CN115163032B - An intelligent drilling rig control system and method for side wall coring of deep drilling - Google Patents
An intelligent drilling rig control system and method for side wall coring of deep drilling Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 190
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
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- E—FIXED CONSTRUCTIONS
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Abstract
Description
技术领域technical field
本发明涉及岩土力学测量技术领域,更具体地,涉及一种深钻孔侧壁取芯智能钻机控制系统及方法。The invention relates to the technical field of rock and soil mechanics measurement, and more specifically, to a control system and method for an intelligent drilling rig for coring the side wall of a deep borehole.
背景技术Background technique
局部壁面应力解除法是一种新的应力解除方法,通过解除钻井井壁处足够多数量的岩芯,记录此过程中不同方向的正应变变化,就能反算得到远场地应力,与普通的水压致裂法相比,由于不需要假设地应力的一个主应力与钻孔轴线平行,同时其钻取岩芯较短,减小了发生断芯的可能。The local wall stress relief method is a new stress relief method. By releasing a sufficient number of cores at the wall of the drilling well and recording the positive strain changes in different directions during the process, the far-field stress can be obtained by back calculation, which is different from the ordinary method. Compared with the hydraulic fracturing method, since one principal stress of the ground stress is not required to be parallel to the drilling axis, and the drilled core is shorter, the possibility of core breakage is reduced.
现有技术存在如下几个缺点:(1)现有的利用局部壁面应力解除法进行深部作业的设备无法根据钻孔时的实际围岩压力情况进行转速和推进力的调整;(2)在应力解除过程中无法判断所作业的岩芯是否出现断芯;(3)对较软围岩使用的取芯钻机功率过大造成岩芯应力释放速率过快从而导致岩芯破坏,而且较快的转速会造成较软的岩芯断裂,标志着该点处的应力解除试验失败。The existing technology has the following disadvantages: (1) The existing equipment for deep operations using the local wall stress relief method cannot adjust the speed and propulsion according to the actual surrounding rock pressure during drilling; (2) During the lifting process, it is impossible to judge whether the core is broken; (3) The power of the core drilling rig used for the softer surrounding rock is too high, which causes the core stress release rate to be too fast, which leads to core damage, and the relatively fast speed This will cause the softer core to fracture, indicating a failure of the stress relief test at that point.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供一种深钻孔侧壁取芯智能钻机控制系统及方法,本方法在存储系统预先建立不同种类岩层下钻取岩芯未破坏的参数数据库,然后以最软岩层的低功率钻取速度进行钻取,防止岩芯发生破坏,在持续钻取的过程中,采用识别系统监测环切旋钻器所受弯矩,将检测弯矩值与数据库比对,然后调取对应弯矩值岩芯所适用的转速和推进力,调整取芯钻机参数直至弯矩、转速与推进力与数据库接近,有效降低了钻取过程中岩芯破坏的可能,采用压力传感器检测拉出岩芯的拉力值,拉力值稳定的情况下持续钻取直至将岩芯取出,当拉力值发生骤降或减小为零时,识别系统中的总控制器判定为岩芯破坏,此时将用于取出岩芯的细钢杆与岩芯连接解除,并将岩芯从取芯钻机推出,放弃破坏岩芯的钻取,提高了钻取效率,解决了钻取过程中不能及时检测岩芯破坏情况的问题。In view of the above defects or improvement needs of the prior art, the present invention provides a deep drilling side wall coring intelligent drilling rig control system and method, the method pre-establishes in the storage system undamaged parameter databases for drilling cores under different types of rock formations , and then drill at the low power drilling speed of the softest rock layer to prevent the core from being damaged. Database comparison, and then retrieve the applicable rotational speed and propulsion force of the core corresponding to the bending moment value, and adjust the parameters of the coring rig until the bending moment, rotational speed and propulsion force are close to the database, effectively reducing the possibility of core damage during drilling , the pressure sensor is used to detect the pulling force value of the core. When the pulling force value is stable, the drilling continues until the core is taken out. When the pulling force value drops sharply or decreases to zero, the total controller in the identification system judges as When the core is damaged, the thin steel rod used to take out the core will be disconnected from the core, and the core will be pushed out from the core drilling machine, so as to abandon the drilling of the damaged core, improve the drilling efficiency, and solve the problem of drilling. The problem that the core damage cannot be detected in time during the process.
为了实现上述目的,按照本发明的一方面,提供一种深钻孔侧壁取芯智能钻机控制方法,包括:In order to achieve the above object, according to one aspect of the present invention, a method for controlling an intelligent drilling rig for coring the side wall of a deep borehole is provided, including:
S100,模拟钻取不同种类岩层,收集岩芯完整时取芯钻机的参数,对已知岩性的样 品进行室内钻取,选择岩芯完整时的取芯钻机参数保存,并针对某一种岩性不同试样进行 钻取,人为调控钻机功率,能满足此钻取实现所需功率与钻头弯矩的最大值分别为、,以及最小值分别为、,将参数按不同岩芯种类分别预存建立数据库; S100, simulate drilling different types of rock formations, collect the parameters of the core drilling rig when the core is complete, conduct indoor drilling on samples of known lithology, select the parameters of the core drilling rig when the core is complete to save, and target a certain type of rock Drilling samples with different characteristics, and artificially adjusting the power of the drilling rig, the maximum power and bending moment of the drill bit that can meet the drilling requirements are respectively , , and the minimum values are , , the parameters are pre-stored according to different core types to establish a database;
S200,将细钢杆与岩芯端部连接,监测岩芯应力;S200, connecting the thin steel rod to the end of the rock core to monitor the stress of the rock core;
S300,调用数据寄存器中最软岩层的参数,即数据库中最小的转速和推进力,将所述参数发送到取芯钻机开始钻取岩芯;S300, call the parameters of the softest rock formation in the data register, that is, the minimum rotational speed and thrust in the database, and send the parameters to the core drilling machine to start drilling cores;
S400,监测钻取过程中的参数并反馈取芯钻机进行调整,在钻取过程中,弯矩传感器监测环切旋钻器所受弯矩大小,将弯矩检测值与数据库比对,读取与弯矩值对应的转速和推进力,分别调整取芯钻机的转速和推进力直至与数据库一致,为达到最佳效率,减小耗能,实际钻取时,在判断出岩性后,进行功率调整,从而提升效率,避免功率浪费,功率根据如下公式进行调整:S400, monitor the parameters during the drilling process and feed back the coring drill for adjustment. During the drilling process, the bending moment sensor monitors the bending moment of the circumcision rotary drill, compares the bending moment detection value with the database, and reads The rotation speed and thrust corresponding to the bending moment value are adjusted respectively until they are consistent with the database. In order to achieve the best efficiency and reduce energy consumption, in actual drilling, after judging the lithology, carry out Power adjustment to improve efficiency and avoid power waste. The power is adjusted according to the following formula:
其中为在初始钻取时钻头所受扭矩,为实际钻取该岩芯时调整后所进行的 功率; in is the torque on the drill bit during initial drilling, The power adjusted for the actual drilling of the core;
S500,识别岩芯状态,判断是否放弃开采,在钻取岩芯的过程中,检测细钢杆拉出岩芯的压力值,若压力值稳定正常,代表岩芯未断裂,取芯钻机持续钻取直至岩芯完整取出;S500, identify the state of the core, and judge whether to give up mining. During the process of drilling the core, detect the pressure value of the thin steel rod pulling out the core. If the pressure value is stable and normal, it means that the core is not broken, and the core drilling rig continues to drill. Take until the core is completely taken out;
S501,若识别压力值发生骤降或减小至零,判定岩芯发生较严重的裂隙或断裂,将细钢杆与岩芯的连接断开,使用细钢杆将岩芯从取芯钻机推出,放弃本破坏岩芯的开采;S501, if the identification pressure value drops sharply or decreases to zero, it is determined that the core has serious cracks or fractures, disconnect the thin steel rod from the core, and use the thin steel rod to push the core out of the core drilling rig , give up the mining of the damaged core;
进一步地,所述S400包括确定岩性的计算方法:在钻取过程中,压力传感器测出第 一回转压力和第二回转压力,将两者的值输入可编程控制器计算得出钻进比能e,根 据钻进比能e与岩性对照关系确定岩石岩性,最后取芯钻机根据不同岩性的相应钻取参数 进行钻取, Further, the S400 includes a calculation method for determining lithology: during the drilling process, the pressure sensor measures the first rotation pressure and the second rotary pressure , input the values of the two into the programmable controller to calculate the drilling specific energy e, and determine the rock lithology according to the relationship between the drilling specific energy e and the lithology, and finally the core drilling rig performs drilling according to the corresponding drilling parameters of different lithologies. drill down,
进一步地,所述S400中计算钻进比能e和确定岩石岩性的方法包括:Further, the methods for calculating the drilling specific energy e and determining rock lithology in the S400 include:
钻进比能:,其中,e为钻进比能,n为转速,单位为r/ min;M为马达输出扭矩,单位;F为钻进压力,单位为N;S为钻头面积,单位为 m2;v为钻进速度,单位为; Drilling specific energy: , where, e is the drilling specific energy, n is the rotational speed, the unit is r/min; M is the output torque of the motor ,unit ; F is the drilling pressure, the unit is N; S is the drill bit area, the unit is m 2 ; v is the drilling speed, the unit is ;
马达输出扭矩:; Motor output torque: ;
其中,其中为不同时间下的回转压力值;V为马达排量,单 位为mL/r; 为折减率,默认值为0.95; in ,in is the rotary pressure value at different times; V is the motor displacement, the unit is mL/r; is the discount rate, the default value is 0.95;
钻进压力:; Drilling pressure: ;
减速机输出扭矩:; Reducer output torque: ;
其中j为加压减速比;为效率,取常数0.98;R为链轮半径(mm),根据计算所得的钻 进比能e,依照以下范围确定岩性, Where j is the pressure reduction ratio; For efficiency, take a constant of 0.98; R is the sprocket radius (mm), according to the calculated drilling specific energy e, determine the lithology according to the following range,
当 when
按照本发明的另一个方面,提供一种深钻孔侧壁取芯智能钻机控制系统,包括存储系统、识别系统、反馈与采集系统,存储系统分别与识别系统、反馈与采集系统信号连通,存储系统内存储有已知岩性钻取操作得到完整岩芯的取芯钻机参数,识别系统包括压力传感器、弯矩传感器、转速传感器和细钢杆,所述转速传感器固定于所述细钢杆端部,所述压力传感器固定于所述转速传感器上,所述弯矩传感器的一侧固定设有圆盘,所述圆盘与岩芯贴合,所述弯矩传感器两侧分别与所述压力传感器和岩芯固定;According to another aspect of the present invention, a deep drilling side wall coring intelligent drilling rig control system is provided, including a storage system, an identification system, a feedback and acquisition system, and the storage system is connected to the identification system, the feedback and acquisition system respectively, and stores The system stores the parameters of the core drilling rig with known lithology drilling operations to obtain complete cores. The identification system includes a pressure sensor, a bending moment sensor, a speed sensor and a thin steel rod, and the speed sensor is fixed on the end of the thin steel rod part, the pressure sensor is fixed on the rotational speed sensor, a disk is fixed on one side of the bending moment sensor, and the disk is attached to the rock core, and the two sides of the bending moment sensor are respectively connected to the pressure Sensor and core fixation;
所述反馈与采集系统包括环切旋钻器、环切给进器、细钢杆传动装置、液压动力装置、喷胶探头和细钢杆动力装置,所述环切旋钻器一端与所述液压动力装置传动连接,所述环切给进器固定于所述环切旋钻器另一端,所述液压动力装置推动所述环切旋钻器和所述环切给进器钻进,所述细钢杆传动装置传动连接于所述细钢杆动力装置上,所述细钢杆传动装置将所述细钢杆动力装置的推力或拉力传递至所述细钢杆,所述细钢杆端部与所述细钢杆传动装置固定,所述喷胶探头内分别存储有粘胶和溶解胶。The feedback and acquisition system includes a circumcision rotary drill, a circumcision feeder, a thin steel rod transmission device, a hydraulic power unit, a glue spraying probe and a thin steel rod power unit, and one end of the circumcision rotary drill is connected to the Hydraulic power unit transmission connection, the circumcision feeder is fixed at the other end of the circumcision rotary drill, and the hydraulic power unit pushes the circumcision rotary drill and the circumcision feeder to drill, so The thin steel rod transmission device is transmission connected to the thin steel rod power device, and the thin steel rod transmission device transmits the thrust or pulling force of the thin steel rod power device to the thin steel rod, and the thin steel rod The end is fixed with the thin steel rod transmission device, and viscose and dissolving glue are respectively stored in the glue spraying probe.
进一步地,所述存储系统包括可编程控制器、数据寄存器,所述取芯钻机参数存储于所述数据寄存器,所述可编程控制器分别与所述压力传感器、所述弯矩传感器、所述转速传感器信号连通。Further, the storage system includes a programmable controller and a data register, the parameters of the coring drill are stored in the data register, and the programmable controller is connected with the pressure sensor, the bending moment sensor, the Speed sensor signal connected.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
1.本发明提供一种深钻孔侧壁取芯智能钻机控制方法,在存储系统预先建立不同种类岩层下钻取岩芯未破坏的参数数据库,然后以最软岩层的低功率钻取速度进行钻取,防止岩芯发生破坏,在持续钻取的过程中,采用识别系统监测环切旋钻器所受弯矩,将检测弯矩值与数据库比对,然后调取对应弯矩值岩芯所适用的转速和推进力,调整取芯钻机参数直至弯矩、转速与推进力与数据库接近,有效降低了钻取过程中岩芯破坏的可能。1. The present invention provides a control method for a deep drilling side wall coring intelligent drilling rig. The storage system pre-establishes a database of undamaged parameters for drilling cores under different types of rock formations, and then proceeds with the low power drilling speed of the softest rock formations. Drilling to prevent damage to the core. In the process of continuous drilling, use the identification system to monitor the bending moment of the circumcision rotary drill, compare the detected bending moment value with the database, and then retrieve the corresponding bending moment value core For the applicable speed and thrust, adjust the parameters of the core drilling rig until the bending moment, speed and thrust are close to the database, which effectively reduces the possibility of core damage during drilling.
2.本发明提供一种深钻孔侧壁取芯智能钻机控制方法,采用压力传感器检测拉出岩芯的拉力值,拉力值稳定的情况下持续钻取直至将岩芯取出,当拉力值发生骤降或减小为零时,识别系统中的总控制器判定为岩芯破坏,此时将用于取出岩芯的细钢杆与岩芯连接解除,并将岩芯从取芯钻机推出,放弃破坏岩芯的钻取,提高了钻取效率,解决了钻取过程中不能及时检测岩芯破坏情况的问题。2. The present invention provides a control method for an intelligent drilling rig for coring the side wall of a deep borehole. A pressure sensor is used to detect the pulling force value of the core. When the pulling force value is stable, drilling continues until the core is taken out. When the pulling force value occurs When the sudden drop or decrease to zero, the master controller in the identification system judges that the core is damaged. At this time, the thin steel rod used to take out the core is disconnected from the core, and the core is pushed out from the core drilling machine. Drilling that destroys the rock core is abandoned, the drilling efficiency is improved, and the problem that the rock core damage cannot be detected in time during the drilling process is solved.
3.本发明提供一种深钻孔侧壁取芯智能钻机控制系统,包括细钢杆、液压动力装置、压力传感器、圆盘,圆盘固定于细钢杆端部,采用粘胶将圆盘与岩芯粘接固定,圆盘代替细钢杆扩大了与岩芯的接触面积,使岩芯所受拉力更均匀,在圆盘与细钢杆直接再设置压力传感器,液压动力装置在向细钢杆提供拉力取出岩芯时,若发生压力骤降,则反向推进细钢杆,将岩芯从环切旋钻器中推出,放弃破坏岩芯钻取。3. The present invention provides a deep drilling side wall coring intelligent drilling rig control system, including a thin steel rod, a hydraulic power unit, a pressure sensor, a disc, the disc is fixed on the end of the thin steel rod, and the disc is glued to the end of the thin steel rod. Bonded and fixed with the rock core, the disc replaces the thin steel rod to expand the contact area with the rock core, so that the tensile force on the rock core is more uniform. A pressure sensor is directly installed between the disc and the thin steel rod, and the hydraulic power device When the steel rod provides pulling force to take out the core, if a sudden drop in pressure occurs, the thin steel rod is reversely pushed to push the core out of the circumcision rotary drill, giving up drilling to destroy the core.
4.本发明提供一种深钻孔侧壁取芯智能钻机控制系统,包括喷胶探头、总控制器、细钢杆、岩芯,喷胶探头内分别存储有溶解胶和粘胶,在钻取岩芯时细钢杆需要对岩芯提供拉力,总控制器控制喷胶探头喷出粘胶将细钢杆和岩芯粘接,当岩芯破坏需要放弃钻取时,总控制器喷出溶解胶溶解粘胶,解除细钢杆与岩芯的连接。4. The present invention provides a deep drilling sidewall coring intelligent drilling rig control system, including a glue spray probe, a general controller, a thin steel rod, and a rock core. Dissolving glue and viscose are respectively stored in the glue spray probe, and are used during drilling. When taking the core, the thin steel rod needs to provide tension to the core, and the master controller controls the glue spray probe to spray glue to bond the thin steel rod and the rock core. When the core is damaged and drilling needs to be abandoned, the master controller sprays The dissolving glue dissolves the viscose and releases the connection between the thin steel rod and the rock core.
附图说明Description of drawings
图1是本发明实施例一种深钻孔侧壁取芯智能钻机控制方法图;Fig. 1 is a control method diagram of a deep drilling side wall coring intelligent drilling rig according to an embodiment of the present invention;
图2是本发明实施例一种深钻孔侧壁取芯智能钻机控制系统的结构示意图;Fig. 2 is a schematic structural view of a deep drilling sidewall coring intelligent drilling rig control system according to an embodiment of the present invention;
图3是本发明实施例一种深钻孔侧壁取芯智能钻机控制系统的A部分局部放大图;Fig. 3 is a partially enlarged view of part A of a deep drilling side wall coring intelligent drilling rig control system according to an embodiment of the present invention;
图4是本发明比功取值与岩性对照关系图。Fig. 4 is a graph showing the relationship between specific power value and lithology in the present invention.
在所有附图中,同样的附图标记表示相同的技术特征,具体为:1-可编程控制器、2-数据寄存器、3-压力传感器、4-弯矩传感器、5-转速传感器、6-环切旋钻器、7-环切给进器、8-细钢杆传动装置、9-液压动力装置、10-喷胶探头、11-细钢杆、12-细钢杆动力装置。In all the drawings, the same reference numerals represent the same technical features, specifically: 1-programmable controller, 2-data register, 3-pressure sensor, 4-bending moment sensor, 5-speed sensor, 6- Circumcision rotary drill, 7-circumcision feeder, 8-thin steel rod transmission device, 9-hydraulic power device, 10-glue spray probe, 11-thin steel rod, 12-thin steel rod power device.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
如图1-图3所示,本发明提供一种深钻孔侧壁取芯智能钻机控制系统,包括存储系统、识别系统、反馈与采集系统,存储系统分别与识别系统、反馈与采集系统信号连通,其中,存储系统是在进行实际开采之前,对已知岩性进行室内钻取操作所取得的数据进行保存的系统,包括可编程控制器1、数据寄存器2,利用已钻探得到的岩层数据储存在数据寄存器2内,分别对每一类岩层进行钻取模拟,钻探时,记录取芯钻机在保证岩芯完整且钻进速度最快时所施加的转速、弯矩以及推进力的同时,通过数据寄存器2中的数据,优化钻进参数,以获得高效率、高完整性的开采方法。As shown in Figures 1 to 3, the present invention provides a deep drilling sidewall coring intelligent drilling rig control system, including a storage system, an identification system, a feedback and acquisition system, and the storage system is connected to the identification system, feedback and acquisition system respectively. Connected, wherein, the storage system is a system for storing the data obtained by indoor drilling operations on known lithology before actual mining, including a programmable controller 1 and a
进一步地,如图1-图3所示,识别系统在开采过程中用于识别岩性,包括压力传感器3、弯矩传感器4、转速传感器5和细钢杆11,其中,转速传感器5固定于细钢杆11端部,压力传感器3固定于转速传感器5上,压力传感器3和转速传感器5分别用于检测钻探的压力和转速,优选地,为增大细钢杆11与岩芯的接触面,在弯矩传感器4的一侧固定设有圆盘,该圆盘圆面积大小为细钢杆11截面面积的三倍,圆盘与岩芯贴合,进一步地,弯矩传感器4一侧与压力传感器3固定连接,另一侧与岩芯固定,用于检测钻探时的弯矩。进一步地,首先利用数据寄存器2中的数据,从最软岩性所对应的转速和推进力参数开始施加,然后转速和推进力数量值依次增加,此时识别系统识别钻机所受弯矩,若此时弯矩与室内试验中某一岩性接近,则可判断出此时实际开采的岩性为数据寄存器2中所对应的这一岩性,随后用与该岩性匹配的转速和推进力进行开采。Further, as shown in Figures 1-3, the identification system is used to identify lithology during the mining process, including a
进一步地,如图2和图3所示,反馈与采集系统包括环切旋钻器6、环切给进器7、细钢杆传动装置8、液压动力装置9、喷胶探头10和细钢杆动力装置12,其中,环切旋钻器6横向设置,尾端与液压动力装置9液压传动连接,环切给进器7固定于环切旋钻器6端部,与岩层直接接触,在液压动力装置9的推动下,环切旋钻器6和环切给进器7进行侧向钻进,进一步地,细钢杆传动装置8传动连接于细钢杆动力装置12上,该传动装置用于将细钢杆动力装置12的推力或拉力传递至细钢杆11上,细钢杆11尾部与细钢杆传动装置8固定连接,在钻取过程中,细钢杆11受拉力作用可将岩芯从环切旋钻器6中取出,拉力值大小除以岩芯截面面积(已知)为此岩石的抗拉强度的百分之二十,在钻取过程中若岩芯断裂,细钢杆11受推力作用将断裂的岩芯从环切旋钻器6中排出,进一步地,喷胶探头10内分别存储有粘胶和溶解胶,喷胶探头10的喷胶出口靠近细钢杆11和岩芯的连接端,用于喷出粘胶将两者固定或喷出溶解胶融化粘胶。Further, as shown in Fig. 2 and Fig. 3, the feedback and acquisition system includes a
如图1-图3所示,按照本发明的另一个方面,本发明提供一种深钻孔侧壁取芯智能钻机控制方法,具体包括:As shown in Figures 1-3, according to another aspect of the present invention, the present invention provides a method for controlling an intelligent drilling rig for coring the side wall of a deep borehole, which specifically includes:
S100,模拟钻取不同种类岩层,收集岩芯完整时取芯钻机的参数;S100, simulate drilling different types of rock formations, and collect the parameters of the core drilling rig when the core is complete;
具体地,对已知岩性的样品进行室内钻取,选择岩芯完整时钻进速度最快的最优 参数进行保存,该参数包括转速、弯矩以及推进力,并针对某一种岩性不同试样进行钻取, 人为调控钻机功率,能满足此钻取实现所需功率与钻头弯矩的最大值分别为、, 以及最小值分别为、,对参数进行优化,按不同岩芯种类分别预存在存储系统的 数据寄存器2中,建立数据库; Specifically, the samples with known lithology are drilled indoors, and the optimal parameters with the fastest drilling speed when the core is complete are selected for storage. Different samples are drilled, and the power of the drilling rig is artificially adjusted. The maximum power required for this drilling and the maximum value of the drill bit bending moment are respectively , , and the minimum values are , , optimize the parameters, pre-store in the data register 2 of the storage system respectively according to different rock core types, and establish a database;
S200,将细钢杆与岩芯端部粘接,启动识别系统监测岩芯应力;S200, bonding the thin steel rod to the end of the rock core, and starting the identification system to monitor the stress of the rock core;
具体地,使用喷胶探头10喷粘胶,将细钢杆11端部圆盘与岩芯端部粘接固定,打开压力传感器3监测岩芯的应力变化;Specifically, use
S300,调用数据库最软岩层的参数,控制取芯钻机开始钻取;S300, call the parameters of the softest rock layer in the database, and control the core drilling rig to start drilling;
具体地,可编程控制器1调用数据寄存器2中最软岩层的参数,即数据库中最小的转速和推进力,可编程控制器1将调用的该参数发送至液压动力装置9和环切给进器7,同时带动环切旋钻器6,开始进行侧向钻取;Specifically, the programmable controller 1 calls the parameters of the softest rock formation in the
S400,监测钻取过程中的参数并反馈取芯钻机进行调整;S400, monitor the parameters in the drilling process and feed back the core drilling machine for adjustment;
具体地,在钻取过程中,弯矩传感器4监测环切旋钻器6所受弯矩大小,压力传感器3监测岩芯的应力变化,将弯矩检测值发送至可编程控制器1,该控制器将弯矩检测值传输至与数据寄存器2,与其中数据库对应岩芯种类的预存数据比对,确定岩性种类,然后调用对应的转速和推进力反馈至编程控制器1,然后分别调整环切给进器7的转速和液压动力装置9的推进力与数据库中数据接近,为达到最佳效率,减小耗能,实际钻取时,在判断出岩性后,进行功率调整,从而提升效率,避免功率浪费,功率根据如下公式进行调整:Specifically, during the drilling process, the bending
其中为在初始钻取时钻头所受扭矩,为实际钻取该岩芯时调整后的功率; in is the torque on the drill bit during initial drilling, is the adjusted power when the core is actually drilled;
S500,识别岩芯状态,判断是否放弃开采;S500, identifying the state of the rock core, and judging whether to give up mining;
具体地,压力传感器3在细钢杆11拉出岩芯的过程中承受拉力,并将检测的压力值实时传输至可编程控制器1,若压力显示稳定正常,代表岩芯未断裂,可编程控制器1控制持续钻取,直至岩芯完整取出,若压力发生骤降或减小至零,可编程控制器1判断岩芯发生较严重的裂隙、断裂,导致细钢杆11测得的应力值发生变化或无法岩芯承载细钢杆11施加的拉力,并控制喷胶探头10对细钢杆11上圆盘和岩芯的粘接处喷射溶解胶,将粘胶溶解后,圆盘与岩芯脱离,即细钢杆11与岩芯的连接断开,细钢杆动力装置12驱动细钢杆11将岩芯推离环切旋钻器6,放弃本破坏岩芯的开采。Specifically, the
进一步地,所述S400包括确定岩性的计算方法和调用参数方法:Further, said S400 includes a calculation method for determining lithology and a method for calling parameters:
具体地,取芯钻机的转速、钻头扭矩、钻进压力、钻头面积、钻进速度之间有如下关系:Specifically, the relationship between the speed of the core drilling rig, the torque of the drill bit, the drilling pressure, the area of the drill bit, and the drilling speed is as follows:
钻进比能:,其中,e为钻进比能,n为转速,单位为r/ min;M为马达输出扭矩,单位;F为钻进压力,单位为N;S为钻头面积,单位为 m2;v为钻进速度,单位为; Drilling specific energy: , where, e is the drilling specific energy, n is the rotational speed, the unit is r/min; M is the output torque of the motor ,unit ; F is the drilling pressure, the unit is N; S is the drill bit area, the unit is m 2 ; v is the drilling speed, the unit is ;
马达输出扭矩:; Motor output torque: ;
其中,其中为不同时间下的回转压力值;V为马达排量,单 位为mL/r; 为折减率,默认值为0.95; in ,in is the rotary pressure value at different times; V is the motor displacement, the unit is mL/r; is the discount rate, the default value is 0.95;
钻进压力(N):; Drilling pressure (N): ;
减速机输出扭矩(Nm):; Reducer output torque (N m): ;
其中j为加压减速比;为效率,取常数0.98;R为链轮半径(mm); Where j is the pressure reduction ratio; For efficiency, take a constant of 0.98; R is the sprocket radius (mm);
根据计算所得的钻进比能e,依照以下范围确定岩性:According to the calculated drilling specific energy e, the lithology is determined according to the following range:
取芯钻机在储存数据时,工作人员将每一种岩性对应的最适合的钻取参数值预储
存在数据寄存器中,在进行实际的钻进中,取芯钻机通过存储系统控制钻凿速度,由压力传
感器3测出第一回转压力和第二回转压力,将两者的值输入可编程控制器1,该控制器
通过比功计算公式得出钻进比能e,并将钻进比能e存储于数据寄存器2内,然后可编程控制
器1根据钻进比能e范围与岩性对照关系确定岩石岩性,最后取芯钻机根据不同岩性的相应
钻取参数进行钻取,即可实现自动调用合适参数钻孔。
When the core drilling rig is storing data, the staff pre-stores the most suitable drilling parameter values corresponding to each lithology in the data register. During actual drilling, the core drilling rig controls the drilling speed through the storage system , the first rotation pressure is measured by the
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, etc., All should be included within the protection scope of the present invention.
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