CN115160706B - Rice hull-based silicon carbon black/polyvinyl chloride composite material - Google Patents

Rice hull-based silicon carbon black/polyvinyl chloride composite material Download PDF

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Publication number
CN115160706B
CN115160706B CN202210130833.4A CN202210130833A CN115160706B CN 115160706 B CN115160706 B CN 115160706B CN 202210130833 A CN202210130833 A CN 202210130833A CN 115160706 B CN115160706 B CN 115160706B
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rice hull
carbon black
carbon
polyvinyl chloride
chloride composite
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CN115160706A (en
Inventor
张文剑
孙鹏
秦平平
赵恩贵
王继东
韩成宝
吴龙飞
王雨松
张铠雯
张佳
毛语嘉
刘星辰
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Changchun Qizhi Automobile Industry Innovation Center Co ltd
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Changchun Qizhi Automobile Industry Innovation Center Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention provides a rice husk-based silicon carbon black/polyvinyl chloride composite material, which is prepared by directionally crushing rice husk carbon through crushing equipment; the carbon content of the rice hull carbon is 45-52%, and the silicon content is 43-50%; classifying the crushed rice hull carbon to obtain rice hull carbon powder with the particle diameter D90 index of 18-25 μm; adding rice hull carbon powder into a treating agent for high-speed uniform mixing to obtain a filler; the temperature is between 70 and 90 ℃ and the rotating speed is 760r/min to 1000r/min; mixing filler and PVC, extruding and granulating to obtain rice hull-based silicon carbon black/polyvinyl chloride material, wherein the mass ratio of the filler to the PVC is (0.1-0.36): 1, the processing temperature is 160-190 ℃, the rotating speed is 15-35rpm, and the carbon black is modified and surface treated by adding the treating agent, so that the carbon black has the relevant properties used in the carbon black field.

Description

Rice hull-based silicon carbon black/polyvinyl chloride composite material
Technical Field
The invention belongs to the technical field of biomass and polymer composite materials, and particularly relates to a rice hull-based silicon carbon black/polyvinyl chloride composite material.
Background
Carbon black is produced by incomplete combustion or cracking of hydrocarbon materials. Carbon black has wide application, and can be used for reinforcing rubber products, and other materials, such as paint, oil paint, ink, toner, electronic products, plastics, fibers, batteries and the like, so as to endow the products with the required coloring, ultraviolet aging resistance, static resistance or electric conductivity. As a large agricultural country, a great number of rice hulls are used in industries such as thermal power generation and the like every year, the generated rice hull carbon is discarded or utilized in the heat preservation industry, and the rice hull carbon is extremely easy to generate dust in an exposed environment due to light weight, so that the environment is greatly influenced.
The polyvinyl chloride composite material has excellent comprehensive performance and is widely used in various fields of national production, automobile manufacturing, transportation and daily life. With the improvement of the performance requirements of the polyvinyl chloride material and the further widening of the application range, the higher requirements on the functionality and the cost performance of the polyvinyl chloride composite system are provided. The improvement of the properties of the polyvinyl chloride material is realized by adding filler and polymer to realize the combined action, such as the fineness, shape and surface structure of the filler, the choice of the polymer and the like, thereby influencing the mechanical properties (such as density, tensile yield stress, longitudinal recovery rate, impact strength and the like) and the processing performance of the material, and the melt flow rate of the polymer is reduced along with the increase of the filling amount, so that the processing becomes difficult and the mechanical properties are reduced, which are not neglected.
CN103849018A discloses a preparation method of rice hull ash composite material. The rice hull ash composite material is prepared from 100 parts by weight of polymer resin, 0-1 part by weight of antioxidant, 0-3 parts by weight of light stabilizer, 0-5 parts by weight of lubricant, 5-50 parts by weight of rice hull ash or 10-200 parts by weight of rice hull ash master batch, 0-100 parts by weight of reinforcing fiber and 0-2 parts by weight of compatibilizer, wherein the composite material prepared by adding low-cost renewable functional filler rice hull ash and carrying out surface coupling treatment and melt mixing of polymer in a double-screw extruder shows a glossy uniform black color. In the current research, the application of biomass materials in polymers has been tried in many beneficial ways, providing important reference value for research and development in related aspects. However, many industrial applications of biomass materials and polymer composites are needed, such as the effects of material composition, shape, surface defects, organic modification, etc. on the properties of polymer composites are still in need of intensive research.
Disclosure of Invention
The invention aims to provide a rice hull-based silicon carbon black/polyvinyl chloride composite material, which utilizes the natural carbon silicon content ratio in the rice hull-based carbon material, and modifies and surface-treats the rice hull-based carbon material by adding a treating agent, so that the rice hull-based carbon black/polyvinyl chloride composite material has the relevant performance utilized in the field of carbon black, and the method improves the utilization rate of the rice hull carbon in the chemical industry and reduces the influence of rice hull carbon emission on the environment while obtaining carbon black with better reinforcing performance.
The aim of the invention is realized by the following technical scheme:
a rice hull-based silicon carbon black/polyvinyl chloride composite material is prepared by the following steps:
firstly, directionally crushing rice hull carbon through crushing equipment; the carbon content of the rice hull carbon is 45-52%, and the silicon content is 43-50%;
step two, classifying the crushed rice hull carbon to obtain rice hull carbon powder with the particle size D90 index of 18-25 mu m;
step three, adding rice hull carbon powder into a treating agent for high-speed uniform mixing to obtain a filler; the temperature is between 70 and 90 ℃ and the rotating speed is 760r/min to 1000r/min;
step four, mixing the filler and PVC, extruding and granulating to obtain the rice hull-based silicon carbon black/PVC material, wherein the mass ratio of the filler to the PVC is (0.1-0.36): 1, wherein the processing temperature is 160-190 ℃ and the rotating speed is 15-35rpm.
As a better technical scheme of the invention: the treating agent in the third step is one or more of maleic anhydride grafting compatilizer, ethylene-vinyl acetate copolymer (EVA), ethylene-acrylic acid copolymer (EAA) and styrene-butadiene-styrene block copolymer (SBS).
As a better technical scheme of the invention: the mass ratio of the treating agent to the rice hull carbon powder in the third step is (0.09-0.27): 1.
as a better technical scheme of the invention: the treating agent in the third step is a mixture of three components of ethylene-vinyl acetate copolymer (EVA), ethylene-acrylic acid copolymer (EAA) and styrene-butadiene-styrene block copolymer (SBS), wherein the mass ratio is 1:3:3.
as a better technical scheme of the invention: and in the third step, one or a mixture of two or more of a heat stabilizer, a lubricant, an antioxidant and a sedimentation agent is added.
As a better technical scheme of the invention: the lubricant is one or a mixture of two or more of stearic acid, butyl stearate, liquid paraffin, solid paraffin and polyethylene wax.
As a better technical scheme of the invention: the antioxidant is antioxidant 1010, antioxidant 168 or a mixture of antioxidant 1010 and antioxidant 168.
As a better technical scheme of the invention: the heat stabilizer comprises any one of a calcium-zinc stabilizer, a metal soap stabilizer and a lead salt stabilizer.
As a better technical scheme of the invention: one or more of the sedimentation agent AQ-633E, RHEOLATE299 and VEsmody U505.
The beneficial effects are as follows:
in order to improve the filling performance and the reinforcing effect of the rice hull-based silicon carbon black in polyvinyl chloride, the invention utilizes the natural nano structure and the uniform distribution characteristic of silicon dioxide in rice hulls, adopts a directional crushing method to prepare the rice hull carbon powder material, and then carries out modification through a treating agent to endow the powder with the function when the powder is applied in polyvinyl chloride.
According to the polyvinyl chloride modified silicon carbon black disclosed by the invention, because the rice hull carbon is adopted, no additional silicon substances are required to be added, and the natural carbon and silicon dioxide in the rice hull carbon are utilized, so that the effect and effect of the silicon dioxide in the carbon black are achieved.
Compared with the traditional rice hull carbon black modification treatment method, the polyvinyl chloride modified silicon carbon black disclosed by the invention is beneficial to realizing actual production and simplifying the preparation process.
The polyvinyl chloride modified silicon carbon black disclosed by the invention can improve the cold resistance and impact resistance of polyvinyl chloride, reduce the longitudinal recovery rate of the polyvinyl chloride and improve the heat stability and shaping capability.
The actual density of the silicon carbon black added into PVC is between 1.25 and 1.28g/cm3, while the traditional filler is mostly calcium carbonate (density is 2.4 to 2.8g/cm 3), talcum powder (density is 2.7 to 2.8g/cm 3) and the like, and the silicon carbon black is added into polyvinyl chloride materials for application, the performance index requires that the mass ratio of the silicon carbon black added by the invention is reduced, thereby reducing the specific gravity of products,
Detailed Description
The present invention will be described in detail with reference to specific examples.
For more detailed explanation of the present invention, the following preparation examples are given, but the scope of the present invention is not limited thereto. The raw materials used in the examples are commercially available products unless otherwise specified.
1. Preparing a filling material:
the invention provides a method for producing rice husk-based silicon carbon black/polyvinyl chloride composite material, which comprises the steps of crushing rice husk carbon through a crusher, classifying, screening out powder with qualified particle size, adding a treating agent, and treating, wherein the method comprises the following steps: and (3) carrying out directional crushing on the rice husk carbon impurities by crushing equipment. The rice hull carbon can be self-made or purchased and does not contain impurities, wherein the content of the fixed carbon is 45-52%, and the content of the silicon is 43-50%. The crushed rice husk carbon is subjected to granularity level control by a grading device, and rice husk carbon powder with the grain diameter of 15-25 μm is obtained. Conveying rice husk carbon powder with qualified grain size into a high-stirring pot, setting the pot temperature between 70 and 90 ℃, and adding a treating agent into the pot with the addition mass ratio of (0.09-0.27): 1, the rotating speed is 760-1000 r/min after high-speed mixing. And uniformly mixing the rice hull carbon powder and the treating agent for 15-30 min and discharging. Packaging the mixed powder.
Examples 1-14 are shown in Table 1 below.
TABLE 1
2. The filler obtained in the above examples 1 to 14 was mixed with PVC to be applied to the production of a pipe made of polyvinyl chloride material, and the mass ratio of the filler to PVC was (0.1 to 0.36): 1, wherein the processing temperature is 160-190 ℃ and the rotating speed is 15-35rpm.
TABLE 2
Other embodiments incorporate other additives, such as one, two or more mixtures of heat stabilizers, lubricants, antioxidants, and settling agents, with altered properties, but without unexpected technical effects.
3. The results of the performance test of the products of the pipes obtained in Table 2 are shown in Table 3.
Drop hammer impact test: the PVC test piece is placed on a cantilever type fixing instrument clamp and is kept at a constant temperature in a low-temperature mechanism with accurate temperature control, after the temperature reaches a certain temperature, a specified punch and a specified impact test piece are used for bending the test piece into 90 degrees along the arc of a furniture lower jaw with a specified radius, and the damage percentage of the test piece is observed and recorded.
Cold-resistant falling test (GB/T8801-2007): experimental sample piece: three groups of 0.1, 0.3 and 0.36 PVC pipes of different contents were prepared and added with the formulation of the example, each 5 pipes having a nominal diameter of 110mm. The experimental steps are as follows: the three groups of sample pieces are placed into low-temperature equipment for cooling, when the temperature reaches-50 ℃, the temperature is kept constant for 240min, the three groups of sample pieces are respectively placed at a height of 1 meter from the ground within 10 seconds after being taken out, the three groups of sample pieces freely fall, the damage condition is observed, and the 5 samples of the same component are noticed to be grounded at different positions.
TABLE 3 Table 3

Claims (6)

1. The rice hull-based silicon carbon black/polyvinyl chloride composite material is characterized by comprising the following preparation method:
firstly, directionally crushing rice hull carbon through crushing equipment; the carbon content of the rice hull carbon is 45% -52%, and the silicon content is 43% -50%;
classifying the crushed rice hull carbon to obtain rice hull carbon powder with a particle size D90 index of 18-25 mu m;
step three, adding rice hull carbon powder into a treating agent for high-speed uniform mixing to obtain a filler; the temperature is 70-90 ℃, and the rotating speed is 760 r/min-1000 r/min;
the treating agent in the third step is a mixture of three components of ethylene-vinyl acetate copolymer (EVA), ethylene-acrylic acid copolymer (EAA) and styrene-butadiene-styrene block copolymer (SBS), wherein the mass ratio is 1:3:3, a step of;
the mass ratio of the treating agent to the rice hull carbon powder in the third step is (0.09-0.27): 1, a step of;
step four, mixing the filler and PVC, extruding and granulating to obtain the rice hull-based silicon carbon black/PVC material, wherein the mass ratio of the filler to the PVC is (0.1-0.36): 1, wherein the processing temperature is 160-190 ℃ and the rotating speed is 15-35rpm.
2. A rice hull based silica carbon black/polyvinyl chloride composite according to claim 1 wherein: and in the third step, one or a mixture of two or more of a heat stabilizer, a lubricant, an antioxidant and a sedimentation agent is added.
3. A rice hull based silica carbon black/polyvinyl chloride composite according to claim 2 wherein: the lubricant is one or a mixture of two or more of stearic acid, butyl stearate, liquid paraffin, solid paraffin and polyethylene wax.
4. A rice hull based silica carbon black/polyvinyl chloride composite according to claim 2 wherein: the antioxidant is antioxidant 1010, antioxidant 168 or a mixture of antioxidant 1010 and antioxidant 168.
5. A rice hull based silica carbon black/polyvinyl chloride composite according to claim 2 wherein: the heat stabilizer comprises any one of a calcium-zinc stabilizer, a metal soap stabilizer and a lead salt stabilizer.
6. A rice hull based silica carbon black/polyvinyl chloride composite according to claim 2 wherein: one or more of the sedimentation agent AQ-633E, RHEOLATE299 and VEsmody U505.
CN202210130833.4A 2022-02-12 2022-02-12 Rice hull-based silicon carbon black/polyvinyl chloride composite material Active CN115160706B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000191814A (en) * 1998-12-24 2000-07-11 Sanwa Kako Co Ltd Charcoal-powder containing polyethylene based foam and its production
CN106220996A (en) * 2016-07-28 2016-12-14 吉林大学 The preparation method of silicon white carbon black/composite polyolefine material

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10414880B2 (en) * 2014-03-14 2019-09-17 University Of Guelph Renewable replacements for carbon black in composites and methods of making and using thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000191814A (en) * 1998-12-24 2000-07-11 Sanwa Kako Co Ltd Charcoal-powder containing polyethylene based foam and its production
CN106220996A (en) * 2016-07-28 2016-12-14 吉林大学 The preparation method of silicon white carbon black/composite polyolefine material

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