CN115160023A - A method for preparing boron nitride nanomaterials on the surface of porous ceramic pores - Google Patents
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Abstract
Description
技术领域technical field
本发明属于多孔陶瓷表面改性技术领域,特别涉及了一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法。The invention belongs to the technical field of surface modification of porous ceramics, and particularly relates to a method for preparing boron nitride nanomaterials on the surface of pores of porous ceramics.
背景技术Background technique
陶瓷材料凭借耐腐蚀、耐高温和高强度等性能在恶劣工况下具有独特的应用优势。多孔陶瓷以其高孔隙率、高比表面积等特殊性质在高温(800℃以上)烟气过滤、催化剂载体和油水分离等领域具有广泛的实际应用和发展前景。在以上几类应用中,材料的表面状况、比表面积往往是影响性能的关键因素。通常,材料的表面越粗糙,对高温烟气中细小颗粒的捕捉或者吸附能力越强;材料的比表面积越大,可承载的催化剂量也越大;对多孔陶瓷进行憎水或油改性后,也可用于油水分离领域,而且比表面积越大,分离的效率也就越高。Ceramic materials have unique application advantages in harsh working conditions due to their corrosion resistance, high temperature resistance and high strength. Porous ceramics have a wide range of practical applications and development prospects in the fields of high temperature (above 800 ℃) flue gas filtration, catalyst support and oil-water separation due to their special properties such as high porosity and high specific surface area. In the above types of applications, the surface condition and specific surface area of the material are often the key factors affecting the performance. Generally, the rougher the surface of the material, the stronger the ability to capture or adsorb fine particles in high-temperature flue gas; the larger the specific surface area of the material, the larger the amount of catalyst that can be supported; the porous ceramic is hydrophobic or oil-modified. , can also be used in the field of oil-water separation, and the larger the specific surface area, the higher the separation efficiency.
纳米材料以其小尺寸特性同样具有高的比表面积。但是其通常以粉末形式存在,在实际使用时具有一定的操控难度。如果能够将该类材料修饰到多孔陶瓷表面上,其操作方便性将得以解决,并且同时可以发挥两者的高比表面积的优势。氮化硼是一种由氮(N)原子和硼(B)原子以共价键形式存在的类石墨层状陶瓷材料,具有良好的耐高温、耐腐蚀、机械性能、化学稳定性、中子吸收性和储氢性能等。目前已报道的常见形貌有纳米球、纳米花、纳米片、纳米管、纳米带、纳米珊瑚等。氮化硼纳米片是类似于花瓣状的氮化硼纳米材料,其厚度通常只有五纳米以下,具有非常高的比表面积。垂直生长于材料表面的氮化硼纳米片具有优异的超疏水性能。氮化硼纳米管是一种纤维状中空的纳米材料,其表面光滑,由于纳米级小尺寸,同样具有较高的比表面积,而垂直生长于材料表面可以提高其比表面积,同时具有良好疏水性能。纳米珊瑚是一种在纳米管表面垂直生长有浓密纳米片的一种新型氮化硼纳米材料。相比于纳米管,由于表面大量纳米片的存在,纳米珊瑚比表面积更高。同样由于表面大量纳米片的存在,形成浓密的纳米级小突起,增加其表面粗糙程度,使其具有优异稳定的超疏水性能。将氮化硼纳米材料生长于多孔陶瓷表面,能够在保持陶瓷材料耐高温、耐腐蚀性能的基础上,进一步提高其比表面积,并将其表面由亲水性能改为疏水性能,能够应用于杂质吸附及油水分离,尤其适合于酸碱腐蚀、高温等复杂环境。Nanomaterials also have a high specific surface area due to their small size. However, it usually exists in the form of powder, which is difficult to handle in actual use. If such materials can be modified on the surface of porous ceramics, the ease of operation will be solved, and at the same time, the advantages of high specific surface area of both can be exploited. Boron nitride is a graphite-like layered ceramic material composed of nitrogen (N) atoms and boron (B) atoms in the form of covalent bonds. It has good high temperature resistance, corrosion resistance, mechanical properties, chemical stability, neutron Absorption and hydrogen storage properties, etc. Common morphologies reported so far include nanospheres, nanoflowers, nanosheets, nanotubes, nanobelts, and nanocorals. Boron nitride nanosheets are petal-like boron nitride nanomaterials, whose thickness is usually less than five nanometers and has a very high specific surface area. Boron nitride nanosheets grown vertically on the surface of the material have excellent superhydrophobic properties. Boron nitride nanotubes are fibrous hollow nanomaterials with a smooth surface. Due to their small nanoscale size, they also have a high specific surface area, and growing vertically on the surface of the material can increase their specific surface area and have good hydrophobic properties. . Nanocoral is a new type of boron nitride nanomaterial with dense nanosheets grown vertically on the surface of nanotubes. Compared with nanotubes, nanocorals have a higher specific surface area due to the existence of a large number of nanosheets on the surface. Also, due to the existence of a large number of nanosheets on the surface, dense nano-scale small protrusions are formed, which increases the surface roughness and makes it have excellent and stable superhydrophobic properties. Growing boron nitride nanomaterials on the surface of porous ceramics can further increase the specific surface area on the basis of maintaining the high temperature resistance and corrosion resistance of the ceramic materials, and change the surface from hydrophilic properties to hydrophobic properties, which can be applied to impurities Adsorption and oil-water separation, especially suitable for complex environments such as acid-base corrosion and high temperature.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法。该方法通过在多孔陶瓷孔隙表面沉积金属涂层,促进了氮化硼纳米材料在多孔陶瓷孔隙表面的生长,提高了氮化硼纳米材料与多孔陶瓷孔隙表面的结合强度,避免了氮化硼纳米材料在流动气流或液流环境下的脱落,有效改善了表面生长氮化硼纳米材料的多孔陶瓷的使用性能,拓宽其使用范围。The technical problem to be solved by the present invention is to provide a method for preparing boron nitride nanomaterials on the surface of pores of porous ceramics in view of the above-mentioned deficiencies of the prior art. The method promotes the growth of boron nitride nanomaterials on the porous ceramic pore surface by depositing a metal coating on the porous ceramic pore surface, improves the bonding strength of the boron nitride nanomaterial and the porous ceramic pore surface, and avoids the boron nitride nanomaterials. The shedding of the material in a flowing gas flow or liquid flow environment effectively improves the performance of the porous ceramics grown on the surface of the boron nitride nanomaterials and broadens its application range.
为解决上述技术问题,本发明采用的技术方案为:一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a method for preparing boron nitride nanomaterials on the surface of porous ceramic pores, characterized in that the method comprises the following steps:
步骤一、硼源前驱体粉末的制备:将硼源原料粉末与金属粉混合后球磨,得到硼源前驱体粉末;Step 1, preparation of boron source precursor powder: mixing boron source raw material powder with metal powder and then ball milling to obtain boron source precursor powder;
步骤二、金属涂层的沉积:将金属氯化物干燥得到金属氯化物粉末,然后将金属氯化物粉末铺放在条形刚玉坩埚中放置的多孔陶瓷表面并进行振动,至金属氯化物从多孔陶瓷的孔隙中漏下后继续添加金属氯化物粉末,重复振动工艺和添加工艺,直至金属氯化物粉末完全充满多孔陶瓷的孔隙且覆盖多孔陶瓷的表面,再转移至管式炉中抽真空并通入H2,以5℃/min的速率升温至还原温度并保温进行还原处理,冷却至室温后继续转移至高温管式炉中,在高温下通入NH3进行均匀化处理,得到孔隙表面均匀分布金属涂层的多孔陶瓷;
或者将金属氧化物与增稠剂混合配制得到涂层浆料,将涂层浆料涂覆到多孔陶瓷上直至完全充满多孔陶瓷的孔隙且覆盖多孔陶瓷的表面,干燥后转移至管式炉中抽真空并通入H2,以5℃/min的速率升温至还原温度并保温进行还原处理,得到孔隙表面均匀分布金属涂层的多孔陶瓷;Or mix the metal oxide and the thickener to prepare the coating slurry, coat the coating slurry on the porous ceramic until it completely fills the pores of the porous ceramic and covers the surface of the porous ceramic, and then transfer it to a tube furnace after drying. Vacuuming and feeding H 2 , heating up to the reduction temperature at a rate of 5°C/min and keeping the temperature for reduction treatment to obtain a porous ceramic with metal coating evenly distributed on the pore surface;
步骤三、氮化硼纳米材料的制备:将步骤一中得到的硼源前驱体粉末放置于方形石墨舟中,在方形石墨舟的上部中央位置放置步骤二中得到的孔隙表面均匀分布金属涂层的多孔陶瓷,在方形石墨舟的上方覆盖石墨纸并保证进气口和出气口畅通,然后抽真空,并以10℃/min的速率升温至反应温度并保温0.5h以上,冷却至室温后,在多孔陶瓷的孔隙表面得到的白色物质即为氮化硼纳米材料;所述升温和冷却过程中均通入NH3。Step 3: Preparation of boron nitride nanomaterials: place the boron source precursor powder obtained in step 1 in a square graphite boat, and place the metal coating on the surface of the pores obtained in
针对于常用的金属多孔材料高温(大于800℃)强度不足、耐强酸/碱腐蚀性差,以及多孔陶瓷材料比表面积低、纳米材料操纵难等问题,本发明设计在多孔陶瓷孔隙表面制备氮化硼纳米材料。具体地,本申请将金属氯化物粉末直接振动充满多孔陶瓷的孔隙并覆盖多孔陶瓷的表面,依次经H2还原处理和NH3均匀化处理,将金属氯化物转化为细小均匀的金属并沉积在多孔陶瓷的表面包括孔隙表面形成金属涂层,或者将金属氧化物制成涂层浆料涂覆充满多孔陶瓷的孔隙并覆盖多孔陶瓷的表面,经H2还原处理并沉积在多孔陶瓷的孔隙表面形成金属涂层;然后将硼源原料粉末与金属粉混合球磨得到的硼源前驱体粉末放置于方形石墨舟中,在方形石墨舟的上部中央放置孔隙表面均匀分布金属涂层的多孔陶瓷,使得硼源前驱体粉末与多孔陶瓷为非接触状态,并在方形石墨舟的上方覆盖石墨纸用于聚集反应气体并保证进气口和出气口畅通,抽真空后升温并从进气口通入氨气进行反应,硼源前驱体粉末升温后升华形成气体,与通入的氨气在金属粉的催化作用下发生反应:B2O3+2NH3→2BN+3H2O,或者2B+2NH3→2BN+3H2,生成氮化硼,同时多孔陶瓷表面的金属涂层也发挥协同催化作用,并促进氮化硼在其表面生长,形成氮化硼纳米材料。Aiming at the problems that commonly used metal porous materials have insufficient strength at high temperature (greater than 800°C), poor resistance to strong acid/alkali corrosion, low specific surface area of porous ceramic materials, and difficult manipulation of nanomaterials, the present invention is designed to prepare boron nitride on the surface of porous ceramic pores. nanomaterials. Specifically, in the present application, the metal chloride powder is directly vibrated to fill the pores of the porous ceramic and cover the surface of the porous ceramic, followed by H2 reduction treatment and NH3 homogenization treatment, the metal chloride is converted into fine and uniform metal and deposited on the The surface of the porous ceramic includes forming a metal coating on the surface of the pores, or the metal oxide is made into a coating slurry to coat the pores of the porous ceramic and cover the surface of the porous ceramic, and is treated with H2 reduction and deposited on the porous surface of the porous ceramic. A metal coating is formed; then the boron source precursor powder obtained by mixing the boron source raw material powder and the metal powder by ball milling is placed in a square graphite boat, and a porous ceramic with a metal coating uniformly distributed on the pore surface is placed in the upper center of the square graphite boat, so that the The boron source precursor powder is in a non-contact state with the porous ceramic, and graphite paper is covered on the top of the square graphite boat to gather the reaction gas and ensure the air inlet and outlet are unobstructed. After vacuuming, the temperature rises and ammonia is introduced from the air inlet. The boron source precursor powder is heated and sublimated to form a gas, which reacts with the introduced ammonia gas under the catalytic action of the metal powder: B 2 O 3 +2NH 3 →2BN+3H 2 O, or 2B+2NH 3 →2BN+3H 2 , boron nitride is generated, and the metal coating on the surface of the porous ceramic also plays a synergistic catalytic role, and promotes the growth of boron nitride on its surface to form boron nitride nanomaterials.
本发明通过在多孔陶瓷孔隙表面沉积金属涂层,使得氮化硼纳米材料稳固地生长在多孔陶瓷基体上,并促进氮化硼纳米材料在多孔陶瓷表面稳固生长,提高了氮化硼纳米材料与多孔陶瓷孔隙表面的结合强度,避免了氮化硼纳米材料在流动气流或液流环境下的脱落,有效改善了表面生长氮化硼纳米材料的多孔陶瓷的使用性能,拓宽其使用范围;同时,氮化硼纳米材料与多孔陶瓷均具有良好的高温力学性能、耐腐蚀性能,两者协同,共同发挥其性能优势,使得表面生长氮化硼纳米材料的多孔陶瓷可应用到比金属多孔材料更高的温度条件下及强酸强碱条件下,进一步扩大其使用范围;此外,本发明通过在多孔陶瓷孔隙表面生长氮化硼纳米材料,利用氮化硼纳米材料尺寸小、比表面积大和疏水性能优异的优势,弥补了多孔陶瓷比表面积低的劣势,解决了纳米材料粉末使用过程中难操控的问题,使得表面生长氮化硼纳米材料的多孔陶瓷具有超疏水性能和优异的吸附过滤性能,应用于高温烟气过滤、油水分离、强酸碱污水处理,以及恶劣工况下需要高比表面积的催化剂载体领域。In the invention, by depositing a metal coating on the surface of the pores of the porous ceramics, the boron nitride nanomaterials are stably grown on the porous ceramic substrate, and the boron nitride nanomaterials are promoted to grow steadily on the surface of the porous ceramics, thereby improving the relationship between the boron nitride nanomaterials and the porous ceramics. The bonding strength of the pore surface of the porous ceramic prevents the boron nitride nanomaterials from falling off in a flowing air or liquid environment, effectively improves the performance of the porous ceramics grown on the surface of the boron nitride nanomaterials, and broadens its scope of use; at the same time, Both boron nitride nanomaterials and porous ceramics have good high-temperature mechanical properties and corrosion resistance. The two work together to exert their performance advantages, so that the porous ceramics grown on the surface of boron nitride nanomaterials can be applied to higher than metal porous materials. In addition, the present invention grows boron nitride nanomaterials on the pore surface of porous ceramics, and utilizes boron nitride nanomaterials with small size, large specific surface area and excellent hydrophobicity. It makes up for the disadvantage of low specific surface area of porous ceramics, and solves the problem of difficult control during the use of nanomaterial powders, so that the porous ceramics grown on the surface of boron nitride nanomaterials have super-hydrophobic properties and excellent adsorption and filtration performance. Flue gas filtration, oil-water separation, strong acid-base sewage treatment, and catalyst carriers that require high specific surface area under harsh working conditions.
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤一中所述硼源原料粉末与金属粉的摩尔比为1:0.5~1:2,所述硼源原料粉末为氧化硼或硼粉,所述金属粉为铁粉、纳米铁粉、镁粉和镍粉中的一种或两种以上。本发明通过控制硼源前驱体粉末中硼源原料粉末与金属粉的种类和摩尔比,为制备氮化硼纳米材料提供硼源和氮源,且金属粉提供催化作用,保证了后续制备过程的顺利进行。The above-mentioned method for preparing boron nitride nanomaterials on the surface of porous ceramic pores is characterized in that the molar ratio of the boron source raw material powder to the metal powder in step 1 is 1:0.5-1:2, and the boron source The raw material powder is boron oxide or boron powder, and the metal powder is one or more of iron powder, nano iron powder, magnesium powder and nickel powder. The present invention provides boron source and nitrogen source for preparing boron nitride nanomaterials by controlling the type and molar ratio of boron source raw material powder and metal powder in the boron source precursor powder, and the metal powder provides catalysis to ensure the subsequent preparation process. went well.
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤一中所述球磨的时间为0.5h以上,所述硼源前驱体粉末的粒径为0.5μm~10μm。本发明通过控制球磨的时间保证硼源原料粉末与金属粉的充分混匀;同时,由于不同粉末的反应效率不一样,本发明通过控制硼源前驱体粉末的粒径,有效提高硼源前驱体粉末的比表面积,进而提高了后续反应效率。The above-mentioned method for preparing boron nitride nanomaterials on the surface of porous ceramic pores is characterized in that the time of ball milling in step 1 is more than 0.5h, and the particle size of the boron source precursor powder is 0.5μm~10μm . The present invention ensures sufficient mixing of the boron source raw material powder and the metal powder by controlling the ball milling time; at the same time, due to the different reaction efficiencies of different powders, the present invention effectively improves the boron source precursor by controlling the particle size of the boron source precursor powder. The specific surface area of the powder, thereby improving the efficiency of the subsequent reaction.
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤二中所述金属氯化物为氯化铁、氯化亚铁或氯化镍,所述金属氧化物为氧化镁。通过选择上述金属氯化物或氧化物生成对应的金属铁、镍或镁涂层,有利于后续发挥协同催化作用。The above-mentioned method for preparing boron nitride nanomaterials on the surface of porous ceramic pores is characterized in that, in
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤二中所述多孔陶瓷为多孔氧化铝陶瓷或多孔氧化锆陶瓷。本发明采用耐高温、耐腐蚀、化学稳定性好的多孔陶瓷,并利用其高孔隙的特性,增加了后续反应过程中氮化硼纳米材料的生长量,进而提高了表面生长氮化硼纳米材料的多孔陶瓷的吸附过滤性能。本发明的多孔陶瓷还可采用其他耐高温、耐腐蚀多孔陶瓷。The above-mentioned method for preparing boron nitride nanomaterials on the surface of pores of porous ceramics is characterized in that the porous ceramics in
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤二中所述H2的通入流量均为50mL/min~100mL/min,还原处理的还原温度均为600℃~800℃,所述均匀化处理的温度为1100℃~1300℃。本发明通过控制H2的通入流量,结合控制还原温度保证得到厚度合适的金属涂层,结合控制上述均匀化处理的温度使得金属涂层更加细小均匀,有助于提高金属涂层与多孔陶瓷基体的结合力。The above-mentioned method for preparing boron nitride nanomaterials on the pore surface of porous ceramics is characterized in that the inflow rate of H in the second step is 50mL/min~100mL/min, and the reduction temperature of the reduction treatment is 50mL/min~100mL/min 600°C to 800°C, and the temperature of the homogenization treatment is 1100°C to 1300°C. In the present invention, by controlling the inflow rate of H2 , combined with controlling the reduction temperature to ensure that a metal coating with a suitable thickness is obtained, combined with controlling the temperature of the above-mentioned homogenization treatment, the metal coating is made more fine and uniform, which is helpful to improve the metal coating and porous ceramics. matrix binding force.
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤三中所述反应温度为1100℃~1600℃,保温时间为0.5h~8h,NH3的通入流量为10mL/min~200mL/min。本发明通过控制反应的温度和保温时间范围,保证了多孔陶瓷孔隙表面氮化硼纳米材料的顺利制备生成,同时控制NH3的通入流量,保证与硼源原料粉末充分反应,避免通入流量过高导致生成的氮化硼产物粗大,从而保证生成氮化硼纳米材料。The above-mentioned method for preparing boron nitride nanomaterials on the pore surface of porous ceramics is characterized in that the reaction temperature in step 3 is 1100 ℃ ~ 1600 ℃, the holding time is 0.5h ~ 8h, the flow rate of NH 3 It is 10mL/min~200mL/min. The invention ensures the smooth preparation and generation of boron nitride nanomaterials on the surface of the porous ceramic pores by controlling the reaction temperature and the holding time range, and simultaneously controls the inflow flow of NH 3 to ensure sufficient reaction with the boron source raw material powder and avoid the inflow flow rate. If it is too high, the resulting boron nitride product is coarse, thereby ensuring the formation of boron nitride nanomaterials.
上述的一种在多孔陶瓷孔隙表面制备氮化硼纳米材料的方法,其特征在于,步骤三中所述在多孔陶瓷的孔隙表面得到的氮化硼纳米材料形貌为垂直生长于多孔陶瓷孔隙表面的氮化硼纳米片、纳米管或纳米珊瑚。本发明通过控制反应温度或者反应过程中NH3的通入流量来控制产物氮化硼纳米材料的形貌,具体地,随着反应温度从低到高依次得到氮化硼纳米片、纳米管、纳米珊瑚,随着NH3的通入流量从低到高依次得到氮化硼纳米片、纳米管、纳米珊瑚。本发明在多孔陶瓷的孔隙表面生长得到多种形貌的氮化硼纳米材料,由于不同形貌氮化硼纳米材料的比表面积有差异,从而赋予了表面生长氮化硼纳米材料的多孔陶瓷不同的超疏水性能和吸附过滤性能,满足了不同领域的使用要求。The above-mentioned method for preparing boron nitride nanomaterials on the pore surface of porous ceramics is characterized in that the morphology of the boron nitride nanomaterials obtained on the pore surfaces of the porous ceramics in step 3 is to grow vertically on the pore surfaces of the porous ceramics of boron nitride nanosheets, nanotubes or nanocorals. In the present invention, the morphology of the product boron nitride nanomaterial is controlled by controlling the reaction temperature or the flow rate of NH 3 in the reaction process. Specifically, the boron nitride nanosheets, nanotubes, For nano corals, boron nitride nanosheets, nanotubes, and nanocorals are obtained in turn with the flow of NH 3 from low to high. In the present invention, boron nitride nanomaterials with various shapes are obtained by growing on the pore surface of the porous ceramics. Since the specific surface areas of the boron nitride nanomaterials with different shapes are different, the porous ceramics with the boron nitride nanomaterials grown on the surface are different. The super-hydrophobic performance and adsorption and filtration performance meet the requirements of different fields.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过在多孔陶瓷孔隙表面沉积金属涂层,促进了氮化硼纳米材料在多孔陶瓷孔隙表面的生长,提高了氮化硼纳米材料与多孔陶瓷孔隙表面的结合强度,避免了氮化硼纳米材料在流动气流或液流环境下的脱落,有效改善了表面生长氮化硼纳米材料的多孔陶瓷的使用性能,拓宽其使用范围。1. The present invention promotes the growth of boron nitride nanomaterials on the porous ceramic pore surface by depositing a metal coating on the porous ceramic pore surface, improves the bonding strength of the boron nitride nanomaterial and the porous ceramic pore surface, and avoids nitridation. The shedding of the boron nanomaterials in the flowing air or liquid flow environment effectively improves the performance of the porous ceramics grown on the surface of the boron nitride nanomaterials, and broadens its application range.
2、本发明的多孔陶瓷基体以及其孔隙表面制备的氮化硼纳米材料均具有良好的高温力学性能、耐腐蚀性能,保证了表面生长氮化硼纳米材料的多孔陶瓷可应用到比金属多孔材料更高的温度条件下及强酸强碱条件下,扩大了其使用范围。2. The porous ceramic matrix of the present invention and the boron nitride nanomaterial prepared on the surface of its pores have good high-temperature mechanical properties and corrosion resistance, which ensures that the porous ceramics grown on the surface of the boron nitride nanomaterial can be applied to more porous materials than metals. Under higher temperature conditions and strong acid and alkali conditions, its application range has been expanded.
3、本发明通过在多孔陶瓷孔隙表面生长氮化硼纳米材料,利用氮化硼纳米材料尺寸小、比表面积大和疏水性能优异的优势,弥补了多孔陶瓷比表面积低的劣势,显著增加了多孔陶瓷的比表面积,有利于在烟气过滤、催化剂载体等领域的应用。3. The present invention makes up for the disadvantage of low specific surface area of porous ceramics by growing boron nitride nanomaterials on the pore surface of porous ceramics, and makes use of the advantages of small size, large specific surface area and excellent hydrophobicity of boron nitride nanomaterials, and significantly increases the size of porous ceramics. The specific surface area is beneficial to the application in the fields of flue gas filtration, catalyst carrier and so on.
4、针对氮化硼纳米材料虽具有优异的中子吸收、吸附性能及疏水性能、但其粉末状的形态导致使用不方便、且吸附杂质或油类物质后回收困难的缺点,本发明将氮化硼纳米材料生长于多孔陶瓷的孔隙表面,利用多孔陶瓷作为其承载的基体材料,方便其使用,有利于氮化硼纳米材料优异超疏水和吸附性能的发挥,且使用后与多孔陶瓷同时回收,便于操作,解决了纳米材料粉末使用过程难操控问题。4. Although boron nitride nanomaterials have excellent neutron absorption, adsorption properties and hydrophobic properties, their powdery form makes them inconvenient to use and difficult to recover after adsorbing impurities or oils. Boron nitride nanomaterials grow on the pore surface of porous ceramics, and the porous ceramics are used as the matrix material to facilitate their use, which is conducive to the exertion of the excellent superhydrophobicity and adsorption properties of boron nitride nanomaterials, and can be recycled together with porous ceramics after use. , easy to operate, and solves the problem of difficult control during the use of nanomaterial powders.
5、本发明采用球磨机活化制备硼源前驱体粉末,结合采用管式炉还原,管式气氛保护退火炉加热制备目的产物,整个工艺过程均采用常规设备,无需特殊设备,有效降低了本发明方法的制备难度,有利于工业化生产和推广。5. The present invention uses ball mill activation to prepare boron source precursor powder, combined with tubular furnace reduction, tubular atmosphere protection annealing furnace heating to prepare the target product, the entire process adopts conventional equipment, no special equipment is required, and the method of the present invention is effectively reduced. The preparation difficulty is favorable for industrial production and promotion.
6、本发明采用的硼源原料粉末、金属粉、金属氯化物粉末、金属氧化物、多孔陶瓷、氢气和氨气等均为常规普通化工原材料,易于获得,从原料上进一步降低了本发明的制备难度。6. The boron source raw material powder, metal powder, metal chloride powder, metal oxide, porous ceramics, hydrogen and ammonia used in the present invention are all conventional common chemical raw materials, which are easy to obtain and further reduce the raw materials of the present invention. Preparation difficulty.
7、本发明制备得到的孔隙表面生长氮化硼纳米材料的多孔陶瓷材料吸附油类物质后具有操作简单便捷、稳定持久的再生能力,可多次重复使用。7. The porous ceramic material with boron nitride nanomaterials grown on the pore surface prepared by the present invention has simple and convenient operation, stable and lasting regeneration ability after adsorbing oil substances, and can be reused for many times.
下面通过附图和实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
图1a为本发明实施例1中孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷的宏观形貌图。FIG. 1a is a macroscopic topography diagram of the porous alumina ceramic with iron coating uniformly distributed on the pore surface in Example 1 of the present invention.
图1b为本发明实施例1中孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷的微观形貌图。Figure 1b is a microscopic topography diagram of the porous alumina ceramic with iron coating uniformly distributed on the pore surface in Example 1 of the present invention.
图2a为本发明实施例1中多孔氧化铝陶瓷的宏观形貌图。FIG. 2a is a macroscopic topography diagram of the porous alumina ceramic in Example 1 of the present invention.
图2b为本发明实施例1中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷的宏观形貌图。Fig. 2b is a macroscopic topography diagram of the porous alumina ceramic with boron nitride nanocorals on the pore surface in Example 1 of the present invention.
图3a为本发明实施例1中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷的低倍SEM图。Figure 3a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanocorals on the pore surface of Example 1 of the present invention.
图3b为图3a中方框所示区域的放大SEM图。Figure 3b is an enlarged SEM image of the area shown by the box in Figure 3a.
图3c为图3b中方框所示区域的放大SEM图。Figure 3c is an enlarged SEM image of the area shown by the box in Figure 3b.
图4为本发明实施例1中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷的EDS能谱图。FIG. 4 is an EDS spectrum of the porous alumina ceramic with boron nitride nanocorals on the pore surface of Example 1 of the present invention.
图5为本发明实施例1中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷与水滴的接触角图。FIG. 5 is a contact angle diagram of the porous alumina ceramic with boron nitride nanocorals on the pore surface of Example 1 of the present invention and water droplets.
图6a为本发明实施例4中孔隙表面具有氮化硼纳米管的多孔氧化铝陶瓷的低倍SEM图。6a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanotubes on the pore surface of Example 4 of the present invention.
图6b为图6a中方框所示区域的放大SEM图。Figure 6b is an enlarged SEM image of the area shown by the box in Figure 6a.
图6c为图6b中方框所示区域氮化硼纳米管的放大SEM图。Figure 6c is an enlarged SEM image of the boron nitride nanotubes in the region shown by the box in Figure 6b.
图7为本发明实施例4中孔隙表面具有氮化硼纳米管的多孔氧化铝陶瓷的EDS能谱图。FIG. 7 is an EDS spectrum of the porous alumina ceramic with boron nitride nanotubes on the pore surface of Example 4 of the present invention.
图8a为本发明实施例5中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的低倍SEM图。8a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanosheets on the pore surface of Example 5 of the present invention.
图8b为本发明实施例5中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的中倍SEM图。8b is a medium magnification SEM image of the porous alumina ceramic with boron nitride nanosheets on the pore surface of Example 5 of the present invention.
图8c为本发明实施例5中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的高倍SEM图。8c is a high-magnification SEM image of the porous alumina ceramic with boron nitride nanosheets on the pore surface of Example 5 of the present invention.
图9为本发明实施例5中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的EDS能谱图。FIG. 9 is an EDS spectrum of the porous alumina ceramic with boron nitride nanosheets on the pore surface in Example 5 of the present invention.
具体实施方式Detailed ways
实施例1Example 1
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、硼源前驱体粉末的制备:将氧化硼粉末与铁粉按摩尔比1:1混合后放置于球磨机中球磨2h,得到粒径为0.5μm~10μm的硼源前驱体粉末;Step 1. Preparation of boron source precursor powder: mix boron oxide powder and iron powder in a molar ratio of 1:1 and place it in a ball mill for ball milling for 2 hours to obtain boron source precursor powder with a particle size of 0.5 μm to 10 μm;
步骤二、金属涂层的沉积:将三水氯化亚铁在120℃烘箱干燥8h得到氯化亚铁粉末,然后将氯化亚铁粉末铺放在条形刚玉坩埚中放置的多孔氧化铝陶瓷表面并进行振动,至氯化亚铁粉末从多孔氧化铝陶瓷的孔隙中漏下后继续添加氯化亚铁粉末,重复振动工艺和添加工艺,直至氯化亚铁粉末完全充满多孔氧化铝陶瓷的孔隙且覆盖多孔氧化铝陶瓷的表面,再转移至管式炉中抽真空并通入H2,H2的通入流量为50mL/min,以5℃/min的速率升温至600℃并保温1h进行还原处理,冷却至室温后继续转移至高温管式炉中,在1100℃下通入NH3进行均匀化处理,得到孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷;
步骤三、氮化硼纳米材料的制备:将步骤一中得到的硼源前驱体粉末放置于方形石墨舟中,在方形石墨舟的上部中央位置放置步骤二中得到的孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷,在方形石墨舟的上方覆盖石墨纸并保证进气口和出气口畅通,然后抽真空通入NH3,NH3的通入流量为100mL/min,以10℃/min的速率升温至1400℃并保温1h,继续通入氨气冷却至室温,NH3的通入流量为50mL/min,在多孔氧化铝陶瓷的孔隙表面得到的白色物质即为氮化硼纳米材料,形成孔隙表面具有氮化硼纳米材料的多孔氧化铝陶瓷。Step 3. Preparation of boron nitride nanomaterials: place the boron source precursor powder obtained in step 1 in a square graphite boat, and place the iron coating on the surface of the pores obtained in
图1a和图1b分别为本实施例中孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷的宏观和微观形貌图,结合图1a和图1b可知,孔隙表面均匀分布铁涂层的多孔氧化铝陶瓷的整体外观为黑灰色,且多孔氧化铝陶瓷的孔隙表面覆盖着大量的球形铁颗粒。Fig. 1a and Fig. 1b are respectively the macroscopic and micro-morphological diagrams of the porous alumina ceramic with iron coating uniformly distributed on the pore surface of the present embodiment. Combining with Fig. 1a and Fig. 1b, it can be seen that the porous alumina ceramic with iron coating uniformly distributed on the pore surface The overall appearance of the ceramic is black-gray, and the pore surface of the porous alumina ceramic is covered with a large number of spherical iron particles.
图2a为本实施例中多孔氧化铝陶瓷的宏观形貌图,图2b为本实施例中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷的宏观形貌图,结合图1a和图1b可知,经本实施例的方法制备后,多孔氧化铝陶瓷的表面出现大量的白色毛绒状物质。Fig. 2a is a macro-morphological diagram of the porous alumina ceramic in this embodiment, and Fig. 2b is a macro-morphological diagram of the porous alumina ceramic with boron nitride nanocorals on the pore surface of this embodiment. Combining Fig. 1a and Fig. 1b, we can see that , after being prepared by the method of this embodiment, a large amount of white fluffy substances appear on the surface of the porous alumina ceramics.
图3a为本实施例中孔隙表面具有氮化硼纳米材料的多孔氧化铝陶瓷的低倍SEM图,图3b为图3a中方框所示区域的放大SEM图,图3c为图3b中方框所示区域的放大SEM图,图4为本实施例中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷的EDS能谱图,结合图3a~图3c和图4可知,本实施例中多孔氧化铝陶瓷的表面出现的大量的白色毛绒状物质为氮化硼纳米纤维结构,且该纤维结构表面垂直存在大量纳米片,形貌酷似珊瑚,说明本实施例在多孔陶瓷的表面包括孔隙表面制备得到垂直生长于表面的氮化硼纳米珊瑚。Fig. 3a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanomaterials on the pore surface of this embodiment, Fig. 3b is an enlarged SEM image of the area shown in the box in Fig. 3a, Fig. 3c is the area shown in the box in Fig. 3b The enlarged SEM image of the area, Figure 4 is the EDS energy spectrum of the porous alumina ceramic with boron nitride nanocoral on the pore surface of this embodiment. Combining with Figures 3a to 3c and Figure 4, it can be seen that the porous alumina in this embodiment A large number of white fluffy substances appearing on the surface of the ceramic are boron nitride nanofiber structures, and there are a large number of nanosheets vertically on the surface of the fibrous structure, and the appearance is exactly like coral, indicating that this example is prepared on the surface of porous ceramics including pore surfaces. Boron nitride nanocorals growing vertically on the surface.
图5为本实施例中孔隙表面具有氮化硼纳米珊瑚的多孔氧化铝陶瓷与水滴的接触角图,从图5可知,该接触角的角度为139°,说明本实施例中孔隙表面具有氮化硼纳米材料的多孔氧化铝陶瓷表现出优异的超疏水性能。Fig. 5 is a contact angle diagram of the porous alumina ceramic with boron nitride nanocoral on the pore surface of this embodiment and water droplets. It can be seen from Fig. 5 that the contact angle is 139°, indicating that the pore surface in this embodiment has nitrogen The porous alumina ceramics of boron oxide nanomaterials exhibit excellent superhydrophobic properties.
本实施例的金属粉还可替换为除了铁粉以外的铁粉、纳米铁粉、镁粉和镍粉中的一种或两种以上。The metal powder in this embodiment can also be replaced with one or more of iron powder, nano-iron powder, magnesium powder and nickel powder other than iron powder.
实施例2Example 2
本实施例与实施例1的不同之处为:步骤三中的反应温度为1600℃。The difference between this example and Example 1 is that the reaction temperature in step 3 is 1600°C.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,且其形貌结构与实施例1的相似,但氮化硼纳米珊瑚的直径尺寸增大。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of porous ceramics were prepared on the pore surface of porous alumina ceramics. The diameter of the coral increases in size.
实施例3Example 3
本实施例与实施例1的不同之处为:步骤三中的反应温度为1350℃。The difference between this example and Example 1 is that the reaction temperature in step 3 is 1350°C.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,且其形貌结构与实施例1的相似,但氮化硼纳米珊瑚的直径尺寸减小。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of porous ceramics were prepared on the pore surface of porous alumina ceramics. The diameter of the corals decreased in size.
实施例4Example 4
本实施例与实施例1的不同之处为:步骤三中的反应温度为1300℃。The difference between this example and Example 1 is that the reaction temperature in step 3 is 1300°C.
图6a为本实施例中孔隙表面具有氮化硼纳米管的多孔氧化铝陶瓷的低倍SEM图,图6b为图6a中方框所示区域的放大SEM图,图6c为图6b中方框所示区域氮化硼纳米管的放大SEM图,图7为本实施例中孔隙表面具有氮化硼纳米管的多孔氧化铝陶瓷的EDS能谱图,结合图6a~图6c和图7可知,本实施例中在多孔陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米管。Fig. 6a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanotubes on the pore surface of this embodiment, Fig. 6b is an enlarged SEM image of the area shown by the box in Fig. 6a, Fig. 6c is the area shown by the box in Fig. 6b The enlarged SEM image of the regional boron nitride nanotubes, FIG. 7 is the EDS energy spectrum of the porous alumina ceramics with boron nitride nanotubes on the pore surface of this embodiment. Combining with FIGS. 6a to 6c and FIG. In the example, a large number of dense boron nitride nanotubes grown vertically on the pore surface of the porous ceramic were prepared on the pore surface of the porous ceramic.
实施例5Example 5
本实施例与实施例1的不同之处为:步骤三中的反应温度为1200℃。The difference between this example and Example 1 is that the reaction temperature in step 3 is 1200°C.
图8a为本实施例中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的低倍SEM图,图8b为本实施例中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的中倍SEM图,图8c为本实施例中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的高倍SEM图,图9为本实施例中孔隙表面具有氮化硼纳米片的多孔氧化铝陶瓷的EDS能谱图,结合图8a~图8c和图9可知,本实施例中在多孔陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米片。Fig. 8a is a low magnification SEM image of the porous alumina ceramic with boron nitride nanosheets on the pore surface of this embodiment, and Fig. 8b is a medium magnification SEM image of the porous alumina ceramics with boron nitride nanosheets on the pore surface of this embodiment Fig. 8c is a high magnification SEM image of the porous alumina ceramic with boron nitride nanosheets on the pore surface of this example, Fig. 9 is the EDS energy of the porous alumina ceramic with boron nitride nanosheets on the pore surface of this example From the spectrum, it can be seen in combination with FIGS. 8 a to 8 c and FIG. 9 that in this example, a large number of dense boron nitride nanosheets grown vertically on the pore surface of the porous ceramic were prepared on the pore surface of the porous ceramic.
实施例6Example 6
本实施例与实施例1的不同之处为:步骤三中的反应温度为1100℃。The difference between this example and Example 1 is that the reaction temperature in step 3 is 1100°C.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米片。After testing, in this example, a large number of dense boron nitride nanosheets grown vertically on the pore surface of the porous ceramic are prepared on the pore surface of the porous alumina ceramic.
实施例7Example 7
本实施例与实施例1的不同之处为:步骤三中氨气流量为10mL/min。The difference between this example and Example 1 is: in step 3, the flow rate of ammonia gas is 10 mL/min.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米片。After testing, in this example, a large number of dense boron nitride nanosheets grown vertically on the pore surface of the porous ceramic are prepared on the pore surface of the porous alumina ceramic.
实施例8Example 8
本实施例与实施例1的不同之处为:步骤三中氨气流量为200mL/min。The difference between this embodiment and Embodiment 1 is: in step 3, the flow rate of ammonia gas is 200 mL/min.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,且其形貌结构与实施例1的相同,但氮化硼纳米珊瑚的直径尺寸略大。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of porous ceramics were prepared on the pore surface of porous alumina ceramics. Corals are slightly larger in diameter.
实施例9Example 9
本实施例与实施例1的不同之处为:球磨时间为0.5h。The difference between this example and Example 1 is that the ball milling time is 0.5h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例10Example 10
本实施例与实施例1的不同之处为:球磨时间为4h。The difference between this example and Example 1 is that the ball milling time is 4h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例11Example 11
本实施例与实施例1的不同之处为:球磨时间为12h。The difference between this example and Example 1 is that the ball milling time is 12h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例12Example 12
本实施例与实施例1的不同之处为:步骤三中反应的保温时间为0.5h。The difference between this example and Example 1 is that the holding time of the reaction in step 3 is 0.5h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到大量表面光滑的氮化硼纳米管,其直径小于实施例1,其中,少量氮化硼纳米管表面生长少量纳米片,说明由于本实施例反应时间短,大部分纳米管还没有完全生长为表面生长浓密纳米片的氮化硼纳米珊瑚。After testing, in this example, a large number of boron nitride nanotubes with smooth surface were prepared on the pore surface of porous alumina ceramics, and the diameter was smaller than that of Example 1. The reaction time of the embodiment is short, and most of the nanotubes have not yet grown into boron nitride nanocorals with dense nanosheets growing on the surface.
实施例13Example 13
本实施例与实施例1的不同之处为:步骤三中反应的保温时间为2h。The difference between this example and Example 1 is that the holding time of the reaction in step 3 is 2h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,其形貌结构无明显变化,但直径略大于实施例1。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of porous ceramics were prepared on the pore surface of porous alumina ceramics.
实施例14Example 14
本实施例与实施例1的不同之处为:步骤三中反应的保温时间为8h。The difference between this example and Example 1 is: the holding time of the reaction in step 3 is 8h.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,其形貌结构无明显变化,但直径明显大于实施例1。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of porous ceramics were prepared on the pore surface of porous alumina ceramics.
实施例15Example 15
本实施例与实施例1的不同之处为:步骤一中氧化硼粉末与铁粉按摩尔比1:0.5混合。The difference between this example and Example 1 is: in step 1, the boron oxide powder and the iron powder are mixed in a molar ratio of 1:0.5.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例16Example 16
本实施例与实施例1的不同之处为:步骤一中氧化硼粉末与铁粉按摩尔比1:2混合。The difference between this example and Example 1 is that: in step 1, the boron oxide powder and the iron powder are mixed in a molar ratio of 1:2.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例17Example 17
本实施例与实施例1的不同之处为:步骤一中金属粉为镁粉和铁粉,且氧化硼粉末与镁粉、铁粉按摩尔比2:0.5:1混合。The difference between this embodiment and Embodiment 1 is: in step 1, the metal powder is magnesium powder and iron powder, and the boron oxide powder is mixed with magnesium powder and iron powder in a molar ratio of 2:0.5:1.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例18Example 18
本实施例与实施例1的不同之处为:步骤一中金属粉为镁粉和铁粉,且氧化硼粉末与镁粉、铁粉按摩尔比2:1:1混合。The difference between this example and Example 1 is: in step 1, the metal powder is magnesium powder and iron powder, and the boron oxide powder is mixed with magnesium powder and iron powder in a molar ratio of 2:1:1.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例19Example 19
本实施例与实施例1的不同之处为:步骤一中硼源原料粉末为硼粉,所述金属粉为纳米铁粉。The difference between this embodiment and Embodiment 1 is that in step 1, the boron source raw material powder is boron powder, and the metal powder is nano iron powder.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例20Example 20
本实施例与实施例1的不同之处为:步骤一中硼源原料粉末为硼粉,所述金属粉为镍粉。The difference between this embodiment and Embodiment 1 is that in step 1, the boron source raw material powder is boron powder, and the metal powder is nickel powder.
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the surface of the pores of the porous ceramics were prepared on the surface of the pores of the porous alumina ceramics.
实施例21Example 21
本实施例与实施例1的不同之处为:步骤二中H2流量为100mL/min。The difference between this example and Example 1 is: in
经检测,本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚,且其形貌结构与实施例1的相同。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of the porous ceramic were prepared on the pore surface of the porous alumina ceramic, and the morphology and structure were the same as those in Example 1.
实施例22Example 22
本实施例与实施例1的不同之处为:步骤二中的金属氯化物为氯化铁,还原处理的温度为800℃,均匀化处理的温度为1300℃。The difference between this example and Example 1 is that the metal chloride in
经检测,本实施例步骤二中多孔氧化铝陶瓷的孔隙表面覆盖的球形铁颗粒更加粗大,且本实施例在多孔氧化铝陶瓷的孔隙表面制备得到分布更多的垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in the second step of this example, the spherical iron particles covered on the pore surface of the porous alumina ceramic are more coarse, and in this example, more ferrous particles that grow vertically on the pore surface of the porous alumina ceramic are prepared on the pore surface of the porous alumina ceramic. Massive dense boron nitride nanocorals.
实施例23Example 23
本实施例与实施例1的不同之处为:步骤二中的金属氯化物为氯化镍。The difference between this embodiment and embodiment 1 is: the metal chloride in
经检测,本实施例步骤二中多孔氧化铝陶瓷的孔隙表面覆盖颗粒细小的镍涂层,且本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in the second step of this example, the pore surface of the porous alumina ceramic is covered with a nickel coating with fine particles, and a large amount of dense nitrogen that grows vertically on the pore surface of the porous alumina ceramic is prepared on the pore surface of the porous alumina ceramic in this example. Boronide Nanocoral.
实施例24Example 24
本实施例与实施例1的不同之处为:步骤二金属涂层的沉积过程为:将金氧化镁与增稠剂PVA混合配制得到涂层浆料,将涂层浆料涂覆到多孔氧化铝陶瓷上直至完全充满多孔氧化铝陶瓷的孔隙且覆盖多孔陶瓷的表面,干燥后转移至管式炉中抽真空并通入H2,H2的通入流量为50mL/min,以5℃/min的速率升温至600℃并保温1h进行还原处理,得到孔隙表面均匀分布镁涂层的多孔氧化铝陶瓷。The difference between this example and Example 1 is that the deposition process of the metal coating in
经检测,本实施例步骤二中多孔氧化铝陶瓷的孔隙表面覆盖颗粒细小的镁涂层,且本实施例在多孔氧化铝陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in the second step of this example, the pore surface of the porous alumina ceramic is covered with a fine-grained magnesium coating, and a large amount of dense nitrogen that grows vertically on the pore surface of the porous alumina ceramic is prepared on the pore surface of the porous alumina ceramic in this example. Boronide Nanocoral.
实施例25Example 25
本实施例与实施例1的不同之处为:多孔陶瓷为多孔氧化锆陶瓷。The difference between this embodiment and Embodiment 1 is that the porous ceramics are porous zirconia ceramics.
经检测,本实施例在多孔氧化锆陶瓷的孔隙表面制备得到垂直生长于多孔陶瓷孔隙表面的大量浓密的氮化硼纳米珊瑚。After testing, in this example, a large number of dense boron nitride nanocorals grown vertically on the pore surface of the porous zirconia ceramic were prepared on the pore surface of the porous zirconia ceramic.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still fall within the protection scope of the technical solutions of the present invention.
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