CN115157619A - Intelligent extrusion casting film production device - Google Patents
Intelligent extrusion casting film production device Download PDFInfo
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- CN115157619A CN115157619A CN202210787462.7A CN202210787462A CN115157619A CN 115157619 A CN115157619 A CN 115157619A CN 202210787462 A CN202210787462 A CN 202210787462A CN 115157619 A CN115157619 A CN 115157619A
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- heating
- pipe
- heating pipeline
- film production
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/29—Feeding the extrusion material to the extruder in liquid form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/022—Melting the material to be shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an intelligent extrusion casting film production device which comprises a base, a heating assembly, a feeding assembly and an induction assembly, wherein a support is installed at the top of the base, the heating assembly is installed at the top of the support, the heating assembly comprises a pipe body, the pipe body is located at the top of the support, a heating pipeline is arranged inside the pipe body, a filter cylinder is inserted into the heating pipeline, through grooves are uniformly formed in the outer side wall of the heating pipeline, the feeding assembly is installed on the outer side wall of the heating assembly, the induction assembly is installed at one end of the heating assembly, a die head is installed at one end, far away from the heating assembly, of the induction assembly, a rotating rod is fixedly connected to the inner wall of the heating pipeline, a motor is installed at one end of the pipe body, and one end of the rotating rod penetrates through the inner wall of the pipe body and is fixedly connected with the output end of the motor.
Description
Technical Field
The invention is applied to the background of cast film production and is named as an intelligent extrusion cast film production device.
Background
The cast film is a non-stretching non-oriented flat extruded film produced by melt casting shock cooling, a plastic film prepared by a casting method is firstly plasticized and melted by an extruder and extruded by a forming die, the cast film is cast to the roll surface of a cooling roller which rotates stably in a sheet shape, a membrane is cooled and shaped on the cooling roller, when the conventional cast film production device is used for production, raw materials are melted and filtered in a heating mechanism, once the materials are stacked together, the hot melting effect is reduced, the filter cartridge is easy to block by the unmelted materials, and the conventional device cannot timely treat the situation, so that the material extrusion efficiency is influenced.
Disclosure of Invention
The invention aims to provide an intelligent extrusion casting film production device to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligence extrusion casting film apparatus for producing, includes base, heating element, feeding subassembly and response subassembly, the support is installed at the top of base, heating element install in the top of support, heating element includes the body, the body is located the top of support, the inside of body is provided with the heating tube, the inside of heating tube is inserted and is equipped with a section of thick bamboo, logical groove has evenly been seted up to the lateral wall of heating tube, feeding unit mount in heating element's lateral wall, the response subassembly install in heating element's one end, the response subassembly is kept away from the die head is installed to heating element's one end.
In one embodiment, the inner wall of the heating pipeline is fixedly connected with a rotating rod, the outer side wall of the rotating rod is provided with a screw blade, one end of the tube body is provided with a motor, and one end of the rotating rod penetrates through the inner wall of the tube body and is fixedly connected with the output end of the motor.
In one embodiment, the outer side wall of the heating pipeline is evenly hinged with an arc-shaped plate, the arc-shaped plate corresponds to the through groove, one end of the heating pipeline is fixedly connected with a fixing rod, and the outer side wall of the fixing rod is fixedly connected with a helical blade.
In one embodiment, the response subassembly includes the connecting pipe, the connecting pipe connect in the one end of body, the inside fixedly connected with toper pipe of connecting pipe, the one end intercommunication of toper pipe has row material pipe, the lateral wall cover of arranging the material pipe is equipped with the baffle, the baffle with be provided with the spring between the toper pipe, the spring is located arrange the lateral wall of material pipe, the lateral wall fixedly connected with slider of baffle, the spout has been seted up to the lateral wall of connecting pipe, the one end of slider is run through the inside of spout, the ejector pin is installed to one side of slider, regulating switch is installed to the lateral wall of connecting pipe, the ejector pin with regulating switch is corresponding.
In one embodiment, the feeding assembly comprises a sleeve, the sleeve is arranged at one end of the heating pipeline, the outer side wall of the sleeve is communicated with a feeding pipe, one end of the feeding pipe penetrates through the inner wall of the pipe body and is communicated with a feeding bin, and an electromagnetic valve is arranged on the outer side wall of the feeding pipe.
In one embodiment, a processing assembly is arranged on the top of the base, the processing assembly comprises a mounting frame fixedly connected to the top of the base, and two cooling rollers are rotatably connected to the inside of the mounting frame.
In one embodiment, a driving box is installed on the top of the base, and rotating rollers are evenly installed on the top of the driving box.
In one embodiment, a fixing frame is connected to one side of the driving box, and a winding roller is mounted on one side of the fixing frame.
Compared with the prior art, the invention has the following beneficial effects: in the invention, the raw materials are mixed,
through setting up the connecting pipe, the liquid material after the heating is melted is piled up in the connecting pipe, liquid material can promote the baffle and drive slider and ejector pin and keep away from regulating switch, the device is the low power state, if take place the material jam and strain a section of thick bamboo or when needing to add the raw materials, the inside liquid material of connecting pipe reduces gradually, the spring promotes the baffle and resets and drive slider and ejector pin trigger regulating switch, the power of regulating switch control heated tube way and motor increases, and the feed inlet of control feeding subassembly is opened, not only accomplish the automatic interpolation of raw materials, accelerate device melting raw materials speed simultaneously, when liquid material is sufficient, liquid material promotes the baffle once more and drives slider and ejector pin and keep away from regulating switch, the low power state is got back to the device again, the work efficiency and the functionality of apparatus for producing are improved.
Drawings
The technical solution and other advantages of the present application will become apparent from the detailed description of the embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic illustration of an explosive structure of the present invention;
FIG. 3 is a schematic view of a cutaway configuration of the heating assembly of the present invention;
FIG. 4 is a schematic view of the structure of the sensing assembly of the present invention;
FIG. 5 is a schematic view of a heating conduit and cartridge connection configuration of the present invention;
in the figure: 1. a base; 2. a support; 3. a heating assembly; 31. a pipe body; 32. a motor; 33. a rotating rod; 34. heating the pipeline; 35. an arc-shaped plate; 36. a helical blade; 37. a filter cartridge; 38. fixing the rod; 39. a through groove; 4. a feed assembly; 41. a feeding bin; 42. a feed pipe; 43. an electromagnetic valve; 44. a sleeve; 5. an inductive component; 51. a connecting pipe; 52. an adjustment switch; 53. a chute; 54. a slider; 55. a top rod; 56. a baffle plate; 57. a discharge pipe; 58. a tapered tube; 59. a spring; 6. a die head; 7. a processing component; 71. a mounting frame; 72. a cooling roll; 73. a drive box; 74. rotating the roller; 75. a fixed mount; 76. and (4) winding the roller.
Detailed Description
The following disclosure provides many different embodiments or examples for implementing different features of the application. In order to simplify the disclosure of the present application, specific example components and arrangements are described below. Of course, they are merely examples and are not intended to limit the present application. Moreover, the present application may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, examples of various specific processes and materials are provided herein, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
Referring to fig. 1-5, the present invention provides a technical solution: an intelligent extrusion casting film production device comprises a base 1, a heating assembly 3, a feeding assembly 4 and an induction assembly 5, wherein a support 2 is installed at the top of the base 1, the heating assembly 3 is installed at the top of the support 2, the heating assembly 3 comprises a pipe body 31, the pipe body 31 is located at the top of the support 2, a heating pipeline 34 is arranged inside the pipe body 31, a filter cartridge 37 is inserted inside the heating pipeline 34, through grooves 39 are uniformly formed in the outer side wall of the heating pipeline 34, the feeding assembly 4 is installed on the outer side wall of the heating assembly 3, the induction assembly 5 is installed at one end of the heating assembly 3, a die head 6 is installed at one end, far away from the heating assembly 3, a worker adds materials into the filter cartridge 37 through the feeding assembly 4, the heating pipeline 34 is electrically connected with a power supply box, the power supply box supplies power to the heating pipeline 34, the filter cartridge 37 and the materials, the materials are melted in the filter cartridge 37, the melted materials fall into the pipe body 31 through the groove 39 after being filtered through the filter cartridge 37, the heating assembly 3 has a certain inclination angle, the liquid materials in the tube 31 flow towards the direction of the induction assembly 5, the liquid materials are processed, the die head is adjusted, the die head is processed, the liquid materials, the production device, the production efficiency of the liquid materials is improved, and the production device is improved according to the production efficiency of the liquid materials when the heating assembly 5, and the production device is improved;
the inner wall of the heating pipeline 34 is fixedly connected with a rotating rod 33, the outer side wall of the rotating rod 33 is provided with an auger blade, one end of the pipe body 31 is provided with a motor 32, one end of the rotating rod 33 penetrates through the inner wall of the pipe body 31 and is fixedly connected with the output end of the motor 32, when a material is heated and melted in the heating pipeline 34, the output end of the motor 32 drives the rotating rod 33 and the heating pipeline 34 to rotate, and meanwhile, the rotating rod 33 drives the auger blade to rotate, so that the material moves and is uniformly dispersed in the heating pipeline 34, the condition that the material is stacked to block a filter cylinder 37 is avoided, meanwhile, the material is uniformly heated, and the melting speed is accelerated;
the outer side wall of the heating pipeline 34 is uniformly hinged with an arc-shaped plate 35, the arc-shaped plate 35 corresponds to the through slots 39, one end of the heating pipeline 34 is fixedly connected with a fixing rod 38, the outer side wall of the fixing rod 38 is fixedly connected with a helical blade 36, the outer side wall of the heating pipeline 34 is uniformly hinged with the arc-shaped plate 35, the arc-shaped plates 35 respectively correspondingly cover the through slots 39, when one through slot 39 rotates to be right above the heating pipeline 34, the corresponding arc-shaped plate 35 is covered on the through slot 39 under the influence of gravity, when the through slot 39 rotates to be right below the heating pipeline 34, the arc-shaped plate 35 is separated from the heating pipeline 34 in a swinging mode under the influence of gravity again, the through slot 39 is exposed, and the liquid material in the heating pipeline 34 falls into the pipe body 31 through the through slot 39 after being filtered by the filter drum 37, so that the situation that the liquid material is thrown out and adhered to the inner wall of the pipe body 31 and is inconvenient to clean when the heating pipeline 34 rotates is avoided;
when the liquid material falls into the inside of the tube 31, the liquid material flows to the position of the helical blade 36 along the inclined angle of the tube 31, and the heating pipeline 34 drives the fixing rod 38 and the helical blade 36 to rotate, so as to provide power for the liquid material, so that the liquid material can flow into the inside of the sensing assembly 5.
The induction assembly 5 comprises a connecting pipe 51, the connecting pipe 51 is connected to one end of the pipe body 31, a conical pipe 58 is fixedly connected to the inside of the connecting pipe 51, one end of the conical pipe 58 is communicated with a material discharging pipe 57, a baffle 56 is sleeved on the outer side wall of the material discharging pipe 57, a spring 59 is arranged between the baffle 56 and the conical pipe 58, the spring 59 is located on the outer side wall of the material discharging pipe 57, a sliding block 54 is fixedly connected to the outer side wall of the baffle 56, a sliding groove 53 is formed in the outer side wall of the connecting pipe 51, one end of the sliding block 54 penetrates through the inside of the sliding groove 53, a push rod 55 is installed on one side of the sliding block 54, an adjusting switch 52 is installed on the outer side wall of the connecting pipe 51, the push rod 55 corresponds to the adjusting switch 52, liquid materials in the pipe 31 are influenced by the pushing force of a helical blade 36, the liquid materials are discharged to the inner wall of the connecting pipe 51 through the conical pipe 58 and the material discharging pipe 57 to be stacked, when the materials in the connecting pipe 51 are stacked too much, the baffle 56 is extruded on the outer side wall of the material discharging pipe 57, the baffle 56 extrudes the spring 59, meanwhile, the baffle 56 drives the sliding block 54 to drive the sliding block 54 to slide in the sliding block 54 to be far away from the adjusting switch 52;
if the filter cartridge 37 is blocked, the amount of the liquid material in the tube body 31 is reduced due to the fact that the liquid material falls slowly, the liquid material accumulated in the connecting tube 51 is gradually reduced when the liquid material is continuously used, the elastic force of the spring 59 pushes the baffle 56 to move in the direction away from the conical tube 58, the baffle 56 drives the slider 54 and the ejector rod 55 to be close to the adjusting switch 52, the ejector rod 55 triggers the adjusting switch 52, the adjusting switch 52 controls the heating pipeline 34 and the motor 32 to increase power, the heating pipeline 34 accelerates the rotating speed and increases the heating temperature, so that the material blocking the filter cartridge 37 is thrown off and quickly melted, and the liquid material accumulated in the connecting tube 51 is filled;
the feeding assembly 4 comprises a sleeve 44, the sleeve 44 is sleeved at one end of the heating pipeline 34, the outer side wall of the sleeve 44 is communicated with a feeding pipe 42, one end of the feeding pipe 42 penetrates through the inner wall of the pipe body 31 and is communicated with a feeding bin 41, an electromagnetic valve 43 is installed on the outer side wall of the feeding pipe 42, a worker adds a material into the feeding bin 41 to be accumulated, if the material melted in the heating pipeline 34 needs to be added with a raw material less, the liquid material accumulated in the connecting pipe 51 can be gradually reduced in continuous use, the baffle 56 drives the slider 54 and the ejector rod 55 to be close to the adjusting switch 52, the ejector rod 55 triggers the adjusting switch 52, the adjusting switch 52 controls the electromagnetic valve 43 to be opened while controlling the heating pipeline 34 and the motor 32 to increase power, the raw material in the feeding bin 41 is added into the heating pipeline 34 through the feeding pipe 42 to be rapidly processed, so as to fill the liquid material accumulated in the connecting pipe 51, when the liquid material in the connecting pipe 51 is accumulated to a certain amount, the baffle 56 drives the slider 54 and the ejector rod 55 to be far away from the adjusting switch 52, and the power of the device is reduced and is recovered to a normal state;
the top of the base 1 is provided with a processing assembly 7, the processing assembly 7 comprises a mounting frame 71, the mounting frame 71 is fixedly connected to the top of the base 1, two cooling rollers 72 are rotatably connected to the inside of the mounting frame 71, a material extruded through the die head 6 enters between the two cooling rollers 72, and the two cooling rollers 72 extrude the material to form a casting film while cooling the die head 6;
the top of the base 1 is provided with a driving box 73, the top of the driving box 73 is uniformly provided with rotating rollers 74, the driving box 73 drives the rotating rollers 74 to rotate and simultaneously injects cooling liquid into the rotating rollers 74, and the film is continuously transmitted and uniformly cooled through the rotating rollers 74 on the top of the driving box 73;
one side of the driving box 73 is connected with a fixing frame 75, one side of the fixing frame 75 is provided with a winding roller 76, and the driving box 73 drives the winding roller 76 to rotate, so that the produced film is wound.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically, electrically or may be in communication with each other; may be directly connected, may be internal to the two elements or may be in an interactive relationship with the two elements. The above terms are understood in the present application by those of ordinary skill in the art as appropriate.
The above detailed description is given to an apparatus for producing an intelligent extrusion casting film provided in the embodiments of the present application, and specific examples are applied herein to explain the principles and embodiments of the present application, and the description of the above embodiments is only used to help understanding the technical solutions and core ideas of the present application; those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications or substitutions do not depart from the spirit and scope of the present disclosure as defined by the appended claims.
Claims (8)
1. The utility model provides an intelligence extrusion casting film apparatus for producing, includes base (1), heating element (3), feeding subassembly (4) and response subassembly (5), its characterized in that: support (2) are installed at the top of base (1), heating element (3) install in the top of support (2), heating element (3) are including body (31), body (31) are located the top of support (2), the inside of body (31) is provided with heating pipeline (34), the inside of heating pipeline (34) is inserted and is equipped with and strain a section of thick bamboo (37), logical groove (39) have evenly been seted up to the lateral wall of heating pipeline (34), install in feeding subassembly (4) the lateral wall of heating element (3), install in response subassembly (5) the one end of heating element (3), response subassembly (5) are kept away from die head (6) are installed to the one end of heating element (3).
2. An intelligent extrusion cast film production apparatus according to claim 1, characterized in that: inner wall fixedly connected with bull stick (33) of heating pipeline (34), auger blade is installed to the lateral wall of bull stick (33), motor (32) are installed to the one end of body (31), the one end of bull stick (33) runs through the inner wall of body (31) and with the output fixed connection of motor (32).
3. An intelligent extrusion casting film production apparatus according to claim 2, characterized in that: the outer side wall of the heating pipeline (34) is evenly hinged to an arc-shaped plate (35), the arc-shaped plate (35) corresponds to the through groove (39), one end of the heating pipeline (34) is fixedly connected with a fixing rod (38), and the outer side wall of the fixing rod (38) is fixedly connected with a spiral blade (36).
4. An intelligent extrusion cast film production apparatus according to claim 3, characterized in that: response subassembly (5) are including connecting pipe (51), connecting pipe (51) connect in the one end of body (31), the inside fixedly connected with conical tube (58) of connecting pipe (51), the one end intercommunication of conical tube (58) has row material pipe (57), the lateral wall cover of arranging material pipe (57) is equipped with baffle (56), baffle (56) with be provided with spring (59) between conical tube (58), spring (59) are located arrange the lateral wall of material pipe (57), lateral wall fixedly connected with slider (54) of baffle (56), spout (53) have been seted up to the lateral wall of connecting pipe (51), the one end of slider (54) is run through the inside of spout (53), ejector pin (55) are installed to one side of slider (54), regulating switch (52) are installed to the lateral wall of connecting pipe (51), ejector pin (55) with regulating switch (52) are corresponding.
5. An intelligent extrusion cast film production apparatus according to claim 1, characterized in that: the feeding assembly (4) comprises a sleeve (44), the sleeve (44) is sleeved on one end of the heating pipeline (34), the outer side wall of the sleeve (44) is communicated with a feeding pipe (42), one end of the feeding pipe (42) penetrates through the inner wall of the pipe body (31) and is communicated with a feeding bin (41), and the outer side wall of the feeding pipe (42) is provided with an electromagnetic valve (43).
6. An intelligent extrusion cast film production apparatus according to claim 1, characterized in that: the top of base (1) is provided with processing component (7), processing component (7) include mounting bracket (71), mounting bracket (71) fixed connection in the top of base (1), the inside rotation of mounting bracket (71) is connected with two chill rolls (72).
7. An intelligent extrusion cast film production apparatus according to claim 6, characterized in that: the top of base (1) is installed drive case (73), the top of drive case (73) is evenly installed and is changeed roller (74).
8. An intelligent extrusion casting film production apparatus according to claim 7, characterized in that: one side of drive case (73) is connected with mount (75), winding up roller (76) are installed to one side of mount (75).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210787462.7A CN115157619B (en) | 2022-07-06 | 2022-07-06 | Intelligent extrusion casting film production device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210787462.7A CN115157619B (en) | 2022-07-06 | 2022-07-06 | Intelligent extrusion casting film production device |
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| CN115157619A true CN115157619A (en) | 2022-10-11 |
| CN115157619B CN115157619B (en) | 2023-07-07 |
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