CN115138295A - Digital coating manufacturing production line and use method thereof - Google Patents
Digital coating manufacturing production line and use method thereof Download PDFInfo
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- CN115138295A CN115138295A CN202210685214.1A CN202210685214A CN115138295A CN 115138295 A CN115138295 A CN 115138295A CN 202210685214 A CN202210685214 A CN 202210685214A CN 115138295 A CN115138295 A CN 115138295A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 238000000576 coating method Methods 0.000 title claims abstract description 38
- 239000011248 coating agent Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 96
- 238000007599 discharging Methods 0.000 claims description 29
- 238000003756 stirring Methods 0.000 claims description 20
- 239000002699 waste material Substances 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/008—Feed or outlet control devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/005—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the outlet side being of particular interest
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Abstract
The invention discloses a digital coating manufacturing production line and a using method thereof, aiming at the problems that when the existing coating is produced, raw materials are usually added manually by workers, the dosage is difficult to master, the conditions of excessive and insufficient feeding dosage occur, and simultaneously, due to more coating components, the addition sequence of different raw materials is wrong or the addition is possibly missed, so that the coating cannot be normally produced, and the feeding time is difficult to ensure consistency.
Description
Technical Field
The invention relates to the technical field of coatings, in particular to a digital coating manufacturing production line and a using method thereof.
Background
The coating is traditionally named as paint in China. The coating is a continuous film which is coated on the surface of an object to be protected or decorated and can form firm adhesion with the object to be coated, and is a viscous liquid which is prepared by taking resin, oil or emulsion as a main material, adding or not adding pigments and fillers, adding corresponding auxiliaries and using an organic solvent or water.
The existing coating is produced by manually adding raw materials by workers, so that the dosage is difficult to master, the situations of too much and too little feeding dosage are caused, the situation that the adding sequence of different raw materials is wrong or the adding is possibly missed due to more coating components causes the coating to be incapable of being produced normally, and the feeding time is difficult to ensure to be consistent, and therefore, a digital coating manufacturing production line and a using method thereof are provided for solving the problems.
Disclosure of Invention
The invention aims to solve the defects that in the prior art, raw materials are usually added manually by workers during production of a coating, the dosage is difficult to master, the conditions of excessive and insufficient addition dosage are caused, the addition sequence of different raw materials is wrong or the addition is possibly missed due to more coating components, the coating cannot be produced normally, and the consistent time of addition is difficult to ensure, and provides a digital coating manufacturing production line and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a digital coating manufacturing production line comprises a reaction kettle and an automatic batching station, wherein supporting rods are fixedly connected to two sides of the reaction kettle, a discharging funnel is fixedly connected to the bottom of the reaction kettle, a workbench is fixedly connected to one side of the discharging funnel, a supporting plate is fixedly connected to the bottom of the workbench, a computer is arranged at the top of the workbench, a DCS (distributed control system), an ERP (enterprise resource planning) system and an MES (manufacturing execution system) system are arranged in the computer, a feeding hole is formed in one side of the reaction kettle, and a collecting assembly for collecting redundant materials is arranged on one side of the discharging funnel;
the top of the reaction kettle is provided with a first feeding assembly for feeding materials in large batch;
a plurality of second connecting rods are fixedly connected inside the discharging hopper, one ends, close to each other, of the plurality of second connecting rods are fixedly connected with a same circular table, and a discharging assembly for discharging is arranged at the bottom of the circular table;
the top of round platform is rotated and is connected with the second pivot, the top of second pivot is provided with electromagnetic clutch, electromagnetic clutch's top is provided with the third pivot, the fixed cover of outer wall of third pivot is equipped with the fixed plate, a plurality of first connecting rods of the outer wall fixedly connected with of fixed plate, it is a plurality of the same drum of one end fixedly connected with that first connecting rod kept away from each other, a plurality of round holes have been seted up to the inside of drum, the inside of round hole is provided with and is used for the reinforced second of small dose to throw the material subassembly.
Preferably, first throw the material subassembly and include the storage silo of fixed connection at the reation kettle top, two discharging pipes that the symmetry set up are seted up to the bottom of storage silo, the first servo motor of bottom fixedly connected with of storage silo, the first pivot of first servo motor's output shaft fixedly connected with, the first plectane of bottom fixedly connected with of first pivot, two discharge openings that cooperate the use with the discharging pipe that the symmetry set up are seted up to the inside of first plectane for large batch input material, and then can promote the input speed.
Preferably, the discharging assembly comprises a second electric push rod fixedly connected to the bottom of the circular truncated cone, and a piston rod of the second electric push rod penetrates through the circular truncated cone and is fixedly connected with a second circular plate for discharging materials and facilitating packaging.
Preferably, the collection subassembly is including collecting box and two installation pieces that fixed connection set up in ejection of compact funnel one side symmetry, the draw-in groove has been seted up at the top of installation piece, collect the L template of the equal fixedly connected with in both sides of box and draw-in groove looks block, can avoid the material to put in too much to collect unnecessary material, it is extravagant to reduce.
Preferably, the second throws the material subassembly and includes the second swash plate of fixed connection in the round hole inside, the fixed feed pipe that runs through in inside of second swash plate, the inside of feed pipe slides and runs through there is the piston rod, the first electric putter of bottom fixedly connected with of second swash plate, first electric putter's piston rod fixedly connected with arm-tie, one side of arm-tie and one side fixed connection of piston rod, a plurality of discharge gates that are linked together with the round hole are seted up to the outer wall of drum for small batch volume's interpolation material can also avoid the material to add more simultaneously, convenient to use.
Preferably, the bottom fixedly connected with second servo motor of round platform, the output shaft of second servo motor run through the round platform and with the bottom fixed connection of second pivot, the fixed cover of outer wall of second pivot is equipped with a plurality of stirring leaves for stir the material, the material intensive mixing of being convenient for.
Preferably, the first sloping plate of bottom inner wall fixedly connected with of feed inlet, the unnecessary material of being convenient for is discharged, can not plug up the feed inlet.
Preferably, the top of the cylinder is fixedly connected with an annular baffle, so that the materials are prevented from being spilled, and unnecessary waste is avoided.
Preferably, the fixed cover of outer wall of second plectane is equipped with the rubber sleeve, the top of second plectane is for falling the funnel type setting, and the material of being convenient for is discharged.
A using method of a digital coating manufacturing production line is characterized by comprising the following steps:
s1, when the coating is used, various raw and auxiliary materials required in the coating production process are coded according to a certain coding rule, the commercial secret is protected, a foundation is provided for subsequent digital production, after a new production confirmation order is received, the system can calculate the addition amount of each raw and auxiliary material according to the formula information input before, the DCS control system issues an instruction for adding the material to the main component with larger addition amount, the raw material is conveyed into a reaction kettle through a discharge pipe, and when the addition weight reaches a preset amount, the DCS controls to stop adding the material, the specific operation is that a first servo motor is started, an output shaft of the first servo motor drives a first rotating shaft to rotate, the first rotating shaft drives the first circular plate to rotate, so that the discharge pipe can be blocked by the first circular plate, and the discharge is stopped;
s2, for small-batch addition of materials, manually using a handheld terminal to control an automatic batching station to feed materials, starting an error-proofing mechanism by an MES system when the weight meets the formula requirement, stopping feeding, specifically, enabling a worker to extend into a corresponding feeding pipe through a feeding hole to realize a feeding function, starting a first electric push rod, driving a pull plate to vertically move upwards by a piston rod of the first electric push rod, driving the piston rod to vertically move upwards by the pull plate, further adjusting the feeding amount, enabling redundant materials to fall on a second inclined plate and be discharged into a collection box through a discharging hole, completing collection and reducing waste;
s3, after feeding is completed, a second servo motor is started, an output shaft of the second servo motor drives a second rotating shaft to rotate, the second rotating shaft drives a stirring blade to rotate, the stirring blade stirs materials, meanwhile, after a small-dose material is added, a second inclined plate is electrified, the third rotating shaft rotates at the moment, the third rotating shaft drives a fixing plate and a first connecting rod to rotate, further drives a cylinder to rotate, a circular hole which is not fed in the cylinder is rotated to one side of a feeding hole, other small-dose materials are continuously added, and an electromagnetic clutch is closed;
s4, when the material of small dose needs to be added, start corresponding first electric putter, first electric putter 'S piston rod drives the arm-tie and the vertical downstream of piston rod, inside the piston rod no longer inserted the conveying pipe this moment, material in the conveying pipe can normally be discharged, when needing the ejection of compact, start second electric putter, second electric putter' S piston rod drives the vertical upstream of second plectane, the ejection of compact funnel is not being contradicted to the second plectane, the material is discharged through the hole on the second plectane this moment, accomplish ejection of compact process.
Compared with the prior art, the invention has the beneficial effects that:
1. the method comprises the steps that various raw and auxiliary materials needed in the production process of the coating are coded according to a certain coding rule, the commercial secret is protected, meanwhile, a foundation is provided for subsequent digital production, after a new production affirmation order is received, the system can calculate the addition amount of each raw and auxiliary material according to formula information input before, for main components with large addition amount, the DCS control system issues a material adding instruction, raw materials are conveyed into a reaction kettle through a discharge pipe, when the addition weight reaches a preset amount, the DCS controls stopping material adding, the specific operation is that a first servo motor is started, an output shaft of the first servo motor drives a first rotating shaft to rotate, the first rotating shaft drives the first circular plate to rotate, so that the discharge pipe can be blocked by the first circular plate, and discharging is stopped;
2. for small-batch addition of materials, a manual handheld terminal is used for controlling an automatic batching station to feed materials, when the weight meets the formula requirement, an MES system starts an error-proof mechanism to stop feeding materials, and the MES system is specifically operated in such a way that workers stretch into corresponding feeding pipes through feed inlets to realize a feeding function, a first electric push rod is started, a piston rod of the first electric push rod drives a pulling plate to vertically move upwards, the pulling plate drives the piston rod to vertically move upwards, the feeding amount can be adjusted, redundant materials fall on a second inclined plate and are discharged into a collection box through a discharge outlet, and the collection is completed to reduce waste;
3. when the feeding is finished, a second servo motor is started, an output shaft of the second servo motor drives a second rotating shaft to rotate, the second rotating shaft drives a stirring blade to rotate, the stirring blade stirs materials, meanwhile, after the addition of a small-dose material is finished, a second inclined plate is electrified, the third rotating shaft rotates at the moment, the third rotating shaft drives a fixing plate and a first connecting rod to rotate so as to drive a cylinder to rotate, a circular hole, which is not fed, of the cylinder is rotated to one side of a feeding hole, other small-dose materials are continuously added, and an electromagnetic clutch is closed;
4. when the material of small dose is added to needs, start corresponding first electric putter, first electric putter's piston rod drives the arm-tie and the vertical downstream of piston rod, inside the piston rod no longer inserted the conveying pipe this moment, material in the conveying pipe can normally be discharged, when the needs ejection of compact, start second electric putter, second electric putter's piston rod drives the vertical upward movement of second plectane, the second plectane is not at conflict ejection of compact funnel, the material is discharged through the hole on the second plectane this moment, accomplish ejection of compact process.
According to the invention, by setting the formula in advance, a large amount of materials can be discharged through the discharge pipe during production, the feeding efficiency is improved, a small amount of materials are added manually, excessive materials can be prevented from being added, and redundant materials are conveyed into the collection box through the first electric push rod, so that the waste is reduced, and the use is convenient.
Drawings
FIG. 1 is a schematic three-dimensional structure of a digital paint manufacturing line according to the present invention;
FIG. 2 is a schematic diagram of a three-dimensional structure of a reaction vessel according to the present invention;
FIG. 3 is a schematic view of the construction of the collecting box according to the present invention;
FIG. 4 is a schematic view of the removal reactor of the present invention;
FIG. 5 is a schematic structural view of the storage silo of the present invention;
FIG. 6 is a schematic three-dimensional structure of a cylinder and a stirring blade according to the present invention;
FIG. 7 is a schematic view of the structure of the cylinder of the present invention;
FIG. 8 is a schematic three-dimensional cross-sectional view of a cylinder according to the present invention;
FIG. 9 is a schematic structural view of a stirring vane of the present invention;
fig. 10 is an exploded view of a second circular plate and a circular truncated cone according to the present invention.
In the figure: 1. a support plate; 2. a work table; 3. a discharging hopper; 4. a support bar; 5. a reaction kettle; 6. a storage bin; 7. a collection box; 8. a feed inlet; 9. a computer; 10. mounting blocks; 11. a first sloping plate; 12. a card slot; 13. an L-shaped plate; 14. a first servo motor; 15. a first rotating shaft; 16. a discharge pipe; 17. a first circular plate; 18. a second rotating shaft; 19. a cylinder; 20. a discharge port; 21. a discharge hole; 22. a circular hole; 23. a feed pipe; 24. an annular baffle; 25. stirring blades; 26. a fixing plate; 27. a third rotating shaft; 28. a first link; 29. a first electric push rod; 30. pulling a plate; 31. a piston rod; 32. a second swash plate; 33. an electromagnetic clutch; 34. a second circular plate; 35. a second link; 36. a second electric push rod; 37. a second servo motor; 38. a round table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-10, a digital coating manufacturing production line comprises a reaction kettle 5 and an automatic batching station, wherein support rods 4 are fixedly connected to two sides of the reaction kettle 5, a discharge funnel 3 is fixedly connected to the bottom of the reaction kettle 5, a workbench 2 is fixedly connected to one side of the discharge funnel 3, a support plate 1 is fixedly connected to the bottom of the workbench 2, a computer 9 is arranged at the top of the workbench 2, a DCS (distributed control system), an ERP (enterprise resource planning) system) and an MES (manufacturing execution system) are arranged in the computer 9, a feed inlet 8 is formed in one side of the reaction kettle 5, and a collecting assembly for collecting redundant materials is arranged on one side of the discharge funnel 3;
the top of the reaction kettle 5 is provided with a first feeding component for feeding materials in large batch;
a plurality of second connecting rods 35 are fixedly connected inside the discharging hopper 3, one ends, close to each other, of the plurality of second connecting rods 35 are fixedly connected with the same circular table 38, and a discharging assembly for discharging is arranged at the bottom of the circular table 38;
the top of round platform 38 is rotated and is connected with second pivot 18, the top of second pivot 18 is provided with electromagnetic clutch 33, the top of electromagnetic clutch 33 is provided with third pivot 27, the outer wall fixed cover of third pivot 27 is equipped with fixed plate 26, the outer wall fixedly connected with of fixed plate 26 is a plurality of first connecting rods 28, the same drum 19 of one end fixedly connected with that a plurality of first connecting rods 28 kept away from each other, a plurality of round holes 22 have been seted up to drum 19's inside, round hole 22's inside is provided with the reinforced second of being used for the small dose and throws the material subassembly.
Example two
Referring to fig. 1-10, a digital coating manufacturing line includes a reaction kettle 5 and an automatic batching station (not shown in the figure), support rods 4 are fixedly connected to both sides of the reaction kettle 5, a discharge funnel 3 is fixedly connected to the bottom of the reaction kettle 5, a workbench 2 is fixedly connected to one side of the discharge funnel 3, a support plate 1 is fixedly connected to the bottom of the workbench 2, a computer 9 is arranged at the top of the workbench 2, a DCS control system, an ERP system and an MES system are arranged inside the computer 9, a feed port 8 is formed in one side of the reaction kettle 5, a collecting component for collecting redundant materials is arranged on one side of the discharge funnel 3, the collecting component includes a collecting box 7 and two symmetrically arranged mounting blocks 10 fixedly connected to one side of the discharge funnel 3, clamping grooves 12 are formed in the tops of the mounting blocks 10, L-shaped plates 13 clamped with the clamping grooves 12 are fixedly connected to both sides of the collecting box 7, so that excessive materials can be prevented from being thrown in, and the redundant materials can be collected, and waste can be reduced;
the top of the reaction kettle 5 is provided with a first feeding assembly for feeding materials in a large batch, the first feeding assembly comprises a storage bin 6 fixedly connected to the top of the reaction kettle 5, the bottom of the storage bin 6 is provided with two symmetrically arranged discharge pipes 16, the bottom of the storage bin 6 is fixedly connected with a first servo motor 14, an output shaft of the first servo motor 14 is fixedly connected with a first rotating shaft 15, the bottom of the first rotating shaft 15 is fixedly connected with a first circular plate 17, two symmetrically arranged discharge holes 21 matched with the discharge pipes 16 are formed inside the first circular plate 17 and used for feeding materials in a large batch, and further the feeding speed can be increased;
a plurality of second connecting rods 35 are fixedly connected inside the discharging hopper 3, one ends, close to each other, of the second connecting rods 35 are fixedly connected with the same circular table 38, a discharging assembly used for discharging is arranged at the bottom of the circular table 38, the discharging assembly comprises a second electric push rod 36 fixedly connected to the bottom of the circular table 38, and a piston rod of the second electric push rod 36 penetrates through the circular table 38 and is fixedly connected with a second circular plate 34 for discharging materials and facilitating packaging;
the top of the circular table 38 is rotatably connected with a second rotating shaft 18, the top of the second rotating shaft 18 is provided with an electromagnetic clutch 33, the top of the electromagnetic clutch 33 is provided with a third rotating shaft 27, the outer wall of the third rotating shaft 27 is fixedly sleeved with a fixing plate 26, the outer wall of the fixing plate 26 is fixedly connected with a plurality of first connecting rods 28, one ends of the plurality of first connecting rods 28, which are far away from each other, are fixedly connected with a same cylinder 19, the inside of the cylinder 19 is provided with a plurality of round holes 22, the inside of the round holes 22 is provided with a second feeding assembly for small dose feeding, the second feeding assembly comprises a second inclined plate 32 fixedly connected inside the round holes 22, the inside of the second inclined plate 32 is fixedly penetrated with a feeding pipe 23, the inside of the feeding pipe 23 is penetrated with a piston rod 31 in a sliding manner, the bottom of the second inclined plate 32 is fixedly connected with a first electric push rod 29, the piston rod of the first electric push rod 29 is fixedly connected with a pull plate 30, one side of the pulling plate 30 is fixedly connected with one side of the piston rod 31, the outer wall of the cylinder 19 is provided with a plurality of discharge holes 20 communicated with the round holes 22 for adding materials in small batches, and simultaneously, the materials can be prevented from being added too much, the use is convenient, the bottom of the round platform 38 is fixedly connected with a second servo motor 37, the output shaft of the second servo motor 37 penetrates through the round platform 38 and is fixedly connected with the bottom of the second rotating shaft 18, the outer wall of the second rotating shaft 18 is fixedly sleeved with a plurality of stirring blades 25 for stirring the materials so as to be convenient for the materials to be fully mixed, the inner wall of the bottom of the feed port 8 is fixedly connected with a first inclined plate 11 so as to be convenient for discharging the redundant materials and not block the feed port 8, the top of the cylinder 19 is fixedly connected with an annular baffle plate 24 so as to prevent the materials from spilling and cause unnecessary waste, the outer wall of the second circular plate 34 is fixedly sleeved with a rubber sleeve, and the top of the second circular plate 34 is in a reverse-funnel shape, the material is convenient to discharge.
A using method of a digital coating manufacturing production line is characterized by comprising the following steps:
s1, when the coating material is used, various raw and auxiliary materials required in the coating production process are coded according to a certain coding rule, the commercial secret is protected, a foundation is provided for subsequent digital production, after a new production confirmation order is received, the system can calculate the addition amount of each raw and auxiliary material according to formula information input before, the DCS control system issues a material adding instruction for main components with large addition amount, the raw materials are conveyed into a reaction kettle 5 through a discharge pipe 16, when the addition weight reaches a preset amount, the DCS controls the material adding to be stopped, the specific operation is that a first servo motor 14 is started, an output shaft of the first servo motor 14 drives a first rotary shaft 15 to rotate, the first rotary shaft 15 drives a first circular plate 17 to rotate, so that the first circular plate 17 can block the discharge pipe 16, and the material discharging is stopped;
s2, for small-batch addition of materials, manual operation is carried out to control an automatic batching station to feed materials, when the weight meets the formula requirement, an MES system starts a mistake proofing mechanism to stop feeding materials, and particularly, a worker extends into a corresponding feeding pipe 23 through a feeding hole 8 to realize a feeding function, a first electric push rod 29 is started, a piston rod of the first electric push rod 29 drives a pulling plate 30 to vertically move upwards, the pulling plate 30 drives a piston rod 31 to vertically move upwards, the feeding amount can be adjusted, redundant materials fall on a second inclined plate 32 and are discharged into a collecting box 7 through a discharging hole 20, and collection is completed, so that waste is reduced;
s3, after feeding is completed, starting a second servo motor 37, enabling an output shaft of the second servo motor 37 to drive a second rotating shaft 18 to rotate, enabling the second rotating shaft 18 to drive a stirring blade 25 to rotate, enabling the stirring blade 25 to stir the materials, enabling a second inclined plate 32 to be electrified after a small-dose material is added, enabling a third rotating shaft 27 to rotate at the moment, enabling the third rotating shaft 27 to drive a fixing plate 26 and a first connecting rod 28 to rotate, further driving a cylinder 19 to rotate, enabling a circular hole 22, which is not fed, of the cylinder 19 to rotate to one side of a feeding hole 8, continuing to add other small-dose materials, and closing an electromagnetic clutch 33;
s4, when the material of small dose needs to be added, start corresponding first electric putter 29, first electric putter 29 'S piston rod drives the vertical downstream of arm-tie 30 and piston rod 31, piston rod 31 no longer inserts conveying pipe 23 inside this moment, material in the conveying pipe 23 can normally be discharged, when the ejection of compact needs, start second electric putter 36, second electric putter 36' S piston rod drives the vertical upward movement of second plectane 34, second plectane 34 is not contradicting ejection of compact funnel 3, the material passes through the hole discharge on the second plectane 34 this moment, accomplish ejection of compact process.
However, as is well known to those skilled in the art, the working principle and wiring method of the computer 9, the first servo motor 14, the second servo motor 37, the first electric push rod 29, the second electric push rod 36 and the electromagnetic clutch 33 are common and are conventional means or common knowledge, and thus will not be described herein again, and those skilled in the art can make any choice according to their needs or convenience.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The digital coating manufacturing production line comprises a reaction kettle (5) and an automatic batching station, and is characterized in that supporting rods (4) are fixedly connected to two sides of the reaction kettle (5), a discharge funnel (3) is fixedly connected to the bottom of the reaction kettle (5), a workbench (2) is fixedly connected to one side of the discharge funnel (3), a supporting plate (1) is fixedly connected to the bottom of the workbench (2), a computer (9) is arranged at the top of the workbench (2), a DCS control system, an ERP system and an MES system are arranged in the computer (9), a feeding hole (8) is formed in one side of the reaction kettle (5), and a collecting assembly for collecting redundant materials is arranged on one side of the discharge funnel (3);
the top of the reaction kettle (5) is provided with a first feeding component for feeding materials in large batch;
the inside fixedly connected with a plurality of second connecting rods (35) of ejection of compact funnel (3), it is a plurality of the same round platform (38) of one end fixedly connected with that second connecting rod (35) are close to each other, the bottom of round platform (38) is provided with the ejection of compact subassembly that is used for the ejection of compact.
2. The digital coating manufacturing line of claim 1, further comprising a second rotating shaft (18) rotatably connected to the top of the circular table (38), wherein an electromagnetic clutch (33) is arranged on the top of the second rotating shaft (18), a third rotating shaft (27) is arranged on the top of the electromagnetic clutch (33), a fixing plate (26) is fixedly sleeved on the outer wall of the third rotating shaft (27), a plurality of first connecting rods (28) are fixedly connected to the outer wall of the fixing plate (26), one end of each first connecting rod (28) which is far away from each other is fixedly connected to the same cylinder (19), a plurality of round holes (22) are formed in the cylinder (19), and a second feeding assembly for feeding small doses is arranged in the round holes (22).
3. The digital coating manufacturing line according to claim 2, wherein the discharging assembly comprises a second electric push rod (36) fixedly connected to the bottom of the circular table (38), and a piston rod of the second electric push rod (36) penetrates through the circular table (38) and is fixedly connected with a second circular plate (34).
4. The digital coating manufacturing production line according to claim 1, wherein the collecting assembly comprises a collecting box (7) and two mounting blocks (10) which are fixedly connected to one side of the discharging hopper (3) and symmetrically arranged, a clamping groove (12) is formed in the top of each mounting block (10), and L-shaped plates (13) which are clamped with the clamping grooves (12) are fixedly connected to two sides of the collecting box (7).
5. The digital coating manufacturing line according to claim 2, wherein the second feeding assembly comprises a second inclined plate (32) fixedly connected to the inside of the circular hole (22), a feeding pipe (23) is fixedly arranged inside the second inclined plate (32), a piston rod (31) is slidably arranged inside the feeding pipe (23), and a first electric push rod (29) is fixedly connected to the bottom of the second inclined plate (32).
6. The digital coating manufacturing line according to claim 5, wherein the second feeding assembly further comprises a pulling plate (30) fixedly connected with the piston rod of the first electric pushing rod (29), one side of the pulling plate (30) is fixedly connected with one side of the piston rod (31), and the outer wall of the cylinder (19) is provided with a plurality of discharge holes (20) communicated with the circular holes (22).
7. The digital coating manufacturing line according to claim 1, wherein a second servo motor (37) is fixedly connected to the bottom of the circular table (38), an output shaft of the second servo motor (37) penetrates through the circular table (38) and is fixedly connected to the bottom of the second rotating shaft (18), a plurality of stirring blades (25) are fixedly sleeved on the outer wall of the second rotating shaft (18), and a first inclined plate (11) is fixedly connected to the inner wall of the bottom of the feeding port (8).
8. The digital coating manufacturing line according to claim 1, wherein the first feeding assembly comprises a storage bin (6) fixedly connected to the top of the reaction kettle (5), two symmetrically arranged discharge pipes (16) are arranged at the bottom of the storage bin (6), a first servo motor (14) is fixedly connected to the bottom of the storage bin (6), a first rotating shaft (15) is fixedly connected to an output shaft of the first servo motor (14), a first circular plate (17) is fixedly connected to the bottom of the first rotating shaft (15), and two symmetrically arranged discharge holes (21) matched with the discharge pipes (16) are arranged in the first circular plate (17).
9. The digital paint manufacturing line according to claim 3, characterized in that the outer wall of the second circular plate (34) is fixedly sleeved with a rubber sleeve, the top of the second circular plate (34) is in an inverted funnel-type arrangement, and the top of the cylinder (19) is fixedly connected with an annular baffle (24).
10. The use method of the digital coating manufacturing line according to any one of claims 1 to 9, characterized by comprising the following steps:
s1, various raw and auxiliary materials required in the production process of the coating are coded according to a certain coding rule, a foundation is provided for subsequent digital production while the trade secret is protected, after a new production affirmation order is received, the system can calculate the addition amount of each raw and auxiliary material according to the formula information recorded before, for the main component with larger addition amount, the DCS control system issues the instruction of adding the material, the raw material is conveyed into a reaction kettle (5) through a discharge pipe (16), when the addition weight reaches the preset amount, the DCS controls to stop feeding, the specific operation is that a first servo motor (14) is started, an output shaft of the first servo motor (14) drives a first rotating shaft (15) to rotate, the first rotating shaft (15) drives a first circular plate (17) to rotate, so that the first circular plate (17) can block the discharge pipe (16) and stop discharging;
s2, for small-batch addition of materials, manually controlling an automatic batching station to feed materials by using a handheld terminal, starting an error-proofing mechanism by an MES system when the weight meets the formula requirement, stopping feeding materials, specifically, extending a worker into a corresponding feeding pipe (23) through a feeding hole (8) to realize a feeding function, starting a first electric push rod (29), driving a pull plate (30) to vertically move upwards by a piston rod of the first electric push rod (29), driving a piston rod (31) to vertically move upwards by the pull plate (30), further adjusting the feeding quantity, dropping redundant materials on a second inclined plate (32), discharging the redundant materials into a collecting box (7) through a discharging hole (20), and finishing collection to reduce waste;
s3, after feeding is completed, a second servo motor (37) is started, an output shaft of the second servo motor (37) drives a second rotating shaft (18) to rotate, the second rotating shaft (18) drives a stirring blade (25) to rotate, the stirring blade (25) stirs materials, meanwhile, after a small-dose material is added, a second inclined plate (32) is electrified, a third rotating shaft (27) rotates at the moment, the third rotating shaft (27) drives a fixing plate (26) and a first connecting rod (28) to rotate, so that a cylinder (19) is driven to rotate, a circular hole (22) which is not fed with the cylinder (19) is rotated to one side of a feeding hole (8), other small-dose materials are continuously added, and an electromagnetic clutch (33) is closed;
s4, when the material of small dose needs to be added, start corresponding first electric putter (29), the piston rod of first electric putter (29) drives arm-tie (30) and piston rod (31) vertical downstream, piston rod (31) no longer insert conveying pipe (23) inside this moment, material in conveying pipe (23) can normally be discharged, when needing the ejection of compact, start second electric putter (36), the piston rod of second electric putter (36) drives the vertical rebound of second plectane (34), second plectane (34) are not at conflict ejection of compact funnel (3), the hole discharge on this moment material through second plectane (34), accomplish ejection of compact process.
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Country or region after: China Address after: 410600 No. 777 North Third Ring Road, Ningxiang Economic and Technological Development Zone, Changsha City, Hunan Province Applicant after: Matsui New Materials Group Co.,Ltd. Address before: 410600 No. 777 North Third Ring Road, Ningxiang Economic and Technological Development Zone, Changsha City, Hunan Province Applicant before: HUNAN SOKAN NEW MATERIALS Co.,Ltd. Country or region before: China |
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