CN115166195A - Intelligent metal material nondestructive test equipment - Google Patents
Intelligent metal material nondestructive test equipment Download PDFInfo
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- CN115166195A CN115166195A CN202210927953.7A CN202210927953A CN115166195A CN 115166195 A CN115166195 A CN 115166195A CN 202210927953 A CN202210927953 A CN 202210927953A CN 115166195 A CN115166195 A CN 115166195A
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- 239000007769 metal material Substances 0.000 title claims abstract description 33
- 238000012360 testing method Methods 0.000 title claims abstract description 10
- 238000009659 non-destructive testing Methods 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000007664 blowing Methods 0.000 claims description 29
- 239000000523 sample Substances 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000013507 mapping Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/34—Purifying; Cleaning
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Abstract
The invention belongs to the field of nondestructive testing, in particular to intelligent metal material nondestructive testing equipment, which aims at solving the problems that the existing nondestructive testing equipment has no cleaning function, is inconvenient to clean dust and impurities on the surface of a metal to be tested and can influence the testing precision.
Description
Technical Field
The invention relates to the technical field of nondestructive testing, in particular to intelligent nondestructive testing equipment for a metal material.
Background
The nondestructive testing is a method for inspecting and testing the structure, property, state, defect type, property, quantity, shape, position, size, distribution and change of the defect inside and on the surface of a test piece by taking a physical or chemical method as a means and by means of modern technology and equipment on the premise of not damaging or not affecting the service performance of the tested object and not damaging the internal tissue of the tested object, and the nondestructive testing needs nondestructive testing equipment.
By search, publication (bulletin) no: CN213423105U discloses a novel intelligent nondestructive testing device for metal materials, which comprises a workbench and a transverse translation assembly; a workbench: the surface of the bracket is uniformly provided with supporting rods, the top end of each supporting rod is provided with a guide frame, the middle part of the surface of each guide frame is provided with a bracket, and the bracket is provided with an ultrasonic flaw detector; a transverse translation assembly: including the lead screw, the installation piece, first motor and underframe, the lead screw rotates to be connected at the middle part of guide frame, and sliding connection is in the inside both sides of guide frame respectively at the both ends of installation piece, and the screw hole threaded connection that the installation piece passes through the middle part is on the lead screw, and the side of guide frame is located to first motor, and the output shaft of first motor and the one end fixed connection of lead screw, the bottom surface of installation piece is located to the underframe, the utility model discloses intelligent metal material nondestructive test equipment can realize the location to the work piece that awaits measuring, and degree of automation is higher, can replace the nimble position that changes the detecting head of staff, improves detection efficiency, and the practicality is stronger.
The existing nondestructive testing equipment does not have a cleaning function, dust and impurities on the surface of the metal to be tested are not convenient to clean, and the dust and impurities can influence the testing precision, so that intelligent nondestructive testing equipment for the metal material is provided, and the problems are solved.
Disclosure of Invention
The invention aims to solve the defects that nondestructive testing equipment does not have a cleaning function, dust and impurities on the surface of a metal to be tested are inconvenient to clean and influence the testing precision in the prior art, and provides intelligent nondestructive testing equipment for a metal material.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an intelligent metal material nondestructive test equipment, is including drive clean module, first detection module, second detection module, transmission module, drawing module, uniformity comparison module, judgment module, display module and alarm module, drive clean module is connected with first detection module and second detection module, and first detection module and second detection module are connected with transmission module, and transmission module is connected with the drawing module, and the drawing module is connected with the uniformity ratio to the module, and the uniformity ratio module is connected with alarm module and judgment module, and judgment module is connected with alarm module and display module, drive clean module includes the base, and the top fixed mounting of base has the riser, and one side fixed mounting of riser has the diaphragm, and the bottom slidable mounting of diaphragm has the movable plate, and the bottom of movable plate is rotated and is installed the rotating tube, and slidable mounting has the connecting pipe in the rotating tube, and the bottom fixed intercommunication of connecting pipe has a cavity board, and the bottom fixed mounting of cavity board has the brush hair, and a plurality of gas blowing holes have been seted up to the bottom of cavity board, and the cavity has been seted up on the movable plate, the rotating tube and communicate, be equipped with slewing mechanism, the movable plate, blow mechanism and moving mechanism.
Preferably, slewing mechanism installs the dwang on the movable plate including rotating, and the bottom fixed mounting of dwang has first gear, and the meshing has the second gear on the first gear, and the outside of swinging head is located to the fixed cover of second gear, and the cross slot has been seted up to the bottom of diaphragm, and cross slot internal fixation has the rack, and the meshing has driven gear on the rack, and the outside of dwang is located to the fixed cover of driven gear.
Preferably, the inner wall of the rotating pipe is provided with a guide groove, a guide block is slidably mounted in the guide groove, and the guide block is fixedly connected with the outer side of the connecting pipe.
Preferably, the bottom of the moving plate is fixedly provided with an air cylinder, an output shaft of the air cylinder is fixedly provided with a mounting plate, the first detection module and the second detection module are two detection probes, and the two detection probes are fixedly mounted at the bottom of the mounting plate.
Preferably, a connecting plate is fixedly mounted on one side of the mounting plate, a bearing is fixedly mounted on one side of the connecting plate, and an inner ring of the bearing is fixedly connected with the outer side of the connecting pipe.
Preferably, the moving mechanism comprises a double-shaft motor fixedly mounted on one side of the moving plate, a screw and a driving rod are respectively and fixedly mounted on two output shafts of the double-shaft motor, and the screw is in threaded connection with the vertical plate.
Preferably, the blowing mechanism comprises a blowing box fixedly mounted at the bottom of the movable plate, a piston is slidably mounted in the blowing box, a conveying pipe is fixedly communicated with the top of the blowing box, the conveying pipe is communicated with the cavity, an air inlet is formed in one side of the blowing box, and check valves are mounted in the air inlet and the conveying pipe.
Preferably, the bottom slidable mounting of gas blow box has the lifter, the top of lifter and the bottom fixed connection of piston, the bottom fixed mounting of lifter has the driving plate, the top of driving plate rotates installs the transfer line, one side of gas blow box rotates installs the round bar, the one end fixed mounting of round bar has the plectane, one side eccentric fixed mounting of plectane has the cylindricality piece, the cylindricality piece rotates with the transfer line to be connected.
Preferably, one side of the blowing box is rotatably provided with a transmission rod, one end of the transmission rod is fixedly provided with a third gear, the third gear is meshed with a fourth gear, and the fourth gear is fixedly sleeved on the outer side of the round rod.
Preferably, the outer sides of the driving rod and the transmission rod are fixedly sleeved with chain wheels, and the two chain wheels are engaged with the same chain.
The intelligent metal material nondestructive testing equipment has the beneficial effects that:
the double-shaft motor drives the screw rod and the driving rod to rotate, the screw rod is in threaded connection with the vertical plate, and then the moving plate moves rightwards, so that the detection probe and the bristles move rightwards;
the driven gear rolls on the rack to further drive the rotating rod to rotate, the rotating rod drives the first gear to rotate, the first gear drives the second gear to rotate, the second gear drives the rotating pipe to rotate, the rotating pipe drives the connecting pipe to rotate through the guide block, the connecting pipe drives the hollow plate to rotate, and the hollow plate drives the bristles to rotate to clean the surface of the metal material;
the piston vertically reciprocates, external air is extracted through the air inlet, the air is conveyed to the cavity through the conveying pipe, then conveyed to the hollow plate through the rotating pipe and the connecting pipe, and finally blown out of the plurality of air blowing holes to blow away cleaned dust and impurities;
the invention can clean the surface of the metal material to be detected, and avoids dust and impurities from influencing the detection result.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent nondestructive testing apparatus for metal materials according to the present invention;
FIG. 2 is a schematic structural diagram of a driving cleaning module of an intelligent nondestructive testing apparatus for metal materials according to the present invention;
FIG. 3 is an enlarged schematic structural view of a portion A in FIG. 2 of an intelligent nondestructive testing apparatus for metal materials according to the present invention;
FIG. 4 is an enlarged schematic structural view of a portion B in FIG. 2 of an intelligent nondestructive testing apparatus for metal materials according to the present invention;
fig. 5 is a schematic side view of a circular plate and a cylindrical block of an intelligent nondestructive testing apparatus for metal materials according to the present invention.
In the figure: 1. a base; 2. a vertical plate; 3. a transverse plate; 4. moving the plate; 5. a double-shaft motor; 6. a screw; 7. a driving lever; 8. a cylinder; 9. mounting a plate; 10. detecting a probe; 11. a cavity; 12. rotating the tube; 13. a connecting pipe; 14. a hollow plate; 15. brushing; 16. a gas blowing hole; 17. a connecting plate; 18. a bearing; 19. rotating the rod; 20. a first gear; 21. a second gear; 22. a driven gear; 23. a rack; 24. an air blowing box; 25. a delivery pipe; 26. a piston; 27. a lifting rod; 28. a drive plate; 29. a round bar; 30. a circular plate; 31. a cylindrical block; 32. a transmission rod; 33. a transfer lever; 34. a third gear; 35. a fourth gear; 36. an air inlet; 37. and a guide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-5, an intelligent nondestructive testing apparatus for metal materials includes a driving cleaning module, a first detection module, a second detection module, a transmission module, a mapping module, a consistency comparison module, a judgment module, a display module and an alarm module, wherein the driving cleaning module is connected to the first detection module and the second detection module, the first detection module and the second detection module are connected to the transmission module, the transmission module is connected to the mapping module, the mapping module is connected to the consistency comparison module, the consistency comparison module is connected to the alarm module and the judgment module, the judgment module is connected to the alarm module and the display module, the driving cleaning module drives the first detection module and the second detection module to move, the metal materials are detected by the first detection module and the second detection module, the detected data are transmitted to the mapping module by the transmission module, the data detected by the first detection module and the second detection module are made into two graphs, the two graphs are compared by the consistency comparison module, if the two graphs are consistent, a group of data are transmitted to the judgment module, the judgment module judges whether the metal materials are damaged according to the data, the display module displays the two graphs, when the two graphs are not consistent, the two graphs are judged by the damage module, and the two graphs are damaged, the alarm module, and the alarm module is judged by the two graphs are not damaged by the two graphs.
Clean module of drive includes base 1, base 1's top fixed mounting has riser 2, one side fixed mounting of riser 2 has diaphragm 3, the bottom slidable mounting of diaphragm 3 has movable plate 4, the bottom of movable plate 4 is rotated and is installed rotating tube 12, slidable mounting has connecting pipe 13 in the rotating tube 12, the fixed intercommunication in bottom of connecting pipe 13 has well hollow plate 14, well hollow plate 14's bottom fixed mounting has brush hair 15, a plurality of gas holes 16 have been seted up to well hollow plate 14's bottom, cavity 11 has been seted up on the movable plate 4, rotating tube 12 and cavity 11 intercommunication, be equipped with slewing mechanism on the movable plate 4, gas blowing mechanism and moving mechanism.
In this embodiment, the rotating mechanism includes a rotating rod 19 rotatably installed on the movable plate 4, a first gear 20 is fixedly installed at the bottom of the rotating rod 19, a second gear 21 is engaged with the first gear 19, the second gear 21 is fixedly sleeved on the outer side of the rotating tube 12, a transverse groove is formed in the bottom of the transverse plate 3, a rack 23 is fixedly installed in the transverse groove, a driven gear 22 is engaged with the rack 23, and the driven gear 22 is fixedly sleeved on the outer side of the rotating rod 19.
In this embodiment, the inner wall of the rotating pipe 12 is provided with a guide groove, a guide block 37 is slidably mounted in the guide groove, and the guide block 37 is fixedly connected with the outer side of the connecting pipe 13.
In this embodiment, the cylinder 8 is fixedly mounted at the bottom of the moving plate 4, the mounting plate 9 is fixedly mounted on an output shaft of the cylinder 8, the first detection module and the second detection module are two detection probes 10, and the two detection probes 10 are fixedly mounted at the bottom of the mounting plate 9.
In this embodiment, one side fixed mounting of mounting panel 9 has connecting plate 17, and one side fixed mounting of connecting plate 17 has bearing 18, and the inner circle of bearing 18 and the outside fixed connection of connecting pipe 13, bearing 18's setting can drive connecting pipe 13 vertical removal, and can not influence its rotation.
In this embodiment, the moving mechanism includes a double-shaft motor 5 fixedly mounted on one side of the moving plate 4, a screw rod 6 and a driving rod 7 are respectively and fixedly mounted on two output shafts of the double-shaft motor 5, and the screw rod 6 is in threaded connection with the vertical plate 2.
In this embodiment, the blowing mechanism includes a blowing box 24 fixedly installed at the bottom of the moving plate 4, a piston 26 is slidably installed in the blowing box 24, a conveying pipe 25 is fixedly communicated with the top of the blowing box 24, the conveying pipe 25 is communicated with the cavity 11, an air inlet 36 is opened on one side of the blowing box 24, and check valves are installed in the air inlet 36 and the conveying pipe 25.
In this embodiment, a lifting rod 27 is slidably mounted at the bottom of the blowing box 24, the top of the lifting rod 27 is fixedly connected with the bottom of the piston 26, a transmission plate 28 is fixedly mounted at the bottom of the lifting rod 27, a transmission rod 32 is rotatably mounted at the top of the transmission plate 28, a round rod 29 is rotatably mounted at one side of the blowing box 24, a round plate 30 is fixedly mounted at one end of the round rod 29, a cylindrical block 31 is eccentrically and fixedly mounted at one side of the round plate 30, and the cylindrical block 31 is rotatably connected with the transmission rod 32.
In this embodiment, a transmission rod 33 is rotatably installed at one side of the blowcase 24, a third gear 34 is fixedly installed at one end of the transmission rod 33, a fourth gear 35 is engaged with the third gear 34, and the fourth gear 35 is fixedly sleeved outside the round bar 29.
In this embodiment, the outside of the driving rod 7 and the outside of the transmission rod 33 are both fixedly sleeved with a chain wheel, and the two chain wheels are engaged with the same chain.
In the embodiment, when the device is used, a metal material is placed on the top of the base 1, the mounting plate 9 is driven by the air cylinder 8 to move downwards, the mounting plate 9 drives the detection probe 10 and the connecting plate 17 to move downwards, the connecting plate 17 drives the bearing 18 to move downwards, the bearing 18 drives the connecting pipe 13 to move downwards, the connecting pipe 13 drives the hollow plate 14 to move downwards, so that the bristles 15 are in contact with the metal material, the double-shaft motor 5 drives the screw rod 6 and the driving rod 7 to rotate, the screw rod 6 is in threaded connection with the vertical plate 2, so that the moving plate 4 moves rightwards, the detection probe 10 and the bristles 15 move rightwards, the driven gear 22 rolls on the rack 23 at the moment, so as to drive the rotating rod 19 to rotate, the rotating rod 19 drives the first gear 20 to rotate, the first gear 20 drives the second gear 21 to rotate, the second gear 21 drives the rotating pipe 12 to rotate, the rotating pipe 12 drives the connecting pipe 13 to rotate through the guide block 37, the connecting pipe 13 drives the hollow plate 14 to rotate, the hollow plate 14 drives the brush bristles 15 to rotate to clean the surface of the metal material, meanwhile, the rotating rod 7 drives the transmission rod 33 to rotate through the transmission of a chain wheel and a chain, the transmission rod 33 drives the third gear 34 to rotate, the third gear 34 drives the fourth gear 35 to rotate, the fourth gear 35 drives the circular rod 29 to rotate, the circular rod 29 drives the circular plate 30 to rotate, the circular plate 30 drives the cylindrical block 31 to eccentrically move, the cylindrical block 31 drives the transmission rod 32 to move, the transmission rod 32 drives the transmission plate 28 to vertically reciprocate, the transmission plate 28 drives the lifting rod 27 to vertically reciprocate, the lifting plate 27 drives the piston 26 to vertically reciprocate, and through the arrangement of the two one-way valves, gas can only enter the blowing box 24 from the air inlet 36 and can only be discharged from the conveying pipe 25, and further can vertically reciprocate through the piston 26, the air from the outside is extracted through the air inlet 36, and the air is conveyed to the cavity 11 through the conveying pipe 25, then conveyed to the hollow plate 14 through the rotating pipe 12 and the connecting pipe 13, finally blown out from the plurality of air blowing holes 16, and blown away by cleaned dust and impurities.
Example two
The difference between this embodiment and the first embodiment is: the clean module of drive includes base 1, base 1's top fixed mounting has riser 2, one side fixed mounting of riser 2 has diaphragm 3, the bottom slidable mounting of diaphragm 3 has movable plate 4, the bottom of movable plate 4 is rotated and is installed transfer tube 12, slidable mounting has connecting pipe 13 in the transfer tube 12, the fixed intercommunication in bottom of connecting pipe 13 has well hollow plate 14, the bottom fixed mounting of well hollow plate 14 has brush hair 15, a plurality of gas holes 16 have been seted up to well hollow plate 14's bottom, cavity 11 has been seted up on the movable plate 4, transfer tube 12 and cavity 11 intercommunication, be equipped with slewing mechanism on the movable plate 4, gas blowing mechanism and moving mechanism, fixed mounting has displacement sensor on the movable plate 4, displacement sensor is used for monitoring the distance that movable plate 4 removed.
The rest is the same as the first embodiment.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides an intelligent metal material nondestructive test equipment, compares module, judgment module, display module and alarm module including drive clean module, first detection module, second detection module, transmission module, drawing module, uniformity, its characterized in that, drive clean module is connected with first detection module and second detection module, first detection module and second detection module are connected with transmission module, transmission module is connected with drawing module, drawing module and uniformity are than being connected to the module, the uniformity is compared the module and is connected with alarm module and judgment module, judgment module is connected with alarm module and display module, drive clean module includes base (1), the top fixed mounting of base (1) has riser (2), one side fixed mounting of riser (2) has diaphragm (3), the bottom slidable mounting of diaphragm (3) has slide mount 4, the bottom of movable plate (4) is rotated and is installed rotating tube (12), slidable mounting has connecting pipe (13) in rotating tube (12), the bottom fixed intercommunication of connecting pipe (13) has cavity board (14), the bottom fixed mounting of cavity board (14) has brush hair (15), set up the bottom of cavity board (14) has a plurality of blow hole (11), blow mechanism (11) and blow mechanism (11) intercommunication, be equipped with blow mechanism (11) and blow mechanism (11).
2. The intelligent nondestructive testing device for the metal material according to claim 1, wherein the rotating mechanism includes a rotating rod (19) rotatably mounted on the moving plate (4), a first gear (20) is fixedly mounted at the bottom of the rotating rod (19), a second gear (21) is engaged on the first gear (19), the second gear (21) is fixedly sleeved on the outer side of the rotating pipe (12), a transverse groove is formed at the bottom of the transverse plate (3), a rack (23) is fixedly mounted in the transverse groove, a driven gear (22) is engaged on the rack (23), and the driven gear (22) is fixedly sleeved on the outer side of the rotating rod (19).
3. The intelligent nondestructive testing equipment for the metal materials according to claim 2, wherein the inner wall of the rotating tube (12) is provided with a guide groove, a guide block (37) is slidably mounted in the guide groove, and the guide block (37) is fixedly connected with the outer side of the connecting tube (13).
4. The intelligent nondestructive testing device for the metal materials, according to claim 3, is characterized in that a cylinder (8) is fixedly mounted at the bottom of the moving plate (4), a mounting plate (9) is fixedly mounted on an output shaft of the cylinder (8), the first detection module and the second detection module are two detection probes (10), and the two detection probes (10) are fixedly mounted at the bottom of the mounting plate (9).
5. The intelligent nondestructive testing equipment for the metal materials according to claim 4, wherein a connecting plate (17) is fixedly installed on one side of the mounting plate (9), a bearing (18) is fixedly installed on one side of the connecting plate (17), and an inner ring of the bearing (18) is fixedly connected with the outer side of the connecting pipe (13).
6. The intelligent nondestructive testing device for the metal material according to claim 5, wherein the moving mechanism comprises a double-shaft motor (5) fixedly installed on one side of the moving plate (4), two output shafts of the double-shaft motor (5) are respectively and fixedly installed with a screw rod (6) and a driving rod (7), and the screw rod (6) is in threaded connection with the vertical plate (2).
7. The intelligent metal material nondestructive testing device of claim 6, wherein the blowing mechanism comprises a blowing box (24) fixedly mounted at the bottom of the movable plate (4), a piston (26) is slidably mounted in the blowing box (24), a conveying pipe (25) is fixedly communicated with the top of the blowing box (24), the conveying pipe (25) is communicated with the cavity (11), an air inlet (36) is formed in one side of the blowing box (24), and check valves are mounted in the air inlet (36) and the conveying pipe (25).
8. The intelligent metal material nondestructive testing device of claim 7, wherein the bottom of the blowing box (24) is slidably provided with a lifting rod (27), the top of the lifting rod (27) is fixedly connected with the bottom of the piston (26), the bottom of the lifting rod (27) is fixedly provided with a transmission plate (28), the top of the transmission plate (28) is rotatably provided with a transmission rod (32), one side of the blowing box (24) is rotatably provided with a round rod (29), one end of the round rod (29) is fixedly provided with a round plate (30), one side of the round plate (30) is eccentrically and fixedly provided with a cylindrical block (31), and the cylindrical block (31) is rotatably connected with the transmission rod (32).
9. The intelligent nondestructive testing equipment for the metal materials according to claim 8, wherein a transmission rod (33) is rotatably installed at one side of the blowing box (24), a third gear (34) is fixedly installed at one end of the transmission rod (33), a fourth gear (35) is engaged on the third gear (34), and the fourth gear (35) is fixedly sleeved outside the round rod (29).
10. The intelligent nondestructive testing device for the metal material as claimed in claim 9, wherein the outer sides of the driving rod (7) and the transmission rod (33) are fixedly sleeved with chain wheels, and the two chain wheels are engaged with the same chain.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210927953.7A CN115166195A (en) | 2022-08-03 | 2022-08-03 | Intelligent metal material nondestructive test equipment |
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| CN202210927953.7A CN115166195A (en) | 2022-08-03 | 2022-08-03 | Intelligent metal material nondestructive test equipment |
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