CN115162162A - A prefabricated bridge deck rectification laying device - Google Patents
A prefabricated bridge deck rectification laying device Download PDFInfo
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- CN115162162A CN115162162A CN202210862174.3A CN202210862174A CN115162162A CN 115162162 A CN115162162 A CN 115162162A CN 202210862174 A CN202210862174 A CN 202210862174A CN 115162162 A CN115162162 A CN 115162162A
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- 239000010720 hydraulic oil Substances 0.000 claims description 47
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- 239000003921 oil Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
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- 238000010276 construction Methods 0.000 abstract description 16
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- 239000000243 solution Substances 0.000 description 10
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- 239000002699 waste material Substances 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/12—Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
- E01D19/125—Grating or flooring for bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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Abstract
本申请涉及建筑施工设备领域,公开了一种预制桥面板纠偏铺设装置,其包括移动架,所述移动架的底部设置有多个移动轮,所述移动架上还设置有用于锁紧所述移动架位置的锁定装置,所述移动架上升降设置有升降臂,所述升降臂上设置有用于吊挂预制桥面板的挂耳,所述移动架上设置有用于驱动所述升降臂升降移动的驱动组件。本申请具有灵活便捷铺设预制桥面板的效果。
The application relates to the field of construction equipment, and discloses a device for correcting and laying prefabricated bridge decks, which includes a moving frame, a plurality of moving wheels are arranged at the bottom of the moving frame, and a A locking device for the position of a mobile frame, a lifting arm is provided on the mobile frame, the lifting arm is provided with a hanging lug for hanging a prefabricated bridge deck, and the mobile frame is provided with a lifting arm for driving the lifting arm to move up and down. drive components. The present application has the effect of laying prefabricated bridge decks flexibly and conveniently.
Description
技术领域technical field
本申请涉及建筑施工设备领域,尤其是涉及一种预制桥面板纠偏铺设装置。The present application relates to the field of building construction equipment, and in particular, to a device for correcting deviation of a prefabricated bridge deck.
背景技术Background technique
随着国内大基建推进,建筑施工中开始越来越多地采用预制件,既可以保障施工质量,还可以大大缩短施工周期。With the advancement of domestic large-scale infrastructure construction, more and more prefabricated parts have been used in construction, which can not only ensure the construction quality, but also greatly shorten the construction period.
在预制桥面板的铺设施工中,目前多采用吊车辅助施工,施工前,预先在工厂中制造出多个质量合格的预制桥面板,再通过货车将多个预制桥面板运输到施工现场,并调配一辆吊车,在施工现场,吊车将预制桥面板吊起,运送至铺设点的上方,最后配合人力,将预制桥面板精准地平铺至桥面上。In the laying and construction of prefabricated bridge decks, cranes are often used to assist the construction. Before construction, a number of prefabricated bridge decks of qualified quality are manufactured in the factory in advance, and then the multiple prefabricated bridge decks are transported to the construction site by trucks and deployed. A crane. At the construction site, the crane lifts the prefabricated bridge deck, transports it to the top of the laying point, and finally cooperates with manpower to precisely lay the prefabricated bridge deck on the bridge deck.
针对上述中的相关技术,发明人认为,目前预制桥面板铺设需要调用吊车,而采用吊车施工,由于吊车自身占用施工空间大,在铺设狭窄桥面时,吊车运动施工受限,无法确保预制桥面板铺设的施工精度。In view of the above-mentioned related technologies, the inventor believes that the current prefabricated bridge deck needs to be called by a crane, and the crane is used for construction. Since the crane itself occupies a large construction space, when laying a narrow bridge deck, the crane movement is limited, and the prefabricated bridge cannot be guaranteed. Construction accuracy of panel laying.
发明内容SUMMARY OF THE INVENTION
为了灵活精准地铺设预制桥面板,本申请提供一种预制桥面板纠偏铺设装置。In order to lay the prefabricated bridge deck flexibly and accurately, the present application provides a device for correcting deviation of the prefabricated bridge deck.
本申请提供的一种预制桥面板纠偏铺设装置采用如下的技术方案:A prefabricated bridge deck deviation correction laying device provided by the application adopts the following technical solutions:
一种预制桥面板纠偏铺设装置,包括移动架,所述移动架的底部设置有多个移动轮,所述移动架上还设置有用于锁紧所述移动架位置的锁定装置,所述移动架上升降设置有升降臂,所述升降臂上设置有用于吊挂预制桥面板的挂耳,所述移动架上设置有用于驱动所述升降臂升降运动的驱动组件。A prefabricated bridge deck deviation correction laying device includes a moving frame, a plurality of moving wheels are arranged at the bottom of the moving frame, and a locking device for locking the position of the moving frame is also arranged on the moving frame. A lift arm is provided on the upper lift, the lift arm is provided with a hanging lug for hanging a prefabricated bridge deck, and a drive assembly for driving the lift arm to move up and down is provided on the moving frame.
通过采用上述技术方案,采用驱动组件将预制桥面板吊装至移动架上,再通过移动架将预制桥面板运送至待铺设的位置处,结构简单,使用灵活方便,占用空间小,铺设前采用锁定装置,将移动架的位置锁定,有利于提高预制桥面板铺设位置的精确度。By adopting the above technical solution, the prefabricated bridge deck is hoisted to the mobile frame by the driving component, and then the prefabricated bridge deck is transported to the position to be laid by the mobile frame. The structure is simple, the use is flexible and convenient, and the space is small. The device locks the position of the mobile frame, which is beneficial to improve the accuracy of the laying position of the prefabricated bridge deck.
优选的,所述锁定装置包括螺纹连接于所述移动架底部的支撑螺栓,所述支撑螺栓上设置有用于方便拧动所述支撑螺栓的拧动部。Preferably, the locking device includes a support bolt threadedly connected to the bottom of the moving frame, and a twisting portion for conveniently twisting the support bolt is provided on the support bolt.
通过采用上述技术方案,利用工具转动拧动部带动支撑螺栓转动,通过支撑螺栓顶起移动架,实现移动架位置的锁定。By adopting the above technical solution, the rotating part of the tool is used to drive the support bolt to rotate, and the moving frame is pushed up by the support bolt, so that the position of the moving frame is locked.
优选的,所述驱动组件包括分别设置于所述升降臂两端的两个千斤顶,所述千斤顶顶接于所述移动架和所述升降臂之间。Preferably, the driving assembly includes two jacks respectively disposed at both ends of the lifting arm, and the jacks are connected between the moving frame and the lifting arm.
通过采用上述技术方案,采用千斤顶实现升降臂的升起,再通过升降臂的自重实现下降。By adopting the above technical solution, the lifting arm is lifted by using a jack, and then lowered by the self-weight of the lifting arm.
优选的,所述移动架上于所述升降臂两端均竖直固定有导杆,所述导杆与所述升降臂插接配合。Preferably, guide rods are vertically fixed on both ends of the lift arm on the moving frame, and the guide rods are inserted and matched with the lift arm.
通过采用上述技术方案,引导升降臂的升降运动。By adopting the above technical solution, the lifting motion of the lifting arm is guided.
优选的,所述锁定装置包括固定于所述移动架底部的多个支撑液压缸。Preferably, the locking device includes a plurality of supporting hydraulic cylinders fixed on the bottom of the moving frame.
通过采用上述技术方案,采用支撑液压缸将移动架顶起,实现移动架位置的锁定。By adopting the above technical solution, the moving frame is lifted up by a supporting hydraulic cylinder, so as to realize the locking of the position of the moving frame.
优选的,所述驱动组件包括顶接于所述升降臂与所述移动架之间的升降液压缸,所述升降液压缸上设置有液压油输入管和液压油输出管,所述液压油输入管上设置有第一开关阀,所述液压油输出管上设置有第二开关阀。Preferably, the drive assembly includes a lift hydraulic cylinder that is topped between the lift arm and the moving frame, the lift hydraulic cylinder is provided with a hydraulic oil input pipe and a hydraulic oil output pipe, and the hydraulic oil input pipe A first switch valve is arranged on the pipe, and a second switch valve is arranged on the hydraulic oil output pipe.
通过采用上述技术方案,关闭第二开关阀,打开第一开关阀,通过液压油输入管向升降液压缸内注入液压油,实现升降臂的升降运动。By adopting the above technical solution, the second switch valve is closed, the first switch valve is opened, and hydraulic oil is injected into the lifting hydraulic cylinder through the hydraulic oil input pipe to realize the lifting movement of the lifting arm.
优选的,所述支撑液压缸上设置有用于注入液压油的注入管,所述注入管与所述液压油输出管远离所述升降液压缸的一端连通,所述升降液压缸内液压油的油压大于所述支撑液压缸内液压油的油压;当打开所述第二开关阀后,所述升降液压缸内的液压油通过所述注入管进入所述支撑液压缸内,所述支撑液压缸支撑起所述移动架,同时所述升降臂下降运动。Preferably, an injection pipe for injecting hydraulic oil is provided on the support hydraulic cylinder, and the injection pipe is communicated with an end of the hydraulic oil output pipe away from the lifting hydraulic cylinder, and the hydraulic oil in the lifting hydraulic cylinder is The pressure is higher than the oil pressure of the hydraulic oil in the support hydraulic cylinder; when the second switch valve is opened, the hydraulic oil in the lift hydraulic cylinder enters the support hydraulic cylinder through the injection pipe, and the support hydraulic pressure The cylinder supports the moving frame, while the lifting arm moves downward.
通过采用上述技术方案,在铺设预制桥面板的过程中,打开第二开关阀,升降液压缸内的液压油通过注入管进入支撑液压缸内,在下放预制桥面板的同时,将移动架顶起。By adopting the above technical solution, during the process of laying the prefabricated bridge deck, the second on-off valve is opened, the hydraulic oil in the lifting hydraulic cylinder enters the supporting hydraulic cylinder through the injection pipe, and the movable frame is jacked up while the prefabricated bridge deck is lowered. .
优选的,所述支撑液压缸上设置有用于排出液压油的排出管,所述移动架上设置有回收箱,所述排出管远离所述支撑液压缸的一端与所述回收箱连通,所述排出管上安装有第三开关阀。Preferably, a discharge pipe for discharging hydraulic oil is arranged on the support hydraulic cylinder, a recovery box is arranged on the moving frame, and an end of the discharge pipe away from the support hydraulic cylinder is communicated with the recovery box, and the recovery box is connected to the recovery box. A third on-off valve is installed on the discharge pipe.
通过采用上述技术方案,收工时,打开第三开关阀,收缩支撑液压缸,将支撑液压缸内的液压油回收至回收箱内,避免浪费。By adopting the above technical solution, when the work is finished, the third switch valve is opened, the support hydraulic cylinder is contracted, and the hydraulic oil in the support hydraulic cylinder is recovered into the recovery box to avoid waste.
优选的,所述移动轮弹性支撑连接于所述移动架的底部。Preferably, the moving wheel is elastically supported and connected to the bottom of the moving frame.
通过采用上述技术方案,方便通过下压移动架,收缩支撑液压缸,继而推动移动架进行收工。By adopting the above technical solution, it is convenient to press down the moving frame, shrink the supporting hydraulic cylinder, and then push the moving frame to finish the work.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.本申请结构简单,占用空间小,使用灵活便捷,便于在狭窄施工场景中实现精准地铺设预制桥面板;1. The application has a simple structure, takes up little space, is flexible and convenient to use, and facilitates precise laying of prefabricated bridge decks in narrow construction scenarios;
2.采用升降液压缸与支撑液压缸联动,铺设过程中,通过打开第二开关阀,支撑液压缸先将移动架顶起,避免移动架的位置发生改变,同时,升降臂下降,直至预制桥面板下方至铺设位置上,大大提高使用的便捷性;2. The lifting hydraulic cylinder is linked with the supporting hydraulic cylinder. During the laying process, by opening the second switch valve, the supporting hydraulic cylinder first lifts the movable frame to avoid the position of the movable frame from changing. At the same time, the lifting arm descends until the prefabricated bridge From the bottom of the panel to the laying position, the convenience of use is greatly improved;
附图说明Description of drawings
图1是本申请实施例一的一种预制桥面板纠偏铺设装置的结构示意图。FIG. 1 is a schematic structural diagram of a device for correcting deviation of a prefabricated bridge deck according to
图2是本申请实施例二的一种预制桥面板纠偏铺设装置的结构示意图。FIG. 2 is a schematic structural diagram of a device for correcting deviation of a prefabricated bridge deck according to
附图标记说明:1、移动架;2、移动轮;3、升降臂;4、挂耳;5、支撑螺栓;6、拧动部;7、千斤顶;8、导杆;9、支撑液压缸;10、升降液压缸;11、液压油输入管;12、液压油输出管;13、第一开关阀;14、第二开关阀;15、注入管;16、排出管;17、回收箱;18、第三开关阀。Description of reference numerals: 1. Moving frame; 2. Moving wheel; 3. Lifting arm; 4. Hanging lug; 5. Supporting bolt; 6. Twisting part; 7. Jack; 8. Guide rod; 9. Supporting hydraulic cylinder ; 10, lift hydraulic cylinder; 11, hydraulic oil input pipe; 12, hydraulic oil output pipe; 13, first switch valve; 14, second switch valve; 15, injection pipe; 16, discharge pipe; 17, recovery tank; 18. The third switch valve.
具体实施方式Detailed ways
以下结合附图1和2对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying
本申请实施例公开一种预制桥面板纠偏铺设装置。The embodiment of the present application discloses a device for correcting deviation of a prefabricated bridge deck.
实施例一:Example 1:
参照图1,一种预制桥面板纠偏铺设装置,包括移动架1,移动架1上升降连接有升降臂3,升降臂3上底部固定有用于吊挂预制桥面板的挂耳4,移动架1上设置有用于驱动升降臂3升降运动的驱动组件。移动架1底部四个角处均设有移动轮2,移动轮2为万向轮,方便调节移动架1的位置,移动架1上还设置有用于锁紧移动架1位置的锁定装置,在调整好移动架1位置后,利用锁定装置将移动架1的位置锁定,锁定装置包括螺纹连接于移动架1底部的支撑螺栓5,支撑螺栓5上设置有用于方便拧动支撑螺栓5的拧动部6。Referring to FIG. 1, a prefabricated bridge deck deflection rectification laying device includes a
使用过程中,将预制桥面板通过挂耳4吊挂在升降臂3下方,推动移动架1至需要铺设的位置,为避免下放铺设预制桥面板的过程中,预制桥面板的位置发生偏移,利用锁定装置将移动架1位置锁定,最后,利用驱动组件带动升降臂3下降,放下预制桥面板,完成预制桥面板高精度地铺设安装。During use, the prefabricated bridge deck is hung under the lifting
移动架1上于升降臂3两端均竖直固定有导杆8,导杆8与升降臂3插接配合,引导升降臂3升降运动的方向, 驱动组件包括分别设置于升降臂3两端的两个千斤顶7,千斤顶7顶接于移动架1和升降臂3之间,千斤顶7的底座固定于移动架1,千斤顶7的顶杆端部顶接升降臂3的底部。
本申请实施例一种预制桥面板纠偏铺设装置的实施原理为:在对预制桥面板进行铺设施工时,先将移动架1推至待铺设预制桥面板上方,利用吊绳连接挂耳4和预制桥面板,接着利用千斤顶7推动升降臂3升起,水平吊起预制桥面板,推动移动架1带动预制桥面板移动至待铺设处,通过调整移动架1,将待铺设的预制桥面板与桥面上铺设位点对齐,继而,利用工具转动拧动部6,使支撑螺栓5的端部顶接桥面,避免移动架1的位置在后续施工过程中发生移动,最后,通过千斤顶7带动升降臂3下降,将预制桥面板放置在桥面上特定的位置处,完成高精度地预制桥面板铺设工作。The implementation principle of a prefabricated bridge deck deviation correction laying device in the embodiment of the present application is as follows: when laying the prefabricated bridge deck, first push the
实施例二:Embodiment 2:
参照图2,一种预制桥面板纠偏铺设装置,与实施例一的不同之处在于:锁定装置包括固定于移动架1底部的四个支撑液压缸9,四个支撑液压缸9分别固定于支撑架底部的四个角处,本实施例中,利用支撑液压缸9将移动架1顶起,实现移动架1位置的锁定。Referring to FIG. 2 , a prefabricated bridge deck rectification laying device is different from the first embodiment in that the locking device includes four supporting
驱动组件包括顶接于升降臂3与移动架1之间的升降液压缸10,升降液压缸10设置有两个,两个升降液压缸10分别位于升降臂3的两端,升降液压缸10的底座固定在移动架1上,升降液压缸10的活塞杆的端部顶接升降臂3,升降液压缸10上设置有液压油输入管11和液压油输出管12,液压油输入管11上设置有第一开关阀13,液压油输出管12上设置有第二开关阀14。使用过程中,先关闭第二开关阀14,打开第一开关阀13,通过液压油输入管11同时向两个升降液压缸10内注入液压油,推动升降臂3升起,从而将预制桥面板升起;待移动架1运动至铺设点后,打开第二开关阀14,排出升降液压缸10内的液压油,实现预制桥面板的下放铺设。The driving assembly includes a lifting
支撑液压缸9上设置有用于注入液压油的注入管15,注入管15与液压油输出管12远离升降液压缸10的一端连通,升降液压缸10内液压油的油压大于支撑液压缸9内液压油的油压,其中,设定升降臂3、挂耳4和预制桥面板的重量之和为f,导杆8、升降液压缸10、移动架1、移动轮2、升降臂3、挂耳4和预制桥面板的重量之和为F,那么F一定大于f,为了确保升降液压缸10内液压油的油压小于支撑液压缸9内液压油的油压,升降液压缸10中活塞杆的端面s小于支撑液压缸9中活塞杆端面S,且始终满足f/s大于F/S;当打开第二开关阀14后,升降液压缸10内的液压油通过注入管15进入支撑液压缸9内,支撑液压缸9支撑起移动架1,同时升降臂3带着预制桥面板下降运动,其中升降臂3的下降行程大于支撑液压缸9的顶起行程,恰好用于将预制桥面板提高至更好的位置。支撑液压缸9上设置有用于排出液压油的排出管16,移动架1上设置有回收箱17,排出管16远离支撑液压缸9的一端与回收箱17连通,排出管16上安装有第三开关阀18,移动轮2通过弹簧弹性支撑于移动架1的底部,预制桥面板铺设完毕后,关闭第二开关阀14,打开第三液压阀,施工人员站在移动架1上,收缩支撑液压缸9,将支撑液压缸9内的液压油挤入至回收箱17内,避免液压油浪费,将其回收至回收箱17内重复使用,关闭第三液压阀,施工人员从移动架1上下来,推动移动架1收工。The support
本申请实施例一种预制桥面板纠偏铺设装置的实施原理为:施工时,将预制桥面板挂至升降臂3的下方,打开第一开关阀13,关闭第二开关阀14和第三开关阀18,采用液压泵通过液压油输入管11同时向两个升降液压缸10内注入液压油,升降臂3升起,升起预制桥面板,接着关闭第一开关阀13;推动移动架1,带动预制桥面板移动至需要铺设的位置点,校正移动架1的位置后,打开第二开关阀14,升降液压缸10内的液压油流入至支撑液压缸9内,支撑液压缸9将移动架1顶起,升降臂3以及预制桥面板下降,完成预制桥面板的下放铺设;收工时,关闭第二开关阀14,打开第三开关阀18,下压移动架1,将支撑液压缸9内的液压油挤入至回收箱17内;关闭第三开关阀18,取消对移动架1的下压,推动移动架1收工。The implementation principle of a prefabricated bridge deck deviation correction laying device in the embodiment of the present application is as follows: during construction, the prefabricated bridge deck is hung under the lifting
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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