CN115151395A - Cutting machine with improved structure - Google Patents

Cutting machine with improved structure Download PDF

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Publication number
CN115151395A
CN115151395A CN202080096924.XA CN202080096924A CN115151395A CN 115151395 A CN115151395 A CN 115151395A CN 202080096924 A CN202080096924 A CN 202080096924A CN 115151395 A CN115151395 A CN 115151395A
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CN
China
Prior art keywords
arm
machine
worktable
support
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202080096924.XA
Other languages
Chinese (zh)
Inventor
亚历山德罗·科尔西科皮科利诺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Comelz Co ltd
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Comelz Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Comelz Co ltd filed Critical Comelz Co ltd
Publication of CN115151395A publication Critical patent/CN115151395A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02Means for moving the cutting member into its operative position for cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/006Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0235Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/007Control means comprising cameras, vision or image processing systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/3806Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface
    • B26F1/3813Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface wherein the tool head is moved in a plane parallel to the work in a coordinate system fixed with respect to the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet

Abstract

The invention provides a machine (1) for cutting sheets, comprising: -a table (2), for example a fixed plane, suitable for providing a support plane for the sheet material to be cut, said table (2) having at least two opposite sides of greater extension and at least two opposite sides of lesser extension; at least one cutting unit (3) arranged on the table (2) and adapted to cut the sheet; at least one arm (4), at least partially arranged above the worktable (2) and supporting means (9) for supporting the cutting unit (3) and the arm (4), the arm (4) being supported cantilevered on the worktable (2) and movable along a sliding direction (X), suitably the supporting means (9) of the arm (4) is in the form of a beam supporting means kept suspended above the worktable (2) by at least one supporting upright (9 a), said worktable (2) being free of obstacles along two opposite sides of its larger extension.

Description

Cutting machine with improved structure
Field of application
The present invention relates to cutting machines, for example for cutting hides, leather, synthetic materials, etc., and the following description is made with reference to this technical field, the sole purpose of which is to simplify the explanation.
Prior Art
As is well known in this particular technical field, there are various devices capable of performing automatic cutting of pieces of material, such as hides, fabrics, non-woven fabrics, synthetic materials, etc., according to a preset cutting pattern. The types of sheets to be cut are indeed various, even in the same technical field. The apparel, accessories, and footwear industries use a variety of materials, such as hides, nonwovens, and synthetic materials. These materials, although significantly different in terms of manufacturing and consistency, still have the common characteristics of being in sheet and subjected to cutting operations.
There are machines equipped with a conveyor belt able to move the sheet to be cut inside a cutting chamber, normally closed at the top and laterally closed on at least two sides, equipped with at least one movable cutting unit for cutting the sheet, while the cut portion is sent by the conveyor belt from the cutting chamber towards the unloading area.
There are also simpler machines, so-called cutting tables or tables, which do not have a closed cutting chamber (and possibly a conveyor belt feeding the sheets), but only a work table (possibly a fixed one) on which the material to be cut is arranged. According to some known solutions, on the opposite main side of the cutting table, respective rails are arranged for the sliding of a carriage which moves at least one transversely extending crosspiece or arm supporting a movable cutting unit to cut the sheets arranged on the worktable. Once the cut has been performed, the arm is moved in order to clear the work area and the operator can collect the cut portions, while the cutting head can cut the sheet material at another area of the table.
The above-described machine is very flexible and easily allows cutting samples and small products of hides, synthetic materials and fabrics of all kinds.
However, the above-mentioned machine has a first problem related to the arrangement of the material to be cut on the worktable, which material usually has dimensions larger than the worktable, so that there is always too much material that cannot be initially arranged on the worktable. In other words, the overall dimensions of the guides and the rack for moving the arms do not allow for easy disposal of this excess material. In some known solutions, only one guiding system is used, which supports the arm at a second main side of the worktable, opposite to the first side of the operator's action; however, in this solution, it is necessary to create on the second side a cradle forming a suitable seat for receiving the material to be cut wound in a roll, which can be unwound by the operator from time to time. This solution considerably complicates the structure of the machine and the positioning of the sheets, since the structure of the table must be suitably shaped in order to form the cradle, in which the rolls of material are arranged. Furthermore, arranging the material into the racks is difficult, as it implies a rolling of the material and inserting it into the racks away from the work area.
Other, even more widespread solutions have guides which allow the arms to slide on both main sides of the worktable and, in addition to the above-mentioned shelves, also form a groove on the side opposite to the shelf where the excess material is inserted, thus making the positioning operation more complex. Furthermore, the presence of the slots and other guides keeps the operator away from the machine, making it difficult for the operator to work.
There are solutions in which guides are arranged on the secondary sides of the table, so that the arms slide along these secondary sides; however, the presence of guides along the sides encumbers the operator, and the machine in any case requires advanced safety systems as shown in the following paragraph.
Another more serious problem is the safety of these machines, since, without a cutting chamber surrounding the cutting unit and the movable arm, contact with these cutting units or with the movable arm supporting them is more likely to have very dangerous consequences for the operator. For this reason, additional safety measures need to be taken.
The technical problem underlying the present invention is that of providing a cutting machine whose devices and functional features enable to overcome the above-mentioned limitations and drawbacks that still affect the known solutions, and in particular enable to reduce the obstacles on the worktable, thus facilitating the arrangement of the sheets to be cut and the work of the operator.
Another object is to increase the safety of the operator.
Summary of The Invention
The idea underlying the solution of the invention is to make a cutting machine, such as a cutting table comprising a table, wherein an arm supporting a cutting unit is held suspended on the table by means of a boom beam support comprising a plurality of guides allowing the arm to slide, such as arranged on its lower surface. The cantilever beam is supported only by the support columns arranged at the short sides of the table, for example with a vertical extension from the surface of the table, so that there are no obstacles on the table, in particular on its long sides. The cutting machine is also equipped with a safety system, making it very safe.
Based on this solution idea, the above technical problem is solved by a cutting machine for cutting sheets, comprising: a table providing a support plane for the sheet material to be cut, on which at least one cutting unit for cutting the sheet material is arranged, at least one arm being arranged at least partially above the table and adapted to support the cutting unit; and a support device for the arm, the suspension of which is supported on the table and movable in the sliding direction, wherein the support device for the arm is a cross beam support device which is held suspended above the table by at least one support column, said table being free of obstacles along at least two opposite sides thereof. In particular, the sides that do not include the uprights are completely free of obstacles. In a preferred embodiment, the table is rectangular, the side preferably free of obstacles being its long side.
More particularly, the invention includes the following additional and optional features, which may be used individually or in combination, if desired.
According to an aspect of the invention, the table may comprise opposite sides of at least two longer extensions and opposite sides of at least two shorter extensions (preferably the table is rectangular), said table being free of obstacles along the opposite sides of the at least two longer extensions.
According to an aspect of the invention, the at least one support post may extend vertically from the table on one side of the shorter extension of the table. In particular, at least one support column may extend from a peripheral portion of the table.
According to an aspect of the invention, the machine may comprise two supporting uprights arranged at respective opposite sides (in particular the short sides) of the worktable, in such a way as to define a supporting bench comprising said uprights and a cross-beam integral therewith, from which the arms project suspended on the worktable.
According to an aspect of the invention, the arm may be constrained to the sliding carriage along at least one guide formed on the cross beam, for example on its lower surface facing the worktable, said guide being configured to allow the carriage and the arm constrained to said carriage to slide in the sliding direction.
According to an aspect of the invention, the machine may further comprise a carriage movable along the longitudinal extension of the arm by means of at least one guide, preferably two guides, arranged on one face of the arm, the cutting unit being supported by said carriage.
According to another aspect of the invention, the machine may include at least one of a control monitor, a projector, a camera, and a light element, which are supported by the cantilevered beam support apparatus.
According to another aspect of the invention, the machine may comprise at least one pair of arrays of photocells arranged at opposite ends of the arm and arranged to move integrally therewith, the photocells in each said array being preferably arranged at least in a vertical direction substantially orthogonal to the worktable and configured to detect the presence or absence of an object therebetween. Other orientations of the photovoltaic cell are also provided.
According to another aspect of the invention, the machine may further comprise at least one protection screen adjacent to and associated with at least one end of the arm, said protection screen being cantilevered from its support on the machine and having a body configured to at least partially cover the cutting unit at least when viewed from a direction substantially orthogonal to the sliding direction.
According to another aspect of the present invention, the protective screen may be hinged to the arm at a hinge point so as to be inclined with respect to the arm, the protective screen being configured to move in a sliding direction due to movement of the arm and further configured to perform at least partial rotation with respect to the hinge point, for example, when an obstacle is hit, movement of the arm is stopped based on the rotational movement of the protective screen.
According to another aspect of the invention, the table may be a fixed plane.
Further, the table may be substantially rectangular.
Finally, the sliding movement of the arm may preferably be along the side of the longer extension of the table, i.e. the sliding direction is substantially parallel to said side, but any other configuration is possible.
The characteristics and advantages of the cutting machine of the invention will become more apparent from the following description of an embodiment thereof, given by way of non-limiting example with reference to the accompanying drawings.
Brief description of the drawings
In the drawings:
figure 1 shows a schematic perspective view of the cutting machine of the invention;
figure 2 shows a schematic side view of the cutting machine of the invention;
figure 3 shows a detail of the cutting machine of the invention, in particular it details its safety elements;
figure 4 shows a schematic perspective view of the cutting machine of the invention highlighting the optical light signal of the photocell associated therewith;
figures 5A-5B show the front shield of the safety system of the invention in two different rotational configurations;
6A-6B show the rear protection screen of the safety system of the invention in two different rotational configurations;
figure 7 shows a schematic perspective view of the cutting machine of the invention, with its protective screen in a rotating configuration due to a collision with the operator;
figures 8A-8B show the protective screen of the invention connected to an additional protective element performing a pivoting movement;
figure 9 shows a top view of a part of the machine of the invention, with its protective screen visible; and
figure 10 shows a detail of the section of the protective screen of the invention and its connection to the arm of the machine.
Detailed description of the invention
With reference to these figures, and in particular to fig. 1, the cutting machine of the invention is globally and schematically indicated with reference numeral 1.
It is noted that the drawings represent schematic views and are not to scale, but rather they are drawn to emphasize important features of the invention. Furthermore, in the drawings, various elements are depicted in a schematic manner, the shapes of which vary depending on the desired application. It should also be noted that in the drawings, like reference numerals refer to elements that are identical in shape or function. Finally, the specific features described in the embodiments shown in the figures also apply to the other embodiments shown in the other figures.
Positional references used in this specification, including such phrases as lower or upper, upper or lower, or the like, refer to the operational configurations shown in the drawings and are not to be given a limiting sense in any event. In any case, said references are used in practice by the person skilled in the art when referring to the components of the machine of the invention.
To facilitate the following description of the machine 1, as shown in fig. 1, two orthogonal directions corresponding to the orthogonal movements of the cutting unit of the machine 1 are identified by way of example: the Y direction and the X direction. In particular, as will be shown in greater detail below, the X direction is also indicated as the sliding direction of the arm of the machine 1.
In its most general form, the machine 1 is suitable for processing and in particular for automatically cutting hides, leather, synthetic materials, etc. More specifically, machine 1 is suitable for automatically cutting sheets of foldable or flexible material, such as textile and hide products for clothing, articles of footwear, automotive and furniture articles, or non-woven fabrics, hides, synthetic materials, etc.
In the context of the present invention, the term "sheet" denotes any element of any shape and material, having a substantially two-dimensional size and a certain thickness (generally reduced), which is to be cut by the machine 1. The machine 1 is a numerically controlled machine comprising a control unit C, for example comprising a suitable memory unit suitably programmed and arranged for its management and automatic control. The control unit C may be, for example, a computerized unit integrated in the machine 1 or external to the machine 1 and operatively connected thereto. Further, the control unit may be a single control unit, or may comprise a plurality of local units. Thus, the control unit C is able to control the machine 1 to obtain automatic cutting of the sheets.
The machine 1 of the invention is a so-called cutting table and comprises a work table 2, which work table 2 is adapted to provide a support plane or work surface a for the sheet of material to be cut. The table 2 preferably has a quadrangular plan, more preferably substantially rectangular, and at least one cutting unit or head 3 carried by at least one arm or crosspiece 4 acting thereon.
In one embodiment of the invention the table 2 is a fixed plane, which, even in other embodiments, may be equipped with a conveyor belt (not shown in the figures) for moving the material arranged thereon.
In the case of the rectangular table 2 as shown in the figure, the Y-direction (the lateral direction of the table) is parallel to its minor side, and the X-direction is parallel to its major side. As previously mentioned, the X direction is also referred to as the sliding direction of the arm 4, and therefore, in the embodiment of the present invention, slides along the main side of the table 2. However, for the purpose of the present invention, the arm 4 is not prevented from sliding along the minor side of the table 2, and therefore the sliding direction is the Y direction, and the present invention is not limited by the particular sliding direction of the arm 4.
In general, the term table 2 denotes a structure supporting a sheet of material to be cut, said table being provided with at least two opposite sides of a larger extension, and at least two opposite sides of a smaller extension (preferably rectangular or at least defining a rectangular working surface), and being planar with a certain thickness, the term sides thus denoting the side edge portions of the table.
Like a conventional cutting table, the machine 1 is equipped with a base 5, for example box-shaped, which is a support for the worktable 2 and can enclose mechanical and electronic elements to assist the operation of the machine 1.
More specifically, the machine 1 comprises at least one cutting unit 3, the cutting unit 3 being arranged exclusively for cutting the sheets arranged on the worktable 2, said cutting unit 3 not being limited to a particular type. As an example, the cutting may take place by means of a blade, a laser, a water jet, a milling cutter or in any other suitable manner, preferably by means of a blade.
According to the embodiment shown in the figures, the machine 1 comprises a single cutting unit 3, even though the invention is not limited thereto, and the number of cutting units may vary according to need and/or circumstances.
As previously mentioned, the machine 1 comprises at least one arm 4, at least one arm 4 being arranged at least partially above (on top of) the worktable 2 and being adapted to support the cutting unit 3, the cutting unit 3 being movable on said arm 4, in particular sliding along a longitudinal axis of said arm 4, said longitudinal axis being parallel to the Y-axis of fig. 1 and 2.
In particular, in an embodiment, thanks to the presence of the carriage 6, which allows the movement of the cutting unit 3, said carriage 6 can translate along the longitudinal extension of the arm 4, i.e. along the Y-axis, by means of a first guide G1 arranged on the face of said arm 4, for example on the lower surface of said arm 4 facing the table 2. In other words, the cutting unit 3 is supported by the frame 6, the frame 6 acting as a support frame for said cutting unit 3.
In this way, according to the embodiment described above, the movement system of the cutting unit 3 comprises an arm 4 and a carriage 6 defining the kinematic structure for moving said cutting unit 3, the carriage 6 being preferably mounted below the arm 4 (which is why it is also called the lower carriage) and being translatable with respect to the carriage 6 along the Y direction, as described above.
The arm 4 has a substantially parallelepiped shape with a prevalent extension along the Y direction. As mentioned above, it comprises a first guide G1 adapted to allow the relative movement of the carriage 6 mounted on the sliding block 7. In the embodiment, the first guide G1 is two (even though the invention is not limited thereto), and two sliding blocks 7 aligned with each other are inserted on the guide. The movement is obtained by recirculating the ball screw/nut screw system.
Power and signal cables connecting the various elements of the kinematic structure are also provided, said cables being housed in an anchor chain 8, the anchor chain 8 extending parallel to the arm 4 and forming a loop at two opposite ends, as can be seen for example in fig. 2.
Furthermore, a support means 9 is provided adapted to support the arm 4 on the table 2.
In the following, an embodiment will be shown wherein the arm 4 is cantilever supported and slides in the X-direction by means of the above-mentioned support means 9. However, although preferred, such embodiments are merely illustrative, and the teachings of the present invention (i.e., the safety measures described in detail below) are not limited by the specific support and sliding configuration of the arms 4.
In particular, in the non-limiting exemplary embodiment of the figures, the arm 4 is cantilevered on the table 2 by means of a support device 9 and can move along the sliding direction X.
Suitably, the supporting means 9 of the arm 4 are in the form of a crosspiece (or lintel) supporting structure, still indicated with 9, which is kept hanging on the worktable 2 by at least one supporting element or upright 9 a. More specifically, in an embodiment, the support upright 9a extends perpendicularly from the table 2, in particular at an edge perimeter portion of said table 2. More specifically, the supporting upright 9a is arranged on one of the secondary sides of the table 2, as will be described in detail below. In one embodiment, the rungs 9 are extruded aluminum, although other configurations are clearly possible and within the scope of the invention.
In an embodiment, there are two supporting uprights 9a arranged on two opposite sides of the worktable 2, i.e. at opposite edges, in such a way as to define a supporting bench comprising said two uprights and an upper crosspiece integral therewith, in other words the supporting uprights 9a allow the supporting crosspiece 9 to remain hanging on the worktable 2 and connecting it with said worktable 2.
It is clear that the shape of the uprights 9a, represented by a vertical axis and projecting from the worktable 2, and the specific shape of the crosspiece 9 are only exemplary and that other suitable shapes may be used.
In the preferred embodiment shown in the figures, the worktable 2 is substantially rectangular (or at least defines a work area with two main sides and two secondary sides), and the supporting uprights 9a are arranged at the secondary sides of said worktable so that both main sides are completely unrestrained, i.e. no means are provided for supporting the arms 4 at said sides, which are the sides from which the excess material protrudes, said material being subsequently dragged onto the worktable 2.
The supporting uprights 9a thus allow the holding crosspiece 9 to be suspended on the worktable 2, so that guides can be formed thereon that allow the connection and support of the cantilever-supported arms 4. In this way, it is no longer necessary to support the arm 4 by means of guides integrated on the worktable 2 (in particular arranged at the main side of the table, not present in the known solutions). Thanks to this configuration of the suspension crosspiece, the worktable 2 is therefore free to project along at least two of its parallel sides, in particular along its main sides, from which said excess material to be cut can freely project without having to use the means described in the prior art, such as forming a shell support.
In other words, the structure of the machine 1 has many advantages, in particular for rectangular tables, since the main side is completely unbent, the excess material can hang freely on said side and can be easily dragged onto a plane when it is cut. It should also be noted that the side that is not bent is the side that is operated by the operator, greatly simplifying the work of the latter. Furthermore, due to the presence of the suspension rails 9, the operator can easily work on both free sides of the table.
In an embodiment, in order to facilitate the work of the operator, the supporting upright 9a is arranged closer to one end of the secondary side (i.e. the rear end of the partial reference system according to the figures) with respect to the opposite end, so as to allow an even more free connection of the primary side connected to said opposite end. In other words, with respect to the longitudinal symmetry axis, parallel to the X axis, the supporting upright 9a moves more towards (does not necessarily reach) one of the two ends of the secondary side, this is advantageous in case the crosspiece 9 supports also other components, such as a display screen and a projector, as will be described below, in order to in this way leave more room for the operator.
Furthermore, as mentioned above and better shown in fig. 3, the arms 4 are constrained to the frame 10, said frame 10 sliding along at least one guide, preferably two guides (not shown in the figures), formed on the crosspiece 9, which guide allows sliding in the sliding direction X of the frame 10 and therefore of the arms 4 constrained to the guide. In other words, the arm 4 is thus connected with the support 9 by the frame 10, which allows a movement of the arm 4 in the X-direction.
As indicated for the carriage 6, the carriage 10 also comprises a slide 11 and is associated with the guide by means of said slide. In the preferred case of two guides, two sliding blocks 11 aligned with each other are inserted onto the guides.
In an embodiment, the frame 10 is arranged below the crosspiece 9, i.e. the frame 10 is constrained to its face facing the table 2 and is therefore arranged between said crosspiece 9 and the arm 4, the frames 6 and 10 being moved by suitable means controlled by the control unit C.
The management of the device 1 by the user can take place, for example, through a control panel 12 equipped with screens and buttons arranged, for example, at the periphery of the worktable and operatively connected to the control unit C.
In one embodiment, the machine 1, and in particular the table 2, is ideally divided into two work areas. In this way, while the sheet portions are cut by the cutting unit 3 in the first zone, in the second successive zone, the operator can collect the already cut portions of material, said zones alternating during the operation of the machine 1. Therefore, the cutting and unloading can be performed in time masking, i.e., within the masking time, with higher efficiency and productivity; this type of machine is also known as a "commuter". This operation can be performed by a single cutting unit suitably controlled by the control unit C and moved from area to continuous area, and by two cutting units suitably controlled by the control unit C.
Since the cutting unit 3 and the arm 4 supporting it are not enclosed in a closed cutting chamber, a machine 1 with suitable safety measures is required, also in view of the fact that, as mentioned above, the collection of the cut portions can take place simultaneously with the cutting operations in the continuous area of the worktable 2.
With reference to fig. 3 and 4, a first safety measure is the use of a photocell 13 adapted to detect the presence of a user and therefore to stop the machine 1 in the event of detection of a dangerous situation.
More specifically, the machine 1 comprises a plurality of photocells 13 at two opposite ends 4a and 4b of the arm 4, and arranged to move integrally therewith, said photocells 13 being configured to detect the presence of an object between them.
The photocells 13 are arranged on suitable supports (for example suitable bars) on which they define photocell arrays, in particular a pair of arrays arranged on opposite sides of the worktable 2, i.e. on opposite sides along the longitudinal direction Y of the arm 4, and are connected (directly or indirectly) to said arm 4 so as to move therewith. In this way, each photocell arranged on one side of the worktable 2 has a corresponding photocell arranged on the opposite side and aligned therewith, so as to appropriately receive/send optical signals 13' for detecting objects, as shown in figures 3 and 4.
Suitably, the array of photovoltaic cells extends vertically (i.e. the photovoltaic cells are arranged at least along a vertical direction substantially orthogonal to the table 2, and therefore substantially orthogonal to the Y and X directions), so as to cover at least the entire vertical overall extension of the system formed by the cutting unit 3 and the arm 4, unlike what happens in the known solutions using each side of a single photovoltaic cell. In other words, the photocell extends in a vertical plane perpendicular to the table 2, so as to define, by means of the optical signal, a predetermined vertical area capable of detecting the object.
In a preferred embodiment of the invention, there are two arrays 13 of photocells on one side of the table 2 and two arrays 13 of photocells on the opposite side, the arrays on each side being arranged in opposite positions with respect to the arm 4, so as to provide protection against the movement of said arm 4 in both directions along the X-direction.
Suitably, the photocell 13 is operatively connected to a control unit C programmed to automatically control the movement of the arm 4 and the actuation of the cutting unit 3 according to signals coming from said photocell. In particular, upon detection of the presence of an operator (for example, the presence of the operator's hand), the photocell sends a signal to the control unit C, which is suitably configured to stop the operation of the machine 1.
In its more general form, therefore, a cutting machine is provided, comprising a worktable 2, a cutting unit 3 adapted to cut a sheet arranged on the worktable 2, an arm 4 arranged at least partially above the worktable 2 and support means 9 of the arm, said machine being equipped with the above-mentioned photocell 13 in order to provide safety to the operator.
In any case, the mere presence of the photovoltaic cell (although a very important safety element) does not always ensure the overall safety of the operator, and it is also necessary to reduce the risks due to collisions with the support of the photovoltaic cell itself.
Advantageously, according to the invention, in order to equip the machine 1 with other effective safety measures, it also comprises a protection screen 18, the protection screen 18 being associated with the machine 1 close to at least one end 4a and/or 4b of the arm 4.
The safety system may have its own dedicated support or, preferably, it is directly connected to the arm 4, in particular at the end of said arm 4, so as to act as a support.
Preferably, there are two protection screens 18, each arranged at a respective end of the arm 4, i.e. opposite in the Y direction at opposite sides of the worktable 2, and therefore the following description will refer hereinafter to the preferred but non-limiting case of two opposite protection screens 18.
In an embodiment of the invention, the protective shield 18 is substantially rectangular, even though other shapes may obviously be used. In its more general form, the protective screen 18 comprises a lower side, an upper side and at least two sides opposite to each other with respect to the sliding direction.
Additionally, the protective shield 18 may be made of any suitable material, including metallic materials and plastic materials.
The protection screen 18 has a body 18', which body 18' is cantilevered, in particular it projects downwards with respect to its support, and is configured to at least partially cover the cutting unit 3 when viewed in the Y direction, i.e. when viewed in front, so as to avoid direct contact between the cutting unit and the operator.
In particular, the protection screen 18, more particularly the body 18', extends in a vertical plane at a front portion of the machine 1 for protecting an operator operating at the main side of the work table 2, i.e. in connection with the front portion of the arm 4, more particularly the protection screen 18 extends substantially orthogonal to the work table 2 at its main side.
In order to allow the correct arrangement of the material on the worktable 2, a protective screen 18 is associated with the machine 1 so as to leave an empty space G' between itself and the edge of the worktable 2, as shown in fig. 2, and moreover, the protective screen 18 extends below the working surface a of the worktable 2 so as to prevent dangerous situations for the user. In other words, the protective screen 18 extends from the arm 4 beyond the work surface a of the table 2. As will be noted hereinafter, the protective screen 18 also acts as a housing for the photovoltaic cells 13, the extension of which with respect to the work surface a allows said photovoltaic cells 13 to be suitably covered.
As previously mentioned, in a preferred embodiment of the invention, the protective screen 18 is directly associated (in particular connected) to the end of the arm 4.
More specifically, in the embodiment, the arm 4 includes, at an end thereof, a connection protrusion 4p connected to the protection screen 18. Obviously, the arm 4 may also not comprise a connecting projection 4p, the longitudinal extension of said arm 4 (i.e. along the Y axis) being, for the purposes of the present invention, globally greater than the corresponding extension of said worktable 2, for example, so as to project and leave a space between said protective screen 18 and said worktable 2 (as previously indicated) and to prevent said protective screen 18 from hitting said worktable 2. In any case, the actual longitudinal extension of said arms 4 is not a limiting feature of the invention.
Suitably, the protective screen 18 is hinged to the arm 4 at a hinge point P so as to be inclined with respect to said arm 4 about said hinge point P, in an embodiment the hinge point P is located at an end of the protective screen 18 (in particular the upper end of the screen) and the opposite end extends beyond (below) the working surface a, as previously mentioned, even if the specific position of the hinge point is not a limiting feature of the invention.
In this way, the protective screen 18 is adapted to translate along the sliding direction X, due to the movement of the arm 4, when no obstacle is encountered. Advantageously, when sliding in the direction X, the protective screen 18 is also able to perform a rotary movement with respect to the hinge point P when it moves against an obstacle, for example when the user is struck. The protective screen 18 is therefore able to perform a relative movement with respect to the arm 4, said movement being in this case a partial rotational movement, as shown in fig. 5A-5B, 6A-6B and 7, in which the axis of rotation is substantially parallel to the Y axis and therefore to the longitudinal axis of the arm 4; in other words, the hinge point P is located on an axis coinciding with or at least parallel to the Y axis and around which the protective screen 18 performs the above-mentioned pivoting movement.
Thus, since the protective screen 18 is not fixedly constrained with the arm 4, but is inclined, when it encounters an obstacle (for example an operator), it tends to rotate with respect to the hinge point P, which rotation reduces the impact effect and further causes a stop of the operation of the machine 1, as will be shown below.
In particular, the protective screen 18 provides protection of the lower portion of the screen against impacts, i.e. the portion closest to the table 2 and therefore furthest from the arm 4, which impacts cause a pivoting movement of the screen as described above.
In order to protect the operator also from the impact of the relatively upper part of the protection screen 18, i.e. the part closest to the arm 4, in the embodiment of the invention the protection screen 18 is provided with an additional protection element 23 connected thereto. The operation of this additional protection element 23 is illustrated in fig. 8A and 8B.
The additional protective element 23 comprises an elongated body 23' (not limited to a particular shape) connected to the protective screen 18. Preferably, two additional protection elements 23 are associated with the protection screen 18 so as to be arranged along two opposite sides of said protection screen 18 (i.e. on the left and right side, as seen in a frontal position of the protection screen 18). In other words, for the protective screen 18, there are two additional protective elements 23, which are arranged along the side opposite to the sliding direction X.
In an embodiment, the additional protective element 23 extends at least for the entire length of the vertical side of the protective screen 18 and is constrained to said screen, in particular to the lower part of the screen, at the ends of the additional protective element, while the opposite ends of said additional protective element remain free. It will be apparent that this embodiment is not intended to limit the invention and that other configurations are possible.
As mentioned above, the connection point between the protective screen 18 and the additional protective element 23 may for example be located at the lower end of the protective screen 18, i.e. the part furthest from the arm 4, so as to allow the relative rotation described in detail below. In any case, the specific shape and the specific connection pattern and position of the additional protection element 23 are not intended to limit the scope of the present invention, and other suitable configurations are possible.
Suitably, the additional protection element 23 is not fixedly constrained with the protection screen 18 but hinged, and can perform a partial rotation towards/away from the protection screen 18 until it contacts the protection screen 18. In particular, the additional protective element 23 is able to perform a pivoting movement, wherein its free end (i.e. the non-hinged end) moves on the upper part of the protective screen 18.
In other words, advantageously, according to the above embodiment, the impact with the upper portion of the protective screen 18 is absorbed by the additional protective element 23, this additional protective element 23 being adapted to perform a pivoting movement towards the protective screen 18, in particular in the upper portion opposite to the hinge point of said protective screen 18.
In an embodiment, the protective screen 18 acts as a support for the photovoltaic array 13, which therefore moves integrally with said protective screen 18. The operation of the machine 1 is therefore stopped on the basis of the rotary movement of the protection screen 18, which causes a loss of alignment between the photocells 13 opposite the longitudinal axis of the arm and arranged on the opposite screen, with the consequent generation of a stop signal from the control unit C. Obviously, even other methods of generating a stop signal are possible, such as for example the presence of a sensor S operatively connected to a control unit C configured to detect the relative rotation of the protective screen 18 with respect to the arm 4 and to generate a signal to the control unit upon detection of said relative movement, said signal stopping the operation of the machine.
More specifically, four additional protection elements 23 are provided (two for each opposite screen) and the photocells 13 are housed on said additional protection elements 23, said additional protection elements 23 performing an impact and pivoting movement, causing a misalignment between the photocells arranged on opposite sides of the worktable 2 (or they cause triggering of the sensors S as described above).
In other embodiments, the stop of the operation of the machine 1 is caused by the pressure of the safety switch caused by the additional protection element 23 during rotation, said switch being pressed between the body of the additional protection element 23 and the body of the protection screen 18. Obviously, the particular stop mode of operation of the machine 1 does not limit the scope of the invention, and other modes are possible, it being important that said stop occurs due to a collision and therefore due to the rotation of the protective screen 18 and/or the movement of the additional protective element 23. In a further embodiment, the presence of elements protruding from the screen or the additional protection elements can be provided and configured to block (cover) at least one ray of the photovoltaic cells 13 during the movement of the screen and/or the additional protection elements, thus causing the stoppage of the machine; in the latter case, the photovoltaic cells are not integral with the screen (but for example with the arms 4).
Thus, operator safety is provided by the combination of the protective screen 18 and the additional protective element 23.
In fact, if said additional protection element 23 were not present, a possible collision with the upper part of the screen 18 would cause injury to the operator, since the pivoting movement of said protection screen 18 about the hinge point with the arm 4 would not be properly triggered. Therefore, according to the invention, if a collision with the operator occurs at the upper part of the protection screen 18, an additional protection element 23, preferably hinged at the opposite lower part, rotates and causes an emergency stop of the machine 1.
If a possible collision with the operator occurs in the lower part of the protection screen 18, the entire inclined protection screen 18 rotates and causes an emergency stop of the machine 1, and in this case the additional protection element 23 rotates integrally with the protection screen 18. Thus, depending on the height at which the collision occurred, one or the other protective intervention, or even both.
In other words, in the case where a collision occurs in the vicinity of the hinge point P, the influence of the relative movement of the additional protective element 23 is dominant, while the effect of the rotation of the protective screen 18 becomes dominant by moving away from the hinge point P toward the opposite end.
It is therefore evident that the above measures guarantee extreme safety for the operator.
In this way, there are safety measures for covering any possible dangerous situation. In fact, in summary, it is worth protecting the user from three main sources of danger:
a) A lower portion of the protective screen 18;
b) Collision with the upper portion of the protective screen 18;
c) Collides with the slide arm 4.
For a), the rotational movement of the protective screen 18 provides the desired protection.
As for b), the protection is provided by an additional protection element 23 (which is apt to perform a pivoting movement, since it is hinged at the lower part of the screen), which sets the machine in emergency situations by rotation. Such a system is very easy and light and independent of the movement of the protective screen 18.
As for c), suitably according to the invention, the protection is given by the photovoltaic cells 13. In practice, said photocell is supported by a protective screen 18, the arm 4 being arranged in a substantially central position with respect to the body of said protective screen 18, so that when the photocell is covered, the machine 1 stops before the arm 4 can touch the operator.
In an embodiment, as shown in fig. 9 and 10, the protection screen 18 is sufficiently connected to ensure the desired effect by means of a pin element 19 (for example projecting from the surface of the body 18 'of the screen) housed in a suitable seat 19' (for example formed on a portion 4p projecting from one end of the arm 4 or directly in the body of the arm 4 and having a shape complementary to the pin).
In an embodiment, as shown in fig. 9 and 10, the protection screen 18 is connected to the arm 4 by a pin element 19 (for example, projecting from the face of the body 18 'of the screen), the pin element 19 being housed in a suitable seat 19' (for example, formed on a portion 4p projecting from the end of the arm 4 or directly in the body of the arm 4 and having a shape complementary to the pin), said connection being sufficient to ensure the desired effect.
From the above it is clear that in a preferred embodiment of the invention, a safety system is provided comprising a protective screen 18 hinged to an arm, an additional protective element 23 supporting the photovoltaic cells 13, essentially forming a unique safety element with multiple functions. However, other configurations are possible, in which the various elements may be separate from one another; for example, as mentioned above, the photocell may be equipped with its own support directly fastened to the arm 4 (it is important that said photocell 13 is arranged vertically so as to cover at least the area corresponding to the overall dimensions of the arm 4, the cutting unit 3 and the rack 10), and the protective screen 18 may be otherwise associated with the machine 1.
It should also be noted that in an embodiment, the additional protection element 23 may be connected to the protection screen 18 so as to be able to translate with respect to said screen (for example, it may have an elongated body mounted on guides connecting it to the screen), in which case the impact with the user causes translation of the additional protection element 23. Obviously, all considerations of the pivoting movement also apply just as well to the translational movement.
In any case, a return element is provided, connected to the protective screen 18 and to the additional protective element 23 (such as a spring or a piston), configured to return said additional protective element 23 to the rest position after a collision, and therefore after a translational or rotational movement.
Furthermore, in an embodiment of the invention, an elastomeric protection element 20 is provided, which is also known in the art by the term "bump stop" (which is essentially a compressible rubber protector), and which covers the arm 4 at the top. In this way, the elastomeric protection element 20 arranged above the arm 4 acts as a covering element, preventing the operator from coming into contact with the cutting device also at the upper part of the arm 4, for example sliding his hand from above, and also absorbing any impact.
In an embodiment, the elastomeric protective element 20 is in the form of a covering extending along the sliding direction by an extension substantially equal to that of the protective screen 18 (for example so as to be in line with the photovoltaic cells), and extending in a transverse direction so as to cover the space between two opposite protective screens. The elastomeric protection element 20 is arranged on the arm 4 (for example in direct contact therewith) so as to wrap the shelf 10, in any case any suitable mode of association being included within the scope of the present invention.
If the body of the operator is arranged not to hit the protection screen 18, the rays of the photocell 13 intervene as a first incident when the arms of the machine are close, then in the upper part the operator comes into contact with the buffer stops, absorbing the impact. In any event, the machine will be stopped completely before maximum compression of the bump stops.
In another embodiment, the covering of the arm 4 is not entirely formed by the elastomeric protection element 20, but for example by a simple covering (for example metal) fixed to the arm 4, on the edges of which the elastomeric protection element 20 is arranged. In this way, the elastomeric protection element 20 is kept spaced from the arm 4 by said covering (which is connected to the upper face of the arm 4) and represents a partial covering element which is still able to absorb the impact with the operator.
In an embodiment, the elastic protection element 20 is also arranged on the edge of the additional protection element 23, ensuring further protection of the operator.
Finally, the machine 1 is equipped with a control monitor 21, a projector 22, a camera and a lamp, said components being advantageously supported by the suspension crosspiece 9 without the use of other supports.
In summary, the present invention provides a cutting machine, such as a cutting table comprising a table, wherein an arm supporting a cutting unit is held suspended on the table by a cantilever beam support comprising guides allowing the arm to slide and arranged, for example, on its lower surface. The cantilever beam is supported only by support columns arranged in the short sides of the table, which for example have a vertical extension from the table surface, so that there are no obstacles on the sides of the table, in particular on the long sides. The cutting machine is also equipped with a safety system, making it very safe.
Advantageously, all the main components of the machine, such as the arm and the cutting unit, are arranged on a cross-beam support that remains suspended above the worktable, so that at least two sides, in particular the long sides, of said worktable are free from obstacles. Thus, the long side that the operator faces has full accessibility, while the other sides have at least good accessibility.
In this way, the material to be cut can be easily arranged on the table, so that the excess material can be suspended from the long sides of the table without obstacles, without complicated device measures as are associated with the prior art.
Furthermore, the measures taken can significantly improve the safety of the operator. For example, the photovoltaic cells cover a larger vertical space than the known solutions, thus providing greater protection, at least covering the entire vertical length of the system constituted by the cutting unit and the arms. Tilting screens and additional pivoting or translating protection elements are also provided. All these measures help to make the local machine more secure with respect to known solutions, making it particularly suitable for obtaining all primary security authentications, such as TUV authentication. The suspended cross beam also reduces the risk of collision with the operator, since it is spaced more vertically from the table on which the operator's hands are typically present during placement/collection of material.
It is clear that a person skilled in the art, in order to satisfy specific needs and specifications, may make numerous modifications and adaptations to the cutting machine described above, all included within the scope of protection of the invention as defined by the following claims.

Claims (15)

1. Machine (1) for cutting sheets, comprising:
-a table (2) adapted to provide a support plane for the sheet to be cut;
-at least one cutting unit (3) adapted to cut the sheet arranged on the worktable (2);
-at least one arm (4) arranged at least partially above said worktable (2) and adapted to support said cutting unit (3); and
-a support device (9) of the arm (4), the support device (9) being supported cantilevered on the work table (2) and being movable along a sliding direction (X),
wherein the support means (9) of the arm (4) is in the form of a beam support structure and is kept suspended above the work table (2) by at least one support upright (9 a), the work table (2) being free of obstacles along at least two opposite sides thereof.
2. Machine (1) according to claim 1, wherein said worktable (2) comprises at least two opposite sides of greater extension and at least two opposite sides of lesser extension, said worktable (2) being free of obstacles along the opposite sides of said at least two greater extensions.
3. Machine (1) according to claim 2, wherein said at least one supporting upright (9 a) extends vertically from said worktable (2) on one side of a smaller extension of said worktable (2).
4. Machine (1) according to any one of the preceding claims, wherein said supporting upright (9 a) extends from a peripheral portion of said worktable (2).
5. Machine (1) according to any one of the preceding claims, comprising two supporting uprights (9 a) arranged on separate opposite sides of the worktable (2), in such a way as to define a supporting bench comprising the uprights (9) and the cross-beam (9) integrated therein, from which the arm (4) projects cantilevered from the worktable (2).
6. Machine (1) according to claims 2 and 5, wherein said separate opposite sides are the sides of a smaller extension of said worktable (2).
7. Machine (1) according to any one of the preceding claims, wherein said arm (4) is constrained to a carriage (10), said carriage (10) sliding along at least one guide formed on said crossbar support (9), said guide being configured to allow said carriage (10) and said arm (4) constrained to said carriage (10) to slide in a sliding direction (X).
8. Machine (1) according to any one of the preceding claims, further comprising a frame (6), the carriage (6) is translatable along the longitudinal extension direction (Y) of the arm (4) by means of at least one guide (G1), preferably two guides (G1), provided on the surface of the arm (4), the cutting unit (3) being supported by the carriage (6).
9. Machine (1) according to any one of the preceding claims, comprising at least one of a control monitor (21), a projector (22), a camera and a light element, these components being supported by a suspended beam support (9).
10. Machine (1) according to any one of the preceding claims, comprising at least one pair of photocell arrays (13), said at least one pair of photocell arrays (13) being arranged at opposite ends (4 a, 4 b) of the arm (4) and being arranged to move integrally with the opposite ends (4 a, 4 b) of the arm (4), the photocells (13) in each photocell array (13) being arranged at least in a vertical direction perpendicular to the table (2) and being configured to detect the presence or absence of an object therebetween.
11. Machine (1) according to any one of the preceding claims, further comprising at least one protection screen (18) associated close to at least one end (4 a, 4 b) of the arm (4), the protection screen (18) being cantilevered from its support and having a main body (18 '), the main body (18') being configured to at least partially cover the cutting unit (3) at least when viewed from a direction (Y) substantially orthogonal to the sliding direction (X).
12. Machine (1) according to claim 11, wherein said protection screen (18) is hinged to said arm (4) at a hinge point (P) so as to be inclined with respect to said arm (4), said protection screen (18) being configured to translate along a sliding direction (X) due to the movement of the arm (4) and being further configured to perform at least a partial rotation with respect to the hinge point (P), the movement of said arm (4) being stopped on the basis of the rotational movement of said protection screen (18).
13. Machine (1) according to any one of the preceding claims, wherein said worktable (2) is a fixed plane.
14. Machine (1) according to any one of the preceding claims, wherein said worktable (2) is substantially rectangular.
15. Machine (1) according to claim 14, wherein the sliding direction (X) of the arm (4) is substantially parallel to the side of greater extension of the worktable (2).
CN202080096924.XA 2020-02-18 2020-02-18 Cutting machine with improved structure Pending CN115151395A (en)

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EP4052872B1 (en) * 2021-03-01 2023-12-27 Zünd Systemtechnik Ag Cutting machine with retractable protective plates
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IT1300014B1 (en) * 1998-05-06 2000-04-04 Teseo Spa DEVICE FOR THE PROJECTION OF TEMPLATES ON THE WORKTOP OF A MACHINE FOR THE AUTOMATIC CUTTING OF FLAT ARTICLES.
ITMI20090206U1 (en) * 2009-06-17 2010-12-18 Atom Spa TABLE FOR BLADE CUTTING OF MATERIALS EXAMPLE LEATHER AND SYNTHETIC MATERIALS
ITMI20100306U1 (en) * 2010-10-08 2012-04-09 Atom Spa DEVICE FOR THE OPTICAL DETECTION OF THE SURFACE AREA OF REASONABLE MATERIALS TO BE RECORDED
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