CN115165650A - Intelligent detection equipment for polymer rubber products - Google Patents

Intelligent detection equipment for polymer rubber products Download PDF

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Publication number
CN115165650A
CN115165650A CN202211003919.7A CN202211003919A CN115165650A CN 115165650 A CN115165650 A CN 115165650A CN 202211003919 A CN202211003919 A CN 202211003919A CN 115165650 A CN115165650 A CN 115165650A
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China
Prior art keywords
rotating
plate
distributed
rod
fixing
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Granted
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CN202211003919.7A
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Chinese (zh)
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CN115165650B (en
Inventor
邢鹏飞
马志强
程瑞国
李松现
李松志
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Zhengzhou Tianyuan Rubber Co ltd
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Zhengzhou Tianyuan Rubber Co ltd
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Priority to CN202211003919.7A priority Critical patent/CN115165650B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to the technical field of intelligent detection of rubber products, in particular to intelligent detection equipment for polymer rubber products. Comprises a grinding wheel disc, a support frame, a detection assembly and a driving mechanism; the friction force of a plurality of groups of pressing pieces distributed from inside to outside on the same rubber product sample is gradually reduced; the speed regulating structure is configured to drive the pressing plate at the outermost side, the speed increasing value of the speed regulating structure relative to the movement speed of the grinding wheel disc reaches L1, and the like; the innermost pressing plate is driven, the motion speed increasing value relative to the grinding wheel disc reaches Ln, L1 is more than L2 … is more than Ln-1, and Ln is kept, so that a plurality of pressing pieces in the same group of detection assemblies always keep uniform relative motion speed; meanwhile, the larger the number of the detection assemblies, the larger the friction transmission force for the rotating ring. The invention has high space utilization rate, can simultaneously carry out wear-resistant detection on various samples, realizes wear-resistant tests under different pressures in a single group of rubber samples, and effectively improves the intelligent detection efficiency of the equipment.

Description

Intelligent detection equipment for polymer rubber products
Technical Field
The invention relates to the technical field of intelligent detection of wear resistance of rubber products, in particular to intelligent detection equipment for polymer rubber products.
Background
In the 21 st century, polymer rubber materials are further developing to high performance, compounding, refinement and intellectualization. The meaning is that the high molecular rubber material has higher mechanical property, heat resistance, wear resistance and corrosion resistance. Further, it is known that the main production direction of polymer rubber materials is high-performance rubber products, of which the most prominent is high-performance tires, and the requirements for high-performance tires are low rolling resistance (oil saving, pollution reduction); the grip force and the traction force are large on dry, wet and ice-snow road surfaces, and the wear resistance is good. Therefore, when the polymer rubber product is produced as a single product, one small block of the polymer rubber product is often required to be cut to be used as a test sample for wear resistance detection, but the traditional polymer rubber product detection structure is usually operated manually, mechanically polished and then subjected to weight detection, and the wear resistance of the test sample is judged based on the weight before and after a friction test. The mode is not automatic and intelligent enough, wastes time and labor, and causes the efficiency of the wear-resisting detection test of the test sample to be not high.
Further, the patent "CN 112362519B," a rubber wear resistance detection device and detection method ", which discloses" often lead to the sample wearing phenomenon easily in the friction process, make the efficiency of detection equipment wear influence detection, secondly, when the sample receives the friction in the detection process, the stress inequality appears easily and produces the skew phenomenon problem, now proposes following scheme, which comprises a housing, the top of housing articulates there is the closing cap, and a plurality of driving rollers are installed through the bearing in the inside of housing, and the inside fixed mounting of housing has the step motor who is connected with the driving roller transmission, the motion band has been cup jointed in the outside of live-rollers. In the feeding stage, the assembly for fixing the rubber sample can be lifted up through the electric push rod to be separated from the abrasive belt, so that the influence on the abrasive belt in the feeding process can be effectively avoided, and the assembly for fixing the rubber sample is lowered after the rotating speed of the abrasive belt is constant in the detection process, so that the sample is in contact with the abrasive belt, and the detection precision is improved.
It still has the following problems: first, among its the technical scheme who discloses, it is comparatively huge and complicated to detect the structure, the operation of being not convenient for, and the single can only detect the test sample of a rubber component moreover, because it is the sharp friction in plane and detects cooperation structure, if want to carry out the detection of multiple polymer rubber component sample simultaneously, just can only continue to increase the structure in the left right direction, so will lead to detecting that the structure is more huge, and equipment occupation space is bigger, and the price/performance ratio is lower. Secondly, in the technical scheme disclosed by the invention, the detection structure is used for detecting the samples of the same kind of rubber products, the applied positive acting force (namely the downward pressure on the samples) is the same and does not change, namely, the detection structure can only detect the friction degree of the rubber products under single pressure, the test detection effect is poor, the detection result has one-sidedness and is not accurate enough, and the test detection progress can not realize efficient intelligent operation.
Disclosure of Invention
In order to solve the defects and shortcomings of the rubber product wear resistance detection in the prior art, the invention provides the polymer rubber product intelligent detection equipment which is high in space utilization rate, can simultaneously perform wear resistance detection on multiple samples, can realize wear resistance tests under different pressures in a single group, and effectively improves the intelligent wear resistance detection efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent detection device for polymer rubber products comprises a grinding wheel disc, a support frame, a detection assembly and a driving mechanism;
the grinding wheel disc is circular and horizontally distributed, and fixed rods which are vertically distributed are arranged at the center of the grinding wheel disc;
the supporting frame comprises a fixing plate, a supporting plate, an end cover, a fixing frame and a rotating ring; the fixing plate is sleeved on the fixing rod; the supporting plates are arranged above the fixed plate, the rotating rings are distributed at equal intervals from top to bottom and are arranged between the fixed plate and the supporting plates, and each rotating ring can rotate; each rotating ring is provided with a T-shaped groove and a mounting groove; the T-shaped grooves are at least two groups which are distributed annularly, and in an initial state, the T-shaped grooves which are distributed up and down are overlapped to form vertically distributed installation channels; the mounting groove is vertically arranged in the T-shaped groove, and a telescopic latch structure is arranged in the mounting groove, so that the detection assembly can be fixed after entering the mounting channel; the end cover is arranged at the upper end of the supporting plate; the fixing frames are of V-shaped structures and are uniformly distributed in a ring shape; one end of each fixing frame is connected with the grinding wheel disc, and the other end of each fixing frame is connected with the end cover;
the detection assemblies are in multiple groups which are uniformly distributed in an annular manner, and one group of detection assemblies is correspondingly provided with a rubber product sample, so that the multiple rubber product samples can be tested and detected simultaneously; each group of detection assemblies comprises a plurality of groups of compression pieces which are arranged at equal intervals inside and outside the same circle center, wherein one group of compression pieces corresponds to one rotating ring, and the plurality of groups of compression pieces which are arranged from inside to outside by taking the circle center of the grinding wheel disc as the center tend to gradually reduce the friction force of the same rubber product sample;
the driving mechanism comprises a fixed disc and a speed regulating structure, the fixed disc is arranged at the top end of the fixed rod and is of a round table structure with a narrow top and a wide bottom, and the fixed disc is provided with a conical surface which is distributed annularly; two fixing holes which are symmetrically distributed are also arranged on the conical surface; a fixed groove is also formed in the center of the upper end of the fixed disc;
the speed regulating structure is configured to drive the rotating ring at the top and the pressing piece correspondingly connected, the speed increasing value of the motion speed of the grinding wheel disc reaches L1, and the like; the rotating ring at the lowest part and the pressing piece correspondingly connected with the rotating ring are driven, the motion speed increasing value of the rotating ring relative to the grinding wheel disc reaches Ln, L1 is more than L2 … is more than Ln-1 and less than Ln, and finally, the plurality of pressing pieces in the same group of detection assemblies are always kept at uniform relative motion speed; simultaneously when detecting component's configuration quantity is more, compress tightly the ascending thrust of a piece and can drive the whole height of predetermineeing that shifts up of swivel becket and backup pad, also big is big to the friction drive power of swivel becket.
Preferably, the pressing piece comprises a telescopic sleeve, a telescopic rod, a connecting rod, an elastic piece, a connecting lug, a pressing plate and a fastening piece; the left side and the right side of the pressing plate are also provided with two arc-shaped grooves which are symmetrically distributed and used for connecting and fastening rubber product samples; the connecting lug is arranged at the upper end of the pressing plate and is rotationally connected with the telescopic sleeve through a pin shaft; the telescopic sleeves are distributed obliquely, the elastic pieces are arranged in the telescopic sleeves, the telescopic rods are sleeved in the telescopic sleeves and can slide relative to each other; the connecting rod is arranged at the end part of the telescopic rod and is kept horizontal; the fastener is configured to rotatably adjust and compress the end of the rubber product sample.
The purpose of the arrangement is that the pressing piece is used as a single whole to be installed and positioned with the installation channel on the rotating ring, so that the pressing piece is convenient to disassemble and install, and time and labor are saved; a compressing tightly the piece and being a swivel becket that distributes about corresponding, because a compressing tightly the piece and corresponding is a rubber products's test sample again, consequently, to the compressing tightly piece of the distribution in a set of determine module, what the detection of different pressure needs, just how many compressing tightly and the swivel becket that corresponds of just installing, so, also can obtain the wear-resisting detection data of a plurality of different applied pressure homogeneous rubber products down, through the intelligent contrastive analysis of a plurality of data, can be better, accurately obtain rubber products's abrasion resistance, thereby can easily learn corresponding rubber products's life.
Further preferably, the fastening pieces are two groups which are symmetrically distributed; each group of fastening pieces further comprises a connecting plate, a threaded rod, a knob and a pressing rod; the connecting plate is arranged on the side wall of the connecting lug; the threaded rod penetrates through the center of the connecting plate and extends downwards, and the threaded rod and the connecting plate are in rotary connection; the knob is arranged at the upper end of the threaded rod, and the knob and the threaded rod rotate synchronously; the compressing rod is of a cylindrical structure and is arranged at the lower end of the threaded rod, and the compressing rod and the threaded rod can rotate relatively and cannot move relatively.
The purpose of the arrangement is that a plurality of samples of the same polymer rubber product are conveniently and correspondingly and fixedly arranged on the compression plate respectively, and the threaded rod is driven to rotate and the compression rod is driven to move downwards by clockwise rotation of the knob until the compression rod compresses the test sample of the rubber product in the arc-shaped groove in a matching manner to form fastening; the structure is convenient to detach and install, time and labor are saved, and meanwhile, the fastening force is enhanced.
Further preferably, the elastic member is a compression spring, the compression degree of the compression spring in the compression member distributed at the innermost side is maximum, and the compression degree of the compression spring in the compression member distributed from inside to outside is in a gradually decreasing trend; the connecting rods of the pressing pieces distributed on the outermost side are located at the uppermost rotating ring, and the connecting rods in the pressing pieces distributed on the innermost side are located at the lowermost rotating ring.
The purpose that the telescopic rod is arranged in such a way is that the telescopic rod is inclined, the telescopic sleeve and the connecting lug rotate, and the connecting rods are horizontally distributed, so that when the connecting rods penetrate through the mounting channel and reach the rotating ring at the designated position, the horizontally distributed connecting rods can be in abutting contact with the lower end face of the toothed plate, and the whole pressing piece does not move any more; according to the fact that the connecting rods are located at the upper and lower distribution positions of the rotating ring, the telescopic rods can move into the telescopic sleeves, and further the degrees of compression of the compression springs are different; the connecting rods in the compression pieces distributed on the innermost side are positioned in the rotating ring at the lowest part, the compression degree of the corresponding compression springs is maximum, the acting force exerted by the pressure of the compression springs on the compression plate and the whole rubber product sample is also maximum, and the like is repeated; even when the pressure springs in the telescopic sleeves distributed on the outermost side are limited in installation positions, the pressure springs can be compressed to a certain degree; therefore, the abrasion resistance detection of the rubber product samples in the same group under different pressures is ensured, the practicability of the equipment is greatly improved, and the equipment has higher popularization value.
Further preferably, the speed regulation structure comprises a rotating sleeve, a driving rod, a driving motor and a conical turntable; the driving motor is arranged on the end cover, and the output end of the driving motor is connected with the driving rod; the driving rod penetrates through the supporting plate to extend downwards, the upper part of the driving rod is further sleeved with a rotating plate, and the rotating plate is located on the upper end face of the supporting plate and keeps the supporting plate and the rotating plate to rotate relatively; the cross section of the rotating sleeve is I-shaped, the lower end of the rotating sleeve is mounted in the fixing groove in an adaptive mode, the upper portion of the rotating sleeve is further provided with a first friction surface, a rotating hole is formed in the center of the rotating sleeve, and the rotating hole is fixedly connected with the driving rod through threads; the appearance of the conical turntable is of a conical structure, the inclined plane of the conical turntable is contacted with the inner walls of the plurality of rotating rings, and the center of the horizontal end of the conical turntable is also provided with a rotating shaft which is rotatably and adaptively arranged in the fixing hole; the outer edge of the horizontal end of the conical turntable is also provided with a second friction surface which is distributed annularly, and the second friction surface and the first friction surface are in friction transmission to drive the conical turntable to rotate.
The purpose of the arrangement is that the rotating sleeve is used as a sun wheel, the conical turntable is used as a planet wheel, and a 'planet transmission' fit is formed, the rotating sleeve is synchronous with the rotating speed of the driving motor, and the driving motor is more stable due to the adoption of a servo motor; the first friction surface on the rotating sleeve and the second friction surface on the conical turntable are in friction transmission, and the friction force between the first friction surface and the second friction surface is large enough to drive the conical turntable to rotate by taking the rotating shaft as a center;
the inclined surface of the conical turntable is in contact with the inner wall of the rotating ring, and the inclined surface and the inner wall of the rotating ring are in friction transmission, so that the rotating ring can be driven to rotate together; the rotating speed of the conical turntable is fixed, but the contact points of the rotating rings distributed up and down and the conical turntable are different, that is, the corresponding radiuses on the inclined plane of the conical turntable are different, (the radiuses of the conical turntable corresponding to the points on the inclined plane from top to bottom are gradually increased), so that the linear speeds of the positions of the conical turntable corresponding to different rotating rings show a trend of gradually increasing from top to bottom, and further the linear speeds of the rotating rings distributed from top to bottom can be gradually increased;
so formed promptly and carried out acceleration rate effect to the relative movement speed of the rubber products that different swivel becket corresponds on the compression member in the detection subassembly of the same group, and then guaranteed that it is in a same relative movement speed all the time, final purpose is the control that forms the single variable: different pressure strips and rubber component samples in the same group of detection assemblies are integrated, and different forward acting forces are applied to intelligent wear-resistant detection of the rubber components on the premise of the same relative movement speed.
Preferably, the fixing groove is communicated with the fixing hole, hydraulic oil is filled in a communicated area between the fixing groove and the fixing hole, the lower end of the rotating sleeve can slide up and down in the fixing groove, and the rotating shaft can move inside and outside along the fixing hole; when the supporting plate drives the rotating sleeve to move upwards, the rotating sleeve extrudes to push hydraulic oil to flow into the fixing hole and push the conical turntable to move outwards, so that the friction transmission force between the conical turntable and the rotating ring is increased. Sealing gaskets are arranged between the rotating shaft and the fixing hole and between the middle part of the rotating sleeve and the fixing groove.
The purpose of the arrangement is that a plurality of installation channels which are uniformly distributed in an annular shape are arranged on the rotating ring, and the corresponding installation channel is used for detecting the wear resistance of a group of high polymer rubber products with specification and model; and when the specification model type of the detection module polymer rubber goods sample is more when, the configuration quantity of detection module is also more, and the pressure spring in the flexible cover is the state of compressed, it has an ascending thrust in slant to the pinion rack direction, a plurality of upwards thrust that compress tightly the piece, can drive swivel becket and backup pad wholly to shift up the preset height, and the height that shifts up is big more, the distance that the swivel becket shifts up is also big more (but the swivel becket is limited for the mounting groove moving stroke scope, there is enough assurance), therefore, promotion to hydraulic oil is also more, and then the distance that moves outward to the circular cone carousel is also big more, and make the circular cone carousel slant also increase to the friction drive power between the swivel becket, avoid the phenomenon of swivel becket "skidding" to take place, guarantee that it has sufficient turning force.
The clamping tooth structure comprises a clamping plate, a toothed plate and a spring; one end of the spring is connected with the side wall of the mounting groove, the other end of the spring is connected with the clamping plate, the clamping plate is arranged in the mounting groove, and the clamping plate and the mounting groove can slide relatively; the cross section of pinion rack is right triangle, and pinion rack one end is connected with the cardboard, and the inclined plane sets up to up.
Preferably, the number of the rotating rings is four, and the rotating rings are distributed at intervals from top to bottom; eight T-shaped grooves are uniformly distributed on each rotating ring; the number of the detection assemblies is four; each group of detection assembly comprises three groups of pressing assemblies.
Further preferred, every the upper and lower terminal surface of swivel becket still is equipped with first annular, the lower terminal surface of fixed plate up end and backup pad all is equipped with the second annular, first annular corresponds from top to bottom with second annular position holding, all be equipped with a plurality of balls of equidistant distribution in first annular and the second annular to two swivel becket relatively rotation that make adjacent distribution, so set up, be convenient for realize the relative rotation of swivel becket, reduce frictional force.
Further preferably, a retaining table is further arranged on the fixing rod and below the fixing plate, an elastic washer is further arranged between the retaining table and the fixing plate, and the elastic washer exerts an elastic pre-tightening effect on the fixing plate.
Compared with the prior art, the invention has the advantages that: on the basis of the beneficial effects of the analysis, the intelligent detection equipment has the advantages of high space utilization rate, convenient use and operation, and further, the intelligent detection equipment controls a single variable through intelligence: different pressure plates and rubber product samples in the same group of detection assemblies are integrated, and on the premise of the same relative movement speed, different positive acting forces are applied to intelligent wear-resistant detection of the rubber products; the wear-resistant detection of various polymer rubber product samples can be carried out simultaneously, the intelligent and automatic wear-resistant detection efficiency is greatly improved, meanwhile, the wear-resistant tests under different pressures in single-group specification models of rubber product samples can be realized, and the accuracy of the detection of the wear resistance of the polymer rubber product is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a perspective view of the overall structure of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 isbase:Sub>A sectional view taken along linebase:Sub>A-base:Sub>A of fig. 2.
Fig. 4 is an enlarged view of the structure of the portion B in fig. 3.
Fig. 5 is a partial structural sectional view of the driving mechanism of the present invention.
Fig. 6 is a perspective view of the rotating ring of the present invention.
Fig. 7 is an enlarged view of the structure of the portion C in fig. 6.
Fig. 8 is a partial structural perspective view of the compressing member of the present invention.
Fig. 9 is a schematic view of the fixed disk of the present invention.
Fig. 10 is a structural perspective view of the rotating sleeve of the present invention.
Fig. 11 is a perspective view of the conical turntable of the present invention.
In the figure: 1 grinding wheel disk, 11 fixing rods, 12 baffle tables, 13 elastic gaskets, 2 support frames, 21 fixing plates, 22 support plates, 23 end covers, 24 fixing frames, 25 rotating rings, 251 first ring grooves, 26T-shaped grooves, 27 mounting grooves, 28 mounting channels, 29 second ring grooves, 3 detection components, 31 pressing pieces, 32 telescopic sleeves, 33 telescopic rods, 34 connecting rods, 35 elastic pieces, 36 connecting lugs, 37 pressing plates, 38 fastening pieces, 39 arc-shaped grooves, 4 driving mechanisms, 41 fixing disks, 42 speed regulation structures, 43 rotating sleeves, 44 driving rods, 45 driving motors, 46 conical rotating disks, 47 rotating plates, 48 first friction surfaces, 49 rotating holes, 410 second friction surfaces, 411 rotating shafts, 412 conical surfaces, 413 fixing holes, 414, 5 latch structures, 51 clamping plates, 52 toothed plates, 53 springs, 61 connecting plates, threaded rods 62, 63 knobs, 64 pressing rods, 7 hydraulic oil and 8 balls.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. It is to be noted that, in the embodiments of the present invention, relational terms such as "first" and "second", and the like, which may be present in the terms of the first and second, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, terms such as "comprises," "comprising," or any other variation thereof, which may be present, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The possible occurrences of the phrase "comprising one. -. Said" or like defined elements, without further limitation, does not exclude the presence of additional like elements in the process, method, article, or apparatus that comprises the recited elements.
In the description of the invention, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "provided" when they are used are to be construed broadly, e.g., as meaning either a fixed connection, a releasable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art from specific situations.
Example 1: as shown in fig. 1-11: the intelligent detection equipment for the polymer rubber products comprises a grinding wheel disc 1, a support frame 2, a detection assembly 3 and a driving mechanism 4. The grinding wheel disc 1 is in a circular shape and is horizontally distributed, the fixing rods 11 are vertically distributed at the center, the grinding wheel disc 1 is immobile and is stably placed or fixed on the ground or other auxiliary equipment, the upper end face of the grinding wheel disc 1 is a grinding wheel friction face with enough friction force, and the grinding wheel disc 1 and the fixing rods 11 are matched through key grooves and can move up and down relatively.
Further, as shown in fig. 1: the support frame 2 comprises a fixed plate 21, a support plate 22, an end cover 23, a fixed frame 24 and a rotating ring 25. The fixing plate 21 is mounted on the upper portion of the fixing rod 11. Wherein, fixed plate, backup pad and end cover are for the distribution from bottom to top, and the big small structure of three sizes is the same. The supporting plate 22 is disposed above the fixing plate 21, and the rotating rings 25 are disposed between the fixing plate 21 and the supporting plate 22 at equal intervals, so that each rotating ring 25 can rotate.
Among them, as shown in fig. 6: the upper end surface and the lower end surface of each rotating ring 25 are also provided with a first annular groove 251, the upper end surface of the fixing plate 21 and the lower end surface of the support plate 22 are respectively provided with a second annular groove 29, the positions of the first annular groove 251 and the second annular groove 29 are kept to be vertically corresponding, and a plurality of balls 8 which are distributed at equal intervals are arranged in the first annular groove 251 and the second annular groove 29, so that the two rotating rings 25 which are distributed adjacently can rotate relatively, and the arrangement is convenient for realizing the relative rotation of the rotating rings 25 and reducing the friction force.
Further, as shown in fig. 4: each rotating ring 25 is provided with a T-shaped groove 26 and a mounting groove 27. The T-shaped grooves 26 are at least two groups distributed in an annular mode, in an initial state, a plurality of T-shaped grooves 26 distributed up and down are overlapped to form vertically distributed installation channels 28, one installation channel 28 corresponds to one detection assembly 3, and a group of rubber product samples with the same specification and model and different pressure tests are correspondingly detected. The mounting groove 27 is vertically arranged in the T-shaped groove 26, and a retractable latch structure 5 is arranged in the mounting groove, so that the detection assembly 3 can be fixed after entering the mounting channel 28.
Wherein, as shown in fig. 4: the latch structure 5 includes a catch plate 51, a toothed plate 52 and a spring 53. The spring 53 is disposed in the mounting groove 27, and one end of the spring 53 is connected to the side wall of the mounting groove 27 and the other end is connected to the catch plate 51. The catch plate 51 is also disposed in the mounting groove 27 and can slide relative thereto. The cross section of pinion rack 52 is right triangle, and pinion rack 52 one end is connected with cardboard 51, and the inclined plane sets up to upwards. The end cover 23 is arranged at the upper end of the support plate 22; as shown in fig. 3: the fixing frames 24 are of a V-shaped structure and are annularly and uniformly distributed; one end of each fixing frame 24 is connected with the grinding wheel disc 1, and the other end is connected with the end cover 23; so form stable connection support structure, guarantee holistic steadiness.
Further, as shown in fig. 1: the detection components 3 are multiple groups which are uniformly distributed in an annular mode, and one group of detection components 3 are correspondingly provided with a high polymer rubber product sample of one specification model, so that a plurality of rubber product samples can be tested and detected simultaneously. Every group determine module 3 includes the multiunit that the equidistance distributes inside and outside the concentric circles compresses tightly the piece 31, wherein, as shown in fig. 3: the pressing pieces 31 correspond to the rotating ring 25, and the friction force of the plurality of pressing pieces 31 distributed from inside to outside with the circle center of the grinding wheel disc 1 as the center tends to be gradually reduced for the samples of the same rubber products.
In this embodiment, as shown in fig. 4: the pressing member 31 includes a telescopic sleeve 32, a telescopic rod 33, a connecting rod 34, an elastic member 35, a connecting lug 36, a pressing plate 37 and a fastening member 38. Further, as shown in fig. 8: the left side and the right side of the upper end face of the pressing plate 37 are also provided with two arc-shaped grooves 39 which are symmetrically distributed and used for connecting and fastening rubber product samples to prevent the samples from sliding off. The connecting lug 36 is arranged at the upper end of the pressing plate 37 and is rotatably connected with the telescopic sleeve 32 through a pin shaft. The telescopic sleeve 32 is obliquely distributed, the elastic part 35 is arranged in the telescopic sleeve 32, and the telescopic rod 33 is sleeved in the telescopic sleeve 32 and can slide relatively to realize extension or compression. Connecting rod 34 sets up in telescopic link 33 tip, and remains the level throughout, through the roof pressure contact of connecting rod and pinion rack, this is the guarantee that compresses tightly a position location. The fastener 38 is configured to rotatably adjust and compress the end of the rubber article sample.
The purpose of this arrangement is that the pressing members 31 are installed and positioned as a single unit with the installation channel 28 on the rotating ring 25, and each pressing member is installed from top to bottom, so that the connecting rod of the pressing member installed first is below and the connecting rod of the pressing member installed later is above, which is convenient for disassembly and installation, and saves time and labor. One compresses tightly 31 and is a rotating ring 25 that distributes about corresponding, because one compresses tightly 31 and corresponds a rubber products's test sample, consequently, to a plurality of compressing tightly 31 of the distribution in a set of determine module 3, need the sample detection of a plurality of less different pressures, just how many compressing tightly 31 and corresponding rotating ring 25 of just installing, so, also can obtain under more different applied pressure, the wear-resisting test data of the same kind of rubber products, and then through the intelligent contrastive analysis of a plurality of data, can be better, more accurately obtain rubber products's abrasion resistance, thereby can easily learn the life of the rubber products who corresponds.
A further preferred embodiment, as shown in fig. 8: the fasteners 38 are in two symmetrically distributed groups. Each set of fasteners 38 also includes a web 61, a threaded rod 62, a knob 63, and a hold down rod 64. The connecting plate 61 is disposed on a side wall of the connecting lug 36. A threaded rod 62 extends through the center of the web 61 and downwardly, the two remaining rotationally connected. The knob 63 is disposed on the upper end of the threaded rod 62, and the two rotate synchronously. The compressing rod 64 is a cylindrical structure adapted to the arc-shaped groove, and is disposed at the lower end of the threaded rod 62, and keeps the two relatively rotatable and immovable. Wherein, the compressing rod 64 is connected with the threaded rod 62 through a bearing. In this embodiment, the knob 63 may be replaced by a motor, and an automatic motor driving is adopted, so as to realize an automatic fastening operation.
The purpose of such setting is to analyze a single group of detection assemblies, so that a plurality of polymer rubber product samples of the same specification and model can be conveniently and correspondingly fixedly mounted on the pressing plate 37 respectively, and the knob 63 rotates clockwise to drive the threaded rod 62 to rotate and drive the pressing rod 64 to move downwards until the pressing rod 64 tightly presses the test samples of the rubber products in the arc-shaped groove 39, thereby forming a jacking and fastening structure. The structure is convenient to detach and install, time and labor are saved, and meanwhile, the fastening force for connecting the samples is also enhanced.
In this embodiment, as shown in fig. 4: the elastic member 35 is a compression spring, the compression degree of the compression spring in the telescopic sleeve 32 of the compression member 31 distributed at the innermost side is the largest, and the compression degree of the compression spring in the telescopic sleeve 32 of the compression member 31 distributed from the inside to the outside is gradually reduced. The connecting rods 34 of the outermost distributed pressing pieces 31 are positioned in the uppermost rotating ring 25, and the connecting rods 34 in the innermost distributed pressing pieces 31 are positioned in the lowermost rotating ring 25.
The purpose of this arrangement is that, because the pressing plate 37 and the rubber product sample are pressed on the upper end face of the grinding wheel disc 1, the telescopic rod 33 is inclined, the telescopic sleeve 32 and the connecting lug 36 are rotated, and the connecting rod 34 is horizontally distributed, so that when the connecting rod 34 penetrates through the mounting channel 28 and reaches the rotating ring 25 at a specified position downwards, the connecting rod 34 horizontally distributed firstly presses the toothed plate, the toothed plate 52 moves inwards, and then the connecting rod 34 passes through, and the toothed plate 52 returns to the original position, that is, completely blocks the mounting channel 28. And then the connecting rod 34 can be tightly contacted with the lower end surface of the toothed plate 52, the whole compression length of the telescopic rod and the telescopic sleeve is shaped, and the whole pressing piece 31 does not move any more.
According to the fact that the connecting rod 34 is located at the upper and lower distribution positions of the rotating ring 25, the telescopic rod 33 can move into the telescopic sleeve 32, and further the degree of compression of the compression spring is different; i.e. as shown in fig. 4. The connecting rod 34 in the innermost distributed compression piece 31 is positioned in the rotary ring 25 at the lowest part, the compression degree of the corresponding compression spring is maximum, the acting force of the pressure of the compression spring exerted on the compression plate 37 and the whole rubber product sample is also maximum, and the like; even when the compression springs in the extensible sleeve 32 disposed on the outermost side are fixed at the mounting position, they are compressed to some extent.
Further, the stress of the compression spring in the innermost telescopic sleeve is analyzed: because the corresponding connecting rod 34 is located in the rotating ring 25 at the lower position, that is, in the balanced structure state shown in fig. 4, the compression spring is compressed to a certain extent, and the compression spring has an upward oblique thrust and a downward oblique acting force when analyzed by taking the compression spring as a stressed element. The oblique upward thrust acts between the connecting rod 34 and the toothed plate 52, and the pressing plate has no moving tendency because of the pressing contact of the connecting rod and the toothed plate. The obliquely downward force has a component of a forward force (referred to as a forward force for short) applied to the rubber product sample, and the larger the forward force is, the larger the friction between the rubber product sample and the grinding wheel disc 1 is. Therefore, the rubber product samples in the same group are guaranteed, the wear resistance under different pressures is detected, the practicability of the equipment is greatly improved, and the equipment has higher popularization value.
In this embodiment, as shown in fig. 5: the drive mechanism 4 comprises a fixed disc 41 and a speed regulating structure 42. Further, as shown in fig. 9: the fixed disc 41 is arranged at the top end of the fixed rod 11 and is in a circular truncated cone structure with a narrow top and a wide bottom, and the fixed disc 41 is provided with a conical surface 412 which is distributed in an annular shape; two fixing holes 413 which are symmetrically distributed are also arranged on the conical surface 412; the fixed tray 41 is further provided at the center of the upper end thereof with a fixing groove 414. The speed regulating structure 42 is configured to drive the uppermost rotating ring 25 and the pressing piece 31 correspondingly connected with the uppermost rotating ring, and the speed increasing value of the movement speed of the grinding wheel disc 1 reaches L1, and so on; the bottommost rotating ring 25 and the pressing piece 31 correspondingly connected with the bottommost rotating ring are driven, the movement speed increasing value of the grinding wheel disc 1 reaches Ln, L1 is more than L2 … is more than Ln-1 and less than Ln is kept, and finally the plurality of pressing pieces 31 in the same group of detection assemblies 3 always keep uniform relative movement speed; meanwhile, when the number of the detection assemblies 3 is larger, the larger the preset height that the upward thrust of the pressing member 31 drives the rotating ring 25 and the supporting plate 22 to move upwards integrally is, the larger the friction transmission force for the rotating ring 25 is.
A further preferred embodiment, as shown in fig. 5: the speed regulating structure 42 comprises a rotating sleeve 43, a driving rod 44, a driving motor 45 and a conical turntable 46. The driving motor 45 is disposed on the end cover 23, and the output end is connected to the driving rod 44. The driving rod 44 penetrates through the supporting plate 22 and extends downwards, a rotating plate 47 is further sleeved on the upper portion of the driving rod 44, and the rotating plate 47 is located on the upper end face of the supporting plate 22 and keeps the supporting plate and the supporting plate to rotate relatively and not to move relatively. The rotating plate 47 also serves as a stroke limit for the up-and-down movement of the rotating sleeve 43.
As shown in fig. 10: the cross section of the rotary sleeve 43 is i-shaped, and the lower end thereof is fitted into the fixing groove 414 so as to be movable relative thereto. The upper part of the rotating sleeve 43 is also provided with a first friction surface 48, the center of the rotating sleeve 43 is provided with a rotating hole 49, and the rotating hole 49 is fixedly connected with the driving rod 44 through threads to keep the rotating sleeve 43 and the driving rod 44 to rotate synchronously.
As shown in fig. 11: the conical turntable 46 is conical in shape, and the inclined surface is in contact with the inner walls of the plurality of rotating rings 25 which are distributed up and down. The center of the horizontal end of the conical turntable 46 is also provided with a rotating shaft 411, and the rotating shaft 411 is rotatably matched and arranged in the fixed hole 413; the outer edge of the horizontal end of the conical turntable 46 is further provided with a second friction surface 410 which is distributed annularly, and the second friction surface 410 and the first friction surface 48 are in friction transmission to drive the conical turntable 46 to rotate.
The purpose of such setting is that, use the rotating sleeve 43 as the sun gear, conical turntable 46 is the planet wheel, forms "planet transmission" complex structure, and rotating sleeve 43 is synchronous with driving motor 45's rotational speed, and driving motor 45 adopts servo motor, and is more stable. The first friction surface 48 on the rotating sleeve 43 and the second friction surface 410 on the conical turntable 46 are in friction transmission, and the friction force between the two is large enough to drive the conical turntable 46 to rotate around the rotating shaft 411.
The inclined surface of the conical turntable 46 is in contact with the inner wall of the rotating ring 25, and the inclined surface and the inner wall are in friction transmission, so that the rotating ring 25 is driven to rotate together. However, the rotation speed of the conical turntable 46 is fixed, but the contact points of the rotating rings 25 distributed up and down and the conical turntable 46 are different, that is, the corresponding radii of the points on the inclined plane of the conical turntable 46 are different, (the radii of the conical turntable 46 corresponding to the points on the inclined plane from top to bottom are gradually increased), so the linear speeds of the positions of the conical turntable 46 corresponding to the different rotating rings 25 are gradually increased from top to bottom, and further the linear speeds of the rotating rings 25 distributed from top to bottom are gradually increased, and the speeds are used for compensation.
It is also necessary to analyze the linear velocity of the polymeric rubber product sample and the entire pressing plate 37 (i.e., the relative movement velocity of the entire sample and pressing plate with respect to the grinding wheel). The rotation speeds (i.e., the angular speeds w) of the plurality of rotating rings 25 distributed up and down are the same regardless of the influence of the speed regulating structure, and are analyzed for the innermost distributed compacting plates 37: as shown in fig. 4, since the relative radius r of the pressing plate 37 distributed at the innermost side on the grinding wheel disc 1 is the smallest, and v = w r, the relative movement speed v of the pressing plate 37 distributed at the innermost side is the smallest, and the speed increase value to be compensated is the largest, and so on, the relative movement speed v of the pressing plate distributed at the outer side with a larger radius in the same group of detection assemblies is the largest, and the speed increase value to be compensated is the smallest, and since the intelligent rubber product detection is performed to control a single variable, the relative movement speed v of the pressing plates in the same group of detection assemblies needs to be unified.
Through the linear velocity compensation of above-mentioned analysis, so formed promptly to the same group in the detecting component 3 on different rotating ring 25 correspond pressure strip 37, the relative movement speed of polymer rubber goods sample carries out acceleration rate effect, and then guarantees that a plurality of pressure strips in the same group detecting component are in a same relative movement speed all the time. The final objective is to form a single variable control: different pressure strips 37 and rubber products samples in the same group of detection assemblies 3 are integrated, and on the premise that the same phase movement speed rotates, different positive acting forces are applied to intelligent wear-resistant detection of the rubber products.
In this embodiment, as shown in fig. 3: the fixing groove 414 is communicated with the fixing hole 413, a communicated area between the fixing groove 414 and the fixing hole 413 is filled with hydraulic oil 7, the lower end of the rotating sleeve 43 can slide up and down in the fixing groove 414, and the rotating shaft 411 can move inside and outside along the fixing hole 413; when the support plate 22 drives the rotating sleeve 43 to move upwards, the rotating sleeve 43 pushes the hydraulic oil 7 to flow into the fixing hole 413, and pushes the conical turntable 46 to move outwards, so that the friction transmission force between the conical turntable 46 and the rotating ring 25 is increased. Sealing gaskets are arranged between the rotating shaft 411 and the fixing hole 413 and between the middle part of the rotating sleeve 43 and the fixing groove 414.
The purpose of the arrangement is that a plurality of mounting channels 28 which are uniformly distributed in an annular shape are arranged on the rotating ring 25, and the corresponding mounting channel 28 is used for detecting the wear resistance of a group of high polymer rubber products with specification and model; when the types of the specifications and the models of the samples of the high polymer rubber products are more, the number of the detection assemblies 3 is more, the pressure spring in the telescopic sleeve 32 is in a compressed state, and an oblique upward thrust is generated in the direction opposite to the toothed plate 52, and when the upward thrust of the plurality of pressing pieces 31 is large enough (namely, in the state, the number of the detection assemblies to be configured is too large and the number of the samples of the rubber products of the types of the specifications and the models to be detected is too large at the same time), the rotating ring 25 and the supporting plate 22 are driven to move upwards integrally for a preset height. The supporting plate 22 moves upwards, the fixing plate 21 and the fixing disc 41 are not moved, and the end cover 23, the fixing frame 24 and the grinding wheel disc 1 synchronously move upwards by a small distance.
As shown in fig. 4 and 5: the larger the height of the upward movement of the support plate 22, the larger the upward movement distance of the rotating sleeve 43 (however, since the inclined surface of the conical turntable 46 is in contact with the inner wall of the rotating ring 25 in the initial state, and the moving range of the rotating sleeve 43 relative to the mounting groove 27 is limited, sufficient stroke is ensured). Therefore, the lower end of the rotating sleeve 43 pushes the hydraulic oil 7 more, and the larger the hydraulic oil entering the fixing hole at the lower part of the conical turntable is, the larger the lifting effect is on the conical turntable, so that the outward moving distance of the conical turntable 46 is larger, the friction transmission force between the inclined surface of the conical turntable 46 and the rotating ring 25 is increased, the phenomenon of 'slipping' of the rotating ring 25 is avoided, and the sufficient rotating force is ensured.
The working process is as follows:
a group of detection components 3 corresponds to the wear resistance detection of a group of rubber product samples of specification models, so a single group of detection components 3 can be analyzed. In an initial state, a plurality of cut polymer rubber product samples of the same specification and model are sequentially fixed on corresponding pressure plates 37 respectively, and the specific operations are as follows: the tip of rubber products sample is crossed at the arc wall 39 at first and is placed, and then the staff drives threaded rod 62 and rotates through clockwise turning knob 63 to drive compressing rod 64 and move down in step, until compressing rod 64 with the experimental sample of rubber products, tightly press in arc wall 39, form the roof pressure and fasten the structure, prevent that rubber products from slipping at wear-resisting test in-process.
The worker then presses the connecting rods 34 of the pressing elements 31 one after the other into the mounting channel 28, up to the position of the corresponding rotary ring 25. Taking the three-set pressing member 31 structure shown in fig. 4 as an example, the connecting rod 34 connected to the innermost telescopic rod 33 is first pressed into the installation channel 28 to the third distributed rotating ring 25 position. Specifically, the worker holds the telescopic rod 33 by hand, so that the connecting rod 34 sequentially passes through the upper rotating ring 25, the latch structure 5 automatically extends and retracts and returns, and when the connecting rod 34 connected with the innermost telescopic rod 33 reaches the rotating ring 25 distributed on the third layer. In this state, due to the cooperation of the compression spring and the connecting rod in the telescopic sleeve 32, the pressing plate 37 connected to the innermost telescopic rod 33 and the rubber product sample are positioned between the whole body and the grinding wheel disc 1 and do not move any more.
Meanwhile, the connecting rod 34 connected with the telescopic rod 33 and the toothed plate 52 distributed on the third layer form a jacking structure and do not move any more. The innermost pressure piece 31 (described here based on the structure of the grinding wheel disk 1) is positioned. By analogy, the connecting rods 34 corresponding to the pressing pieces 31 distributed on the outermost side are installed at the rotating rings 25 distributed on the first layer (i.e., the uppermost layer in the figure), and are pressed by the corresponding toothed plates 52, so as to finally form the distribution structure of the pressing pieces 31 as shown in fig. 4.
At the moment, the fixed installation of three polymer rubber product samples and the rotating ring is also finished. Furthermore, the three polymer rubber product samples of the second specification type can be fixedly installed in sequence by adopting the operation. By analogy, in the present embodiment, as shown in fig. 1: four groups of detection assemblies 3 are installed, and four rubber product samples of different specifications and models can be correspondingly and simultaneously detected for the wear resistance.
After the worker completes the above operation, the driving motor 45 is started, and the driving motor 45 drives the driving rod 44 to rotate synchronously, so as to drive the rotating sleeve 43 to rotate synchronously. The first friction surface 48 on the rotating sleeve 43 and the second friction surface 410 on the conical turntable 46 are in friction transmission, and the friction force between the two is large enough to drive the conical turntable 46 to rotate around the rotating shaft 411.
The inclined surface of the conical turntable 46 is in contact with the inner wall of the rotating ring 25, and the inclined surface and the inner wall are in friction transmission, so that the rotating ring 25 is driven to rotate together. Meanwhile, the rotating sleeve 43 is used as a sun gear, and the conical turntable 46 is used as a planet gear to form a speed regulating structure 42 of planetary transmission. Because the rotating speed of the conical turntable 46 is fixed, but the contact points of the rotating rings 25 distributed up and down and the conical turntable 46 are different, that is, the corresponding radiuses of the points on the inclined plane of the conical turntable 46 are different, (the radiuses of the conical turntable 46 corresponding to the points on the inclined plane from top to bottom are gradually increased), the linear speeds of the positions of the conical turntable 46 corresponding to the different rotating rings 25 are gradually increased from top to bottom, and further the linear speeds of the rotating rings 25 distributed up and down are gradually increased, and the speeds are used for compensation.
Further, the relative movement speed v of the pressing plate 37 and the rubber product sample distributed at the outermost side of the detecting assembly 3 in the same group is the largest, the speed increase value to be compensated is the smallest, and so on. The purpose of unifying the relative movement speed v of the pressure plates 37 in the same group of detection assemblies 3 can be realized, and an accurate detection basis is provided for the control of subsequent single variables.
Wherein, with the atress analysis of the pressure spring in the most inboard telescopic sleeve 32: because the corresponding connecting rod 34 is located in the rotating ring 25 at the lower position, that is, in the balanced structure state shown in fig. 4, the compression spring is compressed to a certain extent, and the compression spring has an upward oblique thrust and a downward oblique acting force when analyzed by taking the compression spring as a stressed element. The oblique upward thrust acts between the connecting rod 34 and the toothed plate 52, and the connecting rod and the toothed plate are in pressing contact, so that the connecting rod and the toothed plate do not tend to move. The obliquely downward acting force has a component of a forward action (referred to as a forward acting force for short) applied to the rubber product sample, and the larger the forward acting force is, the larger the friction between the rubber product sample and the grinding wheel disc 1 is, so that the forward acting force of the pressing plate 37 of the pressing member 31 distributed at the innermost side is the largest, and by analogy, the forward acting force of the pressing plate 37 of the pressing member 31 distributed at the outermost side is the smallest.
Thus, by intelligently controlling a single variable: different pressure plates 37 and the rubber product sample in the same group of detection assemblies 3 are integrally subjected to intelligent wear-resistant detection on the rubber product sample by applying different forward acting forces on the premise of the same relative movement speed; the wear-resisting detection of the polymer rubber product samples of various specifications and models can be carried out simultaneously, and the method is more practical.
In the actual testing process, when the specification and model types of the sample of the high polymer rubber product are more, the configuration quantity of the detecting components 3 is more, the pressure spring in the telescopic sleeve 32 is in a compressed state, an oblique upward thrust is generated in the direction opposite to the toothed plate 52, and when the upward thrust of the plurality of pressing pieces 31 is large enough, the rotating ring 25 and the supporting plate 22 are driven to move upwards by a small distance integrally. The supporting plate 22 moves upwards, the fixing plate 21 and the fixing disc 41 are not moved, and the end cover 23, the fixing frame 24 and the grinding wheel disc 1 synchronously move upwards by a small distance. Therefore, the rotating sleeve 43 moves upwards to push hydraulic oil, the hydraulic oil enters the fixing hole in the lower portion of the conical turntable and has a jacking effect on the conical turntable, the conical turntable 46 moves outwards for a small distance, the inclined surface of the conical turntable 46 is enabled to increase the friction transmission force between the rotating rings 25, the resistance is avoided being too large, the phenomenon that the rotating rings 25 slip is avoided, and the sufficient rotating force is guaranteed through automatic and intelligent adjustment.
Example 2: on the basis of example 1, as shown in fig. 3: the fixing rod 11 is provided with a baffle table 12 below the fixing plate 21, an elastic gasket 13 is arranged between the baffle table 12 and the fixing plate 21 and is in contact with the fixing plate 21, the elastic gasket 13 exerts elastic pre-tightening effect on the fixing plate 21, installation and jacking are facilitated, and stability of a detection test is further guaranteed.
Example 3: on the basis of embodiment 2, in order to ensure reasonable and efficient rotation operation of the intelligent detection device, the high-molecular rubber product is efficiently detected for accurate wear resistance, and an actual detection process is combined, as shown in fig. 1: the rotating rings 25 are provided in four spaced-apart vertical positions. Eight T-shaped grooves 26 are uniformly distributed on each rotating ring 25, eight mounting channels are correspondingly arranged on the rotating rings, and the rotating rings can be freely selected when actual rubber products are detected. Wherein, in this embodiment, preferably, determine module 3 is four groups of annular equipartition, and what correspond can detect the test of the polymer rubber goods sample wear resistance of four kinds of different specification models simultaneously, and spatial structure reasonable in design occupies a small space, and the high-usage has improved the detection efficiency of this equipment greatly. Further, every detection element 3 of group still includes three and compresses tightly the piece 31, and what correspond is with three rubber component samples in the detection element 3 of group, under the prerequisite of the same relative motion velocity, applys three kinds of different forward forces and to the intelligent wear-resisting detection of rubber component, better improvement the degree of accuracy that wear resistance detected.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The utility model provides an intelligent check out test set of polymer rubber goods which characterized in that: comprises a grinding wheel disc, a support frame, a detection assembly and a driving mechanism;
the grinding wheel disc is in a circular shape which is distributed horizontally; and the center is provided with fixed rods which are distributed up and down;
the supporting frame comprises a fixing plate, a supporting plate, an end cover, a fixing frame and a rotating ring; the fixing plate is sleeved on the fixing rod; the supporting plates are arranged above the fixed plate, the rotating rings are distributed at equal intervals from top to bottom and are arranged between the fixed plate and the supporting plates, and each rotating ring can rotate; each rotating ring is provided with a T-shaped groove and a mounting groove; the T-shaped grooves are at least two groups in annular distribution, and in an initial state, the plurality of T-shaped grooves distributed up and down are overlapped to form vertically distributed installation channels; the mounting groove is vertically arranged in the T-shaped groove, and a telescopic latch structure is arranged in the mounting groove, so that the detection assembly can be fixed after entering the mounting channel; the end cover is arranged at the upper end of the supporting plate; the fixing frames are of V-shaped structures and are uniformly distributed in a ring shape; one end of each fixing frame is connected with the grinding wheel disc, and the other end of each fixing frame is connected with the end cover;
the detection assemblies are in multiple groups which are uniformly distributed in an annular manner, and one group of detection assemblies is correspondingly provided with a rubber product sample, so that the multiple rubber product samples can be tested and detected simultaneously; each group of detection assemblies comprises a plurality of groups of compression pieces which are arranged at equal intervals inside and outside the same circle center, wherein one group of compression pieces corresponds to one rotating ring, and the plurality of groups of compression pieces which are arranged from inside to outside by taking the circle center of the grinding wheel disc as the center tend to gradually reduce the friction force of the same rubber product sample;
the driving mechanism comprises a fixed disc and a speed regulating structure, the fixed disc is arranged at the top end of the fixed rod and is of a round table structure with a narrow top and a wide bottom, and the fixed disc is provided with a conical surface which is distributed annularly; two fixing holes which are symmetrically distributed are also arranged on the conical surface; a fixed groove is also formed in the center of the upper end of the fixed disc;
the speed regulating structure is configured to drive the rotating ring at the top and the pressing piece correspondingly connected, the speed increasing value of the motion speed of the grinding wheel disc reaches L1, and the like; the rotating ring at the lowest part and the pressing piece correspondingly connected with the rotating ring are driven, the motion speed increasing value of the rotating ring relative to the grinding wheel disc reaches Ln, L1 is more than L2 … is more than Ln-1 and less than Ln, and finally, the plurality of pressing pieces in the same group of detection assemblies are always kept at uniform relative motion speed; simultaneously when detection component's configuration quantity is more, it is big more to compress tightly the whole predetermined height that shifts up that can drive swivel becket and backup pad of piece thrust upwards, and is also big more to the friction drive power of swivel becket.
2. The intelligent detection equipment for the polymer rubber products according to claim 1, characterized in that: the pressing piece comprises a telescopic sleeve, a telescopic rod, a connecting rod, an elastic piece, a connecting lug, a pressing plate and a fastening piece; the left side and the right side of the pressing plate are also provided with two arc-shaped grooves which are symmetrically distributed and used for connecting and fastening rubber product samples; the connecting lug is arranged at the upper end of the pressing plate and is rotationally connected with the telescopic sleeve through a pin shaft; the telescopic sleeves are distributed obliquely, the elastic pieces are arranged in the telescopic sleeves, the telescopic rods are sleeved in the telescopic sleeves and can slide relative to each other; the connecting rod is arranged at the end part of the telescopic rod and is kept horizontal; the fastener is configured to rotatably adjust and compress the end of the rubber product sample.
3. The intelligent detection equipment for the polymer rubber products according to claim 2, characterized in that: the fastening pieces are two groups which are symmetrically distributed; each group of fastening pieces further comprises a connecting plate, a threaded rod, a knob and a pressing rod; the connecting plate is arranged on the side wall of the connecting lug; the threaded rod penetrates through the center of the connecting plate and extends downwards, and the threaded rod and the connecting plate are in rotary connection; the knob is arranged at the upper end of the threaded rod, and the knob and the threaded rod rotate synchronously; the compressing rod is of a cylindrical structure matched with the arc-shaped groove, is arranged at the lower end of the threaded rod and keeps the compressing rod and the threaded rod to rotate relatively and not move relatively.
4. The intelligent detection equipment for the polymer rubber products according to claim 3, characterized in that: the elastic piece is a compression spring, the compression degree of the compression springs in the compression piece distributed on the innermost side is maximum, and the compression degree of the compression springs in the compression piece distributed from inside to outside is gradually reduced; the connecting rods of the pressing pieces distributed on the outermost side are located at the uppermost rotating ring, and the connecting rods in the pressing pieces distributed on the innermost side are located at the lowermost rotating ring.
5. The intelligent detection equipment for the polymer rubber products according to claim 4, wherein: the speed regulating structure comprises a rotating sleeve, a driving rod, a driving motor and a conical turntable; the driving motor is arranged on the end cover, and the output end of the driving motor is connected with the driving rod; the driving rod penetrates through the supporting plate to extend downwards, the upper part of the driving rod is further sleeved with a rotating plate, and the rotating plate is located on the upper end face of the supporting plate and keeps the supporting plate and the driving rod to rotate relatively and not to move relatively; the cross section of the rotating sleeve is I-shaped, the lower end of the rotating sleeve is mounted in the fixing groove in an adaptive mode, the upper portion of the rotating sleeve is further provided with a first friction surface, a rotating hole is formed in the center of the rotating sleeve, and the rotating hole is fixedly connected with the driving rod through threads; the appearance of the conical turntable is of a conical structure, the inclined plane is contacted with the inner walls of the plurality of rotating rings, the center of the horizontal end is also provided with a rotating shaft, and the rotating shaft is rotatably and adaptively mounted in the fixing hole; the outer edge of the horizontal end of the conical turntable is also provided with a second friction surface which is distributed annularly, and the second friction surface and the first friction surface are in friction transmission to drive the conical turntable to rotate.
6. The intelligent detection equipment for the polymer rubber products according to claim 5, wherein: the fixing groove is communicated with the fixing hole, hydraulic oil is filled in a communicated area between the fixing groove and the fixing hole, the lower end of the rotating sleeve can slide up and down in the fixing groove, and the rotating shaft can move inside and outside along the fixing hole; when the support plate drives the rotating sleeve to move upwards, the rotating sleeve extrudes to push hydraulic oil to flow into the fixing hole and push the conical rotating disc to move outwards, so that the friction transmission force between the conical rotating disc and the rotating ring is increased.
7. The intelligent detection equipment for the polymer rubber products according to claim 6, wherein: the latch structure comprises a latch plate, a toothed plate and a spring; one end of the spring is connected with the side wall of the mounting groove, the other end of the spring is connected with the clamping plate, the clamping plate is arranged in the mounting groove, and the clamping plate and the mounting groove can slide relatively; the cross section of pinion rack is right triangle, and pinion rack one end is connected with the cardboard, and the inclined plane sets up to up.
8. The intelligent detection equipment for the polymer rubber products according to claim 1, characterized in that: the number of the rotating rings is four, and the rotating rings are distributed at intervals up and down; eight T-shaped grooves are uniformly distributed on each rotating ring; the number of the detection assemblies is four; each group of detection assembly comprises three groups of pressing assemblies.
9. The intelligent detection equipment for polymer rubber products according to claim 8, characterized in that: every the upper and lower terminal surface of swivel becket still is equipped with first annular, the lower terminal surface of fixed plate up end and backup pad all is equipped with the second annular, first annular corresponds from top to bottom with second annular position holding, all be equipped with equidistant a plurality of balls that distribute in first annular and the second annular to two swivel beckets that make adjacent distribution can rotate relatively.
10. The intelligent detection equipment for the polymer rubber products according to claim 9, characterized in that: a baffle table is further arranged on the fixed rod and below the fixed plate, and an elastic gasket is further arranged between the baffle table and the fixed plate.
CN202211003919.7A 2022-08-22 2022-08-22 Intelligent detection equipment for high polymer rubber products Active CN115165650B (en)

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