CN115148069B - Large aircraft driving column simulation device and method based on dynamic balance - Google Patents
Large aircraft driving column simulation device and method based on dynamic balance Download PDFInfo
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Abstract
本发明公开了基于动态平衡的大飞机驾驶柱模拟装置及方法。装置包括依次同轴同步连接的力矩电机、减速机、第一膜片式联轴器、扭矩传感器和第二膜片式联轴器,力矩电机通过第二膜片式联轴器与旋转轴同步连接,使得力矩电机通过第二膜片式联轴器产生阻碍旋转轴转动的回力矩;还包括轴承座、旋转轴、电磁离合器、左侧驾驶机构和右侧驾驶机构;旋转轴依次穿过底座上的轴承座支撑布置;电磁离合器同轴套装在旋转轴中间的位置且与旋转轴同步连接,左侧驾驶机构和右侧驾驶机构以电磁离合器为中心对称分布地安装在旋转轴的两端。通过调整控制计算机的控制信号,对力矩电机和电磁离合器进行闭环控制,实现对驾驶柱平衡状态的动态控制。
The invention discloses a large aircraft driving column simulation device and method based on dynamic balance. The device includes a torque motor, a reducer, a first diaphragm coupling, a torque sensor and a second diaphragm coupling that are coaxially connected in sequence. The torque motor is synchronized with the rotating shaft through the second diaphragm coupling. connection, so that the torque motor generates a back torque that hinders the rotation of the rotating shaft through the second diaphragm coupling; it also includes a bearing seat, a rotating shaft, an electromagnetic clutch, a left-hand driving mechanism and a right-hand driving mechanism; the rotating shaft passes through the base in sequence The bearing seat support arrangement is arranged on the vehicle; the electromagnetic clutch is coaxially installed in the middle of the rotating shaft and is synchronously connected with the rotating shaft. The left-hand driving mechanism and the right-hand driving mechanism are installed symmetrically at both ends of the rotating shaft with the electromagnetic clutch as the center. By adjusting the control signal of the control computer, the torque motor and electromagnetic clutch are closed-loop controlled to achieve dynamic control of the balance state of the driving column.
Description
技术领域Technical field
本发明涉及了飞机驾驶仿真技术领域的一种大飞机驾驶柱模拟装置及方法,尤其涉及基于动态平衡的大飞机驾驶柱模拟装置及方法。The invention relates to a large aircraft driving column simulation device and method in the field of aircraft driving simulation technology, and in particular to a large aircraft driving column simulation device and method based on dynamic balance.
背景技术Background technique
大飞机驾驶模拟装置是用来模拟飞行器飞行,提供逼近真实操作环境、真实操纵机构、操作负荷及运动的装置,可为科学研究、人员培训等提供大飞机仿真环境,起到节省经费、提高训练效率等目的。驾驶柱是大飞机驾驶舱操纵机构中的主要部件,操纵者可前后推拉左右驾驶柱来操纵升降舵实现飞机上升和下降。当操纵者松开驾驶柱后,驾驶柱将会回到中立位置;当左驾驶位置或右驾驶位置分别推拉驾驶柱运动时,另一侧驾驶位驾驶柱将会同步运动。现市面上的飞机驾驶柱模拟装置加载方式固定,一般都是通过弹簧质量阻尼系统模拟出驾驶柱推拉时的操作力,虽然成本低、结构简单,但加载形式单一,其回正力矩与推动角度是固定的线性比例关系,并不能模拟出飞机因受到外部强烈气流导致机翼打开困难时的力感,对于需要改变驾驶柱加载曲线用于研究推拉性能的场景并不适用,因此需要一种能够调节负载大小、控制精度高、结构简单的大飞机驾驶柱模拟装置。目前,专业驾驶模拟装置对于力感反馈的要求越来越高,特别是军用车辆、飞机驾驶员训练模拟器,可以模拟出各种复杂环境供驾驶员训练。这些模拟器要求模拟效果真实,反馈力矩大,对于飞机驾驶柱需要提供200N·m的加载力。为了能够较真实地模拟驾驶柱的力感,常采用转速和力矩可比例控制的伺服电机,但由于在推动驾驶柱过程中,常常需要电机处于堵转或者强制反转状态,当反馈力矩很大时,电机功率和电流都会增加,因此很容易发热烧毁。The large aircraft driving simulation device is used to simulate the flight of an aircraft and provides a device that approximates the real operating environment, real control mechanism, operating load and movement. It can provide a large aircraft simulation environment for scientific research, personnel training, etc., saving money and improving training. efficiency and other purposes. The steering column is the main component of the cockpit control mechanism of a large aircraft. The operator can push and pull the left and right steering columns forward and backward to control the elevator to raise and lower the aircraft. When the operator releases the steering column, the steering column will return to the neutral position; when the left or right driving position pushes and pulls the driving column respectively, the driving column of the other driver's position will move synchronously. The aircraft driving column simulation devices currently on the market have a fixed loading method. They generally use a spring mass damping system to simulate the operating force when the driving column is pushed or pulled. Although the cost is low and the structure is simple, the loading form is single, and its backing moment and pushing angle are It is a fixed linear proportional relationship and cannot simulate the feeling of force when the aircraft's wings are difficult to open due to strong external airflow. It is not suitable for scenarios where the steering column loading curve needs to be changed to study the push-pull performance. Therefore, a method that can A large aircraft driving column simulation device with adjustable load size, high control accuracy and simple structure. At present, professional driving simulation devices have increasingly higher requirements for force feedback, especially military vehicle and aircraft driver training simulators, which can simulate various complex environments for driver training. These simulators require realistic simulation effects, large feedback torque, and a loading force of 200N·m for the aircraft steering column. In order to more realistically simulate the force feeling of the driving column, servo motors whose speed and torque can be proportionally controlled are often used. However, during the process of pushing the driving column, the motor is often required to be in a stalled or forced reverse state. When the feedback torque is large, When the motor is running, the power and current of the motor will increase, so it is easy to heat up and burn out.
发明内容Contents of the invention
针对大飞机驾驶柱模拟装置的现状和需求,特别是对于飞机外部特定气流情况下驾驶柱力感能够精确控制的要求,设计发明了一种采用力矩电机、电磁离合器来提供阻力矩的驾驶柱模拟装置,该模拟装置可做到左右驾驶位驾驶柱同步运动,电磁离合器和力矩电机均由控制计算机调节输入电压进行动态控制,从而模拟出更加真实的驾驶柱力感。与传统驾驶柱加载机构相比,加载灵活、控制方便。In view of the current situation and needs of large aircraft driving column simulation devices, especially the requirement for precise control of the driving column force feeling under specific airflow conditions outside the aircraft, a driving column simulation using a torque motor and an electromagnetic clutch to provide resistance torque was designed and invented. This simulation device can achieve synchronous movement of the left and right driving columns. The electromagnetic clutch and torque motor are dynamically controlled by adjusting the input voltage of the control computer, thereby simulating a more realistic driving column force feeling. Compared with the traditional driving column loading mechanism, the loading is flexible and the control is convenient.
本发明采用的技术方案是:The technical solution adopted by the present invention is:
一、基于动态平衡的大飞机驾驶柱模拟装置:1. Large aircraft driving column simulation device based on dynamic balance:
包括动力设备、负载设备和底座;所述动力设备、负载设备同步连接后依次固定安装在底座上;所述动力设备包括力矩电机、减速机、第一膜片式联轴器、扭矩传感器和第二膜片式联轴器,且力矩电机、减速机、第一膜片式联轴器、扭矩传感器和第二膜片式联轴器依次同轴同步连接,力矩电机通过第二膜片式联轴器与负载设备中的旋转轴同步连接,使得力矩电机通过第二膜片式联轴器产生阻碍旋转轴转动的回力矩;所述负载设备包括轴承座、旋转轴、电磁离合器、左侧驾驶机构和右侧驾驶机构;所述底座靠近负载设备的一侧上间隔设置有多个轴承座,所述旋转轴依次穿过底座上的轴承座支撑布置;所述电磁离合器同轴套装在旋转轴中间的位置且与旋转轴同步连接,所述左侧驾驶机构和右侧驾驶机构具有相同的结构,所述左侧驾驶机构和右侧驾驶机构以电磁离合器为中心对称分布地安装在旋转轴的两端,且所述左驾驶机构和右驾驶机构分别位于相邻轴承座之间。It includes power equipment, load equipment and a base; the power equipment and load equipment are synchronously connected and fixedly installed on the base in sequence; the power equipment includes a torque motor, a reducer, a first diaphragm coupling, a torque sensor and a third Two diaphragm couplings, and the torque motor, reducer, first diaphragm coupling, torque sensor and second diaphragm coupling are connected coaxially and synchronously in sequence, and the torque motor is connected through the second diaphragm coupling. The shaft device is synchronously connected to the rotating shaft in the load equipment, so that the torque motor generates a back torque that hinders the rotation of the rotating shaft through the second diaphragm coupling; the load equipment includes a bearing seat, a rotating shaft, an electromagnetic clutch, a left-hand drive mechanism and a right-side driving mechanism; a plurality of bearing seats are arranged at intervals on the side of the base close to the load equipment, and the rotating shaft passes through the bearing seats on the base in turn; the electromagnetic clutch is coaxially mounted on the rotating shaft The left driving mechanism and the right driving mechanism have the same structure and are symmetrically installed on the rotating shaft with the electromagnetic clutch as the center. Both ends, and the left driving mechanism and the right driving mechanism are respectively located between adjacent bearing seats.
所述电磁离合器主要由左侧磁轨、电枢板和右侧转子组成,所述电枢板通过右侧转子套装在旋转轴上与旋转轴同步连接,,所述左侧磁轨套装在旋转轴外周且所述左侧磁轨与旋转轴不接触,所述左侧磁轨底部设置有电磁离合器固定座,左侧磁轨通过电磁离合器固定座固定安装在底座上,使得电磁离合器通电后产生阻碍旋转轴转动的阻力矩。The electromagnetic clutch is mainly composed of a left magnetic track, an armature plate and a right rotor. The armature plate is synchronously connected to the rotating shaft through the right rotor, and the left magnetic track is mounted on the rotating shaft. The outer circumference of the shaft and the left magnetic track are not in contact with the rotating shaft. An electromagnetic clutch fixing seat is provided at the bottom of the left magnetic track. The left magnetic track is fixedly installed on the base through the electromagnetic clutch fixing seat, so that the electromagnetic clutch generates electricity when the electromagnetic clutch is energized. The resistance moment that hinders the rotation of the rotating shaft.
所述左驾驶机构包括固定件、驾驶柱固定座、驾驶柱和方向盘;所述驾驶柱的顶部铰接有方向盘,所述驾驶柱的底端依次固定安装有驾驶柱固定座和固定件,所述固定件套装在旋转轴上与旋转轴同步连接,使得方向盘通过驾驶柱控制旋转轴转动。The left driving mechanism includes a fixing piece, a driving column fixing seat, a driving column and a steering wheel; the top of the driving column is hinged with a steering wheel, and the bottom end of the driving column is fixed with a driving column fixing seat and a fixing piece in turn. The fixing piece is set on the rotating shaft and is synchronously connected with the rotating shaft, so that the steering wheel controls the rotation of the rotating shaft through the steering column.
所述模拟装置还包括光电编码器和控制计算机,所述光电编码器设置在旋转轴远离动力设备的一端,所述光电编码器、扭矩传感器、力矩电机和电磁离合器均与控制计算机电连接。The simulation device also includes a photoelectric encoder and a control computer. The photoelectric encoder is arranged at one end of the rotating shaft away from the power equipment. The photoelectric encoder, torque sensor, torque motor and electromagnetic clutch are all electrically connected to the control computer.
二、大飞机驾驶柱模拟方法:2. Large aircraft driving column simulation method:
方法包括以下过程:模拟装置开启时,光电编码器将驾驶柱当前位置设置为零位,首先由左侧驾驶机构或右侧驾驶机构通过驾驶柱向旋转轴施加固定的动力矩,旋转轴发生转动;The method includes the following process: when the simulation device is turned on, the photoelectric encoder sets the current position of the driving column to zero. First, the left-hand driving mechanism or the right-hand driving mechanism applies a fixed power torque to the rotating shaft through the driving column, and the rotating shaft rotates. ;
然后光电编码器和扭矩传感器分别将采集到的旋转轴的转角信号及转矩信号输送到控制计算机;控制计算机结合大飞机外部状态参数及旋转轴的转角信号及转矩信号确定旋转轴的总阻力矩;Then the photoelectric encoder and torque sensor transmit the collected rotation angle signal and torque signal of the rotation shaft to the control computer respectively; the control computer determines the total resistance of the rotation shaft in combination with the external state parameters of the large aircraft and the rotation angle signal and torque signal of the rotation shaft. moment;
根据旋转轴的总阻力矩大小作出如下判断:若旋转轴的总阻力矩小于等于所述力矩电机的最大回正力矩,则通过控制计算机控制力矩电机提供与旋转轴的总阻力矩大小相同的回力矩;The following judgment is made based on the total resistance torque of the rotating shaft: If the total resistance torque of the rotating shaft is less than or equal to the maximum backing torque of the torque motor, the torque motor is controlled by the control computer to provide the same feedback torque as the total resistance torque of the rotating shaft. moment;
若旋转轴的总阻力矩大于力矩电机的最大回正力矩,则通过控制计算机控制力矩电机提供最大回正力矩,且通过控制计算机控制电磁离合器提供阻碍旋转轴转动的阻力矩,且最大回正力矩与阻力矩的和等于旋转轴的总阻力矩,使得驾驶柱在动力矩与总阻力矩的作用下处于动态平衡状态;If the total resistance torque of the rotating shaft is greater than the maximum backing torque of the torque motor, the torque motor is controlled by the control computer to provide the maximum backing torque, and the electromagnetic clutch is controlled by the control computer to provide resistance torque that hinders the rotation of the rotating shaft, and the maximum backing torque is The sum of the resistance moment and the resistance moment is equal to the total resistance moment of the rotating axis, so that the driving column is in a dynamic equilibrium state under the action of the power moment and the total resistance moment;
当驾驶柱回正时,撤去旋转轴的动力矩,同时通过控制计算机控制电磁离合器断电,使得阻力矩为零,此时驾驶柱在力矩电机提供的回正力矩作用下回正到零位,完成对大飞机驾驶柱驾驶状态的模拟。When the driving column is back to the right position, the power torque of the rotating shaft is removed, and the electromagnetic clutch is controlled by the control computer to cut off the power, so that the resistance torque is zero. At this time, the driving column is back to the zero position under the action of the backing torque provided by the torque motor. Complete the simulation of the steering column driving state of a large aircraft.
所述力矩电机提供的回正力矩与旋转轴的动力矩方向相反。The backing torque provided by the torque motor is in the opposite direction to the power torque of the rotating shaft.
大飞机外部状态参数包括大飞机飞行速度、大飞机外部空气阻力。The external state parameters of the large aircraft include the flight speed of the large aircraft and the external air resistance of the large aircraft.
在模拟过程中,光电编码器、扭矩传感器、力矩电机、和电磁离合器均与控制计算机保持实时通信,使得力矩电机和电磁离合器接收控制计算机的控制信号进行操作的过程中,将光电编码器和扭矩传感器分别测得的旋转轴的转角信号及转矩信号实时反馈给控制计算机,实时调整控制计算机的控制信号,进行闭环控制。During the simulation process, the photoelectric encoder, torque sensor, torque motor, and electromagnetic clutch all maintain real-time communication with the control computer, so that when the torque motor and electromagnetic clutch receive control signals from the control computer for operation, the photoelectric encoder and torque The angle signal and torque signal of the rotating shaft measured by the sensor are fed back to the control computer in real time, and the control signal of the control computer is adjusted in real time to perform closed-loop control.
所述第二膜片式联轴器、固定件与电磁离合器的右侧转子均是与旋转轴进行键连接。The second diaphragm coupling, the fixing member and the right rotor of the electromagnetic clutch are all keyed to the rotating shaft.
本发明的有益效果是:The beneficial effects of the present invention are:
1)通过电磁离合器的磁性吸合来提供阻力矩,且通过力矩电机提供回正力矩,实现驾驶柱前后推压时均能获得阻碍自身转动的阻力矩,通过控制计算机控制电磁离合器的输入电压及力矩电机的输入电压来调节力矩电机及电磁离合器提供的总阻力矩,进而真实模拟飞机驾驶柱的负载。1) The resistance torque is provided through the magnetic attraction of the electromagnetic clutch, and the backing torque is provided through the torque motor, so that when the driving column is pushed forward and backward, it can obtain the resistance torque that hinders its own rotation. The input voltage of the electromagnetic clutch is controlled by the control computer. The input voltage of the torque motor is used to adjust the total resistance torque provided by the torque motor and the electromagnetic clutch, thereby truly simulating the load on the aircraft steering column.
2)本驾驶柱模拟装置装有编码器及扭矩传感器,可以根据传感器数据获得驾驶柱的位移及受力情况。2) This driving column simulation device is equipped with an encoder and a torque sensor, which can obtain the displacement and force of the driving column based on the sensor data.
3)本驾驶柱模拟装置装有力矩电机,可实现驾驶柱脱力后驾驶柱自动返回零位。3) This driving column simulation device is equipped with a torque motor, which can realize the automatic return of the driving column to the zero position after the driving column is detached.
4)本驾驶柱模拟装置加载灵活,适用于对负载力需要动态调节的场合或提供不同应用场合需要的力加载曲线。4) This driving column simulation device has flexible loading and is suitable for situations where the load force needs to be dynamically adjusted or provides force loading curves required for different applications.
附图说明Description of the drawings
图1是本发明大飞机驾驶柱模拟装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the large aircraft driving column simulation device of the present invention;
图2是图1的正向剖视图;Figure 2 is a front cross-sectional view of Figure 1;
图3是图2中电机输出轴部分的局部放大图;Figure 3 is a partial enlarged view of the output shaft part of the motor in Figure 2;
图4是图2中驾驶柱固定座部分的局部放大图;Figure 4 is a partial enlarged view of the driving column fixing seat part in Figure 2;
图5是图2中电磁离合器部分的局部放大图;Figure 5 is a partial enlarged view of the electromagnetic clutch part in Figure 2;
图6是驾驶柱在不同姿态下的受力分析图;Figure 6 is a force analysis diagram of the driving column in different postures;
图7是本发明的控制原理框图。Figure 7 is a control principle block diagram of the present invention.
图中:1-力矩电机,2-减速机,3-膜片式联轴器,4-扭矩传感器,5-轴承座,6-固定件,7-驾驶柱固定座,8-驾驶柱,9-方向盘,10-旋转轴,11-电磁离合器固定座,12-电磁离合器,17-光电编码器,18-底座。In the picture: 1-torque motor, 2-reducer, 3-diaphragm coupling, 4-torque sensor, 5-bearing seat, 6-fixture, 7-driving column holder, 8-driving column, 9 - Steering wheel, 10-rotating shaft, 11-electromagnetic clutch holder, 12-electromagnetic clutch, 17-photoelectric encoder, 18-base.
实施方式Implementation
下面结合附图及具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,本装置包括动力设备、负载设备和底座18;动力设备、负载设备同步连接后依次固定安装在底座18上;As shown in Figures 1 and 2, this device includes power equipment, load equipment and a base 18; the power equipment and load equipment are synchronously connected and fixedly installed on the base 18 in turn;
如图3所示,动力设备包括力矩电机1、减速机2、第一膜片式联轴器3、扭矩传感器4和第二膜片式联轴器,且力矩电机1、减速机2、第一膜片式联轴器3、扭矩传感器4和第二膜片式联轴器依次同轴同步连接,力矩电机1的转动轴与减速机2的输入轴同步连接,减速机2的输出轴依次通过第一膜片式联轴器3、扭矩传感器4和第二膜片式联轴器连接到负载设备中的旋转轴10,力矩电机1通过第二膜片式联轴器与负载设备中的旋转轴10同步连接,使得力矩电机1通过第二膜片式联轴器产生阻碍旋转轴10转动的回力矩;扭矩传感器4能够在旋转轴10转动时实时测出旋转轴10的转矩信号。As shown in Figure 3, the power equipment includes a torque motor 1, a reducer 2, a first diaphragm coupling 3, a torque sensor 4 and a second diaphragm coupling, and the torque motor 1, reducer 2, and The first diaphragm coupling 3, the torque sensor 4 and the second diaphragm coupling are connected coaxially and synchronously in sequence. The rotating shaft of the torque motor 1 is synchronously connected with the input shaft of the reducer 2, and the output shaft of the reducer 2 is connected in sequence. The torque motor 1 is connected to the rotating shaft 10 in the load equipment through the first diaphragm coupling 3, the torque sensor 4 and the second diaphragm coupling. The torque motor 1 is connected to the rotating shaft 10 in the load equipment through the second diaphragm coupling. The rotating shaft 10 is connected synchronously, so that the torque motor 1 generates a back torque that hinders the rotation of the rotating shaft 10 through the second diaphragm coupling; the torque sensor 4 can measure the torque signal of the rotating shaft 10 in real time when the rotating shaft 10 rotates.
如图4所示,负载设备包括轴承座5、旋转轴10、电磁离合器12、左侧驾驶机构和右侧驾驶机构;底座18靠近负载设备的一侧上间隔设置有多个轴承座5,旋转轴10依次穿过底座18上的轴承座5支撑布置;电磁离合器12同轴套装在旋转轴10中间的位置且与旋转轴10同步连接,左侧驾驶机构和右侧驾驶机构具有相同的结构,左侧驾驶机构和右侧驾驶机构以电磁离合器12为中心对称分布地安装在旋转轴10的两端,且左驾驶机构和右驾驶机构分别位于相邻轴承座5之间,左侧驾驶机构和右侧驾驶机构能够同步同角度运动。As shown in Figure 4, the load equipment includes a bearing seat 5, a rotating shaft 10, an electromagnetic clutch 12, a left-hand driving mechanism and a right-hand driving mechanism; a plurality of bearing seats 5 are arranged at intervals on the side of the base 18 close to the load equipment, and the rotating The shaft 10 passes through the supporting arrangement of the bearing seat 5 on the base 18 in turn; the electromagnetic clutch 12 is coaxially installed in the middle of the rotating shaft 10 and is synchronously connected with the rotating shaft 10. The left-hand driving mechanism and the right-hand driving mechanism have the same structure. The left driving mechanism and the right driving mechanism are symmetrically installed at both ends of the rotating shaft 10 with the electromagnetic clutch 12 as the center, and the left driving mechanism and the right driving mechanism are respectively located between adjacent bearing seats 5. The left driving mechanism and The right-hand drive mechanism can synchronize movements at the same angle.
如图5所示,电磁离合器12主要由左侧磁轨、电枢板和右侧转子组成,电枢板通过右侧转子套装在旋转轴10上与旋转轴10同步连接,左侧磁轨套装在旋转轴10外周且左侧磁轨与旋转轴10不接触,左侧磁轨底部设置有电磁离合器固定座11,左侧磁轨通过电磁离合器固定座11固定安装在底座18上,使得电磁离合器12通电后产生阻碍旋转轴10转动的阻力矩。具体的,电磁离合器12的右侧转子通过键连接在旋转轴10上,左侧磁轨和右侧转子处于相对滑动状态,电磁离合器12通电后,电枢板产生强大的磁场,左侧磁轨和右侧转子通过耦合的电磁力产生阻力矩,起到对驾驶柱8加载的作用。As shown in Figure 5, the electromagnetic clutch 12 is mainly composed of a left magnetic track, an armature plate and a right rotor. The armature plate is synchronously connected to the rotating shaft 10 through the right rotor set. The left magnetic track set is On the outer circumference of the rotating shaft 10 and the left magnetic track does not contact the rotating shaft 10, an electromagnetic clutch fixing seat 11 is provided at the bottom of the left magnetic track. The left magnetic track is fixedly installed on the base 18 through the electromagnetic clutch fixing seat 11, so that the electromagnetic clutch 12 generates resistance torque that hinders the rotation of the rotating shaft 10 after being energized. Specifically, the right rotor of the electromagnetic clutch 12 is connected to the rotating shaft 10 through a key, and the left magnetic track and the right rotor are in a relative sliding state. After the electromagnetic clutch 12 is energized, the armature plate generates a strong magnetic field, and the left magnetic track The electromagnetic force coupled with the right rotor generates resistance torque, which loads the driving column 8.
左驾驶机构包括固定件6、驾驶柱固定座7、驾驶柱8和方向盘9;驾驶柱8的顶部铰接有方向盘9,驾驶柱8的底端依次固定安装有驾驶柱固定座7和固定件6,固定件6套装在旋转轴10上与旋转轴10同步连接,使得方向盘9通过驾驶柱8控制旋转轴10转动。The left driving mechanism includes a fixing part 6, a driving column fixing base 7, a driving column 8 and a steering wheel 9; the top of the driving column 8 is hinged with a steering wheel 9, and the bottom end of the driving column 8 is fixed with a driving column fixing base 7 and fixing parts 6 in turn. , the fixing piece 6 is set on the rotating shaft 10 and is synchronously connected with the rotating shaft 10, so that the steering wheel 9 controls the rotation of the rotating shaft 10 through the steering column 8.
模拟装置还包括光电编码器17和控制计算机,光电编码器17设置在旋转轴10远离动力设备的一端,用于实时检测旋转轴10的转角信号,光电编码器17、扭矩传感器4、力矩电机1和电磁离合器12均与控制计算机电连接。The simulation device also includes a photoelectric encoder 17 and a control computer. The photoelectric encoder 17 is installed at the end of the rotating shaft 10 away from the power equipment and is used to detect the rotation angle signal of the rotating shaft 10 in real time. The photoelectric encoder 17, the torque sensor 4, and the torque motor 1 and the electromagnetic clutch 12 are both electrically connected to the control computer.
方法包括以下过程:Methods include the following processes:
模拟装置开启后,光电编码器17将驾驶柱8当前位置设置为零位,首先由左侧驾驶机构或右侧驾驶机构通过驾驶柱8向旋转轴10施加固定的动力矩,旋转轴10发生转动;在推动驾驶柱8的过程中,力矩电机1处于堵转或者强制反转状态,力矩电机1不会发热烧毁。After the simulation device is turned on, the photoelectric encoder 17 sets the current position of the driving column 8 to the zero position. First, the left-hand driving mechanism or the right-hand driving mechanism applies a fixed power torque to the rotating shaft 10 through the driving column 8, and the rotating shaft 10 rotates. ; During the process of pushing the driving column 8, the torque motor 1 is in a stalled or forced reverse state, and the torque motor 1 will not heat up and burn out.
然后光电编码器17和扭矩传感器4分别将采集到的旋转轴10的转角信号及转矩信号输送到控制计算机;控制计算机结合大飞机外部状态参数及旋转轴10的转角信号及转矩信号确定旋转轴10的总阻力矩。Then the photoelectric encoder 17 and the torque sensor 4 respectively transmit the collected rotation angle signal and torque signal of the rotation shaft 10 to the control computer; the control computer determines the rotation by combining the external state parameters of the large aircraft and the rotation angle signal and torque signal of the rotation shaft 10 The total resistance moment of shaft 10.
根据旋转轴10的总阻力矩大小作出如下判断:若旋转轴10的总阻力矩小于等于力矩电机1的最大回正力矩,则通过控制计算机控制力矩电机1提供与旋转轴10的总阻力矩大小相同的回力矩。The following judgment is made based on the total resistance torque of the rotating shaft 10: If the total resistance torque of the rotating shaft 10 is less than or equal to the maximum righting torque of the torque motor 1, the torque motor 1 is controlled by the control computer to provide the same total resistance torque as the rotating shaft 10. Same return torque.
若旋转轴10的总阻力矩大于力矩电机1的最大回正力矩,则通过控制计算机控制力矩电机1提供最大回正力矩,且通过控制计算机控制电磁离合器12提供阻碍旋转轴10转动的阻力矩,且最大回正力矩与阻力矩的和等于旋转轴10的总阻力矩,使得驾驶柱8在动力矩与总阻力矩的作用下处于动态平衡状态;If the total resistance torque of the rotating shaft 10 is greater than the maximum backing torque of the torque motor 1, the torque motor 1 is controlled by the control computer to provide the maximum backing torque, and the electromagnetic clutch 12 is controlled by the control computer to provide a resistance torque that hinders the rotation of the rotating shaft 10, And the sum of the maximum righting moment and the resistance moment is equal to the total resistance moment of the rotating shaft 10, so that the driving column 8 is in a dynamic equilibrium state under the action of the power moment and the total resistance moment;
当驾驶柱8回正时,撤去旋转轴10的动力矩,同时通过控制计算机控制电磁离合器12断电,使得阻力矩为零,此时驾驶柱8在力矩电机1提供的回正力矩作用下回正到零位,完成对大飞机驾驶柱驾驶状态的模拟。When the driving column 8 returns to the right direction, the power torque of the rotating shaft 10 is removed, and at the same time, the control computer controls the electromagnetic clutch 12 to be powered off so that the resistance torque is zero. At this time, the driving column 8 returns to the right direction under the action of the backing torque provided by the torque motor 1 It reaches the zero position to complete the simulation of the steering column driving state of a large aircraft.
最终旋转轴10的总阻力矩由驾驶员通过方向盘9来感受,使得驾驶员能够感受到真实的驾驶力感反馈,实现对驾驶员操作手感的练习。Finally, the total resistance torque of the rotating shaft 10 is felt by the driver through the steering wheel 9, so that the driver can feel the real driving force feedback and practice the driver's operating feel.
其中,力矩电机1提供的回正力矩与旋转轴10的动力矩方向相反。The backing torque provided by the torque motor 1 is in the opposite direction to the power torque of the rotating shaft 10 .
其中,大飞机外部状态参数包括大飞机飞行速度、大飞机外部空气阻力。Among them, the external state parameters of the large aircraft include the flight speed of the large aircraft and the external air resistance of the large aircraft.
其中,第二膜片式联轴器、固定件6与电磁离合器12的右侧转子均是与旋转轴10进行键连接。Among them, the second diaphragm coupling, the fixing member 6 and the right rotor of the electromagnetic clutch 12 are all key-connected to the rotating shaft 10 .
在模拟过程中,光电编码器17、扭矩传感器4、力矩电机1、和电磁离合器12均与控制计算机保持实时通信,使得力矩电机1和电磁离合器12接收控制计算机的控制信号进行操作的过程中,将光电编码器17和扭矩传感器4分别测得的旋转轴10的转角信号及转矩信号实时反馈给控制计算机,实时调整控制计算机的控制信号,进行闭环控制,实现对驾驶柱8平衡状态的动态控制。During the simulation process, the photoelectric encoder 17, the torque sensor 4, the torque motor 1, and the electromagnetic clutch 12 all maintain real-time communication with the control computer, so that the torque motor 1 and the electromagnetic clutch 12 receive control signals from the control computer for operation. Feed back the rotation angle signal and torque signal of the rotating shaft 10 respectively measured by the photoelectric encoder 17 and the torque sensor 4 to the control computer in real time, adjust the control signal of the control computer in real time, and perform closed-loop control to realize the dynamic control of the balance state of the driving column 8 control.
具体的,如图6和图7所示,控制计算机通过给力矩电机1发送电压信号即可控制力矩电机1产生不同大小的回正力矩,正电压控制力矩电机1顺时针运转,负电压控制力矩电机1转向为逆时针运转。控制计算机通过给电磁离合器12发送电压信号即可给电磁离合器12的电枢板施加电流,不同的电流会产生不同大小的磁场,调节电磁离合器12的左侧磁轨与右侧转子之间的磁力大小,产生阻碍旋转轴10转动的阻力矩。Specifically, as shown in Figures 6 and 7, the control computer can control the torque motor 1 to generate different sizes of back-to-positive torque by sending a voltage signal to the torque motor 1. Positive voltage controls the torque motor 1 to run clockwise, and negative voltage controls the torque. Motor 1 rotates counterclockwise. The control computer can apply current to the armature plate of the electromagnetic clutch 12 by sending a voltage signal to the electromagnetic clutch 12. Different currents will generate magnetic fields of different sizes to adjust the magnetic force between the left magnetic track and the right rotor of the electromagnetic clutch 12. The size produces a resistance moment that hinders the rotation of the rotating shaft 10.
如图6a所示,当驾驶员逆时针小幅度推动驾驶柱8时,由力矩电机1提供的顺时针回正力矩阻碍旋转轴10的转动。如图6b,当驾驶员继续逆时针推动驾驶柱8时,此时对旋转轴10施加的主力矩大于力矩电机1所能提供的最大回正力矩,进而控制计算机控制电磁离合器12通电产生阻碍旋转轴10转动的阻力矩,且最大回正力矩与电磁离合器12提供的阻碍旋转轴10转动的阻力矩之和等于旋转轴10的动力矩。As shown in Figure 6a, when the driver pushes the steering column 8 in a small counterclockwise direction, the clockwise righting torque provided by the torque motor 1 hinders the rotation of the rotating shaft 10. As shown in Figure 6b, when the driver continues to push the steering column 8 counterclockwise, the main torque applied to the rotating shaft 10 is greater than the maximum backing torque that the torque motor 1 can provide, and the computer controls the electromagnetic clutch 12 to be energized to prevent rotation. The resistance torque of the shaft 10 to rotate, and the sum of the maximum righting torque and the resistance torque provided by the electromagnetic clutch 12 to hinder the rotation of the rotating shaft 10 is equal to the power torque of the rotating shaft 10 .
如图6c所示,当驾驶柱8回正时,撤去旋转轴10的主力矩,同时控制电磁离合器12断电,不提供阻力矩,此时驾驶柱8在力矩电机1的回正力矩作用下回正到零位。As shown in Figure 6c, when the driving column 8 returns to the right direction, the main torque of the rotating shaft 10 is removed, and the electromagnetic clutch 12 is controlled to be powered off and no resistance torque is provided. At this time, the driving column 8 is under the action of the back-to-right torque of the torque motor 1. Return to zero position.
综上,本装置对力矩电机的反馈调节是高频进行的,确保驾驶柱给人的力感是按照规定好的关系。且实时调整控制信号,实现闭环控制,从而使得控制更加精确。In summary, the feedback adjustment of the torque motor by this device is carried out at high frequency to ensure that the force feeling of the driving column is in accordance with the prescribed relationship. And the control signal is adjusted in real time to achieve closed-loop control, making the control more precise.
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