CN115123392A - Automobile-used chassis anticollision institution and electric automobile - Google Patents
Automobile-used chassis anticollision institution and electric automobile Download PDFInfo
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- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0007—Measures or means for preventing or attenuating collisions
- B60L3/0015—Prevention of collisions
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Abstract
本发明提供一种车用底盘防撞机构及电动汽车,包括设置在底盘上的空心梁和安装在所述空心梁内的防撞组件,所述防撞组件包括设置在所述空心梁内的防撞缓冲层和防撞加强块组,所述空心梁在碰撞时通过接触防撞缓冲层触发防撞加强块组以减缓车辆碰撞冲击。本发明提供的车用底盘防撞机构及电动汽车,采用特殊的碰撞保护方案,在不增加车身及电池重量的前提下,通过改变底盘内防撞加强块的排列方式,来增加底盘的刚强度,减小碰撞变形量,同时碰撞加强块容易更换和复位,减小了其维修成本。
The invention provides an anti-collision mechanism for a vehicle chassis and an electric vehicle, comprising a hollow beam arranged on the chassis and an anti-collision component installed in the hollow beam, the anti-collision component including a hollow beam arranged in the hollow beam An anti-collision buffer layer and an anti-collision reinforcement block group, the hollow beam triggers the anti-collision reinforcement block group by contacting the anti-collision buffer layer during a collision, so as to reduce the collision impact of the vehicle. The vehicle chassis anti-collision mechanism and the electric vehicle provided by the present invention adopt a special collision protection scheme, and the rigidity of the chassis is increased by changing the arrangement of the anti-collision reinforcement blocks in the chassis without increasing the weight of the body and the battery. , reducing the amount of collision deformation, and at the same time, the collision reinforcement block is easy to replace and reset, reducing its maintenance cost.
Description
技术领域technical field
本发明涉及汽车安全防护的技术领域,具体涉及一种车用底盘防撞机构及电动汽车。The invention relates to the technical field of vehicle safety protection, in particular to a vehicle chassis anti-collision mechanism and an electric vehicle.
背景技术Background technique
电动汽车经过多个技术板块的沉淀,成为创新产品应用的优质平台,电池与车身集成度逐渐增加,但由于电池需要足够高的安全等级,特别是在碰撞发生后,需要及时切断电路,同时也需要减小电池本身的变形量,避免电池模组过度挤压引起短路;减小后期车身和电池维修成本;而目前的车身设计方案在小碰撞变形、大碰撞安全方面以及碰撞维修成本等方面难以兼顾。After the precipitation of multiple technical sectors, electric vehicles have become a high-quality platform for innovative product applications, and the integration of batteries and bodies has gradually increased. However, because batteries require a high enough safety level, especially after a collision, the circuit needs to be cut off in time, and the It is necessary to reduce the deformation of the battery itself to avoid short circuit caused by excessive extrusion of the battery module; reduce the maintenance cost of the body and battery in the later stage; and the current body design scheme is difficult in terms of small collision deformation, large collision safety and collision maintenance cost. Take into account.
因此需要针对电动汽车的车身门槛梁、纵梁,前后保险杠等防撞机构进行升级改造。Therefore, it is necessary to upgrade and transform the anti-collision mechanisms such as the body sill beams, longitudinal beams, and front and rear bumpers of electric vehicles.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种车用底盘防撞机构及电动汽车,通过在底盘梁类件内部改变碰撞加强块的排布方式,来解决车身设计方案在小碰撞变形、大碰撞安全方面以及碰撞维修成本等方面难以兼顾的问题。In view of this, the present invention provides an anti-collision mechanism for a vehicle chassis and an electric vehicle. By changing the arrangement of the collision reinforcement blocks inside the chassis beams, the vehicle body design scheme can solve the problems of small collision deformation, large collision safety and other problems. Collision repair costs and other issues that are difficult to take into account.
本发明提供的车用底盘防撞机构及电动汽车,包括设置在底盘上的空心梁和安装在所述空心梁内的防撞组件,所述防撞组件包括设置在所述空心梁内的防撞缓冲层和防撞加强块组,所述空心梁在碰撞时通过接触防撞缓冲层触发防撞加强块组以减缓车辆碰撞冲击。The vehicle chassis anti-collision mechanism and the electric vehicle provided by the present invention include a hollow beam disposed on the chassis and an anti-collision assembly installed in the hollow beam, and the anti-collision assembly includes an anti-collision assembly disposed in the hollow beam. A crash buffer layer and an anti-collision reinforcing block group are provided, and the hollow beam triggers the anti-collision reinforcing block group by contacting the anti-collision buffer layer during a collision, so as to reduce the collision impact of the vehicle.
进一步,所述防撞缓冲层设置在所述空心梁外板内表面侧,用于减缓碰撞和触发防撞加强块组;所述防撞加强块组设置在防撞缓冲层后侧,用于加强所述空心梁整体刚强度。Further, the anti-collision buffer layer is arranged on the inner surface side of the outer plate of the hollow beam for slowing down the collision and triggering the anti-collision reinforcing block group; the anti-collision reinforcing block group is arranged on the rear side of the anti-collision buffer layer, used for Strengthen the overall rigidity of the hollow beam.
进一步,所述防撞加强块组由若干个防撞加强块组成,所述防撞加强块之间在竖直方向上设置有用于滑动配合的倾斜面。Further, the anti-collision reinforcing block group is composed of several anti-collision reinforcing blocks, and inclined surfaces for sliding fit are provided between the anti-collision reinforcing blocks in the vertical direction.
进一步,所述防撞加强块组与所述空心梁底板之间设置有用于连接的弹性件,所述弹性件与所述防撞加强块组中的底部防撞加强块底部相连。Further, an elastic piece for connection is provided between the anti-collision reinforcing block group and the bottom plate of the hollow beam, and the elastic piece is connected with the bottom of the bottom anti-collision reinforcing block in the anti-collision reinforcing block group.
进一步,所述防撞加强块组与防撞缓冲层之间设置有用于连接固定的伸缩件,所述伸缩件与防撞加强块组中的顶部防撞加强块连接固定。Further, a telescopic piece for connecting and fixing is provided between the anti-collision reinforcing block group and the anti-collision buffer layer, and the telescopic piece is connected and fixed with the top anti-collision reinforcing block in the anti-collision reinforcing block group.
进一步,所述伸缩件为由若干段拉杆折叠拉伸形成的伸缩拉杆,所述拉杆数量与防撞加强块数量一致;所述伸缩拉杆用于限制防撞加强块的竖向移动。Further, the telescopic element is a telescopic pull rod formed by folding and stretching several sections of pull rods, and the number of the pull rods is the same as the number of the anti-collision reinforcement blocks; the telescopic pull rods are used to limit the vertical movement of the anti-collision reinforcement blocks.
进一步,所述防撞加强块的顶部设置有用于定位和避让伸缩拉杆的定位槽。Further, the top of the anti-collision reinforcement block is provided with a positioning groove for positioning and avoiding the telescopic pull rod.
进一步,所述防撞机构还包括竖立设置于空心梁底板上的限位板和水平设置并连接限位板顶部与空心梁内板的支撑板。Further, the anti-collision mechanism further includes a limit plate erected on the bottom plate of the hollow beam and a support plate horizontally arranged and connected to the top of the limit plate and the inner plate of the hollow beam.
进一步,所述限位板与防撞缓冲层之间形成用于容纳防撞加强块的容纳槽,所述容纳槽能够限制防撞加强块的横向位移;所述防撞加强块通过伸缩拉杆在所述支撑板上沿伸缩拉杆长度方向移动。Further, an accommodating groove for accommodating the anti-collision reinforcing block is formed between the limit plate and the anti-collision buffer layer, and the accommodating groove can limit the lateral displacement of the anti-collision reinforcing block; The support plate moves along the length direction of the telescopic rod.
本发明还公开了一种电动汽车,所述电动汽车安装有权利要求1-9任一权利要求的车用底盘防撞机构。The invention also discloses an electric vehicle, wherein the electric vehicle is installed with the vehicle chassis anti-collision mechanism according to any one of claims 1-9.
本发明有益效果是:本发明提供的车用底盘防撞机构及电动汽车,采用特殊的碰撞保护方案,在不增加车身及电池重量的前提下,通过改变底盘内防撞加强块的排列方式,来增加底盘的刚强度,减小碰撞变形量,同时碰撞加强块容易更换和复位,减小了其维修成本。The beneficial effects of the present invention are as follows: the vehicle chassis anti-collision mechanism and the electric vehicle provided by the present invention adopt a special collision protection scheme. In order to increase the rigidity of the chassis and reduce the amount of collision deformation, the collision reinforcement block is easy to replace and reset, reducing its maintenance cost.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:Below in conjunction with accompanying drawing and embodiment, the present invention is further described:
图1为本发明的防撞机构初始状态示意图;Fig. 1 is the initial state schematic diagram of the anti-collision mechanism of the present invention;
图2为本发明的防撞机构触发状态示意图;2 is a schematic diagram of the triggering state of the anti-collision mechanism of the present invention;
图3为本发明中伸缩拉杆伸长状态示意图;Fig. 3 is the schematic diagram of the extension state of the telescopic rod in the present invention;
图4为本发明中伸缩拉杆压缩状态示意图;4 is a schematic diagram of the compression state of the telescopic pull rod in the present invention;
图5为本发明中加强块结构示意图。FIG. 5 is a schematic diagram of the structure of the reinforcement block in the present invention.
其中,上述附图包括以下附图标记:1-顶部防撞加强块Ⅰ;2-中部防撞加强块;3-底部防撞加强块;4-伸缩拉杆;5-防撞缓冲层;6-弹簧;7-限位板;8-支撑板;22-定位槽Ⅰ;32-定位槽Ⅱ;41-第一段拉杆;42-第二段拉杆;43-第三段拉杆。Wherein, the above drawings include the following reference numerals: 1-top anti-collision reinforcing block I; 2- middle anti-collision reinforcing block; 3-bottom anti-collision reinforcing block; 4- telescopic rod; 5- anti-collision buffer layer; 6- Spring; 7-limiting plate; 8-support plate; 22-positioning slot I; 32-positioning slot II;
具体实施方式Detailed ways
如图所示,本发明提供的车用底盘防撞机构,包括设置在底盘上的空心梁和安装在所述空心梁内的防撞组件,所述防撞组件包括设置在所述空心梁内的防撞缓冲层和防撞加强块组,所述空心梁在碰撞时通过接触防撞缓冲层触发防撞加强块组以减缓车辆碰撞冲击。As shown in the figure, the vehicle chassis anti-collision mechanism provided by the present invention includes a hollow beam disposed on the chassis and an anti-collision assembly installed in the hollow beam, and the anti-collision assembly includes a hollow beam disposed in the hollow beam The anti-collision buffer layer and the anti-collision reinforcing block group are provided, and the hollow beam triggers the anti-collision reinforcing block group by contacting the anti-collision buffer layer during collision to reduce the impact of the vehicle collision.
该防撞机构主要适用于空心梁类件,通过将底盘上在车辆发生碰撞时率先接触的部分梁类件制作成空心梁,并将防撞组件安装在空心梁内部,能够在保证不增加车身重量的前提下,简化梁类件的结构,降低梁类件制作难度,同时保证底盘的整体刚度;本实施例中,空心梁以门槛梁为例,将防撞组件设置在由内板和外板组成的门槛梁空腔内,当车辆发生碰撞时,空心梁外板先接触防撞缓冲层5,再触发防撞加强块组使防撞加强块向空心梁内板移动并抵住空心梁内板和防撞缓冲层5,使空心梁的整体刚度和强度得到加强并减缓碰撞带来的冲击力。The anti-collision mechanism is mainly suitable for hollow beams. By making some of the beams on the chassis that come into contact with the vehicle first into hollow beams, and installing the anti-collision components inside the hollow beams, it can ensure that the body does not increase. Under the premise of weight, the structure of beams is simplified, the difficulty of making beams is reduced, and the overall rigidity of the chassis is ensured; In the cavity of the door sill beam composed of plates, when the vehicle collides, the outer plate of the hollow beam first contacts the
本实施例中,所述防撞缓冲层5设置在所述空心梁外板内表面侧,用于减缓碰撞和触发防撞加强块组;所述防撞加强块组设置在防撞缓冲层5后侧,用于加强所述空心梁整体刚强度。结合图1所示,防撞缓冲层5能够在车辆发生一般的小碰撞时,对碰撞产生的冲击力起到一定的减缓作用;而当碰撞的侵入量超过缓冲层的厚度时,能够及时触发防撞加强块向空心梁内板移动,使防撞加强块能够在空心梁结构被破坏前及时抵住空心梁的内外板,使空心梁强度增加。In this embodiment, the
本实施例中,所述防撞加强块组由若干个防撞加强块组成,所述防撞加强块之间在竖直方向上设置有用于滑动配合的倾斜面;所述防撞加强块组与所述空心梁底板之间设置有用于连接的弹性件,所述弹性件与所述防撞加强块组中的底部防撞加强块底部相连。In this embodiment, the anti-collision reinforcing block group is composed of several anti-collision reinforcing blocks, and an inclined surface for sliding cooperation is provided between the anti-collision reinforcing blocks in the vertical direction; the anti-collision reinforcing block group An elastic piece for connection is arranged between the hollow beam bottom plate, and the elastic piece is connected with the bottom of the bottom anti-collision reinforcing block in the group of anti-collision reinforcing blocks.
结合图1和图2所示,防撞加强块组中的防撞加强块数量是根据不同空心梁内部空腔的尺寸大小而定,而每一块的重量和刚度则是需要根据具体使用情况而定;在本实施例中,防撞加强块组中的防撞加强块为三块,分别为顶部防撞加强块1、中部防撞加强块2和底部防撞加强块3;除了顶部和底部的防撞加强块外,每块防撞加强块的顶面和底部均为互相平行的倾斜面,而顶部防撞加强块1仅底面为倾斜面和底部防撞加强块3仅顶面为倾斜面;防撞加强块组中所有的防撞加强块倾斜面均是光滑接触面,目的是为了减小防撞加强块之间的摩擦力便于防撞加强块的滑动配合;底部的防撞加强块底面与空心梁底板之间安装有弹性件,弹性件主要为常规技术中的弹簧6,弹簧6不仅用于连接底部防撞加强块3,也为防撞加强块组的向上运动提供足够的弹力保证。As shown in Figure 1 and Figure 2, the number of anti-collision reinforcing blocks in the anti-collision reinforcing block group is determined according to the size of the internal cavity of different hollow beams, and the weight and rigidity of each block need to be determined according to the specific use. In this embodiment, there are three anti-collision reinforcing blocks in the anti-collision reinforcing block group, which are respectively the top
具体使用时,防撞加强块之间的光滑接触面夹角为θ,弹簧6弹力F向上,防撞加强块组的重力G向下,其中顶部防撞加强块1的重力为G1,顶部防撞加强块1的重力为G1,中部防撞加强块2的重力为G2,底部防撞加强块3的重力为G3;例如顶部防撞加强块1所受到的向上力F1=(F-G2-G3)-G1=F-G,而中部防撞加强块2所受到的向上力F2=(F-G3)-(G2+G3)=F-G,与顶部防撞加强块1所述的向上力一致,因此F1=F2,则防撞加强块光滑面之间的相对滑移力为F3=F1*sin(θ),光滑接触面夹角角度可在10°到80°之间选择。In specific use, the included angle of the smooth contact surface between the anti-collision reinforcing blocks is θ, the elastic force F of the
本实施例中,所述防撞加强块组与防撞缓冲层5之间设置有用于连接固定的伸缩件,所述伸缩件与防撞加强块组中的顶部防撞加强块1连接固定;伸缩件主要为具备伸缩功能和感应功能的连接件,用于连接固定顶部防撞加强块1与防撞缓冲层5,在碰撞发生前,伸缩件为上部防撞加强块提供支点,应对轻微碰撞变形,并能够限制顶部防撞加强块1移动,使防撞加强块组维持在单层排布的状态;在碰撞发生后,能在防撞缓冲层5被破坏时及时感应并解除对顶部防撞加强块1的限制,使顶部防撞加强块1受滑移力作用向空心梁内板进行移动,同时中部防撞加强块2和底部防撞加强块3失去顶部防撞加强块1的限制,能够在弹簧力的作用下依次向上运动,并在滑移力的作用下使防撞加强块组自动调整为多层叠加排布的状态。In this embodiment, a telescopic piece for connecting and fixing is provided between the anti-collision reinforcing block group and the
本实施例中,结合图3和图4所示,所述伸缩件为由若干段拉杆折叠拉伸形成的伸缩拉杆4,所述拉杆数量与防撞加强块数量一致为三段,拉杆分别为第一段拉杆41、第二段拉杆42和第三段拉杆43;碰撞发生前,拉杆成收缩状态,提供比较大的刚度,维持多个碰撞之间位置的相对稳定,应对轻微碰撞变形;一旦碰撞发生,拉杆快速拉伸,配合防撞加强块运动,并限制防撞加强块的竖向位移;同时伸缩拉杆4也可以在维修时与防撞加强块同时更换或者重新复位利用。In this embodiment, as shown in FIG. 3 and FIG. 4 , the telescopic element is a
本实施例中,结合图2和图5所示,所述防撞加强块的顶部设置有用于定位和避让伸缩拉杆的定位槽;除了顶部防撞加强块1以外,中部防撞加强块2和底部防撞加强块3的上部均设有限位槽,分别为定位槽Ⅰ31和定位槽Ⅱ32,通过设置定位槽Ⅰ31和定位槽Ⅱ32,不仅能限制中部防撞加强块2和底部防撞加强块3的竖向位移,也能使中部防撞加强块2和底部防撞加强块3能够按照预定的位置紧密排布,实现多层叠加排布的状态。In this embodiment, as shown in FIG. 2 and FIG. 5 , the top of the anti-collision reinforcement block is provided with a positioning groove for positioning and avoiding the telescopic pull rod; The upper part of the bottom
本实施例中,还包括竖立设置于空心梁底板上的限位板7和水平设置并连接限位板顶部与空心梁内板的支撑板8;所述限位板7与防撞缓冲层5之间形成用于容纳防撞加强块的容纳槽,所述容纳槽能够限制防撞加强块的横向位移;所述防撞加强块通过伸缩拉杆4在所述支撑板8上进行沿伸缩拉杆长度方向移动。In this embodiment, it also includes a
结合图1和图2所示,限位板7和防撞缓冲层5能够对中部防撞加强块2与底部防撞加强块3进行横向限位,并在碰撞发生前为中部防撞加强块2和底部防撞加强块3提供支点,应对轻微碰撞变形;支撑板8能够碰撞发生后,为防撞加强块提供支点,应对大变形碰撞;同时支撑板8表面涂有油脂,可有效减小与防撞加强块之间运动阻力。1 and 2, the
本实施例中,当车辆发生小碰撞时,可通过防撞缓冲层5、伸缩拉杆4和限位板7之间配合,限制防撞加强块组位移,使其维持单层排布装置应对小碰撞变形;当碰撞侵入量超过碰撞层厚度后,触发伸缩拉杆4,使上部与之相连的顶部防撞加强块1沿着支撑板8向左运动,中部防撞加强块2和底部防撞加强块3在弹簧力的作用下,依次向上运动,同时在倾斜面滑移力相对的支持力作用下,依次沿支撑板8向左运动,直到被伸缩拉杆限制位置,使防撞加强块组自动调整为多层叠加排布,显著增加空心梁及底盘的刚强度,增加量与碰撞块数量成正比。In this embodiment, when a small collision occurs in the vehicle, the
本发明还公开了一种电动汽车,该电动汽车使用的是CTC底盘,并将该防撞机构安装于CTC底盘上。CTC底盘技术,是指将电池、底盘和下车身进行集成设计,通过重新设计电池承载托盘,使整个下车体底盘结构与电池托盘结构耦合,通过减少冗余的结构设计,能有效减少零部件数量,在提升空间利用率和系统比能的同时,让车身与电池结构互补,使电池抗冲击能力及车身扭转刚度得到大幅度提升。而本发明中的防撞机构能够有效解决小碰撞变形、大碰撞安全方面以及碰撞维修成本的问题;在碰撞发生后,减小电池本身的变形量,避免电池模组过度挤压引起短路,减小后期车身和电池维修成本。The invention also discloses an electric vehicle, which uses a CTC chassis, and the anti-collision mechanism is installed on the CTC chassis. CTC chassis technology refers to the integrated design of the battery, the chassis and the lower body. By redesigning the battery carrying tray, the entire lower body chassis structure is coupled with the battery tray structure. By reducing redundant structural design, it can effectively reduce the number of parts and components. Quantity, while improving space utilization and system specific energy, the structure of the body and the battery are complementary, so that the impact resistance of the battery and the torsional stiffness of the body are greatly improved. The anti-collision mechanism in the present invention can effectively solve the problems of small collision deformation, large collision safety and collision maintenance cost; after the collision occurs, the deformation of the battery itself is reduced, so as to avoid the short circuit caused by excessive extrusion of the battery module, reducing the Small late body and battery repair costs.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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