CN115169721A - Single-ton energy consumption prediction method and system in rectification process based on migration identification - Google Patents

Single-ton energy consumption prediction method and system in rectification process based on migration identification Download PDF

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CN115169721A
CN115169721A CN202210878367.8A CN202210878367A CN115169721A CN 115169721 A CN115169721 A CN 115169721A CN 202210878367 A CN202210878367 A CN 202210878367A CN 115169721 A CN115169721 A CN 115169721A
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栾小丽
平晓静
万海英
刘飞
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Abstract

The invention discloses a rectification process single-ton energy consumption prediction method and system based on migration identification.

Description

Single-ton energy consumption prediction method and system in rectification process based on migration identification
Technical Field
The invention relates to the technical field of process industrial production and processing, in particular to a method and a system for predicting single-ton energy consumption in a rectification process based on migration identification.
Background
In the process industry, the rectification process is the separation process with the widest application, and the energy consumption of the rectification process occupies about 40 percent of the energy consumption of the whole industry. In actual production, in order to ensure the product to be qualified, conservative operation leads most of energy consumed in the rectification process to be carried away by cooling water or separation components. Therefore, the energy saving potential of the rectification process is huge. The common energy consumption prediction method lacks correlation with product quality, and accurate prediction of energy consumption required by producing single ton of qualified products in the rectification process has great guiding significance for energy conservation and consumption reduction.
The identification technique utilizes process history data to determine the structure and parameters of a single ton energy consumption prediction mathematical model. High-precision prediction models require a large amount of high-quality historical data, resulting in high identification cost. And in consideration of the similarity existing among different rectification processes, the reasonable utilization of the knowledge in the identified process model is beneficial to improving the identification precision and reducing the identification cost. The conventional identification technology without migration is limited by the assumption of independent and same distribution, and it is difficult to effectively combine the knowledge in the identification process with the process to be identified.
Disclosure of Invention
The invention aims to provide a single-ton energy consumption prediction method based on migration identification, which has high feasibility and high precision.
In order to solve the problems, the invention provides a method for predicting the energy consumption of a single ton in a rectification process based on migration identification, which comprises the following steps:
s1, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector;
s2, collecting historical data of the rectification process A, and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure BDA0003763084540000021
S3, defining a single-ton energy consumption model parameter vector of the rectification process B:
Figure BDA0003763084540000022
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure BDA0003763084540000023
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure BDA0003763084540000024
wherein the vector Y is output B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix;
s4, selecting a migration identification criterion function, and minimizing the migration identification criterion function to solve a migration gain matrix G;
and S5, substituting the solved migration gain matrix G into the parameter migration identification model to obtain the single-ton energy consumption predicted value of the rectification process B.
As a further improvement of the present invention, step S1 includes:
s11, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
y(k)+a 1 y(k-1)+…+a p y(k-p)=b 0 u(k)+b 1 u(k-1)+…+b q u(k-q)+v(k) (1)
wherein y (k) is an output variable at the time of k; u (k) is an input variable at the moment k; a is 1 ,a 2 ,…,a p ,b 0 ,b 1 ,…,b q Is a single ton energy consumption model parameter; p and q are the order of the single-ton energy consumption model; v (k) is measurement noise;
s12, defining output vectors, observation matrixes, parameter vectors and noise vectors as follows:
Y=[y(p+1),y(p+2)…,y(p+N)] T
Figure BDA0003763084540000025
θ=[a 1 ,…,a p ,b 0 ,…,b q ] T
V=[v(p+1),v(p+2)…,v(p+N)] T
wherein N is the length of the acquired data;
according to the definition, the single-ton energy consumption model (1) of the rectification process is equivalent to:
Y=Xθ+V
namely, equation (2).
As a further improvement of the present invention, step S4 includes:
s41, selecting a migration identification criterion function:
Figure BDA0003763084540000031
wherein, theta B The actual value of the single-ton energy consumption model parameter matrix in the rectification process B is obtained; e [ ·]Calculating the mean value; trace {. Is the trace operation of the matrix; j (-) is a criterion function for G;
and S42, substituting the formula (3) into the formula (4) to obtain:
J(G)=trace{E[(I-GX B )R(I-GX B ) T +GΣ B G T ]} (5)
wherein, the first and the second end of the pipe are connected with each other,
Figure BDA0003763084540000032
single ton energy consumption model parameter moment for rectification process A and rectification process BThe variance of the array difference is then calculated,
Figure BDA0003763084540000033
the difference of the single-ton energy consumption model parameter matrixes of the rectification process A and the rectification process B, wherein I is an identity matrix, sigma B Is the noise covariance matrix of rectification process B.
Taking the first derivative of the criterion function (5) with respect to G and making it equal to 0, one can obtain:
Figure BDA0003763084540000034
as a further improvement of the present invention, step S4 further includes:
s43, calculating an achievable solution of r according to the following model
Figure BDA0003763084540000035
Figure BDA0003763084540000036
Obtaining a realizable solution for R in equation (6)
Figure BDA0003763084540000037
Comprises the following steps:
Figure BDA0003763084540000038
s44, converting the (p) into (p) by applying a matrix inversion theorem B +q B )×(p B +q B ) The inversion of the dimensional matrix, the simplification of the available migration gain matrix, can be achieved by:
Figure BDA0003763084540000041
wherein, the first and the second end of the pipe are connected with each other,
Figure BDA0003763084540000042
the transfer gain matrix G is a Fisher information matrix for single-ton energy consumption model parameter identification of the rectification process B and depends on the variance of the difference of model parameter matrixes of the rectification processes A and B
Figure BDA0003763084540000043
And the quality F of the collected observation data of the rectification process B.
As a further improvement of the invention, the output variable of the single-ton energy consumption model in the rectification process is the energy consumption required by producing single-ton qualified products, and the input variable is the feeding flow, the reflux quantity and the cooling water flow required by producing single-ton qualified products.
As a further improvement of the invention, the measurement noise includes white noise that follows gaussian distribution, t distribution, poisson distribution.
As a further improvement of the invention, the historical data comprises four variables of feed flow, reflux quantity, cooling water flow and single ton energy consumption.
The invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the steps of any one of the above methods when executing the program.
The invention also provides a computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of any of the methods described above.
The invention also provides a system for predicting the energy consumption of single ton in the rectification process based on migration identification, which comprises the following steps:
the single-ton energy consumption model establishing module is used for dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at the sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector;
single-ton energy consumption model order and parameter vector determination of rectification process AA fixed module for collecting the historical data of the rectification process A and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure BDA0003763084540000044
And the parameter migration identification model construction module of the single-ton energy consumption model in the rectification process B is used for defining the parameter vector of the single-ton energy consumption model in the rectification process B:
Figure BDA0003763084540000045
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure BDA0003763084540000051
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure BDA0003763084540000052
wherein the vector Y is output B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix;
the migration gain matrix solving module is used for selecting a migration identification criterion function and minimizing the migration identification criterion function so as to solve the migration gain matrix G;
and the single-ton energy consumption prediction module of the rectification process B is used for substituting the solved migration gain matrix G into the parameter migration identification model to obtain a single-ton energy consumption prediction value of the rectification process B.
The invention has the beneficial effects that:
the parameter migration identification model provided by the invention aims at minimizing identification errors, is different from the traditional identification technology without migration by only using data knowledge of the current process to be identified, and achieves higher identification precision under the same identification cost by determining a migration gain matrix and using data of the process to be identified to adjust the model of the identified process, thereby realizing accurate prediction of single ton energy consumption in the rectification process by using a small amount of historical data.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a flow chart of a method for predicting the energy consumption per ton of a rectification process based on migration identification in a preferred embodiment of the present invention;
FIG. 2 is a data plot of feed flow, reflux, and cooling water flow for distillation process A in a preferred embodiment of the present invention;
FIG. 3 is a predicted curve for the energy consumption per ton for distillation process A in a preferred embodiment of the present invention;
FIG. 4 is a data plot of feed flow, reflux, and cooling water flow for distillation process B in a preferred embodiment of the present invention;
fig. 5 is a predicted curve of the energy consumption per ton for rectification process B in a preferred embodiment of the invention.
Detailed Description
The present invention is further described below in conjunction with the drawings and the embodiments so that those skilled in the art can better understand the present invention and can carry out the present invention, but the embodiments are not to be construed as limiting the present invention.
As shown in fig. 1, a method for predicting energy consumption per ton in a rectification process based on migration identification in a preferred embodiment of the present invention includes the following steps:
s1, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector; wherein, the output variable of the single-ton energy consumption model in the rectification process is the energy consumption required by producing single-ton qualified products, and the input variable is the feeding flow, the reflux quantity and the cooling water flow required by producing single-ton qualified products.
Specifically, step S1 includes:
s11, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
y(k)+a 1 y(k-1)+…+a p y(k-p)=b 0 u(k)+b 1 u(k-1)+…+b q u(k-q)+v(k) (1)
wherein y (k) is an output variable at the moment k; u (k) is an input variable at the moment k; a is 1 ,a 2 ,…,a p ,b 0 ,b 1 ,…,b q Is a single ton energy consumption model parameter; p and q are the order of the single-ton energy consumption model; v (k) is measurement noise; the measurement noise includes white noise that follows a gaussian distribution, a t distribution, and a poisson distribution.
Step S12, defining output vectors, observation matrixes, parameter vectors and noise vectors as follows:
Y=[y(p+1),y(p+2)…,y(p+N)] T
Figure BDA0003763084540000061
θ=[a 1 ,…,a p ,b 0 ,…,b q ] T
V=[v(p+1),v(p+2)…,v(p+N)] T
wherein N is the length of the acquired data;
according to the definition, the single-ton energy consumption model (1) of the rectification process is equivalent to:
Y=Xθ+V
namely, equation (2).
S2, collecting historical data of the rectification process A, and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure BDA0003763084540000071
The historical data comprises four variables of feeding flow, reflux quantity, cooling water flow and single-ton energy consumption.
After collecting the historical data of the rectification process A, the method further comprises the step of preprocessing the data, and specifically comprises the following steps:
step 1: rejecting non-numerical sample points in the historical data of the rectification process A, and rejecting abnormal working condition data according to the working condition records; and 2, step: removing outliers in historical data of the rectification process A, wherein the method comprises cluster analysis, a 3 sigma rule, a neighbor method, box body diagram analysis and the like; step three: filling missing values in historical data in the rectification process A, wherein the method comprises mean filling, median filling, mode filling, machine learning algorithm filling and the like; step four: the method for eliminating the dimensional difference of four variables of feed flow, reflux quantity, cooling water flow and single ton energy consumption in the rectification process A comprises the following steps: normalization, z-score normalization, centralization, hellinger transformation, parleton normalization, and the like.
Optionally, the method for determining the model order of the rectification process a includes a Hankel matrix method, an AIC criterion order method, a BIC criterion order method, an FPE criterion order method, a residual error method, an F test method, and the like.
Optionally, the method for determining the model parameters of the rectification process a includes least square estimation, maximum likelihood estimation, prediction error method, random approximation method, support vector regression, partial least square, neural network, and the like.
S3, defining a single-ton energy consumption model parameter vector of the rectification process B:
Figure BDA0003763084540000072
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure BDA0003763084540000073
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure BDA0003763084540000074
wherein the vector Y is output B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix; dimension of G and data length N B It is relevant. The migration gain matrix G depends on the variance of the differences of the model parameters of the rectification processes a and B and the quality of the collected observation data of the rectification process B.
Wherein, the step of pretreatment can refer to the rectification process A.
S4, selecting a migration identification criterion function, and minimizing the migration identification criterion function to solve a migration gain matrix G; the goal of migration identification is to obtain an estimate of the migration parameters in the least variance sense.
Specifically, step S4 includes:
s41, selecting a migration identification criterion function:
Figure BDA0003763084540000081
wherein, theta B The actual value of the single-ton energy consumption model parameter matrix in the rectification process B is obtained; e [ ·]Calculating the mean value; trace {. Is trace operation of a matrix; j (-) is a criterion function for G;
and S42, substituting the formula (3) into the formula (4) to obtain:
J(G)=trace{E[(I-GX B )R(I-GX B ) T +GΣ B G T ]} (5)
wherein the content of the first and second substances,
Figure BDA0003763084540000082
is the variance of the difference of the single-ton energy consumption model parameter matrixes in the rectification process A and the rectification process B,
Figure BDA0003763084540000083
the difference of the single-ton energy consumption model parameter matrix of the rectification process A and the rectification process B, wherein I is an identity matrix, sigma B Is the noise covariance matrix of rectification process B.
Taking the first derivative of the criterion function (5) with respect to G and making it equal to 0, one can obtain:
Figure BDA0003763084540000084
further, step S4 further includes:
s43, calculating an achievable solution of r according to the following model
Figure BDA0003763084540000085
Figure BDA0003763084540000086
Obtaining a realizable solution for R in equation (6)
Figure BDA0003763084540000087
Comprises the following steps:
Figure BDA0003763084540000088
s44, converting the (p) into (p) by applying a matrix inversion theorem B +q B )×(p B +q B ) The inversion of the dimensional matrix, the simplification of the available migration gain matrix, can be achieved by:
Figure BDA0003763084540000091
wherein the content of the first and second substances,
Figure BDA0003763084540000092
the Fisher information matrix for single-ton energy consumption model parameter identification of the rectification process B and the transfer gain matrix G depend on the variance of the difference of the model parameter matrixes of the rectification process A and the rectification process B
Figure BDA0003763084540000093
And the quality F of the collected observation data of the rectification process B.
And S5, substituting the solved migration gain matrix G into the parameter migration identification model to obtain a single-ton energy consumption predicted value of the rectification process B.
The step S5 comprises the following steps:
substituting the calculated migration gain matrix (7) into the parameter migration identification strategy (3) to obtain:
Figure BDA0003763084540000094
according to the single-ton energy consumption model (2) in the rectification process, a single-ton energy consumption predicted value of the rectification process B can be obtained as follows:
Figure BDA0003763084540000095
optionally, the present invention further comprises the steps of:
s6, determining conditions for improving the migration identification precision:
selecting Mean Square Error (MSE) as an evaluation index of the identification precision, and defining:
Figure BDA0003763084540000096
Figure BDA0003763084540000097
wherein the content of the first and second substances,
Figure BDA0003763084540000098
the single-ton energy consumption model parameter identification result of the rectification process B under the condition of no parameter of the migration rectification process A is obtained, MSE _ ls is MSE of the single-ton energy consumption model parameter identification result, and MSE _ tr is MSE of the parameter migration identification result.
Substituting (3) and (7) into (8), calculating to obtain:
Figure BDA0003763084540000099
it can be seen that whether the accuracy of the parameter migration identification is improved depends on the variance of the model parameter differences of rectification processes A and B
Figure BDA00037630845400000910
And the quality F of the collected observation data of the rectification process B. When the observation data of the rectification process A and the rectification process B meet the conditions:
Figure BDA0003763084540000101
when the MSE _ tr is less than or equal to the MSE _ ls, the identification precision of the parameter migration is higher than that of the condition without the migration parameter. Optionally, the indicators of the identification performance analysis include mean square error, root mean square error, mean absolute percentage error, logarithm of mean square error, median absolute error, and the like.
In the process industry, the identification of existing energy consumption prediction models generally only utilizes knowledge of the current process to be identified, and is not linked to product quality. The method for predicting the energy consumption of the single ton in the rectification process based on the migration identification considers the energy consumption required by producing qualified products of the single ton, and simultaneously, the migration identification technology is adopted to improve the model precision of the process to be identified by means of the model knowledge of the identified process, reduce the identification cost, and evaluate the established model for predicting the energy consumption of the single ton.
To demonstrate the effectiveness of the present invention, in one embodiment, the historical data of rectification process a was preprocessed using the method of the present invention, and fig. 2 shows the data of feed flow, reflux amount, and cooling water flow after preprocessing. Determining the order (p) of the single-ton energy consumption prediction model by adopting a traditional identification method A ,q A ) And parameters
Figure BDA0003763084540000102
The predicted single ton energy consumption results for rectification process a are given in fig. 3.
Historical data of the rectification process B is further collected and preprocessed, and data of feed flow, reflux quantity and cooling water flow after preprocessing are shown in figure 4. Combining identified model parameters
Figure BDA0003763084540000103
By designing a migration gain matrix G, a migration identification parameter estimation is constructed
Figure BDA0003763084540000104
Selecting a migration identification criterion function J (G), solving a migration gain matrix G by taking the first derivative of J (G) and making the first derivative equal to 0, and further calculating a simplified and realizable migration gain matrix
Figure BDA0003763084540000105
Substituting it into the migration identification parameter estimation
Figure BDA0003763084540000106
And obtaining a single-ton energy consumption prediction model based on migration identification in the rectification process B.
And finally, selecting Mean Square Error (MSE) of the parameter estimation value as an evaluation index of the identification precision, and discussing the relationship between the performance of the migration identification method and the performance of the traditional single-task identification method. Fig. 5 shows the prediction result of the single-ton energy consumption prediction model in the rectification process B, and it can be seen from the figure that the single-ton energy consumption model established by the migration identification method can accurately predict the single-ton energy consumption.
The preferred embodiment of the present invention also discloses an electronic device, which comprises a memory, a processor and a computer program stored in the memory and capable of running on the processor, wherein the processor executes the program to implement the steps of the method in the above embodiment.
The preferred embodiment of the present invention also discloses a computer readable storage medium, on which a computer program is stored, which when executed by a processor implements the steps of the method described in the above embodiments.
The preferred embodiment of the invention also discloses a system for predicting the energy consumption of single ton in the rectification process based on migration identification, which comprises the following steps:
the single-ton energy consumption model establishing module is used for dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at the sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector;
a single-ton energy consumption model order and parameter vector determination module of the rectification process A, which is used for collecting the historical data of the rectification process A and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure BDA0003763084540000111
And the parameter migration identification model construction module of the single-ton energy consumption model of the rectification process B is used for defining the single-ton energy consumption model parameter vector of the rectification process B:
Figure BDA0003763084540000112
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure BDA0003763084540000113
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure BDA0003763084540000114
wherein the vector Y is output B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix;
the migration gain matrix solving module is used for selecting a migration identification criterion function and minimizing the migration identification criterion function so as to solve the migration gain matrix G;
and the single-ton energy consumption prediction module of the rectification process B is used for substituting the solved migration gain matrix G into the parameter migration identification model to obtain a single-ton energy consumption prediction value of the rectification process B.
The distillation process single-ton energy consumption prediction system based on the migration identification in the embodiment of the present invention is used for implementing the aforementioned distillation process single-ton energy consumption prediction method based on the migration identification, and therefore, the specific implementation of the system can be seen in the foregoing embodiment section of the distillation process single-ton energy consumption prediction method based on the migration identification, and therefore, the specific implementation thereof can refer to the description of the corresponding respective section embodiments, and no description is provided here.
In addition, since the single-ton energy consumption prediction system based on the migration identification in this embodiment is used for implementing the single-ton energy consumption prediction method based on the migration identification in the rectification process, the function of the single-ton energy consumption prediction system based on the migration identification corresponds to the function of the method, and details are not repeated here.
The above embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. A single-ton energy consumption prediction method in a rectification process based on migration identification is characterized by comprising the following steps:
s1, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector;
s2, collecting historical data of the rectification process A, and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure FDA0003763084530000011
S3, defining a single-ton energy consumption model parameter vector of the rectification process B:
Figure FDA0003763084530000012
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure FDA0003763084530000013
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure FDA0003763084530000014
wherein the fluid is deliveredOutput vector Y B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix;
s4, selecting a migration identification criterion function, and minimizing the migration identification criterion function to solve a migration gain matrix G;
and S5, substituting the solved migration gain matrix G into the parameter migration identification model to obtain the single-ton energy consumption predicted value of the rectification process B.
2. The method for predicting the energy consumption per ton in the rectification process based on the migration identification as claimed in claim 1, wherein the step S1 comprises the following steps:
s11, dividing the stable working condition of the rectification process into T sampling intervals, and establishing a single-ton energy consumption model of the rectification process at a sampling moment k according to a material and energy balance equation:
y(k)+a 1 y(k-1)+…+a p y(k-p)=b 0 u(k)+b 1 u(k-1)+…+b q u(k-q)+v(k) (1)
wherein y (k) is an output variable at the time of k; u (k) is an input variable at the moment k; a is 1 ,a 2 ,…,a p ,b 0 ,b 1 ,…,b q Is a single ton energy consumption model parameter; p and q are the order of the single-ton energy consumption model; v (k) is measurement noise;
s12, defining output vectors, observation matrixes, parameter vectors and noise vectors as follows:
Y=[y(p+1),y(p+2)…,y(p+N)] T
Figure FDA0003763084530000021
θ=[a 1 ,…,a p ,b 0 ,…,b q ] T
V=[v(p+1),v(p+2)…,v(p+N)] T
wherein N is the length of the acquired data;
according to the definition, the single-ton energy consumption model (1) of the rectification process is equivalent to:
Y=Xθ+V
namely, equation (2).
3. The method for predicting the energy consumption per ton in the rectification process based on the migration identification as claimed in claim 1, wherein the step S4 comprises the following steps:
s41, selecting a migration identification criterion function:
Figure FDA0003763084530000022
wherein, theta B The actual value of the single-ton energy consumption model parameter matrix in the rectification process B is obtained; e [ ·]Calculating the mean value; trace {. Is trace operation of a matrix; j (-) is a criterion function for G;
and S42, substituting the formula (3) into the formula (4) to obtain:
J(G)=trace{E[(I-GX B )R(I-GX B ) T +GΣ B G T ]} (5)
wherein the content of the first and second substances,
Figure FDA0003763084530000023
is the variance of the difference of the single-ton energy consumption model parameter matrixes in the rectification process A and the rectification process B,
Figure FDA0003763084530000024
the difference of the single-ton energy consumption model parameter matrix of the rectification process A and the rectification process B, wherein I is an identity matrix, sigma B Is the noise covariance matrix of rectification process B.
Taking the first derivative of the criterion function (5) with respect to G and making it equal to 0, one can obtain:
Figure FDA0003763084530000031
4. the distillation process single-ton energy consumption prediction method based on migration identification as claimed in claim 3, wherein the step S4 further comprises:
s43, calculating an achievable solution of r according to the following model
Figure FDA0003763084530000032
Figure FDA0003763084530000033
Obtaining a realizable solution for R in equation (6)
Figure FDA0003763084530000034
Comprises the following steps:
Figure FDA0003763084530000035
s44, converting the (p) into (p) by applying a matrix inversion theorem B +q B )×(p B +q B ) Inversion of the dimensional matrix, a simplification of the available migration gain matrix can be achieved by:
Figure FDA0003763084530000036
wherein, the first and the second end of the pipe are connected with each other,
Figure FDA0003763084530000037
the Fisher information matrix for single-ton energy consumption model parameter identification of the rectification process B and the transfer gain matrix G depend on the variance of the difference of the model parameter matrixes of the rectification process A and the rectification process B
Figure FDA0003763084530000038
And the quality F of the collected observation data of the rectification process B.
5. The method for predicting energy consumption of single ton in rectification process based on migration identification as claimed in claim 1, wherein the output variables of the model for energy consumption of single ton in rectification process are energy consumption required for producing single ton of qualified product, and the input variables are feed flow, reflux amount and cooling water flow required for producing single ton of qualified product.
6. The method of claim 1, wherein the measurement noise comprises white noise subject to a gaussian distribution, a t distribution, and a poisson distribution.
7. The method for predicting single-ton energy consumption of rectification process based on migration recognition according to claim 1, wherein the historical data comprises four variables of feed flow, reflux flow, cooling water flow and single-ton energy consumption.
8. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the steps of the method of any of claims 1-7 are implemented when the program is executed by the processor.
9. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 7.
10. A single-ton energy consumption prediction system for a rectification process based on migration identification is characterized by comprising the following steps:
the single-ton energy consumption model building module is used for dividing the stable working condition of the rectification process into T sampling intervals, and building a single-ton energy consumption model of the rectification process at the sampling moment k according to a material and energy balance equation:
Y=Xθ+V (2)
wherein Y is an output vector, X is an observation matrix, theta is a parameter vector, and V is a noise vector;
a single-ton energy consumption model order and parameter vector determination module for the rectification process A, which is used for collecting the rectified energyHistorical data of the process A, and determining the single-ton energy consumption model order (p) of the rectification process A A ,q A ) And single ton energy consumption model parameter vector of rectification process A
Figure FDA0003763084530000041
And the parameter migration identification model construction module of the single-ton energy consumption model of the rectification process B is used for defining the single-ton energy consumption model parameter vector of the rectification process B:
Figure FDA0003763084530000042
wherein p is B =p A ,q B =q A
Collecting and preprocessing historical data of a rectification process B to be identified, and combining the determined single-ton energy consumption model parameters of the rectification process A
Figure FDA0003763084530000043
Constructing a parameter migration identification model of the single-ton energy consumption model of the rectification process B:
Figure FDA0003763084530000044
wherein the vector Y is output B For a single ton of energy consumption of the rectification process B, the matrix X is observed B A matrix formed by historical data in the rectification process B, and G is a migration gain matrix;
the migration gain matrix solving module is used for selecting a migration identification criterion function and minimizing the migration identification criterion function so as to solve the migration gain matrix G;
and the single-ton energy consumption prediction module of the rectification process B is used for substituting the solved migration gain matrix G into the parameter migration identification model to obtain a single-ton energy consumption prediction value of the rectification process B.
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