CN115161538A - Casting method of high-strength casting - Google Patents

Casting method of high-strength casting Download PDF

Info

Publication number
CN115161538A
CN115161538A CN202110354349.5A CN202110354349A CN115161538A CN 115161538 A CN115161538 A CN 115161538A CN 202110354349 A CN202110354349 A CN 202110354349A CN 115161538 A CN115161538 A CN 115161538A
Authority
CN
China
Prior art keywords
parts
casting
iron
strength
carburant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110354349.5A
Other languages
Chinese (zh)
Inventor
林向清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xianyou Xinheng Machinery Co ltd
Original Assignee
Xianyou Xinheng Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xianyou Xinheng Machinery Co ltd filed Critical Xianyou Xinheng Machinery Co ltd
Priority to CN202110354349.5A priority Critical patent/CN115161538A/en
Publication of CN115161538A publication Critical patent/CN115161538A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/10Cast-iron alloys containing aluminium or silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/08Making cast-iron alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C37/00Cast-iron alloys
    • C22C37/06Cast-iron alloys containing chromium

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention relates to the technical field of castings and discloses a casting method of a high-strength casting, which comprises the following steps of taking 1-3 parts of silicon, 2-5 parts of copper, 0.1-0.5 part of titanium, 60-65 parts of iron, 3-3.2 parts of carbon, 0.75-0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 1-3 parts of carburant and 0.4-0.5 part of inoculant for later use; preheating a smelting furnace to 300 ℃, adding 1-3 parts of carburant and 60-65 parts of iron, and melting the carburant and the iron to obtain molten iron. According to the casting method of the high-strength casting, after inoculation treatment, crystallization conditions for producing super-cooled graphite and cementite are eliminated, so that the graphite is fine and is uniformly distributed; fine and uniform crystal grains can be obtained on the large section, so that the segregation phenomenon is avoided; the thick wall and the thin wall can obtain fine pearlite matrix, so that the strength of the cast iron is greatly improved, the strength and the toughness are superior to those of common gray cast iron, the strength performance of a casting is further improved by performing external refining on the metal, the quality of the steel can be improved by the external refining, the smelting time is shortened, the process is optimized, and the production cost is reduced.

Description

Casting method of high-strength casting
Technical Field
The invention relates to the technical field of castings, in particular to a casting method of a high-strength casting.
Background
The casting is a metal molding object obtained by various casting methods, namely, the smelted liquid metal is poured into a pre-prepared casting mould by pouring, injection, suction or other casting methods, and after cooling, the casting is ground and other subsequent processing means, and the object with certain shape, size and performance is obtained.
The existing castings are widely applied and have the advantage of convenient use, and although the iron filings generated by machining are utilized to smelt and manufacture the castings aiming at the existing castings, the difficulty of adjusting chemical components in the smelting process can be reduced, and the production cost is reduced, but the castings with high requirements on strength and hardness of the castings cannot be cast due to the characteristics of the iron filings, so that the social requirements are difficult to meet, and the casting method of the high-strength castings is provided to solve the problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a casting method of a high-strength casting, which has the advantage of high hardness and solves the problem that although the existing casting is manufactured by smelting scrap iron generated by machining, the difficulty of adjusting chemical components in the smelting process can be reduced and the production cost is reduced, but the casting with high requirements on the strength and the hardness of the casting cannot be cast due to the characteristics of the scrap iron.
(II) technical scheme
In order to achieve the purpose of high hardness, the invention provides the following technical scheme: a method of casting a high strength casting comprising the steps of: a casting method of a high-strength casting comprises the following steps:
1) Taking 1-3 parts of silicon, 2-5 parts of copper, 0.1-0.5 part of titanium, 60-65 parts of iron, 3-3.2 parts of carbon, 0.75-0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 1-3 parts of carburant and 0.4-0.5 part of inoculant for later use;
2) Preheating a smelting furnace to 300 ℃, adding 1-3 parts of carburant and 60-65 parts of iron, and melting the carburant and the iron to obtain molten iron;
3) Heating a smelting furnace to 760-800 ℃, adding 1-3 parts of silicon, 2-5 parts of copper, 0.1-0.5 part of titanium, 3-3.2 parts of carbon, 0.75-0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur and 0.08 part of chromium into the molten iron in the step 2), and smelting to obtain smelting water;
4) Continuously preserving the temperature of the smelting furnace at 750-780 ℃ for 5-10min, heating the smelting furnace to 1300-1400 ℃ after preserving the temperature, and then carrying out dephosphorization, desulfurization, impurity removal and main alloying on the smelting water in the step 3) to obtain primary molten steel;
5) Degassing, deoxidizing and desulfurizing the primary molten steel obtained in the step 4) in a container in vacuum, inert gas or reducing atmosphere, removing impurities and finely adjusting components to obtain refined molten steel;
6) Before pouring and discharging, continuously keeping the temperature of the refined molten steel obtained in the step 5) at 1400 ℃, and adding 0.4-0.5 part of inoculant to obtain pouring molten steel;
7) Preheating a prepared mould, pouring the pouring molten steel obtained in the step 6) into the preheated mould for forming, and cooling to 5-8h to obtain a casting.
Preferably, the carburant isbase:Sub>A graphite carburant, and the inoculant is INOFSBA-A.
Preferably, the preheating time in the step 2) is 2-3h, and the silicon, the copper, the titanium, the carbon, the manganese, the phosphorus, the sulfur and the chromium in the step 2) are all added in sequence every 30 s.
Preferably, the heat preservation time of the smelting furnace in the step) is 5-10min.
(III) advantageous effects
Compared with the prior art, the invention provides a casting method of a high-strength casting, which has the following beneficial effects:
1. according to the casting method of the high-strength casting, the chromium is added, so that the high-temperature resistance strength of the casting is higher than that of an iron-chromium-aluminum alloy, the casting is not easy to deform in high-temperature use, the plasticity after long-term use is good, the magnetism is not generated, the casting has the characteristics of large resistivity, thermal fatigue resistance, oxidation resistance, good high-temperature shape stability and the like, and the titanium is added, so that the casting has the corrosion resistance, the thermal resistance, the low-temperature resistance, the anti-damping performance and the high-strength performance.
2. According to the casting method of the high-strength casting, after inoculation treatment, crystallization conditions for producing super-cooled graphite and cementite are eliminated, so that the graphite is fine and is uniformly distributed; fine and uniform crystal grains can be obtained on the large section, so that the segregation phenomenon is avoided; the thick wall and the thin wall can obtain fine pearlite matrix, so that the strength of the cast iron is greatly improved, the strength and the toughness of the cast iron are superior to those of common gray cast iron, and the strength performance of the cast is further improved by performing secondary refining on the metal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The first embodiment is as follows: a casting method of a high-strength casting comprises the following steps:
1) Taking 1 part of silicon, 2 parts of copper, 0.1 part of titanium, 60 parts of iron, 3 parts of carbon, 0.75 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 1 part of carburant and 0.4 part of inoculant for later use, wherein the carburant is graphite carburant, and the inoculant is INOFSBA-A;
2) Preheating a smelting furnace to 300 ℃ for 2 hours, adding 1 part of carburant and 60 parts of iron, and melting the carburant and the iron to obtain molten iron;
3) Heating a smelting furnace to 760 ℃, adding 1 part of silicon, 2 parts of copper, 0.1 part of titanium, 3 parts of carbon, 0.75 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur and 0.08 part of chromium into the molten iron in the step 2), and smelting to obtain smelting water, wherein the silicon, the copper, the titanium, the carbon, the manganese, the phosphorus, the sulfur and the chromium are sequentially added every 30 s;
4) Continuously keeping the temperature of the smelting furnace at 750 ℃, keeping the temperature of the smelting furnace for 5min, heating the smelting furnace to 1300 ℃ after heat preservation, and then carrying out dephosphorization, desulfurization, impurity removal and main alloying on the smelting water obtained in the step 3) to obtain primary molten steel;
5) Degassing, deoxidizing and desulfurizing the primary molten steel obtained in the step 4) in a container in vacuum, inert gas or reducing atmosphere, removing impurities and finely adjusting components to obtain refined molten steel;
6) Before pouring and discharging, continuously keeping the temperature of the refined molten steel obtained in the step 5) at 1400 ℃, and adding 0.4 part of inoculant to obtain pouring molten steel;
7) Preheating the prepared mould, pouring the pouring molten steel obtained in the step 6) into the preheated mould for forming, and cooling to 5 to obtain a casting.
Example two: a method of casting a high strength casting comprising the steps of:
1) Taking 2 parts of silicon, 3 parts of copper, 0.2 part of titanium, 62 parts of iron, 3.1 parts of carbon, 0.85 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 2 parts of carburant and 0.45 part of inoculant for later use, wherein the carburant is graphite carburant, and the inoculant is INOFSBA-A;
2) Preheating a smelting furnace to 300 ℃ for 2.5h, adding 2 parts of carburant and 62 parts of iron, and melting the carburant and the iron to obtain molten iron;
3) Heating a smelting furnace to 780 ℃, adding 2 parts of silicon, 3 parts of copper, 0.2 part of titanium, 62 parts of iron, 3.1 parts of carbon, 0.85 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur and 0.08 part of chromium into the molten iron in the step 2), and smelting to obtain smelting water, wherein the silicon, the copper, the titanium, the carbon, the manganese, the phosphorus, the sulfur and the chromium are sequentially added every 30 s;
4) Continuously keeping the temperature of a smelting furnace at 760 ℃, keeping the temperature of the smelting furnace for 8min, heating the smelting furnace to 1350 ℃ after heat preservation, and then carrying out dephosphorization, desulfurization, impurity removal and main alloying on the smelting water obtained in the step 3) to obtain primary molten steel;
5) Degassing, deoxidizing and desulfurizing the primary molten steel obtained in the step 4) in a container in vacuum, inert gas or reducing atmosphere, removing impurities and finely adjusting components to obtain refined molten steel;
6) Before pouring and discharging, continuously keeping the temperature of the refined molten steel obtained in the step 5) at 1400 ℃, and adding 0.45 part of inoculant to obtain pouring molten steel;
7) Preheating the prepared mould, pouring the pouring molten steel obtained in the step 6) into the preheated mould for molding, and cooling to 6 hours to obtain a casting.
Example three: a method of casting a high strength casting comprising the steps of:
1) Taking 3 parts of silicon, 5 parts of copper, 5 parts of titanium, 65 parts of iron, 3.2 parts of carbon, 0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 3 parts ofbase:Sub>A carburant and 0.5 part of an inoculant for later use, wherein the carburant isbase:Sub>A graphite carburant, and the inoculant is INOFSBA-A;
2) Preheating a smelting furnace to 300 ℃ for 3 hours, adding 3 parts of carburant and 65 parts of iron, and melting the carburant and the iron to obtain molten iron;
3) Heating a smelting furnace to 800 ℃, adding 3 parts of silicon, 5 parts of copper, 0.5 part of titanium, 3.2 parts of carbon, 0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur and 0.08 part of chromium into the molten iron in the step 2), and smelting to obtain smelting water, wherein the silicon, the copper, the titanium, the carbon, the manganese, the phosphorus, the sulfur and the chromium are sequentially added every 30 s;
4) Continuously preserving the temperature of the smelting furnace at 780 ℃ for 10min, heating the smelting furnace to 1400 ℃ after heat preservation, and then carrying out dephosphorization, desulfurization, impurity removal and main alloying on the smelting water obtained in the step 3) to obtain primary molten steel;
5) Degassing, deoxidizing and desulfurizing the primary molten steel obtained in the step 4) in a container in vacuum, inert gas or reducing atmosphere, removing impurities and finely adjusting components to obtain refined molten steel;
6) Before pouring and tapping, continuously preserving the temperature of the refined molten steel obtained in the step 5) at 1400 ℃, and adding 0.5 part of inoculant to obtain pouring molten steel;
7) Preheating the prepared mould, pouring the pouring molten steel obtained in the step 6) into the preheated mould for molding, and cooling to 8 hours to obtain a casting.
The invention has the beneficial effects that: the high-temperature strength of the casting is higher than that of iron-chromium-aluminum alloy by adding chromium, the casting is not easy to deform in high-temperature use, the plasticity is good and non-magnetic after long-term use, the casting has the characteristics of large resistivity, thermal fatigue resistance, oxidation resistance, good high-temperature shape stability and the like, and the casting has the corrosion resistance, the heat resistance, the low-temperature resistance, the anti-damping performance and the high-strength performance by adding titanium.
In addition, after inoculation treatment, the crystallization conditions for producing the super-cooled graphite and cementite are eliminated, so that the graphite is fine and is uniformly distributed; fine and uniform crystal grains can be obtained on the large section, so that the segregation phenomenon is avoided; the thick wall and the thin wall can obtain fine pearlite matrix, so that the strength of the cast iron is greatly improved, the strength and the toughness are superior to those of common gray cast iron, and the strength performance of the casting is further improved by carrying out external refining on the metal.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A casting method of a high-strength casting, characterized by comprising the steps of:
1) Taking 1-3 parts of silicon, 2-5 parts of copper, 0.1-0.5 part of titanium, 60-65 parts of iron, 3-3.2 parts of carbon, 0.75-0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur, 0.08 part of chromium, 1-3 parts of carburant and 0.4-0.5 part of inoculant for later use;
2) Preheating a smelting furnace to 300 ℃, adding 1-3 parts of carburant and 60-65 parts of iron, and melting the carburant and the iron to obtain molten iron;
3) Heating a smelting furnace to 760-800 ℃, adding 1-3 parts of silicon, 2-5 parts of copper, 0.1-0.5 part of titanium, 3-3.2 parts of carbon, 0.75-0.95 part of manganese, 0.1 part of phosphorus, 0.08 part of sulfur and 0.08 part of chromium into the molten iron in the step 2), and smelting to obtain smelting water;
4) Continuously preserving the temperature of a smelting furnace at 750-780 ℃, heating the smelting furnace to 1300-1400 ℃ after preserving the temperature, and then carrying out dephosphorization, desulfurization, impurity removal and main alloying on the smelting water in the step 3) to obtain primary molten steel;
5) Degassing, deoxidizing and desulfurizing the primary molten steel obtained in the step 4) in a container in vacuum, inert gas or reducing atmosphere, removing impurities and finely adjusting components to obtain refined molten steel;
6) Before pouring and discharging, continuously keeping the temperature of the refined molten steel obtained in the step 5) at 1400 ℃, and adding 0.4-0.5 part of inoculant to obtain pouring molten steel;
7) Preheating the prepared mould, pouring the pouring molten steel obtained in the step 6) into the preheated mould for molding, and cooling to 5-8h to obtain a casting.
2. The method of castingbase:Sub>A high strength casting according to claim 1, wherein the recarburizing agent isbase:Sub>A graphite recarburizing agent and the inoculant is INOFSBA-base:Sub>A.
3. The casting method of a high-strength casting according to claim 1, wherein the preheating time in the step 2) is 2-3h, and the silicon, copper, titanium, carbon, manganese, phosphorus, sulfur and chromium in the step 2) are sequentially added every 30 s.
4. A casting method of a high strength casting according to claim 1, characterized in that the holding time of the smelting furnace in the step 3) is 5-10min.
CN202110354349.5A 2021-04-01 2021-04-01 Casting method of high-strength casting Pending CN115161538A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110354349.5A CN115161538A (en) 2021-04-01 2021-04-01 Casting method of high-strength casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110354349.5A CN115161538A (en) 2021-04-01 2021-04-01 Casting method of high-strength casting

Publications (1)

Publication Number Publication Date
CN115161538A true CN115161538A (en) 2022-10-11

Family

ID=83476289

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110354349.5A Pending CN115161538A (en) 2021-04-01 2021-04-01 Casting method of high-strength casting

Country Status (1)

Country Link
CN (1) CN115161538A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103114238A (en) * 2013-02-01 2013-05-22 太仓科博尔精密铸业有限公司 High-strength and high-hardness gray cast iron material and method for casting same into casting

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103114238A (en) * 2013-02-01 2013-05-22 太仓科博尔精密铸业有限公司 High-strength and high-hardness gray cast iron material and method for casting same into casting

Similar Documents

Publication Publication Date Title
CN101289731B (en) CrMnTi narrow hardenability strip pinion steels and method of manufacture
CN104120332B (en) High-intensity high-tenacity spheroidal graphite cast-iron 600-10 and production technology thereof
CN101363101B (en) Large thickness quenched high strength steel and production method thereof
CN110295332B (en) High-toughness high-mirror-surface pre-hardened die steel and manufacturing process thereof
WO2020108123A1 (en) High-nitrogen and high-chromium plastic die steel, and smelting method and thermal processing method therefor
CN105543644B (en) Industrial reductor super large-scale pinion steel SCM822H manufacturing process
CN102776441A (en) Steel plate for third-generation nuclear power station reactor containments and manufacturing method thereof
CN104894473A (en) Shrunk-on vessel steel with thickness larger than or equal to 120 mm and production method of shrunk-on vessel steel
CN112795720A (en) Method for producing industrial pure iron by duplex converter method
CN105970084B (en) A kind of strain clamp and preparation method thereof
CN111455263A (en) Environment-friendly low-temperature nodular cast iron produced by using low-rare earth alloy and production process thereof
CN115161538A (en) Casting method of high-strength casting
CN114000047B (en) Low-carbon high-chromium steel plate blank and continuous efficient production method thereof
CN115838900A (en) Preparation method of heat-treatment-free high-strength cold heading line steel
CN115305411A (en) Method for efficiently producing ultra-deep drawing cold-rolled enamel steel
CN109778073B (en) Free-cutting steel for automobile synchronizer and preparation method thereof
CN114411049A (en) Low-cost and high-strength ferritic nodular cast iron and preparation method and application thereof
CN101760703A (en) High-strength pipe fitting steel and manufacturing method thereof
CN111961955A (en) High-toughness nodular cast iron and preparation method thereof
CN109161802A (en) A kind of steel alloy of resistance to high temperature oxidation and preparation method thereof
CN108950389A (en) A kind of 490MPa grades of water power steel plates of inexpensive surrender and its production method
LU506100B1 (en) High-strength corrosion-resistant marine engineering stainless steel and preparation method thereof
CN116200660B (en) High-performance die steel and manufacturing method thereof
CN115505820B (en) Continuous casting method of niobium-containing high-nitrogen nickel-based alloy
CN110551937B (en) Casting method of large-cylinder-diameter cylinder sleeve for marine low-speed diesel engine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20221011

WD01 Invention patent application deemed withdrawn after publication