CN115163271A - Aftertreatment mounting system - Google Patents
Aftertreatment mounting system Download PDFInfo
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- CN115163271A CN115163271A CN202210784924.XA CN202210784924A CN115163271A CN 115163271 A CN115163271 A CN 115163271A CN 202210784924 A CN202210784924 A CN 202210784924A CN 115163271 A CN115163271 A CN 115163271A
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- processing
- aftertreatment
- bridge
- heat shield
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- 238000012805 post-processing Methods 0.000 claims abstract description 103
- 239000003054 catalyst Substances 0.000 claims description 17
- 230000003647 oxidation Effects 0.000 claims description 17
- 238000007254 oxidation reaction Methods 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 15
- 238000009413 insulation Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 abstract description 6
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K13/00—Arrangement in connection with combustion air intake or gas exhaust of propulsion units
- B60K13/04—Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning exhaust
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
- F01N13/1844—Mechanical joints
- F01N13/1855—Mechanical joints the connection being realised by using bolts, screws, rivets or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2250/00—Combinations of different methods of purification
- F01N2250/02—Combinations of different methods of purification filtering and catalytic conversion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Transportation (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
The invention relates to an aftertreatment mounting system which comprises a first aftertreatment support, a second aftertreatment support, a side heat shield, a top heat shield and an aftertreatment bridge, wherein an aftertreatment device is integrally fixed on the aftertreatment bridge, and the aftertreatment bridge is fixedly connected with a frame through the first aftertreatment support and the second aftertreatment support. The post-processing bridge is adopted to complete the integral fixation of the post-processor, and the connection between the post-processing bridge and the frame is completed through the first post-processing bracket and the second post-processing bracket, so that the whole vehicle installation of the post-processor is realized; the post-processing bridge frame adopts a unique strap and the integral design of the bridge frame body, and the strap is used for fixing the post-processor, so that the integral lightweight design can be realized; the post-processing bridge frame body adopts the design of bolt connection in inclined row symmetry, so that the strength of the post-processing bridge frame can be met, and the connection rigidity with the post-processing support is increased.
Description
Technical Field
The invention relates to the technical field of engine tail gas purification, in particular to an aftertreatment mounting system.
Background
The patent (CN 202110024113.5) discloses a bracket assembly and an exhaust aftertreatment package, including a first strap, a second strap, a first bracket, a second bracket, a first side bracket and a second side bracket, which connect the first bracket and the second bracket. The bracket assembly further comprises a first connecting plate fixed with the first side bracket and a second connecting plate fixed with the second side bracket. The first connecting plate is provided with a plurality of first threaded holes for mounting with the vehicle body support, and the second connecting plate is provided with a plurality of second threaded holes for mounting with the vehicle body support. Through setting up first connecting plate and second connecting plate to install through the first screw hole and the second screw hole that set up on it and automobile body support, thereby improved the convenience of installation.
Patent (CN 202110871803.4) discloses an exhaust gas aftertreatment package, which comprises a first cylinder, a second cylinder arranged side by side with the first cylinder, and a bracket assembly fixedly connecting the first cylinder and the second cylinder. The support assembly comprises a first support block fixed on the first cylinder, a second support block fixed on the second cylinder, a mounting groove located between the first support block and the second support block, a support at least partially contained in the mounting groove, a first mounting piece fixedly connected with the first support block and a second mounting piece fixedly connected with the second support block, and the first mounting piece, the second mounting piece and the support are separately arranged and fixedly connected. According to the arrangement, tolerance can be absorbed through the first mounting piece and the second mounting piece, and the assembly difficulty is reduced.
The above structure has the following disadvantages: the whole occupied space of the bridge frame is large, and the bridge frame is difficult to install; the packaging structure and space of the post processor cannot be effectively utilized, so that the resource waste is caused; the rigidity is strong, the rigid connection is realized on the whole post-processing packaging and vibration, and the strength is damaged; the bottom of the post-processing bracket is a steel plate supporting structure, so that the problems of heavy weight and difficult assembly are solved; the two post-processing bridge frames are independently installed and cannot form rigid connection, so that deflection is easily caused in the vibration process of the whole vehicle; the two bridges are independently installed, so that the assembly precision and tolerance control are not facilitated.
Disclosure of Invention
In order to solve the problems, the invention provides an after-treatment mounting system which completes the mounting and arrangement of an after-treatment device on a whole vehicle in a simple and safe bridge frame and bracket arrangement mode.
The technical scheme adopted by the invention is as follows: an aftertreatment mounting system, comprising: the post-processing bridge comprises a first post-processing bracket, a second post-processing bracket, a side heat shield, a top heat shield and a post-processing bridge, wherein a post-processor is integrally fixed on the post-processing bridge, one side of the post-processing bridge is fixedly connected with a frame through the first post-processing bracket, and the other side of the post-processing bridge is fixedly connected with the frame through the second post-processing bracket; the top heat shield is arranged above the post-processor, one side of the top heat shield is fixed with the upper end of the first post-processing support, and the other side of the top heat shield is fixed with the upper end of the second post-processing support; the side heat shield is fixedly arranged on one side of the post processor close to the mixer unit.
Preferably, the post-processing bridge frame comprises a post-processing bridge frame body, an upper strap and a lower strap, wherein the upper end of the post-processing bridge frame body is provided with two upper straps in parallel, and the two upper straps are used for fixing a DOC oxidation unit and a DPF particle trapping unit of the post-processor respectively; the lower end of the post-processing bridge frame body is provided with two lower straps in parallel, and the two lower straps fix an SCR catalyst unit of the post-processor.
Furthermore, the upper clamping band consists of two valves, the middle parts of the upper clamping band are connected through T-shaped bolts, and the DOC oxidation unit and the DPF particle trapping unit are independently disassembled by disassembling the T-shaped bolts on the upper clamping band.
Furthermore, the lower belt is composed of two flaps, the middle of the lower belt is connected through a T-shaped bolt, and the SCR catalyst unit is detached independently by detaching the T-shaped bolt on the lower belt.
Furthermore, the upper clamping band is connected with the post-processing bridge frame body through a shaft pin.
Further, the lower strap is connected with the post-processing bridge frame body through a shaft pin.
Preferably, the first aftertreatment support adopts a hollow design, and can meet the requirements of bearing and light weight.
Preferably, the second aftertreatment support adopts the fretwork design, can satisfy bearing and lightweight requirement.
Preferably, the side heat shield comprises a heat shield and a heat shield support, and the heat shield is arranged on the side surface of the mixer unit and is fixedly connected with the post-treatment through the heat shield support.
Preferably, the aftertreatment device includes a DOC oxidation unit, a DPF particulate collection unit, a mixer unit, and an SCR catalyst unit, and is integrally formed in a U-shaped structure.
The beneficial effects obtained by the invention are as follows: the post-processing bridge is adopted to complete the integral fixation of the post-processor, and the connection of the post-processing bridge and the frame is completed through the first post-processing bracket and the second post-processing bracket, so that the whole vehicle installation of the post-processor is realized; the post-processing bridge frame adopts the unique strap and the integral design of the bridge frame body, and the strap is used for fixing the post-processor, so that the integral lightweight design can be realized; the post-processing bridge frame body adopts the design of bolt connection in inclined row symmetry, so that the strength of the post-processing bridge frame can be met, and the connection rigidity with the post-processing support is increased.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of FIG. 1;
FIG. 3 is a schematic diagram of a post-processor;
FIG. 4 is a schematic view of a post-processing bridge;
FIGS. 5-6 are exploded views of a post-processing bridge;
FIG. 7 is a schematic structural view of a post-processing bridge body;
FIG. 8 is a schematic view of a second aftertreatment support;
FIG. 9 is a schematic view of a first aftertreatment support;
FIG. 10 is a schematic view of a side heat shield;
reference numerals are as follows: 1. a first aftertreatment support; 2. a second aftertreatment support; 3. a post-processor; 3.1, a DOC oxidation unit; 3.2, a DPF particle trapping unit; 3.3, a mixer unit; 3.4, an SCR catalyst unit; 4. a side heat shield; 4.1, a heat insulation plate; 4.2, a heat insulation plate bracket; 5. a top heat shield; 6. post-processing the bridge frame; 6.1, an upper hoop belt; 6.2, post-processing the bridge body; 6.3, a shaft pin; 6.4, a lower belt.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The post-processor 3 is positioned at the downstream of the engine, the post-processor and the engine are connected by an exhaust pipe and integrally fixed on the side surface of the frame, the post-processor 3 is integrally fixed by a post-processing bridge 6, the post-processing bridge 6 is connected with the frame by a post-processing bracket 1, and the whole vehicle installation of the post-processor 3 is completed. The invention completes the installation and arrangement of the post processor 3 on the whole vehicle by a simple and safe arrangement mode of the post processing bridge 6 and the post processing bracket 1.
As shown in fig. 1-10, the aftertreatment mounting system of the present invention includes a first aftertreatment support 1, a second aftertreatment support 2, a side heat shield 4, a top heat shield 5, and an aftertreatment bridge 6, wherein an entire aftertreatment device 3 is fixed on the aftertreatment bridge 6, one side of the aftertreatment bridge 6 is fixedly connected to a vehicle frame through the first aftertreatment support 1, and the other side of the aftertreatment bridge is fixedly connected to the vehicle frame through the second aftertreatment support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing support 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing support 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
According to the invention, the post-processor 3 is integrally fixed on the post-processing bridge 6, and then the post-processing bridge 6 is connected with the frame through the first post-processing bracket 1 and the second post-processing bracket 2, so that the whole vehicle installation of the post-processor 3 is realized, the structure is simple, and the arrangement is reasonable.
The first embodiment is as follows: an aftertreatment mounting system comprises a first aftertreatment support 1, a second aftertreatment support 2, a side heat shield 4, a top heat shield 5 and an aftertreatment bridge 6, wherein an aftertreatment 3 is integrally fixed on the aftertreatment bridge 6, one side of the aftertreatment bridge 6 is fixedly connected with a frame through the first aftertreatment support 1, and the other side of the aftertreatment bridge is fixedly connected with the frame through the second aftertreatment support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing support 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing support 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
Referring to fig. 4-7, in this embodiment, the aftertreatment bridge 6 includes an aftertreatment bridge body 6.2, an upper band 6.1 and a lower band 6.4, two upper bands 6.1 are disposed in parallel at the upper end of the aftertreatment bridge body 6.2, and the two upper bands 6.1 respectively fix the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 of the aftertreatment device 3; the lower end of the post-processing bridge frame body 6.2 is provided with two lower strap belts 6.4 in parallel, and the two lower strap belts 6.4 fix the SCR catalyst unit 3.4 of the post-processor 3.
The upper clamping band 6.1 consists of two flaps, the middle of the upper clamping band is connected through T-shaped bolts, and the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 are independently disassembled by disassembling the T-shaped bolts on the upper clamping band 6.1. The lower clamping band 6.4 consists of two flaps, the middle of the two flaps is connected through T-shaped bolts, and the SCR catalyst unit 3.4 is detached independently by detaching the T-shaped bolts on the lower clamping band 6.4.
Example two: a post-processing mounting system comprises a first post-processing support 1, a second post-processing support 2, a side heat shield 4, a top heat shield 5 and a post-processing bridge 6, wherein a post-processor 3 is integrally fixed on the post-processing bridge 6, one side of the post-processing bridge 6 is fixedly connected with a vehicle frame through the first post-processing support 1, and the other side of the post-processing bridge 6 is fixedly connected with the vehicle frame through the second post-processing support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing support 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing support 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
Referring to fig. 4-7, in this embodiment, the aftertreatment bridge 6 includes an aftertreatment bridge body 6.2, an upper band 6.1 and a lower band 6.4, two upper bands 6.1 are disposed in parallel at the upper end of the aftertreatment bridge body 6.2, and the two upper bands 6.1 respectively fix the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 of the aftertreatment device 3; two lower strap 6.4 are arranged at the lower end of the post-processing bridge frame body 6.2 in parallel, and the SCR catalyst unit 3.4 of the post-processor 3 is fixed by the two lower strap 6.4.
The upper clamping band 6.1 consists of two flaps, the middle of the upper clamping band is connected through T-shaped bolts, and the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 are independently disassembled by disassembling the T-shaped bolts on the upper clamping band 6.1. The lower clamping band 6.4 consists of two flaps, the middle of the two flaps is connected through T-shaped bolts, and the SCR catalyst unit 3.4 is detached independently by detaching the T-shaped bolts on the lower clamping band 6.4.
The upper strap 6.1 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3, and the lower strap 6.4 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3.
Example three: an aftertreatment mounting system comprises a first aftertreatment support 1, a second aftertreatment support 2, a side heat shield 4, a top heat shield 5 and an aftertreatment bridge 6, wherein an aftertreatment 3 is integrally fixed on the aftertreatment bridge 6, one side of the aftertreatment bridge 6 is fixedly connected with a frame through the first aftertreatment support 1, and the other side of the aftertreatment bridge is fixedly connected with the frame through the second aftertreatment support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing support 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing support 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
Referring to fig. 4-7, in this embodiment, the aftertreatment bridge 6 includes an aftertreatment bridge body 6.2, an upper band 6.1 and a lower band 6.4, two upper bands 6.1 are disposed in parallel at the upper end of the aftertreatment bridge body 6.2, and the two upper bands 6.1 respectively fix the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 of the aftertreatment device 3; the lower end of the post-processing bridge frame body 6.2 is provided with two lower strap belts 6.4 in parallel, and the two lower strap belts 6.4 fix the SCR catalyst unit 3.4 of the post-processor 3.
The upper belt 6.1 consists of two segments, the middle is connected through a T-shaped bolt, and the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 are independently disassembled by disassembling the T-shaped bolt on the upper belt 6.1. The lower clamping band 6.4 consists of two flaps, the middle of the two flaps is connected through T-shaped bolts, and the SCR catalyst unit 3.4 is detached independently by detaching the T-shaped bolts on the lower clamping band 6.4.
The upper belt 6.1 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3, and the lower belt 6.4 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3.
In this embodiment, aftertreatment support 1 adopts the fretwork design, can realize bearing and lightweight design requirement.
Example four: an aftertreatment mounting system comprises a first aftertreatment support 1, a second aftertreatment support 2, a side heat shield 4, a top heat shield 5 and an aftertreatment bridge 6, wherein an aftertreatment 3 is integrally fixed on the aftertreatment bridge 6, one side of the aftertreatment bridge 6 is fixedly connected with a frame through the first aftertreatment support 1, and the other side of the aftertreatment bridge is fixedly connected with the frame through the second aftertreatment support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing bracket 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing bracket 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
Referring to fig. 4-7, in this embodiment, the aftertreatment bridge 6 includes an aftertreatment bridge body 6.2, an upper band 6.1 and a lower band 6.4, two upper bands 6.1 are disposed in parallel at the upper end of the aftertreatment bridge body 6.2, and the two upper bands 6.1 respectively fix the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 of the aftertreatment device 3; two lower strap 6.4 are arranged at the lower end of the post-processing bridge frame body 6.2 in parallel, and the SCR catalyst unit 3.4 of the post-processor 3 is fixed by the two lower strap 6.4.
The upper belt 6.1 consists of two segments, the middle is connected through a T-shaped bolt, and the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 are independently disassembled by disassembling the T-shaped bolt on the upper belt 6.1. The lower clamping band 6.4 consists of two flaps, the middle of the two flaps is connected through T-shaped bolts, and the SCR catalyst unit 3.4 is detached independently by detaching the T-shaped bolts on the lower clamping band 6.4.
The upper strap 6.1 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3, and the lower strap 6.4 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3.
In this embodiment, aftertreatment support 1 adopts the fretwork design, can realize bearing and lightweight design requirement.
Referring to fig. 6, in the present embodiment, the side heat shield 4 includes a heat shield 4.1 and a heat shield holder 4.2, and the heat shield 4.1 is disposed at the side of the mixer unit 3.3 and is fixedly connected to the post-treatment unit 3 through the heat shield holder 4.2.
Example five: an aftertreatment mounting system comprises a first aftertreatment support 1, a second aftertreatment support 2, a side heat shield 4, a top heat shield 5 and an aftertreatment bridge 6, wherein an aftertreatment 3 is integrally fixed on the aftertreatment bridge 6, one side of the aftertreatment bridge 6 is fixedly connected with a frame through the first aftertreatment support 1, and the other side of the aftertreatment bridge is fixedly connected with the frame through the second aftertreatment support 2; the top heat shield 5 is arranged above the post-processor 3, one side of the top heat shield is fixed with the upper end of the first post-processing support 1, and the other side of the top heat shield is fixed with the upper end of the second post-processing support 2; the side heat shield 4 is fixedly arranged on the side of the post-processor 3 close to the mixer unit 3.3.
With reference to fig. 4-7, in this embodiment, the post-processing bridge 6 includes a post-processing bridge body 6.2, an upper strap 6.1 and a lower strap 6.4, two upper straps 6.1 are arranged in parallel at the upper end of the post-processing bridge body 6.2, and the two upper straps 6.1 respectively fix the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 of the post-processor 3; two lower strap 6.4 are arranged at the lower end of the post-processing bridge frame body 6.2 in parallel, and the SCR catalyst unit 3.4 of the post-processor 3 is fixed by the two lower strap 6.4.
The upper belt 6.1 consists of two segments, the middle is connected through a T-shaped bolt, and the DOC oxidation unit 3.1 and the DPF particle trapping unit 3.2 are independently disassembled by disassembling the T-shaped bolt on the upper belt 6.1. The lower clamping band 6.4 consists of two petals, the middle parts of the two petals are connected through T-shaped bolts, and the SCR catalyst unit 3.4 is independently disassembled by disassembling the T-shaped bolts on the lower clamping band 6.4.
The upper strap 6.1 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3, and the lower strap 6.4 is connected with the post-processing bridge body 6.2 through a shaft pin 6.3.
In this embodiment, aftertreatment support 1 adopts the fretwork design, can realize bearing and lightweight design requirement.
As shown in fig. 10, in this embodiment, the side heat shield 4 includes a heat shield 4.1 and a heat shield support 4.2, and the heat shield 4.1 is disposed on a side of the mixer unit 3.3 and is fixedly connected to the post-treatment unit 3 through the heat shield support 4.2.
Referring to fig. 3, the post-processor 3 includes a DOC oxidation unit 3.1, a DPF particulate trap unit 3.2, a mixer unit 3.3, and an SCR catalyst unit 3.4, and is generally U-shaped.
The foregoing shows and describes the general principles and principal structural features of the present invention. The present invention is not limited to the above examples, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Here, it should be noted that the description of the above technical solutions is exemplary, the present specification may be embodied in different forms, and should not be construed as being limited to the technical solutions set forth herein. Rather, these descriptions are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Furthermore, the technical solution of the present invention is limited only by the scope of the claims.
The shapes, sizes, ratios, angles, and numbers disclosed to describe aspects of the specification and claims are examples only, and thus, the specification and claims are not limited to the details shown. In the following description, a detailed description of related known functions or configurations will be omitted when it is determined that it unnecessarily obscures the focus of the specification and claims.
Where the terms "comprising", "having" and "including" are used in this specification, there may be another part or parts unless otherwise stated, and the terms used may generally be singular but may also refer to the plural.
It should be noted that although the terms "first," "second," "top," "bottom," "side," "other," "end," "other end," and the like may be used and used in this specification to describe various components, these components and parts should not be limited by these terms. These terms are only used to distinguish one element or section from another element or section. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, with the top and bottom elements being interchangeable or switchable with one another under certain circumstances, without departing from the scope of this specification; the components at one end and the other end may be the same or different in performance from one another.
In describing positional relationships, for example, when positional sequences are described as "on.. Above", "over.. Under." and "next", unless a word or term such as "exactly" or "directly" is used, cases where there is no contact or contact therebetween may be included. If a first element is referred to as being "on" a second element, that does not mean that the first element must be above the second element in the figures. The upper and lower portions of the component will change depending on the angle of view and the orientation. Thus, in the drawings or in actual construction, if reference is made to a first element being "on" a second element, this can include the case where the first element is "under" the second element and the case where the first element is "over" the second element. In describing temporal relationships, unless "exactly" or "directly" is used, the descriptions of "after", "subsequently", and "before" may include instances where there is no discontinuity between steps. The features of the various embodiments of the present invention may be partially or fully combined or spliced with each other and performed in a variety of different configurations as would be well understood by those skilled in the art. Embodiments of the present invention may be performed independently of each other or may be performed together in an interdependent relationship.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. It is obvious that the invention is not limited to the embodiments described above, but that many variations are possible. Any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention should be considered to be within the scope of the present invention.
Claims (10)
1. An aftertreatment mounting system, comprising: the post-processing bridge comprises a first post-processing bracket, a second post-processing bracket, a side heat shield, a top heat shield and a post-processing bridge, wherein a post-processor is integrally fixed on the post-processing bridge, one side of the post-processing bridge is fixedly connected with a frame through the first post-processing bracket, and the other side of the post-processing bridge is fixedly connected with the frame through the second post-processing bracket; the top heat shield is arranged above the post-processor, one side of the top heat shield is fixed with the upper end of the first post-processing support, and the other side of the top heat shield is fixed with the upper end of the second post-processing support; the side heat shield is fixedly arranged on one side of the post processor close to the mixer unit.
2. The aftertreatment mounting system of claim 1, wherein: the post-treatment bridge frame comprises a post-treatment bridge frame body, an upper strap and a lower strap, wherein the upper end of the post-treatment bridge frame body is provided with two upper straps in parallel, and the two upper straps are respectively used for fixing a DOC oxidation unit and a DPF particle trapping unit of a post-treatment device; the lower end of the post-processing bridge frame body is provided with two lower straps in parallel, and the two lower straps fix the SCR catalyst unit of the post-processor.
3. The aftertreatment mounting system of claim 2, wherein: the upper strap is composed of two petals, and the middle parts of the upper strap are connected through a T-shaped bolt.
4. The aftertreatment mounting system of claim 2, wherein: the lower strap is composed of two flaps, and the middle of the lower strap is connected through a T-shaped bolt.
5. The aftertreatment mounting system of claim 2, wherein: the upper clamping belt is connected with the post-processing bridge frame body through a shaft pin.
6. The aftertreatment mounting system of claim 2, wherein: the lower clamping belt is connected with the post-processing bridge frame body through a shaft pin.
7. The aftertreatment mounting system of claim 1, wherein: the first post-processing bracket adopts a hollow design.
8. The aftertreatment mounting system of claim 1, wherein: the second post-processing bracket adopts a hollow design.
9. The aftertreatment mounting system of claim 1, wherein: the side heat shield comprises a heat insulation plate and a heat insulation plate support, wherein the heat insulation plate is arranged on the side surface of the mixer unit and is fixedly connected with the post processor through the heat insulation plate support.
10. The aftertreatment mounting system of claim 1, wherein: the aftertreatment device comprises a DOC oxidation unit, a DPF particle trapping unit, a mixer unit and an SCR catalyst unit, and is integrally in a U-shaped structure.
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CN202210784924.XA CN115163271A (en) | 2022-06-29 | 2022-06-29 | Aftertreatment mounting system |
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CN202210784924.XA CN115163271A (en) | 2022-06-29 | 2022-06-29 | Aftertreatment mounting system |
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