CN115153384A - Endoscope insertion tube and processing method and production device thereof - Google Patents

Endoscope insertion tube and processing method and production device thereof Download PDF

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Publication number
CN115153384A
CN115153384A CN202210809652.4A CN202210809652A CN115153384A CN 115153384 A CN115153384 A CN 115153384A CN 202210809652 A CN202210809652 A CN 202210809652A CN 115153384 A CN115153384 A CN 115153384A
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China
Prior art keywords
endoscope insertion
insertion tube
woven mesh
tube
pipe
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CN202210809652.4A
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Chinese (zh)
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不公告发明人
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Hunan Vathin Medical Instrument Co Ltd
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Hunan Vathin Medical Instrument Co Ltd
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Priority to CN202210809652.4A priority Critical patent/CN115153384A/en
Publication of CN115153384A publication Critical patent/CN115153384A/en
Priority to PCT/CN2023/106248 priority patent/WO2024012359A1/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/00064Constructional details of the endoscope body
    • A61B1/00071Insertion part of the endoscope body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Surgery (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Pathology (AREA)
  • Radiology & Medical Imaging (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Biophysics (AREA)
  • Physics & Mathematics (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Medical Informatics (AREA)
  • Optics & Photonics (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Endoscopes (AREA)
  • Instruments For Viewing The Inside Of Hollow Bodies (AREA)

Abstract

The invention discloses an endoscope insertion tube and a processing method and a production device thereof, the endoscope insertion tube comprises an inner tube, a woven mesh tube and an outer coating, the woven mesh tube is sleeved on the periphery of the inner tube, the outer coating is formed on the periphery of the woven mesh tube through a plastic-dipping process, or the outer coating is formed on the periphery of the woven mesh tube through a plastic-spraying process, and the woven mesh tube is fixed relative to the inner tube by the outer coating; the processing method of the endoscope insertion tube comprises the following steps: penetrating the inner pipe into the mesh grid pipe; the plastisol is attached to the surface of the woven mesh pipe by using a plastic dipping process or a plastic spraying process; in the scheme, the outer coating is attached to the surface of the woven mesh pipe through a plastic dipping process or a plastic spraying process, compared with a mode that a heat shrink pipe is sleeved on the periphery of the woven mesh pipe in the traditional scheme, the operation is convenient and fast, and the production efficiency of the endoscope insertion pipe is greatly improved.

Description

Endoscope insertion tube and processing method and production device thereof
Technical Field
The invention relates to the technical field of medical instruments, in particular to an endoscope insertion tube and a processing method and a production device thereof.
Background
Endoscopes are widely used in medical and industrial instruments for extending into some long lumens to acquire image data of related objects, for example, extending into the esophagus or other lumens of a human body through an endoscope to acquire image data of biological tissues or other parts inside the human body in a medical environment.
The endoscope insertion tube in the related art comprises an inner tube, a woven mesh tube and a heat-shrinkable tube from inside to outside, wherein the heat-shrinkable tube is heated to generate a tightening force, so that the inner tube and the woven mesh tube are relatively fixed, however, the heat-shrinkable tube is usually sleeved in a manual mode in the production process, so that the endoscope insertion tube has the conditions of complex operation, low production efficiency and high production cost in the production process, and the endoscope insertion tube is not beneficial to popularization and application of an endoscope.
Accordingly, it is an urgent technical problem to be solved by those skilled in the art to provide an endoscope insertion tube with a simple manufacturing process.
Disclosure of Invention
The invention discloses an endoscope insertion tube, a processing method and a production device thereof, which aim to solve the technical problems of complex operation and high production cost in the production process of the endoscope insertion tube in the related technology.
In order to solve the problems, the invention adopts the following technical scheme:
in a first aspect, the present application provides an endoscope insertion tube, the endoscope insertion tube includes the inner tube, weaves the network management and outer coating, weave the network management pipe and establish the periphery of inner tube, the outer coating is in through soaking the technology shaping of moulding weave the periphery of network management, perhaps, the outer coating is in through spraying plastics technology shaping weave the periphery of network management, the outer coating makes it is relative to weave the network management the inner tube is fixed.
Further, the material of the outer coating is at least one of TPE, TPU, PU, PTFE, LDPE, HDPE, PEBAX, PE, EVA, PVC and PET.
In a second aspect, the present application provides a method for processing an endoscope insertion tube, including the steps of:
s100, penetrating the inner pipe into the mesh grid pipe;
s200, dipping or spraying plastic to enable plastisol to be attached to the surface of the woven mesh pipe to form the outer coating.
Further, the processing method of the endoscope insertion tube may further include:
s300, leveling the plastisol on the surface of the woven mesh tube uniformly by using a leveling method;
s400, heating the woven mesh pipe with the surface adhered with the uniform plastisol so as to completely cure and shape the plastisol.
Further, the processing method of the endoscope insertion tube may further include:
and S500, cutting off the parts at the two ends of the woven mesh pipe.
Further, the processing method of the endoscope insertion tube may further include:
s600, scraping the outer periphery of the outer coating so that the diameter of the endoscope insertion tube is within a set threshold value.
In a third aspect, the application further provides a device for producing the endoscope insertion tube, which comprises a rack, wherein the rack is provided with two oppositely arranged placing plates, the placing plates are provided with through holes penetrating through the placing plates, and two ends of the inner tube are respectively arranged in the through holes of the two placing plates in a penetrating manner.
Furthermore, the number of the through holes is multiple, and the positions and the number of the through holes of the two placing plates correspond to each other one by one.
Further, the frame is provided with a lifting lug.
Further, the diameter of the through hole is matched with the diameter of the outer coating layer.
The technical scheme adopted by the invention can achieve the following beneficial effects:
firstly, in the endoscope insertion tube disclosed by the application, the outer coating is formed on the periphery of the woven mesh tube through a plastic dipping process or a plastic spraying process, and compared with the traditional mode in which a heat-shrinkable tube is sleeved in a manual mode, the complex operation steps for producing the endoscope insertion tube are avoided, the production efficiency of the endoscope insertion tube is improved, and the production cost of the endoscope insertion tube is reduced; meanwhile, a plastic dipping process or a plastic spraying process is adopted, so that automatic production and control are facilitated;
secondly, the processing method of the endoscope insertion tube disclosed by the application cuts off the parts at the two ends of the woven mesh tube, so that the woven mesh tube is completely wrapped in the outer covering layer, and the phenomenon of silk scattering of the woven mesh tube can be avoided;
thirdly, according to the production device of the endoscope insertion tube, the two placing plates are provided with the through holes which correspond to each other one by one, so that the plastic dipping treatment can be performed on the plurality of endoscope insertion tubes at one time, and the production efficiency of the endoscope insertion tubes is improved; meanwhile, the through hole is formed in the lower portion of the placing plate, so that the endoscope insertion tube can be completely immersed by plastisol in the plastic dipping process, and the plastic dipping quality is ensured;
fourthly, the diameter of the through hole is matched with the diameter of the outer coating layer, after the endoscope insertion tube is soaked and molded, the outer edge of the through hole can scrape the outer peripheral part of the outer coating layer by drawing the endoscope insertion tube to move, namely, the redundant part of the outer coating layer exceeding the set threshold value in the radial direction is scraped, so that the diameter of the endoscope insertion tube is positioned in the set threshold value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of an endoscope insertion tube of an embodiment of the present application;
FIG. 2 is one of the flow charts of the processing method of the endoscope insertion tube of the embodiment of the present application;
FIG. 3 is a second schematic flow chart illustrating a method for processing an insertion tube of an endoscope according to the embodiment of the present application;
FIG. 4 is a third schematic flow chart showing a method of processing an endoscope insertion tube according to the embodiment of the present application;
FIG. 5 is a fourth flowchart illustrating a method of processing an endoscope insertion tube according to the embodiment of the present application;
fig. 6 is a schematic configuration diagram of a production apparatus for an endoscope insertion tube according to an embodiment of the present application.
In the figure:
100-an inner tube; 200-weaving a network pipe; 300-an outer cover; 400-a rack, 410-a placing plate, 411-a through hole and 420-a lifting lug.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those illustrated or described herein, and that the terms "first," "second," and the like are generally used herein in a generic sense and do not limit the number of terms, e.g., the first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.
The endoscope insertion tube, the processing method thereof, and the production apparatus thereof according to the embodiments of the present application will be described in detail below with reference to fig. 1 to 6 by specific embodiments and application scenarios thereof.
Referring to fig. 1, an endoscope insertion tube is provided according to an embodiment of the present application, and the endoscope insertion tube disclosed includes an inner tube 100, a woven mesh tube 200, and an outer cover 300, wherein the inner tube 100 has a lumen channel disposed along an axial direction of the inner tube 100 through which instrument tools, a traction rope, and electrical connection wires (e.g., electrical connection wires for supplying power to a light emitting assembly and a camera assembly) can pass.
The woven mesh tube 200 is sleeved on the periphery of the inner tube 100, and the outer coating 300 is formed on the periphery of the woven mesh tube 200 through a plastic dipping process or a plastic spraying process, that is, the woven mesh tube 200 and the inner tube 100 are tightly wrapped by the outer coating 300, so that the woven mesh tube 200 is fixed relative to the inner tube 100. In view of the wrapping effect of the woven mesh tube 200 and the outer covering layer 300, the torsion resistance of the inner tube 100 can be improved, that is, when one end of the inner tube 100 is twisted, the other end of the inner tube 100 can generate expected twisting change, and the phenomenon that the inner tube 100 is randomly bent due to the influence of self materials, structures and the like to influence the transmission of twisting effect is avoided.
In the embodiment of the present application, the inner tube 100 may include at least one of a straight tube section and a spiral tube section, and the structure of the inner tube 100 may be determined according to a specific application scenario of the endoscope, which is not limited in the embodiment of the present application; for example, for an endoscope insertion tube for bronchial use, both ends of the inner tube 100 may be straight tube sections, and the middle section of the inner tube 100 may be a spiral tube section. In the embodiment of the present application, the material of the outer covering layer 300 is at least one of TPE, TPU, PU, PTFE, LDPE, HDPE, PEBAX, PE, EVA, PVC, and PET, so long as the endoscope insertion tube can generate the expected twisting change when in use after being covered with the woven mesh tube 200.
According to the endoscope insertion tube disclosed by the embodiment of the application, the outer coating 300 is formed on the periphery of the woven mesh tube 200 through a plastic dipping process or a plastic spraying process, and compared with the traditional mode that a heat shrink tube is sleeved in a manual mode, the complex operation steps of producing the endoscope insertion tube are avoided, the production efficiency of the endoscope insertion tube is improved, and the production cost of the endoscope insertion tube is reduced; meanwhile, the plastic dipping process or the plastic spraying process is adopted, so that the automatic production and control are facilitated, and the labor cost is further saved.
The embodiment of the application provides a processing method of the endoscope insertion tube, which specifically comprises the following steps:
s100, penetrating the inner pipe 100 into the woven net pipe 200;
s200, dipping or spraying plastic to enable the plastisol to be attached to the surface of the woven mesh pipe 200 to form an outer coating 300.
In step S100, the length of the inner tube 100 is greater than the length of the woven mesh tube 200, the inner tube 100 can be manually inserted into the woven mesh tube 200 to form a substrate of the endoscope insertion tube, the two ends of the inner tube 100 are exposed out of the two ends of the woven mesh tube 200, and in the plastic dipping or spraying process, the two ends of the inner tube 100 can be supported or clamped to fix the substrate, which is convenient for processing operation.
In step S200, if the plastisol is attached to the surface of the woven mesh tube 200 by a plastic dipping method, the substrate can be dipped into the plastisol by a one-time dipping method; for example, the matrix formed by the inner tube 100 and the woven mesh tube 200 is immersed in plastisol for a time t, so that the plastisol adheres to the surface of the woven mesh tube 200. In the embodiment of the present application, the immersion time t may be adaptively selected according to a desired thickness of the outer cover 300, for example, 10s, 20s, or 30s, and the embodiment of the present application is not limited thereto.
Certainly, in the embodiment of the present application, a multiple-interval immersion manner may also be selected to perform dip molding on the matrix formed by the inner tube 100 and the woven mesh tube 200, for example, the matrix formed by the inner tube 100 and the woven mesh tube 200 may be immersed in plastisol three times, the immersion time is 10s each time, and the interval time is 0.5min to 1min, and the multiple-interval immersion manner is adopted, which is favorable for improving the uniformity of the outer coating 300 formed by dip molding.
It should be noted that, before plastic dipping, the substrate may be placed in a heating furnace for heating, and after the substrate is heated, the substrate is immersed in the plastisol, so that the plastisol is easily attached to the substrate, and meanwhile, the plastisol is easily permeated into the internal gap of the woven mesh tube 200, so that the woven mesh tube 200 is not easy to bend, the strength is increased, and the woven mesh tube 200 is used for stably and reliably wrapping the inner tube 100.
In step S200, if the plastic spraying process is adopted to make the plastisol adhere to the surface of the woven mesh tube 200, the thickness of the outer coating layer 300 can be controlled by controlling the plastic spraying time, and the plastic spraying process is simple and convenient to operate and implement.
In an embodiment of the present application, the processing method may further include:
s300, leveling the plastisol on the surface of the woven mesh pipe 200 uniformly by using a leveling method;
s400, heating the woven mesh pipe 200 with the surface attached with the uniform plastisol so as to completely solidify and shape the plastisol.
In step S300, the leveling method specifically includes connecting the base body with the outer cover 300 attached to the surface thereof to the centrifuge, and setting the base body in an airflow parallel to the base body, and driving the base body to rotate by the centrifuge. For example, the centrifuge rotation speed may be 100rpm to 200rpm, and the air flow speed may be 3m/s to 20m/s.
In step S400, when the plastisol is solidified and shaped, the plastisol should penetrate into the woven mesh tube 200, and the outer coating 300 completely wraps the periphery of the woven mesh tube 200, after that, the endoscope insertion tube can be cooled to a normal temperature state by using water cooling, air cooling or natural cooling, etc., so as to form the endoscope insertion tube.
In an embodiment of the present application, the method for processing an endoscope insertion tube may further include:
and S500, cutting off the parts at the two ends of the woven mesh pipe 200.
In practical application, the two ends of the woven mesh pipe 200 are easy to have the condition of yarn scattering, so that in the application, the parts of the two ends of the woven mesh pipe 200 are cut off, and the possibility of yarn scattering of the woven mesh pipe 200 is avoided; in a preferred embodiment, the lengths of the woven mesh tube 200 and the outer coating 300 are the same, and the two ends are flush, that is, the woven mesh tube 200 is completely covered in the outer coating 300, which can avoid the condition that the woven mesh tube 200 is scattered, ensure the use stability of the endoscope insertion tube, and prolong the service life of the endoscope insertion tube.
In the plastic dipping process, the situation that the radial size of the part is larger due to the fact that a large amount of plastisol is locally adhered to the substrate possibly exists, so that the normal use of the endoscope insertion tube is influenced, and if the endoscope insertion tube cannot be twisted normally, the change is caused. Therefore, in a further technical solution, the processing method may further include:
s600, scraping the circumferential part of the outer coating layer 300 to enable the diameter of the endoscope insertion tube to be within a set threshold value.
In step S600, the circumferential portion of the overcoat layer 300 is scraped, that is, an excess portion of the endoscope insertion tube in the radial direction exceeding a set threshold is removed, in order to control the tube diameter of the endoscope insertion tube within the set threshold, so that the diameter of the endoscope insertion tube reaches a use standard. In an alternative embodiment, a scraping hole having a diameter of a set threshold may be set, and when the endoscope insertion tube is pulled through the scraping hole, an excess portion of the endoscope insertion tube protruding from the aperture of the scraping hole is scraped off, which is easy to handle and ensures that the diameter of the entire endoscope insertion tube is within the set threshold.
The embodiment of the application also discloses a production device of the endoscope insertion tube, the production device comprises a rack 400, the rack 400 is provided with two oppositely arranged placing plates 410, the placing plates 410 are provided with through holes 411 penetrating through the placing plates 410, two ends of the inner tube 100 are respectively arranged in the two through holes 411 of the placing plates 410 in a penetrating mode, namely, when the base body is subjected to plastic dipping or plastic spraying, the base body is erected between the two placing plates 410. The rack 400 is also provided with a lifting lug 420, when the plastic dipping operation is carried out, the lifting lug 420 can be suspended to control the dipping or lifting of the rack 400, the dipping speed of a general matrix is less than or equal to 10mm/s, the lifting speed of an endoscope insertion tube is less than or equal to 5mm/s, and the speed is not too high, so that the uniform attachment of the outer coating 300 is ensured.
In this application embodiment, the quantity of through-hole 411 is a plurality of, and two through-hole 411's of laying the board position and quantity one-to-one set up like this, in process of production, can once only soak many matrixes and mould, can show the production efficiency who promotes the endoscope insert tube.
In an alternative embodiment, a plurality of through holes 411 arranged on the same placing plate 410 are arranged side by side on the lower part of the placing plate 410, in this case, during the plastic dipping process, the endoscope insertion tube can be ensured to be completely immersed by the plastisol, and the plastic dipping quality can be ensured; of course, in addition to the above-mentioned arrangement of the plurality of through holes 411 arranged side by side at the lower portion of the mounting plate 410, a layout of a plurality of rows of through holes 411 may be adopted, and two adjacent rows of through holes 411 may be distributed in a staggered manner, so that the production efficiency of the endoscope insertion tube can be improved.
In a further technical solution, the diameter of the through hole 411 is the preset threshold, that is, the diameter of the through hole 411 matches the diameter of the outer cover 300, after the endoscope insertion tube is cured and molded, one end of the inner tube 100 can be pulled to move, and the outer edge of the through hole 411 can scrape off the extra part of the outer cover 300 in the radial direction, so that the diameter of the endoscope insertion tube is within the preset threshold.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of another like element in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention.

Claims (10)

1. An endoscope insertion tube, comprising:
an inner tube (100);
the woven net pipe (200), the woven net pipe (200) is sleeved on the periphery of the inner pipe (100);
the outer coating (300) is formed on the periphery of the woven mesh pipe (200) through a plastic dipping process, or the outer coating (300) is formed on the periphery of the woven mesh pipe (200) through a plastic spraying process, and the woven mesh pipe (200) is fixed relative to the inner pipe (100) through the outer coating (300).
2. The endoscope insertion tube of claim 1, wherein the material of the outer coating (300) is at least one of TPE, TPU, PU, PTFE, LDPE, HDPE, PEBAX, PE, EVA, PVC, PET.
3. A method for processing an endoscope insertion tube, which is applied to the endoscope insertion tube according to any one of claims 1 to 2, comprising the steps of:
s100, penetrating the inner pipe (100) into the woven net pipe (200);
s200, dipping or spraying plastic to enable plastisol to be attached to the surface of the woven mesh pipe (200) to form the outer coating (300).
4. The processing method of an endoscope insertion tube according to claim 3, characterized in that the processing method further comprises:
s300, leveling the plastisol on the surface of the woven mesh pipe (200) uniformly by using a leveling method;
s400, heating the woven mesh pipe (200) with the surface attached with the uniform plastisol to completely solidify and shape the plastisol.
5. The processing method of an endoscope insertion tube according to claim 3 or 4, characterized by further comprising:
s500, cutting off the parts at the two ends of the woven mesh pipe (200).
6. The processing method of an endoscope insertion tube according to claim 3 or 4, characterized in that the processing method further comprises:
s600, scraping the outer periphery of the outer coating (300) to enable the diameter of the endoscope insertion tube to be within a set threshold value.
7. An endoscope insertion tube production apparatus applied to the endoscope insertion tube of claim 1, comprising a frame (400), wherein the frame (400) has two opposite mounting plates (410), the mounting plates (410) are provided with through holes (411) penetrating through the mounting plates (410), and both ends of the inner tube (100) are respectively inserted into the through holes (411) of the two mounting plates (410).
8. The production device of an endoscope insertion tube according to claim 7, characterized in that the number of the through holes (411) is plural, and the positions and the number of the through holes (411) of two of the placing plates (410) are in one-to-one correspondence.
9. The production device of an endoscope insertion tube according to claim 8, characterized in that the stand (400) is provided with a lifting lug (430).
10. The apparatus for producing an endoscope insertion tube according to claim 7, characterized in that the diameter of the through hole (411) matches the diameter of the outer coating layer (300).
CN202210809652.4A 2022-07-11 2022-07-11 Endoscope insertion tube and processing method and production device thereof Pending CN115153384A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202210809652.4A CN115153384A (en) 2022-07-11 2022-07-11 Endoscope insertion tube and processing method and production device thereof
PCT/CN2023/106248 WO2024012359A1 (en) 2022-07-11 2023-07-07 Endoscope insertion tube, and processing method and production apparatus therefor

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Application Number Priority Date Filing Date Title
CN202210809652.4A CN115153384A (en) 2022-07-11 2022-07-11 Endoscope insertion tube and processing method and production device thereof

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