CN115163494A - A dry vacuum pump with compound cooling function - Google Patents
A dry vacuum pump with compound cooling function Download PDFInfo
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- CN115163494A CN115163494A CN202210954417.6A CN202210954417A CN115163494A CN 115163494 A CN115163494 A CN 115163494A CN 202210954417 A CN202210954417 A CN 202210954417A CN 115163494 A CN115163494 A CN 115163494A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
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Abstract
本发明公开了一种具有复合冷却功能的干式真空泵,包括泵体和泵壳,泵体置于泵壳内;所述泵体包括转子壳体,转子壳体中间设有工作腔,转子置于工作腔内;所述工作腔外侧设有水套,水套内设有冷却液;所述泵壳其中一端面板上设有进风口,另一端面板上安装有风扇,转子壳体与泵壳之间形成冷却风道,转子壳体外侧设有散热筋。本发明集水冷和风冷两种冷却方式于一体,利用冷却液快速带走泵体局部高温的热量,泵体不易受热变形,增加泵的稳定性;风扇与进风口配合工作,空气被转子壳体外侧的散热筋引流,提高空气流速,提高降温效率。
The invention discloses a dry type vacuum pump with compound cooling function, comprising a pump body and a pump casing, the pump body is placed in the pump casing; the pump body comprises a rotor casing, a working cavity is arranged in the middle of the rotor casing, and the rotor is placed in the pump casing. in the working chamber; the outer side of the working chamber is provided with a water jacket, and the cooling liquid is arranged in the water jacket; one end panel of the pump casing is provided with an air inlet, the other end panel is installed with a fan, the rotor casing and the pump casing A cooling air duct is formed between them, and cooling ribs are arranged on the outside of the rotor housing. The invention integrates two cooling modes, water cooling and air cooling, and uses the cooling liquid to quickly take away the heat of the local high temperature of the pump body, the pump body is not easily deformed by heat, and the stability of the pump is increased; The heat dissipation ribs on the outside of the body drain the air to increase the air flow rate and improve the cooling efficiency.
Description
技术领域technical field
本发明涉及真空泵技术领域,特别涉及一种具有复合冷却功能的干式真空泵。The invention relates to the technical field of vacuum pumps, in particular to a dry-type vacuum pump with a composite cooling function.
背景技术Background technique
干式真空泵又叫无油真空泵或干式无油真空泵,是一种工作腔内没有润滑油的真空泵,广泛应用于半导体、光伏、等离子技术、航空航天等领域。目前市场上的干式真空泵主要有干式螺杆真空泵、干式多级罗茨真空泵、干式爪形真空泵、干式复合螺杆真空泵。Dry vacuum pump, also known as oil-free vacuum pump or dry oil-free vacuum pump, is a vacuum pump without lubricating oil in the working chamber, which is widely used in semiconductor, photovoltaic, plasma technology, aerospace and other fields. At present, the dry vacuum pumps on the market mainly include dry screw vacuum pumps, dry multi-stage Roots vacuum pumps, dry claw vacuum pumps, and dry composite screw vacuum pumps.
干式真空泵的冷却方式有风冷和水冷两种。水冷是指在干式真空泵的外壳上开设水槽,水槽中流动冷却水,热量由冷却水带走。水冷风冷是直接通过真空泵上电机的风扇或者外置的风扇,将温度较低的空气吹到泵的外壳上使之散热的方式。水冷和风冷都具有各自的优缺点:The cooling methods of dry vacuum pump are air-cooled and water-cooled. Water cooling means that a water tank is opened on the shell of the dry vacuum pump, cooling water flows in the water tank, and the heat is taken away by the cooling water. Water-cooling and air-cooling is a method of blowing lower temperature air to the pump casing directly through the fan of the motor on the vacuum pump or an external fan to dissipate heat. Both water cooling and air cooling have their own advantages and disadvantages:
水冷的优点:Advantages of water cooling:
1.冷却充分,冷却效果好;1. Sufficient cooling and good cooling effect;
2.冷却均匀,不会产生局部温度特别高的情况;2. The cooling is uniform, and the local temperature is not particularly high;
3.泵结构紧凑,可通过使用水冷密封电机的方式使得泵没有转动部件外露,提高安全性;3. The structure of the pump is compact, and by using a water-cooled sealed motor, the pump has no exposed rotating parts to improve safety;
4.泵安装位置没有太高要求,不需要考虑通风。4. The installation position of the pump does not have too high requirements, and ventilation does not need to be considered.
水冷的缺点:Disadvantages of water cooling:
1.需要额外提供冷却水,且冷却水的温度需在一定范围内;1. Additional cooling water needs to be provided, and the temperature of the cooling water must be within a certain range;
2.因为冷却水管的原因,泵一旦固定好位置后不方便移动位置。2. Because of the cooling water pipe, it is inconvenient to move the pump once the position is fixed.
风冷的优点:Advantages of air cooling:
1.不需要通过外接冷却水即可实现对泵的冷却,使之正常工作;1. The pump can be cooled without external cooling water to make it work normally;
2.可随时移动风冷设备的安装位置。2. The installation location of the air-cooled equipment can be moved at any time.
风冷的缺点:Disadvantages of air cooling:
1.泵体温度不均匀,泵的外壳,尤其是靠近排气口处容易形成局部高温,当环境温度略有变化时即有可能因局部变形过大而产生故障,影响泵的稳定运行;1. The temperature of the pump body is uneven, and the shell of the pump, especially near the exhaust port, is prone to local high temperature. When the ambient temperature changes slightly, it may cause failure due to excessive local deformation, affecting the stable operation of the pump;
2.散热不均匀,因为风扇安装的位置是固定的,靠近风扇的地方气流量较大,远离风扇的地方气流量较小,散热效果也差;2. The heat dissipation is uneven, because the fan installation position is fixed, the air flow near the fan is larger, and the air flow away from the fan is smaller, and the heat dissipation effect is also poor;
3.对安装位置有一定要求,前后左右上下均需保持一定距离,以使得泵正常通风便于冷却,如果通风不好有可能产生故障。3. There are certain requirements for the installation position, and a certain distance must be kept at the front, back, left, right, up, and down, so that the pump can be properly ventilated for cooling. If the ventilation is not good, failure may occur.
常规的风冷、水冷这两种冷却方式,并不能很好地对干式真空泵进行冷却,导致泵体因温度过高变形,影响真空泵的使用寿命。The conventional air-cooling and water-cooling cooling methods cannot cool the dry vacuum pump well, resulting in the deformation of the pump body due to excessive temperature, which affects the service life of the vacuum pump.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供了一种具有复合冷却功能的干式真空泵,集风冷、水冷功能于一体,发挥两者的优点,快速冷却真空泵,保证真空泵的使用寿命。In order to solve the above problems, the present invention provides a dry vacuum pump with a composite cooling function, which integrates the functions of air cooling and water cooling, and utilizes the advantages of both to rapidly cool the vacuum pump and ensure the service life of the vacuum pump.
为此,本发明的技术方案是:一种具有复合冷却功能的干式真空泵,包括泵体和泵壳,泵体置于泵壳内;所述泵体包括转子壳体,转子壳体中间设有工作腔,转子置于工作腔内;所述工作腔外侧设有水套,水套内设有冷却液;所述泵壳其中一端面板上设有进风口,另一端面板上安装有风扇,转子壳体与泵壳之间形成冷却风道,转子壳体外侧设有散热筋。To this end, the technical solution of the present invention is: a dry vacuum pump with a composite cooling function, comprising a pump body and a pump casing, and the pump body is placed in the pump casing; the pump body includes a rotor casing, and the rotor casing is arranged in the middle. There is a working cavity, and the rotor is placed in the working cavity; the outer side of the working cavity is provided with a water jacket, and the cooling liquid is arranged in the water jacket; one end panel of the pump casing is provided with an air inlet, and the other end panel is provided with a fan, A cooling air duct is formed between the rotor casing and the pump casing, and cooling ribs are arranged on the outside of the rotor casing.
本发明集水冷和风冷两种冷却方式于一体,在转子壳体内设置水套,冷却液在水套内流动,带走工作腔中产生的热量;同时,泵壳上设置了风扇和进风口,风扇运行时,空气从转子壳体外侧流动,带走水套内热量,将水冷和风冷两种方式结合,通过冷却速率,防止泵体高温变形。当泵运转时,工作腔中产生的热量传递给水套内的冷却液,冷却液再将热量传递给带有散热筋的转子壳体,运行的风扇把大量空气从进风口吸入,沿着泵体表面快速流动并把热量带走,由风扇排出,从而实现对泵的快速冷却。The invention integrates two cooling modes, water cooling and air cooling. A water jacket is arranged in the rotor casing, and the cooling liquid flows in the water jacket to take away the heat generated in the working chamber; meanwhile, a fan and an air inlet are arranged on the pump casing. , When the fan is running, the air flows from the outside of the rotor casing, taking away the heat in the water jacket, combining the two methods of water cooling and air cooling, and preventing the high temperature deformation of the pump body through the cooling rate. When the pump is running, the heat generated in the working chamber is transferred to the cooling liquid in the water jacket, and the cooling liquid then transfers the heat to the rotor casing with cooling ribs. The running fan sucks a large amount of air from the air inlet, along the pump body. The surface flows quickly and carries heat away, which is expelled by the fan, thereby achieving rapid cooling of the pump.
优选地,所述转子壳体的两侧面和顶面上均设有若干散热筋,且散热筋平行于转子的中心轴;所述相邻散热筋之间形成导流槽。转子壳体外侧的散热筋可以增加转子壳体与空气的接触面积,提高散热效率;散热筋与转子的轴向相平行,即散热筋不会阻挡进风口与风扇之间的空气流动,且散热筋可以对空气进行导流,使得空气流动更加顺畅,加快空气流动,散热更快。Preferably, a plurality of heat dissipation ribs are provided on both sides and the top surface of the rotor housing, and the heat dissipation ribs are parallel to the central axis of the rotor; and a flow guide groove is formed between the adjacent heat dissipation ribs. The heat dissipation ribs on the outside of the rotor casing can increase the contact area between the rotor casing and the air, and improve the heat dissipation efficiency; The ribs can guide the air, making the air flow more smoothly, speeding up the air flow, and dissipating heat faster.
优选地,所述转子壳体朝向壳体前盖板一端设有排气端盖,进风口设置在泵壳的前盖板上,风扇设置在泵壳靠近转子的后盖板上。进风口设置在排气端盖一侧,排气端盖侧的温度更高一点,风扇转动时,空气从进风口进入,从排气端盖所在一侧向风扇流动,流动过程中,将散热筋上的热量带走。Preferably, the rotor casing is provided with an exhaust end cover at one end facing the casing front cover, the air inlet is arranged on the front cover of the pump casing, and the fan is arranged on the rear cover of the pump casing close to the rotor. The air inlet is set on the side of the exhaust end cover, and the temperature on the side of the exhaust end cover is higher. When the fan rotates, the air enters from the air inlet and flows from the side of the exhaust end cover to the fan. During the flow, the heat is dissipated. The heat on the tendons is taken away.
优选地,所述泵体安装在底座上,上面套装泵壳,泵壳与底座固定连接;所述泵壳内侧设有挡风板。泵壳内侧的挡风板可以引导气流沿着泵体表面流动,快速降温。Preferably, the pump body is installed on the base, the pump casing is sleeved on the top, and the pump casing is fixedly connected with the base; the inner side of the pump casing is provided with a wind shield. The air baffle on the inside of the pump casing can guide the air flow along the surface of the pump body to quickly cool down.
优选地,所述泵壳内设有一水箱,水箱与水套互相连通。水箱通过管道和水套相连,可以及时补充水套中的冷却液,方便冷却液热胀冷缩时发生的溢流和回流。Preferably, a water tank is provided in the pump casing, and the water tank and the water jacket communicate with each other. The water tank is connected to the water jacket through pipes, which can replenish the cooling liquid in the water jacket in time, which is convenient for the overflow and backflow of the cooling liquid when the cooling liquid expands and contracts.
优选地,所述水套内的冷却液为水,或者为水与乙二醇的混合液。冷却液可以快速带走排气处的高温,使泵体内部温度均匀,延长泵体的使用寿命。Preferably, the cooling liquid in the water jacket is water, or a mixed liquid of water and ethylene glycol. The coolant can quickly take away the high temperature at the exhaust, so that the internal temperature of the pump body is uniform and the service life of the pump body is prolonged.
优选地,所述泵壳为钣金件或者塑料成型件。Preferably, the pump casing is a sheet metal part or a plastic molded part.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)冷却液可以快速带走局部高温的热量,并使泵体内部的冷却液温度相对均匀,从而使得工作腔表面不会形成局部高温,泵体不易受热变形,增加泵的稳定性;1) The cooling liquid can quickly take away the heat of local high temperature, and make the temperature of the cooling liquid inside the pump body relatively uniform, so that the surface of the working cavity will not form a local high temperature, the pump body is not easily deformed by heat, and the stability of the pump is increased;
2)风扇与进风口配合工作,空气被转子壳体外侧的散热筋引流,提高空气流速,快速降低冷却液的温度,且散热筋增加了转子壳体与空气的接触面积,大大提高了降温效率,降温效果好;2) The fan cooperates with the air inlet, and the air is drained by the heat dissipation ribs on the outside of the rotor casing, which increases the air flow rate and quickly reduces the temperature of the cooling liquid, and the heat dissipation ribs increase the contact area between the rotor casing and the air, which greatly improves the cooling efficiency. , the cooling effect is good;
3)整体结构简单,安装方便,对安装位置要求低,适用范围广。3) The overall structure is simple, the installation is convenient, the requirements for the installation position are low, and the scope of application is wide.
附图说明Description of drawings
以下结合附图和本发明的实施方式来作进一步详细说明Further detailed description will be given below in conjunction with the accompanying drawings and the embodiments of the present invention
图1为本发明的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present invention;
图2为图1的A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为本发明的前侧视图;Fig. 3 is the front side view of the present invention;
图4为本发明的后侧视图。Figure 4 is a rear side view of the present invention.
图中标记为:泵体1、转子壳体11、工作腔12、转子13、水套14、水箱15、散热盖板16、散热筋17、排气端盖18、泵壳2、底座21、上盖板22、前盖板23、后盖板24、上挡风板25、下挡风板26、进气口31、排气口32、进风口4、风扇5。Marked in the figure: pump body 1, rotor housing 11, working
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,对于方位词,如有术语“中心”,“横向(X)”、“纵向(Y)”、“竖向(Z)”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示方位和位置关系为基于附图所示的方位或位置关系,仅是为了便于叙述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定方位构造和操作,不能理解为限制本发明的具体保护范围。In the description of the present invention, it should be noted that for orientation words, such as the terms "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", " Width, Thickness, Top, Bottom, Front, Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inside ", "outside", "clockwise", "counterclockwise" and other indications of orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.
此外,如有术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明技术特征的数量。由此,限定有“第一”、“第二”特征可以明示或者隐含包括一个或者多个该特征,在本发明描述中,“数个”、“若干”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or indicating the number of technical features. Therefore, defining the "first" and "second" features may expressly or implicitly include one or more of the features, and in the description of the present invention, "several" and "several" mean two or two above, unless otherwise expressly specifically defined.
参见附图。本实施例所述干式真空泵,包括泵体1和泵壳2,泵壳2包括底座21和四周的盖板组成,泵体1置于底座21上,四周的盖板为钣金件,由铸铁或者铝合金制成;泵壳2的上盖板22处设有进气口31,前盖板23处设有进风口4和排气口32,排气口32位于前盖板23下方;后盖板24处设有至少一个风扇5,风扇中间为出风口。风扇5工作时,空气从前盖板的进风口4进入,被风扇5排出,带走泵体外侧的热量。所述泵壳上盖板22的内侧设有上挡风板25,底座设有下挡风板26,上挡风板25和下挡风板26可以引导气流沿着泵体1表面流动,快速降温。See attached image. The dry vacuum pump described in this embodiment includes a pump body 1 and a
所述泵体1包括转子壳体11,转子壳体中间设有工作腔12,转子13置于工作腔内;所述工作腔12外侧设有水套14,水套内设有冷却液,水套内的冷却液可以是水,也可以是水与乙二醇的混合液。冷却液可以快速带走排气处的高温,使泵体内部温度均匀,延长泵体的使用寿命。The pump body 1 includes a rotor casing 11, a working
所述泵壳2内设有一水箱15,水箱15与水套14通过管路互相连通,可以及时补充水套中的冷却液,方便冷却液热胀冷缩时发生的溢流和回流。The
所述转子壳体11的左右两侧和顶部的面板为散热盖板16,散热盖板由铝或铜的合金制成。散热盖板16外侧设有若干散热筋17,且散热筋与转子的中心轴所在方向平行;所述相邻散热筋之间形成导流槽。散热盖板16与转子壳体的工作腔12外侧形成封闭的水套14,即散热盖板内侧与冷却液接触,方便在冷却液和散热筋之间进行热传导,降低冷却液的温度。The panels on the left and right sides and the top of the rotor housing 11 are heat
转子壳体11外侧的散热筋17可以增加转子壳体与空气的接触面积,提高散热效率;散热筋与转子的轴向相平行,即散热筋不会阻挡进风口与风扇之间的空气流动,且散热筋可以对空气进行导流,使得空气流动更加顺畅,加快空气流动,散热更快。The
所述转子壳体11朝向壳体前盖板一端设有排气端盖18,进风口4设置在排气端盖一侧,排气端盖侧的温度更高一点,风扇5转动时,空气从进风口进入,从排气端盖所在一侧向风扇流动,流动过程中,将散热筋上的热量带走。The rotor casing 11 is provided with an exhaust end cover 18 at one end facing the front cover plate of the casing, and the
当泵体1工作时,转子13运转会产生热量,热量通过工作腔12的腔壁传递给水套14内的冷却液,泵体的排气端温度最高,冷却液可以将局部高温迅速降低,然后冷却液受热后开始流动,使得冷却液温度均匀,泵体不会因局部高温变形;同时,风扇5工作,大量空气从泵壳前盖板的进风口4吸入,沿着泵体1外侧快速流动,带走冷却液传递给散热盖板16的热量,空气由风扇5排出,从而实现对泵体1的快速冷却。When the pump body 1 is working, the
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (7)
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