CN115155230A - Teflon tube sintering device - Google Patents
Teflon tube sintering device Download PDFInfo
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- CN115155230A CN115155230A CN202210807133.4A CN202210807133A CN115155230A CN 115155230 A CN115155230 A CN 115155230A CN 202210807133 A CN202210807133 A CN 202210807133A CN 115155230 A CN115155230 A CN 115155230A
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- sintering
- gas
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- teflon tube
- recovery
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- 238000005245 sintering Methods 0.000 title claims abstract description 104
- 239000004809 Teflon Substances 0.000 title claims abstract description 54
- 229920006362 Teflon® Polymers 0.000 title claims abstract description 54
- 239000007789 gas Substances 0.000 claims abstract description 119
- 238000011084 recovery Methods 0.000 claims abstract description 77
- 238000001816 cooling Methods 0.000 claims abstract description 45
- 239000011261 inert gas Substances 0.000 claims abstract description 36
- 239000010815 organic waste Substances 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 24
- 230000006835 compression Effects 0.000 claims abstract description 5
- 238000007906 compression Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000003570 air Substances 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims 1
- 239000003350 kerosene Substances 0.000 description 22
- 238000004064 recycling Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005238 degreasing Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
- B01D46/12—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0003—Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
- B01D5/0006—Coils or serpentines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0057—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
- B01D5/0072—Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/0014—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for shaping tubes or blown tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/02—Moulding by agglomerating
- B29C67/04—Sintering
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Furnace Details (AREA)
Abstract
The invention discloses a Teflon tube sintering device which comprises a sintering device, an inert gas source, a pressurizing device, a cooling device and a recovery device. The sintering device comprises a sintering furnace for sintering the Teflon tube; the inert gas source is communicated with the sintering furnace; the pressurizing device is communicated with the sintering furnace, and mixed gas formed in the sintering furnace is discharged into the pressurizing device for compression treatment; the cooling device is communicated with the pressurizing device and is used for cooling the mixture compressed by the pressurizing device; the recovery device is communicated with the cooling device and is used for recovering liquid formed after the treatment of the cooling device. The technical scheme of the invention can solve the problem that the volatile organic waste gas pollutes the environment when the existing Teflon tube is sintered.
Description
Technical Field
The invention relates to the technical field of chemical industry, in particular to a Teflon tube sintering device.
Background
Teflon is also called Teflon, polytetrafluoroethylene and plastic king, and has high chemical stability, low friction coefficient, excellent anti-sticking property, excellent aging resistance and electrical insulation property, and can be widely applied to important scientific and technological industries such as machinery, electronic and electrical appliances, automobiles, aerospace, chemical engineering, computers, electric heating, military, communication and the like.
The Teflon tube is a special tube prepared by extruding and sintering a polytetrafluoroethylene material, and then carrying out the working procedures of drying, high-temperature sintering, shaping and the like. In the production process, a certain amount of aviation kerosene is added as a lubricant, but the prepared teflon pipe cannot contain aviation kerosene, so the kerosene is removed in the preparation process, and the process of removing kerosene is called 'degreasing'. The existing degreasing method comprises the following steps: when sintering, the Teflon tube containing kerosene is heated to gasify the kerosene, and the gasified kerosene is released into the air. The traditional degreasing method wastes energy and pollutes the environment.
Disclosure of Invention
The invention mainly aims to provide a Teflon tube sintering device, and aims to solve the problem that the environment is polluted by volatile organic waste gas in the existing Teflon tube sintering process.
In order to achieve the above object, the present invention provides a teflon tube sintering device, comprising:
the sintering device comprises a sintering furnace, wherein the sintering furnace is used for sintering the Teflon pipe;
the inert gas source is communicated with the sintering furnace;
the pressurizing device is communicated with the sintering furnace, and mixed gas formed in the sintering furnace is discharged into the pressurizing device for compression treatment;
the cooling device is communicated with the pressurizing device and is used for cooling the mixture compressed by the pressurizing device; and
the recovery device is communicated with the cooling device and is used for recovering the liquid treated by the cooling device;
wherein the mixed gas comprises organic waste gas, inert gas and air.
In one embodiment, a pressure controller is arranged inside the pressurizing device, and the organic waste gas is liquefied by controlling the pressure.
In one embodiment, the recovery device comprises a recovery tank and a moisture separator arranged in the recovery tank, the recovery tank is communicated with the cooling device, and the moisture separator is used for separating liquid and gas treated by the cooling device.
In one embodiment, the recovery tank is provided with a discharge port for discharging liquid, and a gas discharge port for discharging gas, the discharge port and the gas discharge port being in communication with the first valve and the second valve, respectively.
In one embodiment, the water-gas separator divides the recovery tank in a radial direction of the recovery tank to form a first recovery cavity and a second recovery cavity located outside the first recovery cavity, the cooling device and the discharge port are communicated with the second recovery cavity, and the air discharge port is communicated with the first recovery cavity.
In one embodiment, the recycling device further comprises a safety valve, the safety valve is connected with the recycling tank in a sealing mode, and the safety valve is used for adjusting the air pressure in the recycling tank.
In an embodiment, the cooling device and the recovery tank are communicated through a pipeline, the pipeline is provided with a barometer and an electric valve, the barometer is arranged at the upstream of the electric valve, the teflon tube sintering device further comprises a logic controller electrically connected with the electric valve and the barometer, and the logic controller is configured to increase the opening of the electric valve when the pressure detected by the barometer is higher than a set value, and decrease the opening of the electric valve when the pressure detected by the barometer is lower than the set value.
In one embodiment, the sintering furnace is provided with a gas transmission port, the inert gas source is communicated with the gas transmission port through a pipeline, and a gas transmission flow meter is arranged on the pipeline between the inert gas source and the gas transmission port.
In one embodiment, an exhaust port is arranged on the sintering furnace, the pressurizing device is communicated with the exhaust port through a pipeline, and an exhaust flowmeter is arranged on the pipeline between the pressurizing device and the exhaust port.
In an embodiment, the sintering furnace is provided with a feed inlet for feeding the teflon tube and a discharge outlet for discharging the teflon tube along the axial direction of the sintering furnace, the discharge outlet is arranged at the bottom of the sintering furnace, and the discharge outlet is communicated with a guide tube extending back to the feed inlet.
In an embodiment, the sintering device further includes a heating ring, and the heating ring is sleeved outside the sintering furnace.
According to the technical scheme, the inert gas is mixed with the organic waste gas formed in the sintering process, so that the content of air in the mixed gas is reduced, the condition that a fire disaster occurs due to flash combustion is avoided, the mixed gas formed by mixing is sequentially pressurized and cooled, the organic waste gas in the mixed gas is liquefied, the liquefied organic waste gas is recovered, the direct discharge of the organic waste gas is avoided, and the environmental protection is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of a teflon tube sintering apparatus according to the present invention.
The reference numbers illustrate:
reference numerals | Name (R) | Reference numerals | Name (R) |
10 | Teflon |
100 | |
110 | Sintering furnace | 111 | |
112 | |
113 | |
114 | |
115 | |
120 | |
200 | |
300 | |
400 | |
410 | |
420 | |
500 | |
510 | Recovery tank |
511 | |
512 | |
513 | |
514 | |
515 | |
516 | |
517 | |
520 | Water- |
600 | |
700 | |
800 | |
900 | |
20 | Teflon tube |
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between the embodiments may be combined with each other, but must be based on the realization of the technical solutions by a person skilled in the art, and when the technical solutions are contradictory to each other or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The Teflon tube is a special tube prepared by extruding and sintering a polytetrafluoroethylene material, and then carrying out the working procedures of drying, high-temperature sintering, shaping and the like. In the production process, a certain amount of aviation kerosene is added as a lubricant, but the prepared teflon tube cannot contain aviation kerosene, so the kerosene is removed in the preparation process, and the process of removing kerosene is called degreasing. The existing degreasing method comprises the following steps: when sintering, heating the Teflon tube containing kerosene to gasify the kerosene, and releasing the gasified kerosene into the air. The traditional degreasing method wastes energy and pollutes the environment.
In order to solve the problems, the invention provides a Teflon tube sintering device.
Referring to fig. 1, in the present embodiment, the teflon tube sintering apparatus 10 includes a sintering apparatus 100, an inert gas source 200, a pressurizing apparatus 300, a cooling apparatus 400, and a recycling apparatus 500; the sintering device 100 comprises a sintering furnace 110, wherein the sintering furnace 110 is used for sintering the Teflon pipe 20; the inert gas source 200 is communicated with the sintering furnace 110; the pressurizing device 300 is communicated with the sintering furnace 110, and mixed gas formed in the sintering furnace 110 is discharged into the pressurizing device 300 for compression treatment; the cooling device 400 is communicated with the pressurizing device 300, and the cooling device 400 is used for cooling the mixture compressed by the pressurizing device 300; the recovery device 500 is communicated with the cooling device 400, and the recovery device 500 is used for recovering liquid formed after the treatment of the cooling device 400; wherein the mixed gas comprises organic waste gas, inert gas and air.
An inner cavity is formed in the sintering furnace 110, the Teflon tube 20 is placed in the inner cavity for sintering, in the sintering process, the Teflon tube 20 can volatilize in a high-temperature environment to form organic waste gas containing aviation kerosene, and as the flash point of the aviation kerosene is very low, the organic waste gas containing the aviation kerosene is mixed with air to form combustible gas which is particularly easy to flash when meeting a fire source, and certain fire hazard exists. The inert gas source 200 is used for conveying the inert gas into the inner cavity, so that the inert gas is mixed with the organic waste gas in the inner cavity to form mixed gas, the air content in the mixed gas is reduced, and the condition that a fire disaster is caused due to flash combustion is avoided. The inert gas includes, but is not limited to, helium, neon, argon, or the like, the formed mixed gas is discharged into the pressurizing device 300, and the mixed gas is compressed by the pressurizing device 300, so that the pressure of the mixed gas is increased, the distance between gas molecules is reduced, and the mixed gas is easier to liquefy. Then, the mixture with the increased pressure, mainly liquid aviation kerosene, gaseous aviation kerosene, other organic waste gases, inert gases and air, is conveyed into the cooling device 400, the mixture is cooled by the cooling device 400, so that the gaseous aviation kerosene in the mixture is liquefied, and finally the liquefied liquid, mainly liquid aviation kerosene, is introduced into the recovery device 500 for recovery.
Through mixing inert gas and the organic waste gas that forms among the sintering process, reduced the content of air among the mist, avoid producing the condition that flash combustion leads to the conflagration to take place, pressurize and cool off the mist that the mixture formed in proper order again for organic waste gas liquefaction in the mist retrieves the organic waste gas after then liquefying, has finally avoided organic waste gas's direct emission, realizes environmental protection.
In an embodiment, the recycling device 500 includes a recycling tank 510 and a moisture separator 520 disposed in the recycling tank 510, the recycling tank 510 is connected to the cooling device 400, and the moisture separator 520 is used for separating the liquid and the gas treated by the cooling device 400.
The recycling tank 510 is connected to the cooling device 400, and after the pressurized mixture is cooled by the cooling device 400, a gas-water mixture containing liquid and gas is substantially formed, wherein the liquid mainly comprises liquefied organic waste gas, and the gas mainly comprises non-liquefied inert gas and air, that is, the material passing through the recycling tank 510 comprises non-liquefied inert gas and air in addition to the liquefied organic waste gas. And in the gas-water mixture, only the liquefied organic waste gas is required to be recovered, therefore, the water-gas separator 520 is further arranged in the recovery tank 510, the water-gas separator 520 can separate gaseous substances from liquid substances, and then the separation of the liquefied organic waste gas from the non-liquefied inert gas and air is realized, and the separate recovery of the liquefied organic waste gas is realized.
Further, the recovery tank 510 is provided with a discharge outlet 511 for discharging liquid and an exhaust port 512 for discharging gas, and a first valve 513 and a second valve 514 are respectively communicated with the discharge outlet 511 and the exhaust port 512 in a sealing manner.
The gas-water mixture is separated by the moisture separator 520 and then periodically discharged to avoid affecting the subsequent use of the recycling device 500. Therefore, the recovery tank 510 is provided with a discharge port 511 and an air release port 512, the separated liquid can be discharged through the discharge port 511, and the separated gas can be discharged through the air release port 512. Preferably, the discharge port 511 and the air release port 512 are respectively in sealed communication with a first valve 513 and a second valve 514, the first valve 513 and the second valve 514 can respectively control the opening size of the discharge port 511 and the air release port 512, so as to respectively control the discharge speed of liquid and gas in the gas-water mixture, and when the first valve 513 and the second valve 514 are closed, the recovery tank 510 is kept sealed.
Specifically, in the radial direction of the recovery tank 510, the moisture separator 520 divides the recovery tank 510 to form a first recovery chamber 516 and a second recovery chamber 517 located outside the first recovery chamber 516, the cooling device 400 and the discharge port 511 are communicated with the second recovery chamber 517, and the gas discharge port 512 is communicated with the first recovery chamber 516.
The water-gas separator 520 separates the recovery tank 510 to form two independent spaces, after the gas-water mixture is introduced into the second recovery cavity 517, the liquid is blocked by the water-gas separator 520 and is reserved in the second recovery cavity 517, and the gas reaches the first recovery cavity 516 through the water-gas separator 520. The discharge port 511 is communicated with the second recovery cavity 517 to recover the retained liquid; the gas release port 512 is communicated with the first recycling cavity 516 to discharge the stored gas. It will be appreciated that the liquid organic waste gas has a density greater than that of the non-liquefied inert gas, air, and therefore, the discharge port 511 is provided at the bottom of the recovery tank 510 to facilitate the discharge of the liquefied organic waste gas; the vent 512 is disposed at the top of the recovery tank 510 to facilitate the discharge of non-liquefied inert gas and air.
Specifically, the cooling device 400 includes a housing 410 and a heat pipe 420 disposed in the housing 410, wherein one end of the heat pipe 420 is connected to the outlet of the pressurizing device 300 through a pipe, and the other end of the heat pipe 420 is connected to the recycling tank 510 through a pipe. After the pressurized mixture is introduced into the heat pipe 420, the mixture in the heat pipe 420 may be cooled by providing a cooling fluid circulating around the heat pipe 420. The heat pipe 420 includes, but is not limited to, a hollow thin-walled metal round pipe.
With continued reference to fig. 1, in an embodiment, the recycling apparatus 500 further includes a safety valve 515, the safety valve 515 is hermetically connected to the recycling tank 510, and the safety valve 515 can adjust the air pressure in the recycling tank 510.
The introduction of the gas-water mixture into the recovery tank 510 and the discharge of the gas from the gas-water mixture out of the recovery tank 510 all result in a large change in the gas pressure in the recovery tank 510. The sealed containers such as the recovery tank 510 for storage all have safe air pressure values, and the air pressure in the recovery tank 510 is within the range of the safe air pressure values, so that the safe use of the recovery tank 510 can be ensured. When the gas is not discharged in time and the gas-water mixture is continuously introduced into the recovery tank 510, the gas pressure in the recovery tank 510 is continuously increased. Situations may arise where the actual pressure within the recovery tank 510 exceeds the safe pressure, creating a safety hazard. By providing the safety valve 515 capable of adjusting the air pressure in the recovery tank 510, when the air pressure in the recovery tank 510 is changed greatly or exceeds a safe air pressure value, the air pressure value in the recovery tank 510 is adjusted to be within a safe and stable range, thereby ensuring the safe use of the recovery tank 510. Meanwhile, in order to prevent the liquefied organic waste gas from flowing into the recovery tank 510 and then being restored to a gas state again due to an excessive pressure difference between the cooling device 400 and the recovery tank 510, the safety valve 515 may maintain the pressure of the liquefied organic waste gas in the recovery tank 510 within a range in which the liquefied organic waste gas is maintained in a liquid state.
In an embodiment, the cooling device 400 is communicated with the recovery tank 510 through a pipe, the pipe is provided with a barometer 600 and an electric valve 700, the barometer 600 is disposed at an upstream of the electric valve 700, the teflon tube sintering device 10 further includes a logic controller electrically connected to the electric valve 700 and the barometer 600, the logic controller is configured to increase an opening degree of the electric valve 700 when the pressure detected by the barometer 600 is higher than a set value, and decrease the opening degree of the electric valve 700 when the pressure detected by the barometer 600 is lower than the set value.
The pressurizing device 300 compresses the mixed gas, so that the pressure of the mixed gas is increased, the distance between gas molecules is reduced, and the mixed gas is easier to liquefy to form a gas-liquid mixture containing part of liquid. When the cooling device 400 cools the mixture, a set pressure exists, and the liquefaction effect of the organic waste gas is best at the set pressure. The pressure in the pipe when the liquefied organic waste gas is formed is detected by the pressure gauge 600, and compared with the set pressure value, it is determined whether the pressure of the mixture entering the cooling device 400 needs to be adjusted.
Specifically, the logic controller obtains a pressure value detected by the pressure gauge 600, compares the pressure value with a set pressure value, and when the pressure value detected by the pressure gauge 600 is greater than the set pressure value, the logic controller controls the electric valve 700 to increase the valve opening or fully open, so as to achieve an effect of reducing the pressure of the mixture entering the cooling device 400; when the pressure value detected by the pressure gauge is smaller than the set pressure, the logic controller controls the electrically operated valve 700 to reduce the valve opening or close completely, which has the effect of increasing the pressure of the mixture entering the cooling device 400.
In an embodiment, a pressure controller is disposed inside the pressurization device 300, the organic waste gas is liquefied by controlling pressure, and it is ensured that only the aviation kerosene is liquefied and the inert gas and air are not liquefied by setting a compression pressure parameter value. Besides the adjustment of the pressure of the mixture entering the cooling device 400 through the opening degree of the electrically operated valve 700, the pressure of the mixture exiting the pressurizing device 300 can be directly adjusted through the pressure controller, so as to adjust the pressure of the mixture entering the cooling device 400, that is, to liquefy the organic waste gas. The pressurizing device 300 includes, but is not limited to, a compressor, the exhaust port 112 communicates with an inlet of the compressor, and an outlet of the compressor communicates with the cooling device 400.
Referring to fig. 1, in an embodiment, a gas transmission port 111 is disposed on the sintering furnace 110, the inert gas source 200 is hermetically connected to the gas transmission port 111 through a pipeline, and a gas transmission flow meter 800 is disposed on the pipeline between the inert gas source 200 and the gas transmission port 111. The gas transmission flow meter 800 is configured to monitor and count the amount of the inert gas input into the sintering furnace 110 by the inert gas source 200, and when the monitored input amount meets a requirement, the gas transmission flow meter may control the inert gas source 200 to stop gas transmission, so as to achieve quantitative input of the inert gas in the sintering furnace 110.
In order to realize the quantitative discharge of the gas in the sintering furnace 110, an exhaust port 112 is arranged on the sintering furnace 110, the pressurizing device 300 is hermetically communicated with the exhaust port 112 through a pipeline, and an exhaust flowmeter 900 is arranged on the pipeline between the pressurizing device 300 and the exhaust port 112. The exhaust gas flowmeter 900 is configured to monitor and count the amount of the mixed gas discharged from the sintering furnace 110 into the pressurizing device 300, and when the monitored discharge amount meets a requirement, the pressurizing device 300 may be controlled to stop sucking the gas, so as to realize quantitative sucking of the mixed gas in the pressurizing device 300.
Preferably, the gas transmission opening 111 is disposed near the bottom of the sintering furnace 110, and the gas exhaust opening 112 is disposed near the top of the sintering furnace 110, so as to facilitate the thorough mixing of the inert gas and the organic waste gas.
In an embodiment, the sintering furnace 110 is provided with a feed inlet 113 for feeding the teflon tube 20 and a discharge outlet 114 for discharging the teflon tube 20 along an axial direction thereof, the discharge outlet 114 is provided at the bottom of the sintering furnace 110, and the discharge outlet 114 is communicated with a guide tube 115 extending away from the feed inlet 113. The feeding hole 113 is located above the discharging hole 114, when the sintering furnace 110 sinters the teflon tube 20, the teflon tube 20 enters from the feeding hole 113 above, and is sent out from the discharging hole 114 below after sintering. Because the discharge port 114 is arranged at the bottom of the sintering furnace 110, the organic waste gas volatilized from the sintering of the teflon tube 20 and the inert gas discharged from the inert gas source are gathered in the upper space of the inner cavity of the sintering furnace 110, and when the teflon tube 20 is taken out through the guide tube 115, the organic waste gas is prevented from being leaked out from the discharge port 114. The gas transmission port 111 may be disposed on the guide pipe 115, and the gas transmission port 111 is communicated with the inner cavity of the sintering furnace 110 through the guide pipe 115.
Before sintering the teflon tube 20, the sintering furnace 110 needs to be heated to a certain temperature, in an embodiment, the sintering device 100 further includes a heating ring 120, and the heating ring 120 is sleeved outside the sintering furnace 110. Before the sintering furnace 110 sinters the teflon tube 20, the heating ring 120 heats the outer surface of the sintering furnace 110, and after the heating is carried out to the required temperature, the teflon tube 20 is placed into the feeding hole 113 for sintering.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (11)
1. A Teflon tube sintering device is characterized by comprising:
the sintering device comprises a sintering furnace, wherein the sintering furnace is used for sintering the Teflon pipe;
the inert gas source is communicated with the sintering furnace;
the pressurizing device is communicated with the sintering furnace, and mixed gas formed in the sintering furnace is discharged into the pressurizing device for compression treatment;
the cooling device is communicated with the pressurizing device and is used for cooling the mixture compressed by the pressurizing device; and
the recovery device is communicated with the cooling device and is used for recovering the liquid treated by the cooling device;
wherein the mixed gas comprises organic waste gas, inert gas and air.
2. The Teflon tube sintering device according to claim 1, wherein a pressure controller is arranged inside the pressurizing device, and the liquefaction of the organic waste gas is realized by controlling the pressure.
3. The Teflon tube sintering device according to claim 1, wherein the recovery device comprises a recovery tank and a water-gas separator arranged in the recovery tank, the recovery tank is communicated with the cooling device, and the water-gas separator is used for separating liquid and gas treated by the cooling device.
4. The Teflon tube sintering device according to claim 3, wherein the recovery tank is provided with a discharge port for discharging liquid and a gas discharge port for discharging gas, and the discharge port and the gas discharge port are respectively communicated with a first valve and a second valve.
5. The Teflon tube sintering device according to claim 4, wherein the water-gas separator partitions the recovery tank in a radial direction of the recovery tank to form a first recovery cavity and a second recovery cavity located outside the first recovery cavity, the cooling device and the discharge port are communicated with the second recovery cavity, and the discharge port is communicated with the first recovery cavity.
6. The Teflon tube sintering apparatus of any one of claims 3 to 5, wherein the recovery apparatus further comprises a safety valve which is in sealed connection with the recovery tank, the safety valve being operable to regulate the gas pressure in the recovery tank.
7. The Teflon tube sintering device according to claim 3, wherein the cooling device is communicated with the recovery tank through a pipeline, a barometer and an electric valve are arranged on the pipeline, and the barometer is arranged at the upstream of the electric valve; the Teflon tube sintering device further comprises a logic controller electrically connected with the electric valve and the barometer, wherein the logic controller is configured to increase the opening of the electric valve when the barometer detects that the pressure is higher than a set value, and decrease the opening of the electric valve when the barometer detects that the pressure is lower than the set value.
8. The Teflon tube sintering device according to claim 1, wherein a gas transmission port is formed in the sintering furnace, the inert gas source is communicated with the gas transmission port through a pipeline, and a gas transmission flow meter is arranged on the pipeline between the inert gas source and the gas transmission port.
9. The Teflon tube sintering device according to claim 1, wherein an exhaust port is arranged on the sintering furnace, the pressurizing device is communicated with the exhaust port through a pipeline, and an exhaust flowmeter is arranged on the pipeline between the pressurizing device and the exhaust port.
10. The Teflon tube sintering device according to claim 1, wherein the sintering furnace is provided with a feed inlet for feeding the Teflon tube and a discharge outlet for discharging the Teflon tube along the axial direction of the sintering furnace, the discharge outlet is arranged at the bottom of the sintering furnace, and the discharge outlet is communicated with a guide tube extending away from the feed inlet.
11. The teflon tube sintering device of claim 1, wherein the sintering device further comprises a heating ring, and the heating ring is sleeved outside the sintering furnace.
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