CN115157996A - Hybrid power control system - Google Patents

Hybrid power control system Download PDF

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Publication number
CN115157996A
CN115157996A CN202210948403.3A CN202210948403A CN115157996A CN 115157996 A CN115157996 A CN 115157996A CN 202210948403 A CN202210948403 A CN 202210948403A CN 115157996 A CN115157996 A CN 115157996A
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CN
China
Prior art keywords
gear
shaft
engine
assembly
transmission
Prior art date
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Pending
Application number
CN202210948403.3A
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Chinese (zh)
Inventor
朱家诚
杨国宇
吴炎明
吴天星
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Foshan Huayuan Intelligent Equipment Co ltd
Guangdong Sanshui Institute Of Hefei University Of Technology
Original Assignee
Foshan Huayuan Intelligent Equipment Co ltd
Guangdong Sanshui Institute Of Hefei University Of Technology
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Application filed by Foshan Huayuan Intelligent Equipment Co ltd, Guangdong Sanshui Institute Of Hefei University Of Technology filed Critical Foshan Huayuan Intelligent Equipment Co ltd
Publication of CN115157996A publication Critical patent/CN115157996A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54—Transmission for changing ratio
    • B60K6/547—Transmission for changing ratio the transmission being a stepped gearing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/62—Hybrid vehicles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)
  • Hybrid Electric Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention relates to a hybrid power control system, which at least comprises a speed changing assembly and a stability maintaining unit, wherein the speed changing assembly transmits power to the stability maintaining unit through a first driving shaft, the stability maintaining unit transmits power to driving wheels through a second driving shaft, the speed changing assembly at least comprises a first speed changing assembly and a second speed changing assembly, at least one synchronizer is arranged between a plurality of speed changing gears meshed with the second driving shaft in the first speed changing assembly, at least one synchronizer is arranged between a plurality of speed changing gears meshed with the second driving shaft in the second speed changing assembly, and a control unit adjusts the rotating state of the speed changing gears in the first speed changing assembly and/or the second speed changing assembly and changes the output torque and/or the speed of the second driving shaft in a mode of controlling the synchronizers. The invention realizes the technical effect of no speed reduction during gear shifting by setting the mutual filling torque of the engine and the motor.

Description

Hybrid power control system
The original basis of this divisional application was the patent application having application number 202110381492.3, application date 2021, 04/08, entitled "an automatic transmission and hybrid control system", which claims priority of the patent application having application number 202110304830.3, priority date 2021, 03/22/20.
Technical Field
The invention relates to the technical field of hybrid electric vehicles, in particular to a hybrid power control system.
Background
The gas-electric hybrid vehicle is a hybrid vehicle of fuel (natural gas) and electric energy, is an auxiliary power driving vehicle with an electric motor as an engine, belongs to a technology with complementary advantages, and can also be summarized as an integrated innovation. When starting and accelerating, the fuel consumption can be reduced because of the assistance of the electric motor, and in short, the fuel cost is lower compared with the automobile with the same size. Thus, the vehicle owner can enjoy a stronger start and acceleration while also achieving a higher level of fuel economy.
In order to control the engine output and transmit power to the drive wheels in a hybrid vehicle, the hybrid vehicle is generally provided with an automatic transmission. An automatic transmission in a hybrid electric vehicle is a transmission device which can automatically perform automatic gear shifting operation according to the vehicle speed and the engine speed relative to a manual transmission, and mainly comprises four types, namely a hydraulic automatic transmission, a mechanical stepless automatic transmission, an electric control mechanical automatic transmission, a double-clutch automatic transmission and the like.
Although current automatic transmissions have been studied for decades, the current state of the art automatic transmissions still have drawbacks in that: gears with different speeds are included in the transmission for controlling engine output to improve engine efficiency. Each gear is connected or indirectly connected to an output shaft of the drive wheel. The controller shifts based on the speed of the vehicle and the revolutions per minute (BPM) of the piston crankshaft in the engine. As the revolutions per minute (BPM) and speed of the piston crankshaft increases, the vehicle must maintain engine efficiency by upshifting. By upshifting, the output shaft of the drive wheel may rotate at a higher rate, while the crankshaft may rotate at a lower rate, thereby reducing the speed and load on the engine. Although the automatic transmission in the prior art introduces a double clutch system or a torque converter to make transition between different gears smoother, the speed of 5-10 gears cannot be effectively limited.
The prior art lacks such a transmission: when a dual clutch system of a vehicle is shifted between gears at speed increments of about five miles per hour, the transmission should shift between gears more stably, more time, and more efficiently than the prior art. Even more, the automatic transmission should ensure a stable and efficient simultaneous stepless speed change.
For example, publication No. US2007197343A1 discloses an apparatus and method for controlling a vehicle that assists acceleration using an auxiliary engine power during acceleration in addition to transmitting power using a motor. Although this patent discloses a hybrid drive system, the power transmission involved in this device is susceptible to motor off-gear during gear shifting.
Chinese patent CN108688458A discloses a hybrid automatic transmission, which comprises a first input shaft assembly, a second input shaft assembly, an output shaft assembly and a synchronizer. The first input shaft assembly comprises a first input shaft, a fifth gear driving gear and a sixth gear driving gear. The second input shaft assembly comprises a second input shaft, a low-speed gear, a high-speed gear and a coupling driven gear, and the electric driving driven gear is meshed with the electric driving gear. The output shaft assembly comprises an output shaft, a coupling gear and a driving wheel. The coupling gear is meshed with any one of the five-gear driving gear and the six-gear driving gear, the driving wheel is meshed with the other one of the five-gear driving gear and the six-gear driving gear, and the coupling driven gear is meshed with the coupling gear. The synchronizer comprises a fifth-sixth gear synchronizer and a high-low gear synchronizer. Obviously, the hybrid automatic transmission can only up-shift the speed to six gears, and is incapable of continuously changing the speed during shifting.
Furthermore, on the one hand, due to the differences in understanding to those skilled in the art; on the other hand, since the inventor has studied a lot of documents and patents when making the present invention, but the space is not limited to the details and contents listed in the above, however, the present invention is by no means free of the features of the prior art, but the present invention has been provided with all the features of the prior art, and the applicant reserves the right to increase the related prior art in the background.
Disclosure of Invention
In view of the defects of the prior art, the invention provides an automatic transmission, which at least comprises a control unit, a motor, an engine, speed change assemblies and a stability maintaining unit, wherein at least one speed change assembly is in signal connection with the control unit, the motor and the engine respectively, the speed change assemblies transmit power to the stability maintaining unit through a first driving shaft, the stability maintaining unit transmits the power to driving wheels through a second driving shaft, and the stability maintaining unit amplifies torque and enhances the driving force of the first driving shaft in a manner of meshing through a plurality of gears.
Preferably, the stabilizer unit at least comprises a speed reduction assembly, a double clutch assembly and at least one set of output gears, and a second moving shaft is arranged between the speed reduction assembly and the double clutch assembly in a rotating connection manner, wherein the double clutch assembly and the at least one set of output gears penetrate through an input shaft, at least one output shaft parallel to the input shaft is provided with at least one set of auxiliary gears meshed with the output gears, the output shaft is rotatably connected with a main output gear, and the main output gear is rotatably connected with the second driving shaft.
Preferably, the reduction assembly includes at least a first reduction gear, a second reduction gear and a third reduction gear, the first reduction gear and the second reduction gear are connected by a first rotation shaft, the second reduction gear and the third reduction gear are connected by a second rotation shaft, wherein an angular radius of the second rotation shaft is greater than an angular radius of the first drive shaft to reduce an output angular velocity.
Preferably, a third rotating shaft is sleeved on the input shaft and connected with at least one group of output gears.
Preferably, the third axis of rotation sets up first group output gear and second group output gear, first group output gear and second group output gear are established with the crisscross mode cover of interval the third axis of rotation, be provided with the shift fork with gear and hub connection between first group output gear and the second group output gear.
Preferably, a first transmission shaft connected to the motor is connected to the first transmission assembly in a gear-meshing manner to transmit power to the first transmission assembly, a second transmission shaft connected to the engine is connected to the first transmission assembly in a gear-meshing manner to transmit power to the first transmission assembly, the first transmission shaft and the second transmission shaft perform power transmission in a gear-meshing manner, the third transmission shaft is connected to the second transmission assembly in a gear-meshing manner to transmit power to the second transmission assembly, and the first transmission assembly and the second transmission assembly are connected to the second drive shaft in a gear-meshing manner to transmit power after gear shifting to the drive wheels.
Preferably, a second transmission shaft connected with an input/output shaft of the electric motor is provided with at least a first electric gear and a second electric gear, a first synchronizer for changing a fixed state of the first electric gear and/or the second electric gear and the second transmission shaft is arranged between the first electric gear and the second electric gear, a third transmission shaft connected with an input/output shaft of the engine is provided with at least a first engine gear and a second engine gear, a second synchronizer for changing a rotation state of the first engine gear and/or the second engine gear and the third transmission shaft is arranged between the first engine gear and the second engine gear, and the first synchronizer and the second synchronizer are respectively connected with a control unit.
Preferably, at least one synchronizer is arranged between a plurality of speed change gears meshed with the second driving shaft in the first speed change assembly, at least one synchronizer is arranged between a plurality of speed change gears meshed with the second driving shaft in the second speed change assembly, and the control unit adjusts the rotation state of the speed change gears in the first speed change assembly and/or the second speed change assembly and changes the output torque and/or speed of the second driving shaft by controlling the synchronizers.
Preferably, the control unit adjusts the engine and the third speed change shaft thereof to be gear-engaged with the first speed change assembly at a corresponding speed to fill the torque during the motor shift, and adjusts the motor and the second speed change shaft thereof to be gear-engaged with the first speed change assembly at a corresponding speed to fill the torque during the motor shift.
The invention also provides a hybrid power control system which at least comprises a control unit, a motor, an engine, speed changing assemblies and a stability maintaining unit, wherein the control unit is in signal connection with the motor, the engine, the speed changing assemblies and the stability maintaining unit respectively, at least one speed changing assembly is in signal connection with the control unit, the motor and the engine respectively, the speed changing assemblies transmit power to the stability maintaining unit through a first driving shaft, and the stability maintaining unit transmits power to driving wheels through a second driving shaft, wherein the stability maintaining unit amplifies torque and enhances the driving force of the first driving shaft in a mode of meshing through a plurality of gears.
The invention has the beneficial technical effects that:
(1) The automatic transmission of the invention realizes the technical effect of no speed reduction during gear shifting by setting the mutual filling torque of the engine and the motor.
(2) According to the invention, the stability maintaining unit is arranged, so that the vehicle can carry out cross-level gear shifting in a stable state.
Drawings
Fig. 1 is an overall structural schematic diagram of an automatic transmission of the invention;
FIG. 2 is a structural cross-sectional view of one of the angles of a stability maintaining unit of the automatic transmission;
FIG. 3 is a structural cross-sectional view of another angle of the stability maintaining unit of the automatic transmission;
fig. 4 is a schematic diagram of the structure of the dimensionally stable cell.
List of reference numerals
10: a control unit; 20: an electric motor; 30: an engine; 41: a first transmission assembly; 42: a second transmission assembly; 43: a first synchronization component; 44: a second synchronization component; 50: a first drive shaft; 60: a stability maintaining unit; 70: a second drive shaft; 61: a first rotating shaft; 62: a first reduction gear; 63: a second reduction gear; 64: a second rotation axis: 65: a dual clutch assembly; 66: an output shaft; 67: a third rotating shaft; 671: an input shaft; 681: a first set of output gears; 682: a second set of output gears; 683: a shifting fork; 69: a total output gear; 101: a first shift shaft; 102: a second shift shaft; 103: a third speed change shaft; 104: a fourth shift shaft; 111: a first input gear; 112: a second input gear; 113: a first speed change gear; 114: a second speed change gear; 115: a third speed change gear; 121: a first electric gear; 122: a second electric gear; 131: a first engine gear; 132: a second engine gear; 141: a third input gear; 142: a fourth speed change gear; 143: a fifth speed change gear; 144: a sixth speed change gear; 151: a first drive gear; 152: a second drive gear; 153: a third drive gear; 161: a first synchronizer; 162: a second synchronizer; 163: a third synchronizer; 164: a fourth synchronizer; 165: a fifth synchronizer; 166: and a sixth synchronizer.
Detailed Description
The following detailed description is made with reference to the accompanying drawings.
The invention provides an automatic transmission and a hybrid power control system, and also provides a hybrid electric vehicle provided with the automatic transmission and the hybrid power control system.
As shown in fig. 1, the automatic transmission of the present invention includes at least a control unit 10, a motor 20, an engine 30, a first transmission assembly 41, a second transmission assembly 42, a first drive shaft 50, a stability maintaining unit 60, and a second drive shaft 70.
The control unit 10 establishes information connection relationships with the electric motor 20, the engine 30, the first transmission assembly 41 and the second transmission assembly 42, respectively. The motor 20 and the engine 30 establish an information connection relationship. The electric motor 20 establishes an information connection with the first transmission assembly 41 and the second transmission assembly 42, respectively. The engine 30 establishes an information connection with the first transmission assembly 41 and the second transmission assembly 42, respectively. The first transmission assembly 41 and the second transmission assembly 42 are mechanically connected to the first drive shaft 50 through a plurality of mechanical assemblies. The stability maintaining unit 60 is disposed between the first driving shaft 50 and the second driving shaft 70 such that the first driving shaft 50 inputs the rotational power or torque to the stability maintaining unit 60 and the stability maintaining unit 60 drives the wheels through the second driving shaft 70 with the power after further acceleration or deceleration. Specifically, the second drive shaft 70 is connected to the axle through a differential to transmit power or torque to at least one wheel.
The control unit 10 is capable of controlling at least the electric motor, the engine and the synchronizing assembly. The control unit is capable of controlling speed changes of the power components, speed matching, gear selection of the transmission assembly, gear shifting of the synchronizing assembly, etc. The control unit can be engaged with a computer, server, control chip, or the like.
Preferably, the control unit may further include a memory, a processor, an input/output module, and the like. The memory is used for storing data. The processor is used for writing data to the memory or reading data. For example, the processor receives user input, vehicle operation data, and controls or adjusts the value of one or more signals based on the signals. The processor comprises one or more of an integrated circuit, an analog or array circuit, and a combination of a plurality of circuits.
Memory includes any device with storage functionality such as read-only memory, random access memory, programmable memory, modifiable programmable memory, registers capable of caching or flashing, and the like.
The electric motor in the present invention may be any suitable electric motor that generates power for and/or absorbs power from the vehicle and/or wheels. Preferably, the motor 20 includes an input/output shaft. The input/output shafts are connected to the first transmission assembly 41 and/or the second transmission assembly 42 by mating gears, belt drives, concentric couplings, or the like. The electric motor is preferably any type of 120KW electric motor. The electric motor is capable of powering a wheel without a clutch system to change the vehicle from a stationary state to a moving state.
The engine 30 may be an internal combustion engine, such as one of a gasoline engine, a diesel engine, and a natural gas powered engine. The engine 30 includes an input/output shaft. The input/output shafts are connected to the first transmission assembly 41 and/or the second transmission assembly 42 by mating gears, belt drives, concentric connectors, or the like. The engine 30 and the electric motor 20 may be connected by other means, so that the engine can provide electric energy for the electric motor to charge the electric motor of the electric motor. The motor 20 can provide power or electric power for starting the engine 30.
As shown in the coupling structure of fig. 1, the first transmission assembly 41 includes a first synchronizing assembly 43 therein. The second transmission assembly 42 includes a second synchronizing assembly 44 therein. When the synchronizing assembly is in the synchronizing state, the rotational speed of the rotating shaft in the transmission coincides with the rotational speed of the engine shaft, and one of the first and second speed change assemblies 41 and 42 is matched with one of the gears by shifting. Similarly, when the synchronizing assembly is in a synchronizing state, the rotating speed of the rotating shaft in the transmission is consistent with the rotating speed of the motor shaft. With this arrangement, the engine 30 or the electric motor 20 can be mechanically coupled to the transmission assembly and can be interlocked even without a clutch, so that the electric motor can move the vehicle from a stationary state when only the electric motor is operating.
The control unit also includes a speed matching module. The speed matching module can be arranged independently, and can also realize functions by the processor. The speed matching module adjusts the speed of the engine by generating an engine control signal such that the speed of the driveshaft matches the speed of the first driveshaft during the shift. The speed matching module also adjusts the speed of the motor by generating a motor control signal such that the speed of the driveshaft matches the speed of the first driveshaft during the shift event. Preferably, the speed matching module is even capable of signaling an adjustment of the engine performance or the motor performance to the effect of adjusting the engine speed or the motor speed.
Preferably, the control unit further comprises a synchronizing assembly control module for generating a control signal for controlling the synchronizing assembly, the shifting being facilitated when the control signal is transmitted to the synchronizing assembly. The synchronization component is preferably a synchronizer.
When none of the synchronizers is engaged with any of the gears on the engine shaft, the power from the engine 30 is not temporarily transmitted from the engine shaft to any of the shift shafts. During this time, the motor applies torque to the first drive shaft 50 through the first shift shaft, preventing acceleration lag.
After the synchronizer on the engine shaft engages one of the engine shaft gears such that power is transmitted to the first drive shaft 50 through the fourth ratio shaft, the electric motor 20 may continue to transmit additional power to the first drive shaft 50. Alternatively, the electric motor is disengaged from the first shift shaft until the next shift period occurs.
Fig. 4 is a schematic structural view of the shifting portion of the present invention. As shown in fig. 4, the motor 20 is capable of outputting rotational power. The engine 30 is capable of outputting rotational power. The first transmission assembly 41 comprises a first transmission shaft 101 provided with at least one gear and a second transmission shaft 102 provided with at least one gear. The first transmission shaft 101 is provided with a first input gear 111 and a second input gear 112.
The second transmission shaft 102 is directly connected or mechanically connected to an input/output shaft of the electric motor 20. The second transmission shaft 102 is provided with a first electric gear 121 and a second electric gear 122. The second electric gear 122 is engageable with the first input gear 111. At least one first synchronizer 161 is provided between the first electric gear 121 and the second electric gear 122.
The first speed change shaft 101 is further provided with a first speed change gear 113, a second speed change gear 114 and a third speed change gear 115. At least one fifth synchronizer 165 is disposed between the first ratio gear 113 and the second ratio gear 114. At least one sixth synchronizer 166 is disposed between the second ratio gear 114 and the third ratio gear 115.
The first drive shaft 50 is provided with a plurality of drive gears, such as a first drive gear 151, a second drive gear 152, and a third drive gear 153. The first speed change gear 113 is provided so as to be capable of meshing with the first drive gear 151. The second speed change gear 114 is provided so as to be capable of meshing with the second drive gear 152. The third speed change gear 115 is provided so as to be capable of meshing with the third drive gear 153.
The second transmission assembly 42 comprises a third transmission shaft 103 provided with at least one gear and a fourth transmission shaft 104 provided with at least one gear.
The third transmission shaft 103 is directly connected to an input/output shaft of the engine 30 or is connected through a mechanical structure. The third transmission shaft 103 is provided with a first engine gear 131 and a second engine gear 132. Wherein the second engine gear 132 is capable of meshing with the second input gear 112. At least one second synchronizer 162 is disposed between the first engine gear 131 and the second engine gear 132.
The fourth speed change shaft 104 is provided with a third input gear 141. The third input gear 141 can mesh with the first engine gear 131 on the third transmission shaft. The fourth speed change shaft 104 is also provided with a fourth speed change gear 142, a fifth speed change gear 143 and a sixth speed change gear 144. Wherein at least one third synchronizer 163 is provided between the fourth speed change gear 142 and the fifth speed change gear 143.
At least one fourth synchronizer 164 is disposed between the fifth ratio gear 143 and the sixth ratio gear 144. The fourth speed change gear 142 is provided so as to be capable of meshing with the first drive gear 151. The fifth transmission gear 143 is provided so as to be capable of meshing with the second drive gear 152. The sixth transmission gear 144 is provided so as to be capable of meshing with the third drive gear 153.
A synchronizer is a device that matches the speed of a freely rotating gear to the speed of a rotating shaft. The synchronizer includes at least one set of tapered collars. The tapered collar is connected to the shaft and moves axially but cannot rotate relatively to the shaft. When the synchronizer is not in meshing connection with the target gear, the gears are free to rotate. When the synchronizer is in meshing engagement with the target gear, the gear rotates at the same speed as the shaft, i.e., the rotating gear is relatively fixed with respect to the rotating shaft.
The first synchronizer 161, the second synchronizer 162, the third synchronizer 163, the fourth synchronizer 164, the fifth synchronizer 165, and the sixth synchronizer 166 in the present invention can move between gears. The number of synchronizers may be any number. The first synchronizer 161, the second synchronizer 162, the third synchronizer 163, the fourth synchronizer 164, the fifth synchronizer 165 and the sixth synchronizer 166 establish signal connection with the control unit 10 and/or the actuator. The control unit 10 controls the synchronizers to selectively change states along the respective shafts such that the gears are shifted between a free-wheeling state and a fixed-wheeling state, facilitating transmission shifting.
When the second electric gear 122 is engaged with the first input gear 111, the electric motor transmits the rotational power to the first transmission shaft 101. One of the first, second and third speed-change gears 113, 114 and 115 on the first speed-change shaft is engaged with the corresponding driving gear at a corresponding speed by the corresponding synchronizer and transmits a rotational torque, so that the first driving shaft 50 rotates at the corresponding speed.
The control unit 10 is capable of controlling the engine 30 to start and adjust the rotational speed. When the second synchronizer is in meshing engagement with the second engine gear 132, the rotational speed of the second engine gear 132 is the same as the rotational speed of the third transmission shaft 103. When the rotational speed of the third transmission shaft 103 connected to the engine 30 is the same as the rotational speed of the first transmission shaft, the second engine gear 132 can mesh with the second input gear 112 on the first transmission shaft and provide the first transmission shaft with a driving force, and shifting is achieved. For the zero torque transfer phenomenon occurring at the moment of shifting, the electric motor 20 can fill the first drive shaft 50 with torque.
For example, when the second synchronizer 162 is switched between the first engine gear and the second engine gear, the power of the engine 30 cannot be transmitted to the first driving shaft 50 through the first speed changing shaft and the gears thereon, and a zero torque transmission phenomenon occurs. At this time, if the electric motor 20 transmits the same torque to the first drive shaft 50 through the first transmission shaft and the gears thereon, torque filling is achieved, thereby preventing the acceleration lag phenomenon due to zero torque. After the second synchronizer 162 is engaged with the first engine gear or the second engine gear, the engine 30 can transmit the driving force to the first driving shaft 50, and at this time, the motor 20 can still transmit the driving force to the first driving shaft 50. Alternatively, at this time, the electric gear on the second transmission shaft 102 of the electric motor 20 is disengaged from the first transmission shaft and the gear thereon. So configured, the electric motor 20 assists the engine 30 in completing the gear shift.
Similarly, when the motor 20 is shifted, the engine 30 can assist the motor 20 to complete the shift, so as to avoid the zero torque transmission phenomenon during the motor shift and maintain the acceleration speed. Furthermore, the first drive shaft 50 can be driven by the motor 20 and the engine 30 at the same time.
Preferably, first electric gear 121 on second transmission shaft 102 of electric motor 20 transmits torque and/or speed to fourth transmission shaft 104 through meshed first motor gear 131. The fourth speed change shaft 104 provides a driving force to the first driving shaft 50 by meshing the fourth speed change gear 142, the fifth speed change gear 143 or the sixth speed change gear 144 with the gear on the first driving shaft 50.
Preferably, the difference in the transmission torque is constituted when the gear ratios of the plurality of speed change gears on the first speed change shaft and the gear ratios of the plurality of speed change gears on the fourth speed change shaft are different, so that the first drive shaft 50 has different drive speeds.
In the present invention, the energy storage device of the transmission includes a battery assembly. The battery pack may be connected to the motor 20 or may be provided inside the motor 20.
Compared with the clutch in the prior art, the gear shifting mechanism with the mutually-assisted motor and engine can realize gear shifting without speed reduction.
There is a need in the art to charge an electric motor while the vehicle is stationary. The invention can be charged not only when the automobile is static, but also when the automobile is running.
In the parking charging state, the first electric gear 121 and the second transmission shaft 102 are in a relatively fixed state, and the engine transmits power to the electric motor 20 through the first engine gear 131 and the first electric gear 121. The electric motor 20 charges the battery assembly with electric energy. At this time, the second electric gear 122 is in a separated state from the second transmission shaft 102, and the second engine gear 132 is in a separated state from the third transmission shaft 103.
In the running charge state, the engine drives the fourth transmission shaft 104 to rotate via the first engine gear 131 and the third input gear 141 on the fourth transmission shaft 104, thereby providing the first drive shaft 50 with a driving force via at least one transmission gear. At the same time, the first synchronizer 161 moves leftward so that the first electric gear 121 is fixed with the second transmission shaft 102. The control unit 10 controls the electric motor 20 to start charging by a signal that the first motor gear 131 and the first electric gear 121 rotate the second transmission shaft 102.
Preferably, the electric motor 20 is charged while the hybrid vehicle is running without shifting gears.
According to the invention, through mutual assistance of the motor and the engine, rapid gear shifting without speed reduction can be realized, and the effect of charging the motor during driving is realized, so that the charging efficiency of the motor is higher, the engine of the hybrid electric vehicle can be truly stopped when the hybrid electric vehicle is static, and the motor does not need to be charged when the hybrid electric vehicle is static. By starting the electric motor at low speed and optimizing the gear ratio of the engine, torque utilization at high speed can be improved without exceeding the friction limit of the tire.
The specific configuration of the stabilizing unit 60 of the present invention is shown in fig. 2 to 3. The stability maintaining unit mainly comprises a reduction gear unit, an input shaft, an output shaft and a plurality of gear sets.
The other end of the first drive shaft 50 is journaled to a first reduction gear 62. The first reduction gear 62 is provided in parallel with the second reduction gear 63. The first reduction gear 62 and the second reduction gear 63 are eccentrically inserted and rotatably connected by a first rotating shaft 61. Second reduction gear 63 is rotatably connected to third reduction gear 71 via second rotating shaft 64. Wherein the second rotational shaft 64 has a larger angular radius than the first drive shaft 50 to reduce the angular velocity of the output.
One end of input shaft 671 is rotatably connected to third reduction gear 71. The input shaft 671 is provided with a dual clutch assembly 65. The input shaft 671 penetrates the third rotation shaft 67. The third rotating shaft 67 is provided with a first group gear 681 and a second group gear 682. The first set of gears 681 and the second set of gears 682 have different gear ratios. The output shaft 66 in parallel with the third rotating shaft 67 is provided with at least a third group gear and a fourth group gear. The first set of gears 681 meshes with the third set of gears. The second set of gears 682 is in meshing engagement with the fourth set of gears. The third rotation shaft 67 transmits power to the output shaft 66 through a gear engagement structure of the third rotation shaft 67 and the output shaft 66. The gear ratio values for the lower gears are higher and the gear ratio values for the higher gears are lower. Meaning that lower gears provide lower rotational speeds and higher gears provide higher rotational speeds. The other end of the output shaft 66 is connected in rotation eccentrically to a main output gear 69. The main output gear 69 is rotationally connected with a second drive shaft 70.
In the maintenance unit of the present invention, the rotation speed of the first drive shaft 50 is inputted by the input shaft 671 and the gear engaged therewith, and the output shaft outputs the rotation speed or torque received by the input shaft 671 to the drive wheels through gear engagement. The stability maintenance unit limits the engine or motor load by reducing the input shaft 671 and output shaft 66 torque required to be placed by shifting gears quickly to provide a faster and more stable transition speed when the engine or motor is shifted.
Preferably, the first set of gears corresponds to gears in an odd order. The second set of gears corresponds to gears in even order. Namely, the first group of gears and the second group of gears are arranged in a staggered manner. A shift fork 683 is provided between the first set of gears and the second set of gears. The fork allows the gear to be connected to the shaft in which it is located. When the vehicle starts accelerating, the yoke 683 is connected to the first gear with the smallest diameter so that the output shaft 66 outputs the smallest rotational speed.
Due to the arrangement of the dual clutch assembly 65, the first set of gears and the second set of gears on the third rotating shaft 67 are alternately shifted to achieve a smooth transition.
As the Revolutions Per Minute (RPM) of the engine increases during acceleration, gear advancement can prevent the RPM from increasing too high so as not to increase fuel consumption or increase engine load. During deceleration, the gears can be downshifted slowly, so that damage to the engine is prevented, and the fuel efficiency of the engine is reduced. In particular, with more gears provided in the stability cell, a stable variation of the speed of the gear shift can be achieved, for example, with the double clutch system switching between gears in increments of about five miles per hour, achieving a stable and smooth transition between two gears. Therefore, through the arrangement of the stability maintaining unit, when the engine or the motor realizes the speed of the gear-stepping shift, the stability maintaining unit can realize the stable gear-stepping through a plurality of gears, and the defect that the speed of the gear-stepping shift is unstable is overcome.
After the stability maintaining unit is arranged, the driving speed can be rapidly increased or rapidly reduced through different gear ratios. That is, through the arrangement of the stability maintaining unit, the engine of the main part of the transmission does not need to be higher than 2500RPM, so that better driving effect can be realized, and the load and loss of the engine or the motor are reduced.
The provision of the stabilizer unit enables the engine to be shifted without reducing the rotation speed of the second drive shaft 70 while the motor is in the drive charge state. In the driving charging state, the rotation speed of the second drive shaft 70 does not decrease significantly rapidly even without torque charging of the motor due to the change in the gear regulation rotation speed in the maintenance unit, and continuous charging of the motor in the driving state is achieved. The invention continuously charges the motor in a driving state, so that the motor is not influenced by engine gear shifting and does not need to be repeatedly charged, and the charging efficiency of the motor is improved.
Furthermore, the motor and/or the engine can provide power, and the stability maintaining unit can obviously stabilize the rpm of the motor and/or the engine and prolong the service life of the motor and/or the engine.
Preferably, in the case where the electric motor is the shifting fill torque of the engine, there is no significant change in the rotational speed or torque of the first drive shaft 50, but the electric motor connected gear and the engine connected gear may be unstable during the alternation process. Although this probability is small, it cannot be ignored. The control unit 10 of the present invention calculates and adjusts the dual clutch based on the shift speed of the engine or the motor or the skip shift so as to adjust the rotation speed of the plurality of gears, realize the shift with reasonable speed variation, realize the stable variation of the rotation speed of the motor and the engine during the shift, and completely eliminate the phenomenon that the gear associated with the motor and the gear associated with the engine are alternately unstable to influence the driving wheels during the process of filling torque with each other.
It should be noted that the above-mentioned embodiments are exemplary, and that those skilled in the art, having benefit of the present disclosure, may devise various arrangements that are within the scope of the present disclosure and that fall within the scope of the invention. It should be understood by those skilled in the art that the present specification and figures are illustrative only and are not limiting upon the claims. The scope of the invention is defined by the claims and their equivalents.
The present specification encompasses multiple inventive concepts and the applicant reserves the right to submit divisional applications according to each inventive concept. The present description contains a plurality of inventive concepts such as "preferably", "according to a preferred embodiment" or "optionally" each indicating that the respective paragraph discloses a separate concept, the applicant reserves the right to apply for divisional applications according to each inventive concept.

Claims (10)

1. A hybrid control system comprising at least a speed change enabling assembly and a stability maintaining unit, characterized in that the speed change enabling assembly transmits power to the stability maintaining unit through a first drive shaft (50), the stability maintaining unit transmits power to a driving wheel through a second drive shaft (70),
the speed change assembly at least comprises a first speed change assembly (41) and a second speed change assembly (42), at least one synchronizer is arranged among a plurality of speed change gears in the first speed change assembly (41) meshed with a second driving shaft (70),
at least one synchronizer is arranged between a plurality of speed change gears in the second speed change component (42) meshed with the second driving shaft (70),
the control unit (10) adjusts the rotational state of the speed change gears in the first and/or second transmission assembly (41, 42) and varies the output torque and/or speed of the second drive shaft (70) by controlling the synchronizers.
2. Hybrid control system according to claim 1, characterized in that at least one of the transmission assemblies establishes a signal connection with a control unit (10), an electric motor (20) and an engine (30), respectively, wherein,
a first transmission shaft (101) connected with the electric motor (20) is connected with the first transmission assembly in a gear engagement manner to transmit power to the first transmission assembly,
a second transmission shaft (102) connected to the engine (30) is connected in gear engagement with the first transmission assembly to transmit power to the first transmission assembly,
the first transmission shaft (101) and the second transmission shaft (102) transmit power in a gear engagement manner.
3. Hybrid control system according to claim 2, characterised in that the third transmission shaft (103) is connected in gear engagement with the second transmission assembly for transmitting power to the second transmission assembly,
the first and second speed change assemblies are respectively connected with a second drive shaft (70) in a gear engagement manner to transmit the changed power to the drive wheels.
4. A hybrid control system according to claim 3, characterized in that the second transmission shaft (102) connected to the input/output shaft of the electric motor (20) is provided with at least a first electric gear (121) and a second electric gear (122), and a first synchronizer (161) for changing the fixed state of the first electric gear (121) and/or the second electric gear (122) and the second transmission shaft (102) is provided between the first electric gear (121) and the second electric gear (122).
5. A hybrid control system according to claim 4, characterised in that a third transmission shaft (103) connected to the input/output shaft of the engine (30) is provided with at least a first engine gear (131) and a second engine gear (132), and that a second synchronizer (162) for changing the rotational state of the first engine gear (131) and/or the second engine gear (132) and the third transmission shaft (103) is provided between the first engine gear (131) and the second engine gear (132).
6. A hybrid control system according to claim 5, characterized in that the stability maintaining unit comprises at least a speed reduction assembly, a double clutch assembly (65) and at least one set of output gears,
a second rotating shaft (64) is disposed in rotational connection between the reduction assembly and a dual clutch assembly (65) which is penetrated on the input shaft (671) with at least one set of output gears,
at least one output shaft (66) parallel to the input shaft (671) is provided with at least one set of auxiliary gears meshing with the output gears, the output shaft (66) is rotatably connected with a main output gear (69), and the main output gear (69) is rotatably connected with a second drive shaft (70).
7. Hybrid control system according to claim 6, characterized in that the reduction assembly comprises at least a first reduction gear (62), a second reduction gear (63) and a third reduction gear,
the first reduction gear (62) and the second reduction gear (63) are connected by a first rotation shaft (61),
the second reduction gear (63) and the third reduction gear are connected by a second rotation shaft (64), wherein,
the second rotational axis (64) has a larger angular radius than the first drive shaft (50) to reduce the angular velocity of the output.
8. A hybrid control system according to claim 7, characterized in that the input shaft (671) is sleeved with a third rotating shaft (67), and the third rotating shaft (67) is connected with at least one set of output gears.
9. A hybrid control system according to claim 8, characterised in that the third rotational axis (67) is provided with a first set of output gears (681) and a second set of output gears (682),
the first group of output gears (681) and the second group of output gears (682) are sleeved on the third rotating shaft (67) in a staggered mode,
a shifting fork (683) for connecting the gear and the shaft is arranged between the first group output gear (681) and the second group output gear (682).
10. Hybrid control system according to claim 9, characterized in that the control unit (10) regulates the engine (30) and its third transmission shaft (103) to gear-engage the first transmission assembly at a corresponding speed to fill torque during a gear change of the electric motor (20),
during a gear shift of the engine (30), the control unit (10) regulates the electric motor (20) and its second transmission shaft (102) to gear-engage the first transmission assembly at a corresponding speed to fill torque.
CN202210948403.3A 2021-03-22 2021-04-08 Hybrid power control system Pending CN115157996A (en)

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JP4887058B2 (en) * 2006-02-22 2012-02-29 日立オートモティブシステムズ株式会社 Control apparatus and control method for automobile
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US9097323B2 (en) * 2012-11-14 2015-08-04 GM Global Technology Operations LLC Automated electric manual transmission
US9481358B2 (en) * 2012-12-07 2016-11-01 Volvo Truck Corporation Method for engine starting in a hybrid vehicle
US10618520B2 (en) * 2015-05-04 2020-04-14 Volvo Truck Corporation Method for disengaging an inactive gear of a dual clutch transmission and a corresponding transmission
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