CN115138946A - Wire reel and using method thereof - Google Patents
Wire reel and using method thereof Download PDFInfo
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- CN115138946A CN115138946A CN202210789449.5A CN202210789449A CN115138946A CN 115138946 A CN115138946 A CN 115138946A CN 202210789449 A CN202210789449 A CN 202210789449A CN 115138946 A CN115138946 A CN 115138946A
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- disc
- bundling
- bearing
- hole
- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
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Abstract
The invention relates to the field of packaging of disc-shaped welding wires, and discloses a welding wire disc and a using method thereof, wherein the welding wire disc comprises: the main part, the main part includes the spandrel disc, closing disc and heel post, spandrel disc and closing disc set up relatively in the first end and the second end of heel post, and the first end fixed connection of spandrel disc and heel post, closing disc can be connected with the second end of heel post with dismantling, be provided with first through-hole on the spandrel disc, the heel post is provided with the second through-hole, first through-hole and second through-hole intercommunication form and are used for holding the perforating hole of sending a quick-witted center pin, be provided with the drive bore that is used for holding the driving piece of sending a machine on the closing disc, be provided with the dish head hole that is used for the first end of fixed welding wire on the spandrel disc. The welding wire disc can be installed or replaced without taking down the welding wire disc from the wire feeding machine, and the residual welding wires are convenient to remove.
Description
Technical Field
The invention relates to the field of packaging of disc-shaped welding wires, in particular to a welding wire disc and a using method thereof.
Background
The common integral plastic or metal welding wire disc for gas metal arc welding is used for once axis-beating the welding wire on the welding wire disc, after the total weight of the welding wire and the welding wire disc reaches the set weight, the offline package is sent to a user, the welding wire disc is installed on a gas metal arc welding wire feeder by a welder, and the welding wire can be welded and used by feeding into a welding gun. The wire reel can meet the welding use requirements, but has the following defects in use:
1. when the welding wire is used up or other types of welding wires need to be replaced, a new welding wire cannot be directly installed, the original welding wire disc needs to be taken down from the wire feeder, and a new welding wire disc wound with the new welding wire is replaced, so that the operation is complex;
2. when the residual welding wires are not needed, the welding wires need to be drawn out from the welding wire disc layer by layer, and the residual welding wires are very inconvenient to remove.
Therefore, how to overcome the above-mentioned drawbacks is a problem to be solved by those skilled in the art.
Disclosure of Invention
In order to solve the technical problems, the invention provides the wire reel and the use method thereof, wherein the welding wire can be replaced or reinstalled without taking down the wire reel from the wire feeder, and the residual welding wire is convenient to remove.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a wire reel, comprising: the main part, the main part includes heel plate, closed dish and heel post, the heel plate with the closed dish set up relatively in the first end and the second end of heel post, just the heel plate with the first end fixed connection of heel post, the closed dish with the second end of heel post can be connected with dismantling, be provided with first through-hole on the heel plate, the heel post is provided with the second through-hole, first through-hole with the second through-hole intercommunication forms the perforating hole that is used for holding and send a quick-witted center pin, be provided with on the closed dish and be used for holding send the driving hole of quick-witted driving piece.
Preferably, a first bundling groove is formed in one end, opposite to the closed disc, of the bearing disc in the radial direction of the bearing disc, a second bundling groove is formed in one end, opposite to the closed disc, of the closed disc in the radial direction of the closed disc, a third bundling groove is formed in the outer side wall of the bearing column in the height direction of the bearing column, a first end and a second end of the third bundling groove are respectively communicated with one end, close to the bearing column, of the first bundling groove and one end, close to the bearing column, of the second bundling groove, and the third bundling groove is used for accommodating bundling belts.
Preferably, a plurality of first bundling grooves are circumferentially arranged at one end of the bearing plate opposite to the closed plate, a plurality of second bundling grooves are circumferentially arranged at one end of the closed plate opposite to the bearing plate, a plurality of third bundling grooves are circumferentially arranged on the outer side wall of the bearing column, the first bundling grooves, the second bundling grooves and the third bundling grooves correspond to one another, and a first end and a second end of each third bundling groove are respectively communicated with one end of the corresponding first bundling groove close to the bearing column and one end of the corresponding second bundling groove close to the bearing column.
Preferably, the wire reel further comprises a connection assembly comprising at least one connection structure by which the load-bearing disc is detachably connected with the closure disc.
Preferably, the number of the connecting structures is multiple, a plurality of first open holes are formed in the circumferential direction of the closed disc, the load-bearing disc comprises an annular main body, a central sleeve and a plurality of connecting pieces, the central sleeve is arranged inside the annular main body, the central sleeve coincides with the axis of the annular main body, all the connecting pieces are uniformly arranged along the circumferential direction of the central sleeve, the first end of each connecting piece is connected with the outer side wall of the central sleeve, the second end of each connecting piece is connected with the inner side wall of the annular main body, all the connecting pieces are provided with the driving hole, the rest connecting pieces are provided with second open holes, the first through holes are formed in the central sleeve, the first open holes, the second open holes and the connecting structures correspond to one another one to one, and the first ends and the second ends of the connecting structures respectively penetrate through the corresponding first open holes and the corresponding second open holes to connect the load-bearing disc and the closed disc.
Preferably, the connecting structure is a connecting stud, and a first end of the connecting stud sequentially passes through the first opening and the second opening and is fastened through a nut.
Preferably, a cavity is formed in the middle of the closing disk.
The invention also provides a use method of the wire reel, which comprises the following steps:
step one, a first welding wire bundled with a first bundling belt is sleeved on the bearing column;
mounting the closed disc, and fixing a first end of a welding wire of the first welding wire bundle on the bearing disc;
step three, removing the first binding belt, sleeving the through hole on the central shaft, sleeving the driving hole on the driving piece, fixing the main body and guiding the second end of the welding wire into a welding gun;
after welding is finished, fixing the rest welding wires again through a second strapping tape to form a second welding wire bundle;
and fifthly, dismantling the closed disc, separating the first ends of the rest welding wires from the bearing disc, and then taking down the second welding wire bundle from the bearing column.
Compared with the prior art, the invention has the following technical effects:
the invention provides a wire reel comprising: the main part, the main part includes bearing disc, closing disc and heel post, and bearing disc and closing disc set up relatively in the first end and the second end of heel post, and the first end fixed connection of bearing disc and heel post, and closing disc can be connected with the second end of heel post with dismantling. In the specific use process, after the welding wires are used up or the welding wires need to be replaced, the bundled new welding wires can be conveniently sleeved on the bearing column by detaching the sealing disc, the sealing disc is installed again after the sleeving is completed, and then the strapping tape bundled on the welding wires is detached to replace or install again the welding wires. This wire reel can reuse, need not to take off the wire reel from sending the silk machine after the welding wire uses the completion, can install or change the welding wire. In addition, when the residual welding wires need to be clear, the residual welding wires are bundled and fixed by the bundling belt, after the bundling is finished, the sealing disc is removed, the residual welding wires can be conveniently taken down from the bearing column, and compared with the situation that the welding wires are taken out from the welding wire disc layer by layer, the welding wire disc can conveniently remove the residual welding wires.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a wire reel provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a wire reel bearing plate according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a wire reel closing disk provided in an embodiment of the present invention;
FIG. 4 is a schematic diagram of a first wire bond bundle provided in an embodiment of the present invention;
fig. 5 is a schematic view of the installation of a wire reel provided in an embodiment of the present invention.
Description of the reference numerals: 100. a wire reel; 1. a load-bearing plate; 101. a first through hole; 102. a first bundling slot; 103. an annular body; 104. a central sleeve; 105. a connecting member; 106. a second opening; 107. a pan head hole; 108. a drive aperture; 2. a closing disk; 201. a second bundling slot; 202. a first opening; 203. a cavity; 3. a load-bearing column; 301. a third bundling slot; 4. connecting a stud; 5. a nut; 6. a first wire bond; 601. welding wires; 602. a first strapping band; 7. a wire feeder; 701. a central shaft; 702. a drive member.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1 to 5, the wire reel 100 according to the present embodiment includes: the main part, the main part includes spandrel disc 1, closing disc 2 and heel post 3, spandrel disc 1 and closing disc 2 set up relatively in the first end and the second end of heel post 3, and spandrel disc 1 and the first end fixed connection of heel post 3, closing disc 2 can be connected with the second end of heel post 3 with dismantling, be provided with first through-hole 101 on the spandrel disc 1, the heel post 3 is provided with the second through-hole, first through-hole 101 and second through-hole intercommunication form and are used for holding the perforating hole that send a quick-witted 7 center pin 701, be provided with the drive bore 108 that is used for holding the driving piece 702 of sending a quick-witted 7 on the closing disc 2, this wire reel 100 need not to take off wire reel 100 from sending a quick-witted 7, can change or reinstallate welding wire 601, and remaining welding wire 601 clears up conveniently.
In the present embodiment, as shown in fig. 1 to 3, when the welding wire 601 is mounted on the load-bearing column 3 or removed from the load-bearing column 3, a binding band is required to bind, in order to facilitate the passing of the binding band, a first binding groove 102 is disposed at an end of the load-bearing disk 1 opposite to the closing disk 2 along a radial direction of the load-bearing disk 1, a second binding groove 201 is disposed at an end of the closing disk 2 opposite to the load-bearing disk 1 along a radial direction of the closing disk 2, a third binding groove 301 is disposed on an outer side wall of the load-bearing column 3 along a height direction of the load-bearing column 3, a first end and a second end of the third binding groove 301 are respectively communicated with an end of the first binding groove 102 close to the load-bearing column 3 and an end of the second binding groove 201 close to the load-bearing column 3, and the first binding groove 102, the second binding groove 201 and the third binding groove 301 are used for accommodating the binding band. In a specific use process, the first end of the binding tape passes through the first binding groove 102, the third binding groove 301 and the second binding groove 201 in sequence and then is connected with the second end of the binding tape. As shown in fig. 4, for convenience of mounting the welding wire 601, the welding wire 601 is wound around a circle in advance, and the welding wire 601 wound around the circle is bound and fixed by a binding band.
In this embodiment, as shown in fig. 1 to 3, specifically, a plurality of first bundling grooves 102 are circumferentially disposed at an end of the bearing plate 1 opposite to the closing plate 2, a plurality of second bundling grooves 201 are circumferentially disposed at an end of the closing plate 2 opposite to the bearing plate 1, a plurality of third bundling grooves 301 are circumferentially disposed at an outer side wall of the bearing column 3, the first bundling grooves 102, the second bundling grooves 201, and the third bundling grooves 301 are in one-to-one correspondence, and a first end and a second end of each third bundling groove 301 are respectively communicated with an end of the corresponding first bundling groove 102 close to the bearing column 3 and an end of the corresponding second bundling groove 201 close to the bearing column 3.
In this embodiment, as shown in fig. 1, the wire reel 100 further includes a connecting assembly, the connecting assembly includes at least one connecting structure, and the bearing disk 1 is detachably connected to the closing disk 2 through the connecting structure, so as to detachably connect the closing disk 2 to the second end of the bearing pillar 3.
In this embodiment, as shown in fig. 1, the number of the connecting structures is plural, a plurality of first openings 202 are disposed in the circumferential direction of the sealing disk 2, in this embodiment, specifically, all the first openings 202 are uniformly disposed in the circumferential direction of the sealing disk 2, the bearing disk 1 includes an annular main body 103, a central sleeve 104 and a plurality of connecting members 105, the central sleeve 104 is disposed inside the annular main body 103, axes of the central sleeve 104 and the annular main body 103 are coincident, all the connecting members 105 are uniformly disposed in the circumferential direction of the central sleeve 104, a first end of each connecting member 105 is connected to an outer side wall of the central sleeve 104, a second end of each connecting member 105 is connected to an inner side wall of the annular main body 103, a driving hole 108 is disposed on one of the connecting members 105, a second opening 106 is disposed on the remaining connecting member 105, a first through hole 101 is formed inside the central sleeve 104, the first opening 202, the second opening 106 and the connecting structures correspond to one another, and the first end and the second end of the connecting structure pass through the corresponding first opening 202 and the second opening 106, respectively, so as to connect the bearing disk 1 and the sealing disk 2.
In the present embodiment, the connection structure is a connection stud 4, and a first end of the connection stud 4 (an end of the connection stud 4 not provided with the nut 5) sequentially passes through the first opening 202 and the second opening 106 and is fastened by the nut 5.
In the present embodiment, specifically, the number of the first openings 202, the number of the second openings 106, and the number of the connecting structures are four.
In the present embodiment, as shown in fig. 2, in order to reduce the weight of the closing disk 2, a cavity 203 is formed in the middle of the closing disk 2, and the cavity 203 is as large as possible.
In the present embodiment, as shown in fig. 1, the bearing plate 1 is provided with a pan head hole 107 for passing the first end of the welding wire 601 therethrough.
The method for using the wire reel 100 provided by the embodiment comprises the following steps:
step one, sleeving a first welding wire bundle 6 bundled with a first bundling belt 602 on a bearing column 3;
step two, mounting a closed disc 2, and fixing a first end of a welding wire 601 of a first welding wire bundle 6 on a bearing disc 1;
step three, removing the first binding belt 602, sleeving the through hole on the central shaft 701, sleeving the driving hole 108 on the driving member 702, locking the main body of the wire reel 100 provided in this embodiment by the wire feeder 7, guiding the second end of the welding wire 601 into the welding gun, positioning the wire reel 100 by the central shaft 701, driving the wire reel 100 by the driving member 702, and allowing the central shaft 701 and the driving member 702 to both belong to a part of the wire feeder 7, wherein the specific structure and the detailed arrangement mode both belong to the prior art and do not belong to the key point of protection of the present invention, and are not described herein again;
after welding is completed, fixing the rest welding wires 601 again through a second strapping tape to form a second welding wire bundle;
step five, the closed disk 2 is removed, the first end of the remaining welding wire 601 (the first end of the welding wire 601 of the first welding wire bundle 6) is separated from the bearing disk 1, and then the second welding wire bundle is taken down from the bearing column 3.
In this embodiment, before the first step, the following steps are further included:
the first end of each connecting stud 4 is inserted into the second opening 106 from the end of the bearing plate 1 far away from the closed plate 2, and then the end of the bearing plate 1 opposite to the closed plate 2 is placed on top.
In the second step, the first binding band 602 is adjusted to be placed in the first binding groove 102, the second binding groove 201, and the third binding groove 301, and the first end of each connecting stud 4 passes through the second opening 106 and is fastened by the nut 5.
In the second step, in this embodiment, specifically, the first end of the welding wire 601 is inserted into the disk head hole 107 on the bearing disk 1, and fix the first end of the welding wire 601, and how to fix belongs to the prior art, and is not described herein again.
In the fourth step of the present embodiment, specifically, the first end of the second binding band passes through the first binding groove 102, the third binding groove 301, and the second binding groove 201 in sequence and then is connected to the second end of the second binding band.
In this embodiment, if the remaining wire 601 does not need to be removed after welding, the wire reel 100 is preferably removed from the wire feeder 7 and returned to the warehouse for storage, so as to better store the wire 601.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (8)
1. A wire reel, comprising: the main part, the main part includes heel plate, closed dish and heel post, the heel plate with the closed dish set up relatively in the first end and the second end of heel post, just the heel plate with the first end fixed connection of heel post, the closed dish with the second end of heel post can be connected with dismantling, be provided with first through-hole on the heel plate, the heel post is provided with the second through-hole, first through-hole with the second through-hole intercommunication forms the perforating hole that is used for holding and send a quick-witted center pin, be provided with on the closed dish and be used for holding send the driving hole of quick-witted driving piece.
2. The wire reel as claimed in claim 1, wherein a first bundling groove is formed at an end of the bearing plate opposite to the closing plate along a radial direction of the bearing plate, a second bundling groove is formed at an end of the closing plate opposite to the bearing plate along a radial direction of the closing plate, a third bundling groove is formed on an outer sidewall of the bearing column along a height direction of the bearing column, a first end and a second end of the third bundling groove are respectively communicated with an end of the first bundling groove close to the bearing column and an end of the second bundling groove close to the bearing column, and the first bundling groove, the second bundling groove and the third bundling groove are used for accommodating bundling straps.
3. The wire reel according to claim 2, wherein a plurality of first bundling grooves are circumferentially arranged at one end of the bearing disc opposite to the sealing disc, a plurality of second bundling grooves are circumferentially arranged at one end of the sealing disc opposite to the bearing disc, a plurality of third bundling grooves are circumferentially arranged at the outer side wall of the bearing column, the first bundling grooves, the second bundling grooves and the third bundling grooves are in one-to-one correspondence, and a first end and a second end of each third bundling groove are respectively communicated with one end, close to the bearing column, of the corresponding first bundling groove and one end, close to the bearing column, of the corresponding second bundling groove.
4. The wire reel of claim 1, further comprising a connection assembly including at least one connection structure by which the load-bearing disk is removably connected with the closure disk.
5. The wire reel according to claim 4, wherein the number of the connecting structures is plural, a plurality of first openings are formed in the circumferential direction of the sealing disc, the bearing disc comprises an annular main body, a central sleeve and a plurality of connecting pieces, the central sleeve is arranged in the annular main body, the central sleeve and the annular main body are axially overlapped, all the connecting pieces are uniformly arranged along the circumferential direction of the central sleeve, a first end of each connecting piece is connected with the outer side wall of the central sleeve, a second end of each connecting piece is connected with the inner side wall of the annular main body, all the connecting pieces are provided with the driving hole, the rest of the connecting pieces are provided with second openings, the first through holes are formed in the central sleeve, the first openings, the second openings and the connecting structures correspond to one another, and the first ends and the second ends of the connecting structures respectively penetrate through the corresponding first openings and the corresponding second openings to connect the bearing disc and the sealing disc.
6. The wire reel of claim 4, wherein the connecting structure is a connecting stud, a first end of the connecting stud sequentially passes through the first and second apertures and is fastened by a nut.
7. The wire reel of claim 1 wherein a cavity is formed in the middle of the closing disk.
8. A method of using a wire reel according to any of claims 1-7, comprising the steps of:
step one, a first welding wire bundled with a first bundling belt is sleeved on the bearing column;
mounting the closed disc, and fixing the first end of the welding wire of the first welding wire bundle on the bearing disc;
step three, removing the first binding belt, sleeving the through hole on the central shaft, sleeving the driving hole on the driving piece, fixing the main body and guiding the second end of the welding wire into a welding gun;
after welding is finished, fixing the rest welding wires again through a second strapping tape to form a second welding wire bundle;
and fifthly, dismantling the closed disc, separating the first ends of the rest welding wires from the bearing disc, and then taking down the second welding wire bundle from the bearing column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210789449.5A CN115138946A (en) | 2022-07-05 | 2022-07-05 | Wire reel and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210789449.5A CN115138946A (en) | 2022-07-05 | 2022-07-05 | Wire reel and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115138946A true CN115138946A (en) | 2022-10-04 |
Family
ID=83411672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210789449.5A Pending CN115138946A (en) | 2022-07-05 | 2022-07-05 | Wire reel and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115138946A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0691373A (en) * | 1992-09-14 | 1994-04-05 | Kobe Steel Ltd | Split coil case type welding wire feeder |
| JPH0986791A (en) * | 1995-09-27 | 1997-03-31 | Daido Steel Co Ltd | Product with welding wire regularly wound, welding wire regular winding method and welding wire regular winding device |
| JPH1110229A (en) * | 1997-06-25 | 1999-01-19 | Nippon Steel Weld Prod & Eng Co Ltd | Feed adapter for coiled wire |
| JPH1110336A (en) * | 1997-06-25 | 1999-01-19 | Nippon Steel Weld Prod & Eng Co Ltd | Binding method of coiled welding wire |
| JPH11165956A (en) * | 1997-12-02 | 1999-06-22 | Nippon Steel Weld Prod & Eng Co Ltd | Feeding adapter of coiling wire |
| JPH11335000A (en) * | 1998-05-29 | 1999-12-07 | Nippon Steel Weld Prod & Eng Co Ltd | Coiled wire and its feeding adapter |
| CN203428652U (en) * | 2013-08-30 | 2014-02-12 | 江苏中江焊丝有限公司 | Detachable welding wire reel |
| JP3233250U (en) * | 2021-05-20 | 2021-07-29 | 株式会社エーオーエス | Long article winder |
-
2022
- 2022-07-05 CN CN202210789449.5A patent/CN115138946A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0691373A (en) * | 1992-09-14 | 1994-04-05 | Kobe Steel Ltd | Split coil case type welding wire feeder |
| JPH0986791A (en) * | 1995-09-27 | 1997-03-31 | Daido Steel Co Ltd | Product with welding wire regularly wound, welding wire regular winding method and welding wire regular winding device |
| JPH1110229A (en) * | 1997-06-25 | 1999-01-19 | Nippon Steel Weld Prod & Eng Co Ltd | Feed adapter for coiled wire |
| JPH1110336A (en) * | 1997-06-25 | 1999-01-19 | Nippon Steel Weld Prod & Eng Co Ltd | Binding method of coiled welding wire |
| JPH11165956A (en) * | 1997-12-02 | 1999-06-22 | Nippon Steel Weld Prod & Eng Co Ltd | Feeding adapter of coiling wire |
| JPH11335000A (en) * | 1998-05-29 | 1999-12-07 | Nippon Steel Weld Prod & Eng Co Ltd | Coiled wire and its feeding adapter |
| CN203428652U (en) * | 2013-08-30 | 2014-02-12 | 江苏中江焊丝有限公司 | Detachable welding wire reel |
| JP3233250U (en) * | 2021-05-20 | 2021-07-29 | 株式会社エーオーエス | Long article winder |
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