CN115124764A - Flame-retardant heat-conducting agent for silicone rubber and preparation method thereof - Google Patents

Flame-retardant heat-conducting agent for silicone rubber and preparation method thereof Download PDF

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CN115124764A
CN115124764A CN202210656420.XA CN202210656420A CN115124764A CN 115124764 A CN115124764 A CN 115124764A CN 202210656420 A CN202210656420 A CN 202210656420A CN 115124764 A CN115124764 A CN 115124764A
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flame
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silicone rubber
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徐文总
范良捷
张元盛
姚乐
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Anhui Jianzhu University
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    • C08K3/041Carbon nanotubes
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
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    • C08K7/26Silicon- containing compounds
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Abstract

The invention relates to the technical field of flame-retardant heat conduction, in particular to a flame-retardant heat-conducting agent for silicon rubber. The invention also relates to a preparation method of the flame-retardant heat-conducting agent. According to the scheme, the flame-retardant heat-conducting agent can enhance the strength and compactness of a brittle carbon layer generated in the silicone rubber combustion process, and isolate heat transfer and exchange of combustible gas. In addition, the flame-retardant heat-conducting agent can also construct a three-dimensional structure in the silicon rubber, and the carbon nano tube provides rapid phonon conduction and improves the heat-conducting property of the material. On the surface of the carbon nano tube, the radial distribution of the hydroxyl ferric oxide nanocubes can effectively improve the heat conduction efficiency of the material. Meanwhile, the modification of the iron oxyhydroxide on the carbon nano tube improves the flame retardant effect of the carbon nano tube, and the surface modification of the silane coupling agent improves the dispersibility of the carbon nano tube in the silicone rubber.

Description

Flame-retardant heat-conducting agent for silicone rubber and preparation method thereof
Technical Field
The invention relates to the technical field of flame-retardant heat conduction, in particular to a flame-retardant heat-conducting agent for silicone rubber and a preparation method thereof.
Background
Silicone rubber is one of important special silicone products, and is widely applied to the fields of sealing, insulation, wires and cables and the like. It is usually prepared from linear polysiloxane, cross-linking agent, reinforcing agent, and other additives. The Limiting Oxygen Index (LOI) of silicone rubber is high, but the silicone rubber is easily smoldering, and when exposed to open fire, the silicone rubber can continuously burn, and is inflammable. And the silicone rubber material is a poor conductor of heat, thus greatly limiting its application range.
Carbon Nanotubes (CNTs) are a class of one-dimensional carbon nanomaterials with excellent thermal, mechanical and electronic properties. The carbon nano tube can form a protective layer with a network structure in the combustion process, and can effectively improve the flame retardant property of the polymer when being used as a flame retardant. The carbon nano tube with high thermal conductivity can effectively improve the thermal conductivity of the polymer when being added into the polymer.
The iron oxyhydroxide is used as an inorganic flame retardant, does not generate toxic and corrosive gases, has high safety and is environment-friendly, but has limited flame retardant effect and is generally used together with other flame retardants.
Different flame retardants are loaded in a chemical grafting or electrostatic adsorption mode, and the like, so that the hybrid material can effectively improve the dispersion performance of the flame retardants in the composite material and improve the flame retardance of the composite material. Specifically, royal weiqi [ royal weiqi, ruby, panhaifeng, etc. Based on the flame retardant property research of binary hybrid of graphene oxide and carbon nano tube, industrial safety and environmental protection.2017, 43 (03): 33-37.]Graphene/carbon nanotube (CNT/GO) binary hybrids were prepared for coating into flexible polyurethane foam (RPUF) and the effect of GO, CNTs and CNT/GO on RPUF flame retardant performance was studied, showing that: heat of CNT/GO coated composites on top of 8 layers eachThe peak release rate (pHRR) and Total Heat Released (THR) are much lower than those of GO or CNT coated only, and are only 155.1 kW.m -2 And 16.0 MJ.m -2
Therefore, the present application is directed to the preparation of a flame-retardant heat-conductive agent having excellent effects suitable for silicone rubber.
Disclosure of Invention
The invention aims to provide a flame-retardant heat-conducting agent capable of effectively improving the flame retardance and the heat conductivity of silicone rubber and also capable of effectively improving the mechanical property of the silicone rubber.
In order to achieve the purpose, the invention adopts the technical scheme that: a flame-retardant heat-conducting agent for silicone rubber is characterized in that: generating iron oxyhydroxide on the surface of the carbon nano tube by an in-situ growth method, and grafting a silane coupling agent to obtain a modified carbon nano tube, namely the flame-retardant heat-conducting agent for the silicone rubber.
The invention also provides a preparation method of the flame-retardant heat-conducting agent for the silicone rubber, which comprises the following steps:
(a) ultrasonically dispersing a mixed solution of carbon nano tubes, nitric acid and sulfuric acid, reacting for 3-5 h at 40-60 ℃, filtering to obtain a reaction precipitate, washing to a pH value of 6.5-7.5, and drying to obtain a product, namely carboxylated carbon nano tube powder CNTs-COOH;
(b) slowly dropwise adding a soluble iron salt solution into the CNTs-COOH dispersion liquid, reacting for 8-12 h at 70-90 ℃, washing and drying a reacted precipitate to obtain CNTs-beta-FeOOH modified carbon nanotube powder with a three-dimensional structure;
(c) slowly adding a silane coupling agent into the ethanol solution of the CNTs-beta-FeOOH, reacting for 12-18 h at 70-90 ℃, washing and drying the reacted precipitate, and obtaining modified carbon nanotube powder, namely the flame-retardant heat-conducting agent for the silicone rubber.
Specifically, in the step (a), the drying is that the precipitate is dried in vacuum at 80 ℃ for 12 hours.
In the step (b), the concentration of the CNTs-COOH dispersion liquid is 0.1-0.4M; the concentration of the soluble ferric salt solution is 1-4M; the soluble ferric salt is ferric chloride hexahydrate. In the step (b) and the step (c), the washing and drying are to wash the precipitate with deionized water for three times, and then freeze-dry to obtain a powdery product; in the step (b) and the step (c), after the reaction is finished, standing for 2 hours, and then collecting the precipitate of the reaction. The silane coupling agent is KH-550.
In the step (c), the pH value of the ethanol solution of the CNTs-beta-FeOOH is adjusted to 3-5 by glacial acetic acid, ultrasonic dispersion is carried out for 1-2 h, and then a silane coupling agent is added.
When the flame-retardant heat-conducting agent is used for preparing a silicone rubber composite material, mixing the following components in parts by mass: 100 parts of silicon rubber, 30-50 parts of white carbon black, 1-3 parts of flame-retardant heat-conducting agent and 0.5-2 parts of dicumyl peroxide; the rubber vulcanization time is 15-25 min, and the vulcanization temperature is 165-175 ℃.
The flame-retardant heat-conducting agent prepared by the invention is mainly used for silicon rubber, mainly because the silicon rubber can form SiO in the combustion process 2 And then the flame-retardant heat-conducting agent migrates to the surface to form a white ceramic layer, but the ceramic layer has lower strength and cannot well protect a lower-layer matrix, and the flame-retardant heat-conducting agent prepared by the invention can well enhance the strength and compactness of the ceramic layer and isolate the transfer of heat and oxygen. And other rubbers can not generate a ceramic layer in the combustion process, and a compact and continuous insulating layer is difficult to form by simply depending on the reinforcing effect of the flame-retardant heat-conducting agent.
By adopting the scheme, after the prepared flame-retardant heat-conducting agent is added into the silicone rubber to prepare the composite material, the flame-retardant heat-conducting agent constructs a three-dimensional structure in the silicone rubber, and the carbon nano tube provides rapid phonon conduction and improves the heat-conducting property of the material. On the surface of the carbon nano tube, the radial distribution of the hydroxyl iron oxide nanocubes can effectively reduce the distance of a heat conduction path and reduce the energy loss in the heat conduction process; due to the lower thermal resistance, the conduction of phonons becomes simpler, and the heat conduction efficiency of the material is improved. Meanwhile, the modification of the iron oxyhydroxide on the carbon nano tube improves the flame retardant effect of the carbon nano tube, the surface modification of the silane coupling agent improves the dispersibility of the carbon nano tube in the silicon rubber, and the flame retardant property of the composite material is further improved.
Drawings
FIG. 1 is a heat release peak curve for the sample of example 1;
FIG. 2 is a graph of the total amount of heat released for the sample of example 1.
Detailed Description
The technical solution of the present invention is further described in detail by the following examples.
Example 1:
preparation of functionalized carbon nano-tube
a) 5g of CNTs were dissolved in 100ml of HNO 3 /H 2 SO 4 After being dispersed by ultrasound, the mixed solution is poured into a three-neck flask, and reacted at 40 ℃ for 4 hours, and the obtained acid-treated CNTs-COOH is diluted in water and filtered, washed to a neutral pH (pH 7.0), and vacuum-dried at 80 ℃ for 12 hours, to obtain CNTs-COOH powder.
b) 100ml of a 0.4M aqueous solution of carboxylated carbon nanotubes was prepared, sonicated for 1.5h, and transferred to a three-necked flask. Then, 10ml of a 3M aqueous solution of ferric chloride hexahydrate was slowly dropped thereinto, and after completion of the dropping, the reaction was carried out at 80 ℃ for 12 hours. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain the three-dimensional modified carbon nanotube powder (CNTs-beta-FeOOH).
c) Dissolving 3g of CNTs-beta-FeOOH powder in 100ml of ethanol solution, transferring the solution into a three-neck flask, slowly dropwise adding an acidic solution to adjust the pH value to 4, and performing ultrasonic dispersion. Then 5g KH550 and 15ml deionized water were slowly added dropwise thereto, and the reaction was carried out at 80 ℃ for 18 hours. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain modified carbon nanotube powder (KH550@ CNTs-beta-FeOOH).
Preparation and performance test of silicone rubber composite material
1. Sample preparation: the preparation of the flame retardant, thermally conductive silicone rubber is shown in table 1.
Table 1 example 1 formulation table (parts by mass)
Figure BDA0003688092810000041
Figure BDA0003688092810000051
And the blending ratio of the carbon nano tube, the iron oxyhydroxide and the silane coupling agent in the sample three is calculated according to the load ratio of the modified carbon nano tube.
Vulcanization conditions are as follows: vulcanization temperature: 170 ℃, vulcanization time: and 20 min.
2. Performance testing of the composite material: the micro calorimeter (MCC) test is carried out according to the ASTM-D7309-2007a standard, the weight of a sample is about 5mg, and the temperature rise rate is 1 ℃/s. Limiting Oxygen Index (LOI) testing was performed according to ASTM D2863-2012, standard test specimen size of 100X 10X 3mm 3 . The thermal conductivity test was carried out in accordance with ASTM D5470, Standard size of test specimens 50X 40X 5mm 3 The test was performed at room temperature. The mechanical property test is carried out according to the GB/T6344-2008 standard, and the tensile rate of the sample is 500 mm/min. Fig. 1 is a graph of the peak heat release (phr) and Total Heat Release (THR) for sample one, sample two, and sample three. Table 2 shows the peak heat release (phr), Total Heat Release (THR), Limiting Oxygen Index (LOI), thermal conductivity, and tensile strength, elongation at break of sample one, sample two, and sample three. Therefore, the flame-retardant and heat-conducting rubber prepared by the invention has excellent flame-retardant property, heat conduction property and mechanical property.
Table 2 performance test data for example 1 silicone rubber composites
Figure BDA0003688092810000052
Figure BDA0003688092810000061
The data in the table show that after the modified carbon nano tube prepared by the scheme of the invention is added, the heat release peak value (PHRR) and the total heat release amount (THR) of the silicone rubber are greatly reduced, the thermal conductivity, the tensile strength and the elongation at break are also greatly improved, and compared with the blending of the carbon nano tube, the iron oxyhydroxide and the silane coupling agent, the effect is still obvious, so that the flame-retardant heat-conducting agent prepared by the scheme of the invention can improve the flame retardance, the heat conductivity and the mechanical property of the silicone rubber.
Example 2
Preparation of functionalized carbon nano-tube
a) 5g of CNTs were dissolved in 100ml of HNO 3 /H 2 SO 4 After being dispersed by ultrasound, the mixed solution is poured into a three-neck flask, and reacted at 50 ℃ for 4 hours, and the obtained acid-treated CNTs-COOH is diluted in water and filtered, washed to a neutral pH (pH 7.0), and vacuum-dried at 80 ℃ for 12 hours, to obtain CNTs-COOH powder.
b) 100ml of a 0.2M aqueous solution of carboxylated carbon nanotubes was prepared, sonicated for 1.5h, and transferred to a three-necked flask. Then, 10ml of a 2M aqueous solution of ferric chloride hexahydrate was slowly dropped thereinto, and after completion of the dropping, the reaction was carried out at 80 ℃ for 8 hours. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain the three-dimensional modified carbon nanotube powder (CNTs-beta-FeOOH).
c) Dissolving 4g of CNTs-beta-FeOOH powder in 100ml of ethanol solution, transferring the solution into a three-neck flask, slowly dropwise adding an acidic solution to adjust the pH value to 3-5, and performing ultrasonic dispersion. Then 3-4g KH550 and 10ml deionized water are slowly dropped into the mixture, and the mixture is reacted for 12 hours at 80 ℃. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain modified carbon nanotube powder (KH550@ CNTs-beta-FeOOH).
Preparation and performance test of silicone rubber composite material
1. Sample preparation: the preparation of the flame retardant, thermally conductive silicone rubber is shown in table 3.
Table 3 example 2 sample formulation table (parts by mass)
Figure BDA0003688092810000071
Vulcanization conditions are as follows: vulcanization temperature: 175 ℃, vulcanization time: and 15 min.
2. Performance testing of the composite material: the micro calorimeter (MCC) test is carried out according to the ASTM-D7309-2007a standard, the weight of a sample is about 5mg, and the temperature rising rate is 1 ℃/s. Limiting Oxygen Index (LOI)The test was carried out according to ASTM D2863-2012, standard dimensions of test specimens of 100X 10X 3mm 3 . The thermal conductivity test was carried out in accordance with ASTM D5470, Standard size of test specimens 50X 40X 5mm 3 The test was performed at room temperature. Table 4 shows the heat release peak (phr), Total Heat Release (THR), Limiting Oxygen Index (LOI), and thermal conductivity for sample four and sample five. Therefore, the flame-retardant and heat-conducting silicon rubber prepared by the invention has excellent flame-retardant performance and heat conduction.
Table 4 performance test data for silicone rubber composites of example 2
Figure BDA0003688092810000072
Example 3
Preparation of functionalized carbon nano-tube
a) 5g of CNTs were dissolved in 100ml of HNO 3 /H 2 SO 4 After being dispersed by ultrasound, the mixed solution is poured into a three-neck flask, reacted for 4 hours at 60 ℃, and the obtained acid-treated CNTs-COOH is diluted in water and filtered, washed to a neutral pH (pH 7.0), and vacuum-dried for 12 hours at 80 ℃ to obtain CNTs-COOH powder.
b) 100ml of a 0.4M aqueous solution of carboxylated carbon nanotubes was prepared, sonicated for 1.5h, and transferred to a three-necked flask. Then, 10ml of a 3M aqueous solution of ferric chloride hexahydrate was slowly dropped thereinto, and after completion of the dropping, the reaction was carried out at 80 ℃ for 12 hours. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain the three-dimensional modified carbon nanotube powder (CNTs-beta-FeOOH).
c) Dissolving 5g of CNTs-beta-FeOOH powder in 100ml of ethanol solution, transferring the solution into a three-neck flask, slowly dropwise adding an acidic solution to adjust the pH value to 3-5, and performing ultrasonic dispersion. Then 3-3g KH550 and 5ml deionized water are slowly dropped into the mixture, and the mixture is reacted for 15 hours at 80 ℃. And standing for 2 hours, collecting precipitates, washing with deionized water for three times, and freeze-drying to obtain modified carbon nanotube powder (KH550@ CNTs-beta-FeOOH).
Preparation and performance test of silicone rubber composite material
1. Sample preparation: the preparation of the flame retardant, thermally conductive silicone rubber is shown in table 5.
Table 5 example 3 sample formulation table (parts by mass)
Figure BDA0003688092810000081
Vulcanization conditions are as follows: vulcanization temperature: 165 ℃, vulcanization time: and (5) 25 min.
2. Performance testing of the composite material: the micro calorimeter (MCC) test is carried out according to the ASTM-D7309-2007a standard, the weight of a sample is about 5mg, and the temperature rise rate is 1 ℃/s. Limiting Oxygen Index (LOI) testing was performed according to ASTM D2863-2012, standard test specimen size of 100X 10X 3mm 3 . The thermal conductivity test was carried out in accordance with ASTM D5470, Standard size of test specimens 50X 40X 5mm 3 The test was performed at room temperature. Table 6 shows the heat release peak (pHRR), Total Heat Release (THR), Limiting Oxygen Index (LOI), and thermal conductivity of sample six and sample seven. Therefore, the flame-retardant heat-conducting rubber prepared by the invention has excellent flame-retardant performance and heat conduction.
Table 6 performance test data for example 3 silicone rubber composites
Figure BDA0003688092810000091

Claims (10)

1. A flame-retardant heat-conducting agent for silicone rubber is characterized in that: generating iron oxyhydroxide on the surface of the carbon nano tube by an in-situ growth method, and grafting a silane coupling agent to obtain a modified carbon nano tube, namely the flame-retardant heat-conducting agent for the silicone rubber.
2. A method for preparing a flame retardant and heat conductive agent for silicone rubber as defined in claim 1, comprising the steps of:
(a) ultrasonically dispersing a mixed solution of carbon nano tubes, nitric acid and sulfuric acid, reacting for 3-5 h at 40-60 ℃, filtering to obtain a reaction precipitate, washing to a pH value of 6.5-7.5, and drying to obtain a product, namely carboxylated carbon nano tube powder CNTs-COOH;
(b) slowly dropwise adding a soluble iron salt solution into the CNTs-COOH dispersion liquid, reacting for 8-12 h at 70-90 ℃, washing and drying a reacted precipitate to obtain CNTs-beta-FeOOH modified carbon nanotube powder with a three-dimensional structure;
(c) slowly adding a silane coupling agent into an ethanol solution of CNTs-beta-FeOOH, reacting for 12-18 h at 70-90 ℃, washing and drying a reaction precipitate, and obtaining modified carbon nano tube powder, namely the flame-retardant heat-conducting agent for the silicone rubber.
3. The method for preparing a flame retardant and heat conductive agent for silicone rubber according to claim 2, characterized in that: in the step (a), the drying is that the precipitate is dried in vacuum at 80 ℃ for 12 hours.
4. The method for preparing a flame retardant and heat conductive agent for silicone rubber according to claim 2, characterized in that: in the step (b), the concentration of the CNTs-COOH dispersion liquid is 0.1-0.4M; the concentration of the soluble ferric salt solution is 1-4M.
5. The method for producing a flame-retardant and heat-conductive agent for silicone rubber according to claim 2, characterized in that: the soluble ferric salt in step (b) is ferric chloride hexahydrate.
6. The method for preparing a flame-retardant and thermally conductive agent for silicone rubber according to claim 2, characterized in that: in the step (b) and the step (c), the washing and drying are to wash the precipitate with deionized water three times, and then freeze-dry to obtain a powdery product.
7. The method for preparing a flame retardant and heat conductive agent for silicone rubber according to claim 2, characterized in that: in the step (b) and the step (c), after the reaction is finished, standing for 2 hours, and then collecting the precipitate of the reaction.
8. The flame-retardant and thermally conductive agent for silicone rubber according to claim 1 or the method for producing a flame-retardant and thermally conductive agent for silicone rubber according to claim 2, characterized in that: the silane coupling agent is KH-550.
9. The method for preparing a flame-retardant and thermally conductive agent for silicone rubber according to claim 2, characterized in that: in the step (c), the pH value of the ethanol solution of the CNTs-beta-FeOOH is adjusted to 3-5 by glacial acetic acid, ultrasonic dispersion is carried out for 1-2 h, and then a silane coupling agent is added.
10. The method for producing the flame-retardant and thermally conductive agent for silicone rubber according to claim 1 or the flame-retardant and thermally conductive agent for silicone rubber according to any one of claims 2 to 9, characterized in that: when the flame-retardant heat-conducting agent is used for preparing a silicone rubber composite material, mixing the following components in parts by mass: 100 parts of silicon rubber, 30-50 parts of white carbon black, 1-3 parts of flame-retardant heat-conducting agent and 0.5-2 parts of dicumyl peroxide; the rubber vulcanization time is 15-25 min, and the vulcanization temperature is 165-175 ℃.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000302970A (en) * 1999-04-19 2000-10-31 Suzuki Sogyo Co Ltd Thermally conductive silicone rubber composition, its molding product and it applied product
CN103709761A (en) * 2013-12-02 2014-04-09 天津大学 Iron oxide modified carbon nanotube-silicone rubber composite material and preparation method thereof
CN108485268A (en) * 2018-02-28 2018-09-04 天长市荣盛有机硅科技有限公司 A kind of silicon rubber Heat Conduction Material and preparation method thereof containing carbon nanotube
CN110947407A (en) * 2019-11-20 2020-04-03 东莞理工学院 Iron nitride carbon nanotube composite material and preparation method and application thereof
CN112064339A (en) * 2020-08-28 2020-12-11 山东非金属材料研究所 Iron oxyhydroxide-copper-clad carbon nanotube coaxial core-shell material and preparation method and application thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000302970A (en) * 1999-04-19 2000-10-31 Suzuki Sogyo Co Ltd Thermally conductive silicone rubber composition, its molding product and it applied product
CN103709761A (en) * 2013-12-02 2014-04-09 天津大学 Iron oxide modified carbon nanotube-silicone rubber composite material and preparation method thereof
CN108485268A (en) * 2018-02-28 2018-09-04 天长市荣盛有机硅科技有限公司 A kind of silicon rubber Heat Conduction Material and preparation method thereof containing carbon nanotube
CN110947407A (en) * 2019-11-20 2020-04-03 东莞理工学院 Iron nitride carbon nanotube composite material and preparation method and application thereof
CN112064339A (en) * 2020-08-28 2020-12-11 山东非金属材料研究所 Iron oxyhydroxide-copper-clad carbon nanotube coaxial core-shell material and preparation method and application thereof

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