking the non-frosted image as a background image, carrying out differential processing on the image to be detected of the evaporator and the background image to obtain a differential image, and carrying out brightness correction on the differential image; denoising the difference image after brightness correction to obtain a denoised image, detecting the outline of the denoised image and calculating the area of the outline, and judging the area of the outline as a frosted area when the area of the outline is greater than a preset area threshold; calculating the minimum external matrix of the frosting area as a frame selection area, and determining the vertex of the frame selection area, thereby determining the frosting degree of the frosting area by using a dual-threshold segmentation algorithm according to the vertex; and substituting the frosting degree into a frosting value calculation formula to obtain the frosting value of the image to be detected. The problem of prior art because freezer light source environmental difference is great, the evaporimeter frosts inhomogeneously, freezer illumination changes, leads to judging the inconsistent degree standard that frosts is solved.

Description

一种制冷机蒸发器结霜程度的检测方法及相关装置A detection method and related device for the degree of frost formation in a refrigerator evaporator

技术领域technical field

本申请涉及制冷机技术领域,尤其涉及一种制冷机蒸发器结霜程度的检测方法及相关装置。The application relates to the technical field of refrigerators, and in particular, to a method and a related device for detecting the frosting degree of an evaporator of a refrigerator.

背景技术Background technique

结霜现象是制冷制热行业常见的问题,目前已有众多学者从多个技术领域提出不同解决方法。这些方法大致可被分为三类:直接测量的除霜判断方法、间接监测的除霜判断方法、基于智能算法的除霜判断方法。基于图像识别的结霜检测技术属于直接测量类别,与其他方法相比而言,图像识别技术具有简单、成本低、可实现自动操作等优点。因此,图像识别可以作为所有现有结霜检测方法的潜在的替代方法。Frosting phenomenon is a common problem in the refrigeration and heating industry. At present, many scholars have proposed different solutions from various technical fields. These methods can be roughly divided into three categories: defrost judgment methods based on direct measurement, defrost judgment methods based on indirect monitoring, and defrost judgment methods based on intelligent algorithms. Frosting detection technology based on image recognition belongs to the category of direct measurement. Compared with other methods, image recognition technology has the advantages of simplicity, low cost, and automatic operation. Therefore, image recognition can serve as a potential alternative to all existing frost detection methods.

近年来,越来越多基于数字图像处理的结霜检测算法被提出。如将原始图像转换为灰度化的图像,采用了灰度值来描述结霜程度,再如多阈值分割方法进一步提高结霜检测的精度等;目前已有很多用于结霜程度检测的图像处理方法被提出,但经过工程实践后发现,目前所提出图像方法都存在以下问题:1、当冷库光源环境差异大时,结霜判断受光源影响;2、蒸发器结霜不均匀时,结霜判断仍然使用原判断阈值导致结霜判断不准确;最终,蒸发器出现局部结霜现象;3、冷库光照变化,当光照强度忽高忽低时结霜判断受光照强度影响;4、判断结霜程度标准不一致,对于不同蒸发器需要重新设定除霜阈值指标。In recent years, more and more frost detection algorithms based on digital image processing have been proposed. For example, the original image is converted into a grayscale image, and the grayscale value is used to describe the degree of frosting. Another example is the multi-threshold segmentation method to further improve the accuracy of frosting detection. At present, there are many images used for frosting degree detection. The processing method has been proposed, but after engineering practice, it is found that the proposed image methods all have the following problems: 1. When the light source environment of the cold storage is very different, the frosting judgment is affected by the light source; 2. When the evaporator frosting is uneven, the frosting Frost judgment still uses the original judgment threshold, which leads to inaccurate judgment of frost formation; finally, partial frost occurs in the evaporator; 3. The illumination of the cold storage changes, and the judgment of frost formation is affected by the light intensity when the light intensity fluctuates; 4. Judgment of frost The frost level standards are inconsistent, and the defrost threshold index needs to be reset for different evaporators.

发明内容SUMMARY OF THE INVENTION

本申请提供了一种制冷机蒸发器结霜程度的检测方法及相关装置,用于解决现有技术由于冷库光源环境差异较大、蒸发器结霜不均匀、冷库光照变化,导致判断结霜程度标准不一致技术问题。The present application provides a method for detecting the frosting degree of a refrigerator evaporator and a related device, which are used to solve the problem of judging the degree of frosting in the prior art due to large differences in the light source environment of the cold storage, uneven frosting of the evaporator, and changes in the illumination of the cold storage. Standard inconsistency technical issues.

有鉴于此,本申请第一方面提供了一种制冷机蒸发器结霜程度的检测方法,所述方法包括:In view of this, a first aspect of the present application provides a method for detecting the frosting degree of a refrigerator evaporator, the method comprising:

将未结霜图像作为背景图像,将蒸发器的待检测图像与所述背景图像做差分处理得到差分图像,并对所述差分图像进行亮度矫正;Taking the unfrosted image as a background image, performing differential processing on the image to be detected of the evaporator and the background image to obtain a differential image, and performing brightness correction on the differential image;

对亮度矫正后的所述差分图像进行去噪处理得到去噪图像,检测所述去噪图像的轮廓并计算轮廓面积,当所述轮廓面积大于预设面积阈值时,则判定所述轮廓面积为结霜区域;Perform denoising processing on the difference image after brightness correction to obtain a denoised image, detect the contour of the denoised image and calculate the contour area, when the contour area is greater than a preset area threshold, then determine that the contour area is frosted area;

计算所述结霜区域的最小外接矩阵作为框选区域,并确定所述框选区域的顶点,从而根据所述顶点利用双阈值分割算法确定所述结霜区域的结霜程度;Calculate the minimum circumscribed matrix of the frosted area as a frame selection area, and determine the vertices of the frame selection area, so as to use a double-threshold segmentation algorithm to determine the frosting degree of the frosted area according to the vertices;

将所述结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值。The frosting degree is substituted into the frosting value calculation formula to obtain the frosting value of the image to be detected.

可选地,将所述结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值,还包括:Optionally, the frosting degree is substituted into the frosting value calculation formula to obtain the frosting value of the image to be detected, further comprising:

当所述结霜值是否大于第一预设结霜阈值,若是,生成除霜命令对蒸发器进行除霜处理;当除霜后的所述结霜值仍大于第二预设结霜阈值,则生成异常告警信号。When the frosting value is greater than the first preset frosting threshold, if so, a defrosting command is generated to defrost the evaporator; when the frosting value after defrosting is still greater than the second preset frosting threshold, Then an abnormal alarm signal is generated.

可选地,将未结霜图像作为背景图像,将蒸发器的待检测图像与所述背景图像做差分处理得到差分图像,并对所述差分图像进行亮度矫正;Optionally, using the unfrosted image as a background image, performing a differential process on the image to be detected of the evaporator and the background image to obtain a differential image, and performing brightness correction on the differential image;

将未结霜图像作为背景图像,基于差分公式对蒸发器的待检测图像与所述背景图像做差分处理,得到差分图像;Taking the unfrosted image as the background image, performing differential processing on the image to be detected of the evaporator and the background image based on the differential formula to obtain a differential image;

分别将待检测图像和所述背景图像划分为对照区和结霜检测区,将待检测图像的对照区平均灰度值与背景图像的对照区平均灰度值之差,代入到亮度矫正公式中,得到矫正亮度后的差分图像;The image to be detected and the background image are respectively divided into a control area and a frost detection area, and the difference between the average gray value of the control area of the image to be detected and the average gray value of the control area of the background image is substituted into the brightness correction formula , the difference image after brightness correction is obtained;

其中,所述差分公式为:Wherein, the difference formula is:

P(x,y)=I(x,y)-B(x,y)P(x,y)=I(x,y)-B(x,y)

式中,(x,y)代表图像中第x行第y列的像素点,P代表差分图像,I为待检测图像,B为背景图像;In the formula, (x, y) represents the pixel point of the xth row and the yth column in the image, P represents the differential image, I is the image to be detected, and B is the background image;

所述亮度矫正公式为:The brightness correction formula is:

R(x,y)=P(x,y)-CGap R(x,y)=P(x,y)-C Gap

CGap=PCmean-BCmean C Gap = PC mean -BC mean

式中,其中CCap为待检测图像的对照区平均灰度值PCmean与背景图像的对照区平均灰度值BCmean的差值,(x,y)代表图像中第x行第y列的像素点,R(x,y)为矫正亮度后的差分图像。In the formula, C Cap is the difference between the average gray value PC mean of the control area of the image to be detected and the average gray value BC mean of the control area of the background image, and (x, y) represents the x-th row and the y-th column in the image. Pixel point, R(x,y) is the difference image after correcting the brightness.

可选地,所述结霜值计算公式为:Optionally, the calculation formula of the frosting value is:

Figure BDA0003782665500000031
Figure BDA0003782665500000031

其中,in,

Figure BDA0003782665500000032
Figure BDA0003782665500000032

式中,T(x,y)为所述结霜程度,126为中等结霜程度,254为严重结霜程度,Thresh1、Thresh2为分割阈值,R(x,y)为矫正亮度后的差分图像,fv为所述结霜值,N为待检测图像的像素点总个数,(x,y)代表图像中第x行第y列的像素点。In the formula, T(x,y) is the frosting degree, 126 is the medium frosting degree, 254 is the severe frosting degree, Thresh1 and Thresh2 are the segmentation thresholds, and R(x,y) is the difference image after correction of brightness. , fv is the frosting value, N is the total number of pixels in the image to be detected, and (x, y) represents the pixel in the xth row and the yth column in the image.

本申请第二方面提供一种制冷机蒸发器结霜程度的检测系统,所述系统包括:A second aspect of the present application provides a system for detecting the frosting degree of a refrigerator evaporator, the system comprising:

差分单元,用于将未结霜图像作为背景图像,将蒸发器的待检测图像与所述背景图像做差分处理得到差分图像,并对所述差分图像进行亮度矫正;a difference unit, configured to use the unfrosted image as a background image, perform difference processing between the image to be detected of the evaporator and the background image to obtain a difference image, and perform brightness correction on the difference image;

分析单元,用于对亮度矫正后的所述差分图像进行去噪处理得到去噪图像,检测所述去噪图像的轮廓并计算轮廓面积,当所述轮廓面积大于预设面积阈值时,则判定所述轮廓面积为结霜区域;an analysis unit, configured to perform denoising processing on the difference image after brightness correction to obtain a denoised image, detect the contour of the denoised image and calculate the contour area, when the contour area is greater than a preset area threshold, determine The contour area is the frosted area;

第一计算单元,用于计算所述结霜区域的最小外接矩阵作为框选区域,并确定所述框选区域的顶点,从而根据所述顶点利用双阈值分割算法确定所述结霜区域的结霜程度;The first calculation unit is used to calculate the minimum circumscribed matrix of the frosted area as a frame selection area, and determine the vertices of the frame selection area, so as to use a double-threshold segmentation algorithm to determine the frost area of the frosted area according to the vertices. degree of frost;

第二计算单元,用于将所述结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值。The second calculation unit is configured to substitute the frosting degree into the frosting value calculation formula to obtain the frosting value of the image to be detected.

可选地,还包括:Optionally, also include:

除霜处理单元,用于当所述结霜值是否大于第一预设结霜阈值,若是,生成除霜命令对蒸发器进行除霜处理;当除霜后的所述结霜值仍大于第二预设结霜阈值,则生成异常告警信号。The defrosting processing unit is configured to generate a defrosting command to defrost the evaporator when the frosting value is greater than the first preset frosting threshold, and if so; when the defrosting value is still greater than the first defrosting value 2. Preset the frosting threshold, then generate an abnormal alarm signal.

可选地,所述差分单元,具体用于:Optionally, the differential unit is specifically used for:

将未结霜图像作为背景图像,基于差分公式对蒸发器的待检测图像与所述背景图像做差分处理,得到差分图像;Taking the unfrosted image as the background image, performing differential processing on the image to be detected of the evaporator and the background image based on the differential formula to obtain a differential image;

分别将待检测图像和所述背景图像划分为对照区和结霜检测区,将待检测图像的对照区平均灰度值与背景图像的对照区平均灰度值之差,代入到亮度矫正公式中,得到矫正亮度后的差分图像;The image to be detected and the background image are respectively divided into a control area and a frost detection area, and the difference between the average gray value of the control area of the image to be detected and the average gray value of the control area of the background image is substituted into the brightness correction formula , the difference image after brightness correction is obtained;

其中,所述差分公式为:Wherein, the difference formula is:

P(x,y)=I(x,y)-B(x,y)P(x,y)=I(x,y)-B(x,y)

式中,(x,y)代表图像中第x行第y列的像素点,P代表差分图像,I为待检测图像,B为背景图像;In the formula, (x, y) represents the pixel point of the xth row and the yth column in the image, P represents the differential image, I is the image to be detected, and B is the background image;

所述亮度矫正公式为:The brightness correction formula is:

R(x,y)=P(x,y)-CGap R(x,y)=P(x,y)-C Gap

CGap=PCmean-BCmean C Gap = PC mean -BC mean

式中,其中CCap为待检测图像的对照区平均灰度值PCmean与背景图像的对照区平均灰度值BCmean的差值,(x,y)代表图像中第x行第y列的像素点,R(x,y)为矫正亮度后的差分图像。In the formula, C Cap is the difference between the average gray value PC mean of the control area of the image to be detected and the average gray value BC mean of the control area of the background image, and (x, y) represents the x-th row and the y-th column in the image. Pixel point, R(x,y) is the difference image after correcting the brightness.

可选地,所述结霜值计算公式为:Optionally, the calculation formula of the frosting value is:

Figure BDA0003782665500000041
Figure BDA0003782665500000041

其中,in,

Figure BDA0003782665500000042
Figure BDA0003782665500000042

式中,T(x,y)为所述结霜程度,126为中等结霜程度,254为严重结霜程度,Thresh1、Thresh2为分割阈值,R(x,y)为矫正亮度后的差分图像,fv为所述结霜值,N为待检测图像的像素点总个数,(x,y)代表图像中第x行第y列的像素点。In the formula, T(x,y) is the frosting degree, 126 is the medium frosting degree, 254 is the severe frosting degree, Thresh1 and Thresh2 are the segmentation thresholds, and R(x,y) is the difference image after correction of brightness. , fv is the frosting value, N is the total number of pixels in the image to be detected, and (x, y) represents the pixel in the xth row and the yth column in the image.

本申请第三方面提供一种制冷机蒸发器结霜程度的检测设备,所述设备包括处理器以及存储器:A third aspect of the present application provides a device for detecting the frosting degree of a refrigerator evaporator, the device includes a processor and a memory:

所述存储器用于存储程序代码,并将所述程序代码传输给所述处理器;the memory is used to store program code and transmit the program code to the processor;

所述处理器用于根据所述程序代码中的指令,执行如上述第一方面所述的制冷机蒸发器结霜程度的检测方法的步骤。The processor is configured to execute, according to the instructions in the program code, the steps of the method for detecting the frosting degree of an evaporator of a refrigerator according to the first aspect.

本申请第四方面提供一种计算机可读存储介质,所述计算机可读存储介质用于存储程序代码,所述程序代码用于执行上述第一方面所述的制冷机蒸发器结霜程度的检测方法。A fourth aspect of the present application provides a computer-readable storage medium, where the computer-readable storage medium is used to store program codes, and the program codes are used to perform the detection of the degree of frost formation in the evaporator of the refrigerator according to the first aspect above. method.

从以上技术方案可以看出,本申请具有以下优点:As can be seen from the above technical solutions, the present application has the following advantages:

本申请提供了一种制冷机蒸发器结霜程度的检测方法,包括:将未结霜图像作为背景图像,将蒸发器的待检测图像与背景图像做差分处理得到差分图像,并对差分图像进行亮度矫正;对亮度矫正后的差分图像进行去噪处理得到去噪图像,检测去噪图像的轮廓并计算轮廓面积,当轮廓面积大于预设面积阈值时,则判定轮廓面积为结霜区域;计算结霜区域的最小外接矩阵作为框选区域,并确定框选区域的顶点,从而根据顶点利用双阈值分割算法确定结霜区域的结霜程度;将结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值。The present application provides a method for detecting the degree of frosting of an evaporator of a refrigerator, including: taking an unfrosted image as a background image, performing differential processing between an image to be detected of the evaporator and the background image to obtain a differential image, and performing a differential image on the differential image. Brightness correction; perform denoising processing on the difference image after brightness correction to obtain a denoised image, detect the contour of the denoised image and calculate the contour area, when the contour area is greater than the preset area threshold, determine the contour area as a frosted area; calculate The minimum circumscribed matrix of the frosting area is used as the frame selection area, and the vertices of the frame selection area are determined, so that the frosting degree of the frosting area is determined by the double-threshold segmentation algorithm according to the vertices; the frosting degree is substituted into the frosting value calculation formula, Obtain the frosting value of the image to be detected.

本申请基于图像差分的蒸发器结霜程度检测方法,使用图像差分技术检测图像前后变换从而判断结霜情况,并设定结霜检测区与对照区用于消除亮度变化。随后进行去噪、轮廓检测等操作,框选出图像结霜区域。对结霜区域进行双阈值分割,并引入结霜值衡量结霜程度。本发明方案解决了现有技术由于冷库光源环境差异较大、蒸发器结霜不均匀、冷库光照变化,导致判断结霜程度标准不一致的技术问题。相比其他图像处理方案,有更强的适用性、准确性、抗干扰性、易用性。The present application is an evaporator frosting degree detection method based on image difference, using image difference technology to detect the front and back transformation of the image to judge the frosting situation, and set the frosting detection area and the control area to eliminate the brightness change. Then perform operations such as denoising and contour detection, and frame the frosted area of the image. Double-threshold segmentation is performed on the frosted area, and the frosting value is introduced to measure the degree of frosting. The solution of the invention solves the technical problem of inconsistent standards for judging the degree of frost formation in the prior art due to the large difference in the light source environment of the cold storage, the uneven frosting of the evaporator, and the variation of the illumination of the cold storage. Compared with other image processing solutions, it has stronger applicability, accuracy, anti-interference and ease of use.

附图说明Description of drawings

图1为本申请实施例中提供的一种制冷机蒸发器结霜程度的检测方法实施例的流程示意图;1 is a schematic flowchart of an embodiment of a method for detecting the frosting degree of a refrigerator evaporator provided in the embodiment of the application;

图2为本申请实施例中提供的一种制冷机蒸发器结霜程度的检测系统实施例的结构示意图;FIG. 2 is a schematic structural diagram of an embodiment of a system for detecting frosting degree of a refrigerator evaporator provided in an embodiment of the application;

图3为本申请实施例中提供的图像差分操作的示意图;3 is a schematic diagram of an image difference operation provided in an embodiment of the present application;

图4a为本申请实施例中提供的轻度结霜与结霜值(29.8%)的对照示意图;Figure 4a is a schematic diagram of the comparison between the light frosting and the frosting value (29.8%) provided in the examples of the application;

图4b为本申请实施例中提供的中度结霜与结霜值(52.5%)的对照示意图;Figure 4b is a schematic diagram of the comparison between the moderate frosting and the frosting value (52.5%) provided in the examples of the application;

图4c为本申请实施例中提供的重度结霜与结霜值(62.5%)的对照示意图。FIG. 4c is a schematic diagram of the comparison between the heavy frosting and the frosting value (62.5%) provided in the examples of the application.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only It is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

请参阅图1,本申请实施例中提供的一种制冷机蒸发器结霜程度的检测方法,包括:Referring to FIG. 1, a method for detecting the frosting degree of a refrigerator evaporator provided in the embodiment of the present application includes:

步骤101、将未结霜图像作为背景图像,将蒸发器的待检测图像与背景图像做差分处理得到差分图像,并对差分图像进行亮度矫正;Step 101, taking the unfrosted image as the background image, performing differential processing between the to-be-detected image of the evaporator and the background image to obtain a differential image, and performing brightness correction on the differential image;

需要说明的是,在实施中,首先通过选取未结霜图像作为图像背景模板,摄像机以每分钟一张的频率传入待检测图像,将所有图像进行灰度处理。随后,待检测图像将与模板图像进行差分操作,如图3所示。差分具体公式如下:It should be noted that, in the implementation, firstly, by selecting the unfrosted image as the image background template, the camera transmits the image to be detected at the frequency of one image per minute, and grayscale processing is performed on all the images. Subsequently, the image to be detected will be subjected to a differential operation with the template image, as shown in FIG. 3 . The specific formula of the difference is as follows:

P(x,y)=I(x,y)-B(x,y)P(x,y)=I(x,y)-B(x,y)

式中,(x,y)代表图像中第x行第y列的像素点,P代表差分图像,I为待检测图像,B为背景图像。In the formula, (x, y) represents the pixel point in the xth row and the yth column of the image, P represents the difference image, I is the image to be detected, and B is the background image.

由于经过图像差分后得到的图像为待检测图像去掉背景图像后的结果,结霜检测区内,所剩的像素值均为蒸发器结霜点。使用该方法求得的结霜点不受环境光源差异影响。虽然,通过差分方法可去除光源差异影响,但冷库中通常存在灯光变化等光照变化因素影响。设置对照区域主要作用为检测亮度变化。当存在亮度变化时,背景图像对照区与待检测图像对照区将会存在平均灰度差异。Since the image obtained after image difference is the result of removing the background image from the image to be detected, in the frost detection area, the remaining pixel values are the evaporator frosting points. The frosting point obtained using this method is not affected by differences in ambient light sources. Although the influence of light source differences can be removed by the differential method, there are usually light changes and other illumination changes in the cold storage. The main function of setting the control area is to detect changes in brightness. When there is a change in brightness, there will be an average grayscale difference between the background image comparison area and the to-be-detected image comparison area.

因此只需算出对照区平均灰度差异即可矫正亮度变化。亮度矫正具体操作为:分别将待检测图像和所述背景图像划分为对照区和结霜检测区,将待检测图像的对照区平均灰度值与背景图像的对照区平均灰度值之差,代入到亮度矫正公式中,得到矫正亮度后的差分图像;Therefore, it is only necessary to calculate the average grayscale difference of the control area to correct the brightness change. The specific operation of brightness correction is as follows: dividing the image to be detected and the background image into a control area and a frosting detection area, respectively, and dividing the average gray value of the control area of the image to be detected and the average gray value of the control area of the background image. Substitute into the brightness correction formula to obtain the differential image after brightness correction;

所述亮度矫正公式为:The brightness correction formula is:

P(x,y)=P(x,y)-CGap P(x,y)=P(x,y)-C Gap

CGap=PCmean-BCmean C Gap = PC mean -BC mean

式中,其中CCap为待检测图像的对照区平均灰度值PCmean与背景图像的对照区平均灰度值BCmean的差值,(x,y)代表图像中第x行第y列的像素点,R(x,y)为矫正亮度后的差分图像。In the formula, C Cap is the difference between the average gray value PC mean of the control area of the image to be detected and the average gray value BC mean of the control area of the background image, and (x, y) represents the x-th row and the y-th column in the image. Pixel point, R(x,y) is the difference image after correcting the brightness.

步骤102、对亮度矫正后的差分图像进行去噪处理得到去噪图像,检测去噪图像的轮廓并计算轮廓面积,当轮廓面积大于预设面积阈值时,则判定轮廓面积为结霜区域;Step 102: Perform denoising processing on the difference image after brightness correction to obtain a denoised image, detect the contour of the denoised image and calculate the contour area, when the contour area is greater than a preset area threshold, determine that the contour area is a frosted area;

需要说明的是,在实施中首先采用腐蚀、中值滤波、膨胀等基本去噪操作对差分图像进行去噪处理,本实施例使用的腐蚀、膨胀、中值滤波等操作的卷积核大小均为3*3;接着对处理后图像进行轮廓检测操作,计算所有轮廓面积,若轮廓面积大于图像的1/10,该轮廓将被认为是结霜区域。It should be noted that, in the implementation, basic denoising operations such as erosion, median filtering, and dilation are first used to denoise the differential image. is 3*3; then perform the contour detection operation on the processed image, and calculate the area of all contours. If the contour area is greater than 1/10 of the image, the contour will be regarded as a frosted area.

步骤103、计算结霜区域的最小外接矩阵作为框选区域,并确定框选区域的顶点,从而根据顶点利用双阈值分割算法确定结霜区域的结霜程度;Step 103, calculate the minimum circumscribed matrix of the frosted area as the frame selection area, and determine the vertices of the frame selection area, so as to determine the frosting degree of the frosted area by using a double threshold segmentation algorithm according to the vertex;

需要说明的是,首先计算结霜区域的最小外接矩阵作为框选区域,并确定框选区域的顶点;It should be noted that the minimum circumscribed matrix of the frosting area is first calculated as the frame selection area, and the vertices of the frame selection area are determined;

接着将顶点用于分割结霜区域以及结霜程度计算,使用基于差分图特征的双阈值分割算法对该图像实现二值化转换操作。基于差分图特征的多阈值分割算法具体操作步骤如下:Then, the vertices are used to segment the frosted area and calculate the frosting degree, and use the double-threshold segmentation algorithm based on the difference map feature to realize the binarization conversion operation of the image. The specific operation steps of the multi-threshold segmentation algorithm based on difference map features are as follows:

由于图像差分去除了环境光源差异,从而不同光源环境下的差分结果趋于统一。本发明通过统计差分图像的灰度直方图,将结霜等级分为中等与严重两个等级。使用双阈值分割将结霜程度中等、严重的像素分别设置为126、254。具体实现公式如下:Since the image difference removes the difference of the ambient light source, the difference results under different light source environments tend to be unified. The invention divides the frosting grades into two grades, moderate and severe, by counting the grayscale histogram of the difference image. Use double-threshold segmentation to set moderate and severe frosted pixels to 126 and 254, respectively. The specific implementation formula is as follows:

Figure BDA0003782665500000071
Figure BDA0003782665500000071

式中,T(x,y)为所述结霜程度,Thresh1、Thresh2为分割阈值,R(x,y)为矫正亮度后的差分图像。In the formula, T(x, y) is the frosting degree, Thresh1 and Thresh2 are segmentation thresholds, and R(x, y) is the difference image after brightness correction.

步骤104、将结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值。Step 104: Substitute the frosting degree into the frosting value calculation formula to obtain the frosting value of the image to be detected.

需要说明的是,最后引入结霜值参数,用于统一结霜严重程度,如图图4a、4b和4c。结霜值(fv frost value)计算公式为:It should be noted that the frosting value parameter is finally introduced to unify the frosting severity, as shown in Figures 4a, 4b and 4c. The formula for calculating the frost value (fv frost value) is:

Figure BDA0003782665500000081
Figure BDA0003782665500000081

式中,R(x,y)为矫正亮度后的差分图像,fv为所述结霜值,N为待检测图像的像素点总个数,(x,y)代表图像中第x行第y列的像素点。In the formula, R(x, y) is the difference image after correcting the brightness, fv is the frosting value, N is the total number of pixels in the image to be detected, and (x, y) represents the x-th row y-th in the image. Column of pixels.

进一步地,检测方法还包括:当结霜值是否大于第一预设结霜阈值,若是,生成除霜命令对蒸发器进行除霜处理;当除霜后的结霜值仍大于第二预设结霜阈值,则生成异常告警信号。Further, the detection method further includes: when the frosting value is greater than the first preset frosting threshold, and if so, generating a defrosting command to defrost the evaporator; when the frosting value after defrosting is still greater than the second preset threshold If the frost threshold is exceeded, an abnormal alarm signal will be generated.

需要说明的是,在实施中判断结霜值是否超过50%(第一预设结霜阈值),若结霜值超过50%则认定为需要除霜,再次检测结霜值,若除霜后结霜值任高于15%(第二预设结霜阈值)则认为除霜出现异常,系统将发送异常告警信号。It should be noted that, in the implementation, it is determined whether the frosting value exceeds 50% (the first preset frosting threshold). If the frosting value exceeds 50%, it is determined that defrosting is required, and the frosting value is detected again. If the frosting value is higher than 15% (the second preset frosting threshold), it is considered that the defrosting is abnormal, and the system will send an abnormal alarm signal.

以上为本申请实施例中提供的一种制冷机蒸发器结霜程度的检测方法,以下为本申请实施例中提供的一种制冷机蒸发器结霜程度的检测系统。The above is a method for detecting the degree of frost formation of a refrigerator evaporator provided in the embodiment of the application, and the following is a detection system for the degree of frost formation of a refrigerator evaporator provided in the embodiment of the application.

请参阅图2,本申请实施例中提供的一种制冷机蒸发器结霜程度的检测系统,包括:Referring to FIG. 2 , a system for detecting the frosting degree of a refrigerator evaporator provided in an embodiment of the present application includes:

差分单元201,用于将未结霜图像作为背景图像,将蒸发器的待检测图像与背景图像做差分处理得到差分图像,并对差分图像进行亮度矫正;The difference unit 201 is used for taking the unfrosted image as the background image, performing the difference processing between the to-be-detected image of the evaporator and the background image to obtain the difference image, and performing brightness correction on the difference image;

分析单元202,用于对亮度矫正后的差分图像进行去噪处理得到去噪图像,检测去噪图像的轮廓并计算轮廓面积,当轮廓面积大于预设面积阈值时,则判定轮廓面积为结霜区域;The analysis unit 202 is configured to perform denoising processing on the difference image after brightness correction to obtain a denoised image, detect the contour of the denoised image and calculate the contour area, when the contour area is greater than a preset area threshold, determine that the contour area is frosting area;

第一计算单元203,用于计算结霜区域的最小外接矩阵作为框选区域,并确定框选区域的顶点,从而根据顶点利用双阈值分割算法确定结霜区域的结霜程度;The first calculation unit 203 is used to calculate the minimum circumscribed matrix of the frosted area as the frame selection area, and determines the vertex of the frame selection area, thereby utilizing the double threshold segmentation algorithm to determine the frosting degree of the frosted area according to the vertex;

第二计算单元204,用于将结霜程度代入到结霜值计算公式中,得到待检测图像的结霜值。The second calculation unit 204 is configured to substitute the frosting degree into the frosting value calculation formula to obtain the frosting value of the image to be detected.

进一步地,检测系统还包括:除霜处理单元,用于当结霜值是否大于第一预设结霜阈值,若是,生成除霜命令对蒸发器进行除霜处理;当除霜后的结霜值仍大于第二预设结霜阈值,则生成异常告警信号。Further, the detection system further includes: a defrosting processing unit, configured to generate a defrosting command to defrost the evaporator when the frosting value is greater than the first preset frosting threshold, and if so; If the value is still greater than the second preset frosting threshold, an abnormal alarm signal is generated.

进一步地,本申请实施例中还提供了一种制冷机蒸发器结霜程度的检测设备,所述设备包括处理器以及存储器:Further, an embodiment of the present application also provides a device for detecting the frosting degree of a refrigerator evaporator, and the device includes a processor and a memory:

所述存储器用于存储程序代码,并将所述程序代码传输给所述处理器;the memory is used to store program code and transmit the program code to the processor;

所述处理器用于根据所述程序代码中的指令执行上述方法实施例所述的制冷机蒸发器结霜程度的检测方法。The processor is configured to execute, according to the instructions in the program code, the method for detecting the frosting degree of the evaporator of the refrigerator according to the above method embodiment.

进一步地,本申请实施例中还提供了一种计算机可读存储介质,所述计算机可读存储介质用于存储程序代码,所述程序代码用于执行上述方法实施例所述的制冷机蒸发器结霜程度的检测方法Further, the embodiments of the present application further provide a computer-readable storage medium, where the computer-readable storage medium is used to store program codes, and the program codes are used to execute the refrigerator evaporator described in the foregoing method embodiments How to test the degree of frost

所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。Those skilled in the art can clearly understand that, for the convenience and brevity of description, for the specific working process of the system and unit described above, reference may be made to the corresponding process in the foregoing method embodiments, which will not be repeated here.

本申请的说明书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. in the description of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. . It is to be understood that the data so used may be interchanged under appropriate circumstances such that the embodiments of the application described herein can, for example, be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having" and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those expressly listed Rather, those steps or units may include other steps or units not expressly listed or inherent to these processes, methods, products or devices.

应当理解,在本申请中,“至少一个(项)”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,用于描述关联对象的关联关系,表示可以存在三种关系,例如,“A和/或B”可以表示:只存在A,只存在B以及同时存在A和B三种情况,其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项(个)”或其类似表达,是指这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,a,b或c中的至少一项(个),可以表示:a,b,c,“a和b”,“a和c”,“b和c”,或“a和b和c”,其中a,b,c可以是单个,也可以是多个。It should be understood that, in this application, "at least one (item)" refers to one or more, and "a plurality" refers to two or more. "And/or" is used to describe the relationship between related objects, indicating that there can be three kinds of relationships, for example, "A and/or B" can mean: only A, only B, and both A and B exist , where A and B can be singular or plural. The character "/" generally indicates that the associated objects are an "or" relationship. "At least one item(s) below" or similar expressions thereof refer to any combination of these items, including any combination of single item(s) or plural items(s). For example, at least one (a) of a, b or c, can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c" ", where a, b, c can be single or multiple.

在本申请所提供的几个实施例中,应该理解到,所揭露的系统,装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the several embodiments provided in this application, it should be understood that the disclosed system, apparatus and method may be implemented in other manners. For example, the apparatus embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not implemented. On the other hand, the shown or discussed mutual coupling or direct coupling or communication connection may be through some interfaces, indirect coupling or communication connection of devices or units, and may be in electrical, mechanical or other forms.

所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution in this embodiment.

另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically alone, or two or more units may be integrated into one unit. The above-mentioned integrated units may be implemented in the form of hardware, or may be implemented in the form of software functional units.

所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本申请各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(英文全称:Read-OnlyMemory,英文缩写:ROM)、随机存取存储器(英文全称:Random Access Memory,英文缩写:RAM)、磁碟或者光盘等各种可以存储程序代码的介质。The integrated unit, if implemented in the form of a software functional unit and sold or used as an independent product, may be stored in a computer-readable storage medium. Based on this understanding, the technical solutions of the present application can be embodied in the form of software products in essence, or the parts that contribute to the prior art, or all or part of the technical solutions, and the computer software products are stored in a storage medium , including several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present application. The aforementioned storage media include: U disk, mobile hard disk, read-only memory (full English name: Read-Only Memory, English abbreviation: ROM), random access memory (English full name: Random Access Memory, English abbreviation: RAM), magnetic disks Or various media such as optical discs that can store program codes.

以上所述,以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions recorded in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present application.

Claims (10)

1. A method for detecting the frosting degree of an evaporator of a refrigerating machine is characterized by comprising the following steps:
taking the non-frosted image as a background image, carrying out differential processing on an image to be detected of an evaporator and the background image to obtain a differential image, and carrying out brightness correction on the differential image;
denoising the difference image after brightness correction to obtain a denoised image, detecting the contour of the denoised image and calculating the contour area, and judging the contour area to be a frosting area when the contour area is larger than a preset area threshold;
calculating the minimum external matrix of the frosting area as a frame selection area, and determining the vertex of the frame selection area, so as to determine the frosting degree of the frosting area by using a dual-threshold segmentation algorithm according to the vertex;
and substituting the frosting degree into a frosting value calculation formula to obtain the frosting value of the image to be detected.
2. The method for detecting the frosting degree of the evaporator of the refrigerating machine according to claim 1, wherein the frosting degree is substituted into a frosting value calculation formula to obtain a frosting value of an image to be detected, and further comprising:
when the frosting value is larger than a first preset frosting threshold value, if so, generating a defrosting command to defrost the evaporator; and when the frosting value after defrosting is still larger than a second preset frosting threshold value, generating an abnormal alarm signal.
3. The refrigerator evaporator frosting degree detection method according to claim 1, wherein the non-frosted image is used as a background image, a difference image is obtained by performing difference processing on an image to be detected of the evaporator and the background image, and brightness correction is performed on the difference image;
taking the non-frosted image as a background image, and carrying out differential processing on an image to be detected of the evaporator and the background image based on a differential formula to obtain a differential image;
dividing the image to be detected and the background image into a contrast area and a frosting detection area respectively, and substituting the difference between the average gray value of the contrast area of the image to be detected and the average gray value of the contrast area of the background image into a brightness correction formula to obtain a difference image after brightness correction;
wherein the difference formula is:
P(x,y)=I(x,y)-B(x,y)
in the formula, (x, y) represents pixel points in the x-th row and the y-th column in the image, P represents a differential image, I is an image to be detected, and B is a background image;
the brightness correction formula is as follows:
R(x,y)=P(x,y)-C Gap
C Gap =PC mean -BC mean
in the formula, wherein C Cap Average gray value PC of contrast area for image to be detected mean Average gray value BC of contrast area of background image mean The difference (x, y) represents the pixel point in the x-th row and the y-th column in the image, and R (x, y) is the difference image after brightness correction.
4. The method for detecting the frosting degree of an evaporator of a refrigerating machine according to claim 1, wherein the frosting value is calculated by the formula:
Figure FDA0003782665490000021
wherein,
Figure FDA0003782665490000022
in the formula, T (x, y) is the frosting degree, 126 is the medium frosting degree, 254 is the severe frosting degree, thresh1 and Thresh2 are segmentation thresholds, R (x, y) is a differential image after brightness correction, fv is the frosting value, N is the total number of pixels of the image to be detected, and (x, y) represents pixels in the x-th row and the y-th column in the image.
5. A system for detecting the frost formation of a chiller evaporator, comprising:
the difference unit is used for taking the image without frosting as a background image, carrying out difference processing on the image to be detected of the evaporator and the background image to obtain a difference image, and carrying out brightness correction on the difference image;
the analysis unit is used for carrying out denoising treatment on the difference image after brightness correction to obtain a denoised image, detecting the outline of the denoised image and calculating the area of the outline, and judging the area of the outline as a frosted area when the area of the outline is larger than a preset area threshold;
the first calculation unit is used for calculating the minimum circumscribed matrix of the frosting area as a frame selection area, and determining the vertex of the frame selection area, so that the frosting degree of the frosting area is determined by utilizing a dual-threshold segmentation algorithm according to the vertex;
and the second calculating unit is used for substituting the frosting degree into a frosting value calculation formula to obtain the frosting value of the image to be detected.
6. The system for detecting the frost formation of an evaporator of a refrigerator according to claim 5, further comprising:
the defrosting processing unit is used for generating a defrosting command to defrost the evaporator if the frosting value is larger than a first preset frosting threshold value; and when the frosting value after defrosting is still larger than a second preset frosting threshold value, generating an abnormal alarm signal.
7. The system for detecting the frosting degree of an evaporator of a refrigerating machine according to claim 5, wherein the difference unit is specifically configured to:
taking the non-frosted image as a background image, and carrying out differential processing on an image to be detected of the evaporator and the background image based on a differential formula to obtain a differential image;
dividing the image to be detected and the background image into a contrast area and a frosting detection area respectively, and substituting the difference between the average gray value of the contrast area of the image to be detected and the average gray value of the contrast area of the background image into a brightness correction formula to obtain a difference image after brightness correction;
wherein the difference formula is:
P(x,y)=I(x,y)-B(x,y)
in the formula, (x, y) represents the pixel points of the x row and the y column in the image, P represents a differential image, I is an image to be detected, and B is a background image;
the brightness correction formula is as follows:
R(x,y)=P(x,y)-C Gap
C Gap =PC mean -BC mean
in the formula, wherein C Cap Average gray value PC of contrast area for image to be detected mean And the backAverage gray value BC of contrast area of scene image mean And (x, y) represents the pixel point of the x-th row and the y-th column in the image, and R (x, y) is the differential image after brightness correction.
8. The system for detecting the frosting degree of an evaporator of a refrigerating machine according to claim 5, wherein the frosting value is calculated by the formula:
Figure FDA0003782665490000031
wherein,
Figure FDA0003782665490000032
in the formula, T (x, y) is the frosting degree, 126 is the medium frosting degree, 254 is the severe frosting degree, thresh1 and Thresh2 are segmentation thresholds, R (x, y) is a differential image after brightness correction, fv is the frosting value, N is the total number of pixels of the image to be detected, and (x, y) represents pixels in the x-th row and the y-th column in the image.
9. An apparatus for detecting a degree of frosting of a refrigerator evaporator, said apparatus comprising a processor and a memory:
the memory is used for storing program codes and transmitting the program codes to the processor;
the processor is configured to execute the method for detecting a degree of frosting on an evaporator of a chiller according to any of claims 1-4 according to instructions in the program code.
10. A computer-readable storage medium characterized by storing a program code for executing the method for detecting a degree of frosting of an evaporator of a refrigerating machine according to any one of claims 1 to 4.
CN202210933630.9A 2022-08-04 2022-08-04 Method and related device for detecting frosting degree of evaporator of refrigerating machine Pending CN115170589A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110094925A (en) * 2019-05-08 2019-08-06 南京工程学院 A kind of evaporimeter frosting detection method and the application that defrosts
CN118112036A (en) * 2024-03-05 2024-05-31 嘉兴依相动力科技有限公司 Surface frost testing method for decompression evaporator for fuel automobile

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110094925A (en) * 2019-05-08 2019-08-06 南京工程学院 A kind of evaporimeter frosting detection method and the application that defrosts
CN110094925B (en) * 2019-05-08 2023-12-29 南京工程学院 Evaporator frosting detection method and defrosting application
CN118112036A (en) * 2024-03-05 2024-05-31 嘉兴依相动力科技有限公司 Surface frost testing method for decompression evaporator for fuel automobile

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