CN115122609B - Multifunctional net changer of granulator - Google Patents
Multifunctional net changer of granulator Download PDFInfo
- Publication number
- CN115122609B CN115122609B CN202210749309.5A CN202210749309A CN115122609B CN 115122609 B CN115122609 B CN 115122609B CN 202210749309 A CN202210749309 A CN 202210749309A CN 115122609 B CN115122609 B CN 115122609B
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- China
- Prior art keywords
- hole
- side wall
- carrier
- feeding
- copper bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 15
- 210000001503 joint Anatomy 0.000 claims abstract description 9
- 238000006073 displacement reaction Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 32
- 229910052802 copper Inorganic materials 0.000 claims description 32
- 239000010949 copper Substances 0.000 claims description 32
- 239000000155 melt Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 11
- 238000005299 abrasion Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/69—Filters or screens for the moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a multifunctional net changer of a granulator, which comprises: the fixing seat is detachably and fixedly connected to the discharge port of the screw extruder, and is provided with a feed hole which is butted with the discharge port of the screw extruder; the carrier is driven by a driving mechanism to be connected to the fixed seat in a sliding manner, the carrier is provided with a first through hole and at least one second through hole, and when the carrier moves for a limited displacement under the driving of the driving mechanism, only one of the first through hole and the second through hole is in butt joint with the feeding hole to realize material communication; the filter screen and the porous plate are sequentially arranged on the feeding end of the second through hole along the feeding direction, a discharging part is fixedly connected to the discharging end of the second through hole, and a plurality of discharging holes communicated with the second through hole are formed in the discharging part. The device can take out or install the screw in the screw extruder without detaching the screen changer, has good sliding sealing performance between the carrier and the fixed seat, and has small sliding abrasion between the carrier and the fixed seat.
Description
Technical Field
The invention relates to the field of granulation equipment, in particular to a multifunctional net changer of a granulator.
Background
A screen changer is a manual or automatic switching device that includes one or more screens for filtering out foreign particles and impurities as the plasticized material flows through the screens. The filter screen is supported by an alloy perforated plate mounted on a plate or column carrier which can be moved to switch between an operative position and an off-line inoperative position of the system. The screen changer may be installed on any new or existing extruder, melt pump, reactor or other extrusion line. It can be used to filter any type of polymer, rubber or ceramic melt.
The current screen changer has a single station, a double station and four stations, and the general structures are basically the same. The screen changer generally comprises a driving mechanism, a carrier and a fixing seat, wherein the carrier is provided with at least one through hole for installing a porous plate and a filter screen, the carrier is slidably connected to the fixing seat under the driving of the driving mechanism, the fixing seat is provided with a material receiving port which is in butt joint with an outlet of the screw extruder, and the carrier moves to limit displacement so that only one through hole is in butt joint with the material receiving port. The current screen changer has the following defects.
Firstly, the screw rod in the screw extruder needs to be frequently taken out for cleaning, maintenance or replacement due to various faults, and the existing method is that the whole screen changer can only be disassembled, then the screw rod is taken out, a new screw rod is replaced, and then the screen changer is installed. Because the main material of the screen changer is steel, the screen changer has large weight and can be safely disassembled by being matched with the crane; because the weight of the net changer is large, when the net changer is reinstalled, the centering and positioning are very troublesome, the whole machine is installed, dismantled and maintained for a long time, and the frequent disassembly of the net changer is easy to cause various damages, so that the working efficiency is affected.
On the condition of ensuring the sealing performance, the carrier and the fixed seat are seriously worn, in order to ensure the sufficient sealing performance, especially, the plane of the through hole inlet end on the carrier and the plane of the outlet end of the material receiving port of the fixed seat are in sliding sealing connection, the two planes are purely mechanically sealed, no other sealing piece exists between the two planes, and in order to ensure the sealing performance between the two planes, the gap between the two planes is ensured to be small enough, and the close fitting of the two planes is realized mainly by the machining precision and the assembly precision; in order to facilitate assembly, a certain gap exists in the cooperation between the carrier and the fixing seat, and the gap between the carrier and the fixing seat is adjusted in the later stage through assembly, so that sliding abrasion can be generated between the carrier and the fixing seat, especially at a sliding groove sliding rail, and the current screen changer cannot be small in sliding friction and good in sealing performance.
Disclosure of Invention
In view of the above, it is desirable to provide a multifunctional screen changer for a pelletizer which can take out the screw in a screw extruder without removing the screen changer, has good sliding sealing performance between the carrier and the fixing base, and has small sliding abrasion between the carrier and the fixing base.
In order to solve the technical problems, the technical scheme of the invention is as follows: a multi-functional screen changer for a pelletizer, comprising:
the fixing seat is detachably and fixedly connected to the discharge port of the screw extruder, and is provided with a feed hole which is butted with the discharge port of the screw extruder;
the carrier is driven by a driving mechanism to be connected to the fixed seat in a sliding manner, the carrier is provided with a first through hole and at least one second through hole, and when the carrier moves for a limited displacement under the driving of the driving mechanism, only one of the first through hole and the second through hole is in butt joint with the feeding hole to realize material communication;
a filter screen and a porous plate are sequentially arranged on the feeding end of the second through hole along the feeding direction, a discharging part is fixedly connected to the discharging end of the second through hole, and a plurality of discharging holes communicated with the second through hole are formed in the discharging part;
the first through hole is not provided with any other objects;
the caliber of the first through hole and the caliber of the feeding hole are both larger than the outer diameter of the screw in the screw extruder, so that the screw can pass through the first through hole and the feeding hole when the first through hole is in butt joint with the feeding hole.
Further, the fixing seat is provided with a sliding groove, and the carrier is provided with a sliding block which is in sliding connection with the sliding groove.
Further, the side wall where the outlet end of the feeding hole is located is defined as a first side wall, the side wall where the carrier is slidably connected with the first side wall is defined as a second side wall, and a copper bar forcing the second side wall to be closely attached to the first side wall is connected to one side wall of the sliding groove.
Further, the side wall where the copper bar is located is defined as a third side wall, the copper bar is movably connected to the third side wall, and the moving direction of the copper bar is perpendicular to the moving direction of the carrier; and the third side wall is connected with a pushing mechanism for pushing the copper bar to move along the moving direction of the copper bar.
Further, the pushing mechanism is a plurality of bolts screwed on the third side wall.
Further, when the copper bar is in contact with the carrier, a side wall of the copper bar in contact with the carrier protrudes from the third side wall.
Further, the second through hole is in a necking shape, and the caliber of the second through hole is gradually reduced along the advancing direction of the material.
Further, the inner side wall of the second through hole is provided with an annular shoulder propping against the porous plate, the feeding hole is in a flaring shape, the caliber of the feeding hole is gradually enlarged along the advancing direction of the material, the feeding hole in front of the inlet end of the porous plate forms a feeding buffer cavity, and the second through hole behind the outlet end of the porous plate forms a discharging buffer cavity.
Further, the fixing seat, the carrier and the discharging part are all provided with at least one heating hole for installing an electric heating tube.
Further, a sensor for detecting the pressure of the melt in the feeding hole is arranged on the fixing seat.
Compared with the prior art, the invention has the following beneficial effects:
the device can be used for installing and detaching the screw rod without detaching the screen changer when the screw rod in the screw rod extruding machine has a problem through the first through hole which is designed on the carrier and can be used for allowing the screw rod to enter and exit.
The device realizes sliding seal by forcing the carrier and the fixing seat to be tightly attached through the copper bar, thereby ensuring the sealing effect, and realizing the effects of good carrier sliding effect and small abrasion damage by utilizing the characteristics of small friction resistance and wear resistance of the copper bar.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments, as illustrated in the accompanying drawings.
Drawings
Fig. 1 is a perspective view of an embodiment of the present invention.
Fig. 2 is a front view of an embodiment of the present invention.
Fig. 3 is a cross-sectional view A-A of fig. 2.
Fig. 4 is a sectional view of B-B in fig. 2.
Fig. 5 is a cross-sectional view of fig. 2C-C.
Fig. 6 is a perspective view of a fixing base according to an embodiment of the present invention.
Fig. 7 is a perspective view of a carrier according to an embodiment of the invention.
In the figure: the device comprises a fixed seat, a feeding hole, a sliding groove, a mounting groove, a sensor, a copper bar, a regulating bolt, a stop block, a bracket, a first side wall, a carrier, a first through hole, a second through hole, an annular shoulder, a 3-discharging part, a 31-discharging hole, a 4-perforated plate, a 5-heating hole and a 6-hydraulic cylinder, wherein the fixed seat, the feeding hole, the sliding groove, the mounting groove, the sensor, the copper bar, the regulating bolt, the stop block, the bracket, the first side wall, the carrier, the first through hole, the second through hole, the annular shoulder, the 3-discharging part, the 31-discharging hole, the perforated plate, the 5-heating hole and the 6-hydraulic cylinder.
Detailed Description
In order to further describe the technical means and effects adopted by the invention for achieving the preset aim, the following detailed description of the specific implementation, structure, characteristics and effects according to the invention is given with reference to the accompanying drawings and the preferred embodiment.
As shown in fig. 1 to 7, a multifunctional screen changer of a granulator comprises a fixed seat 1, a carrier 2, a discharging part 3, a driving mechanism, a porous plate 4 and a filter screen (not shown in the figure).
The fixed seat 1 is fastened at the discharge port of the screw extruder through a bolt, and the fixed seat 1 is provided with a feed hole 11 which is butted with the discharge port of the screw extruder; the fixed seat 1 is provided with a chute 12 which is vertical to the axial direction of the screw extruder, and the carrier 2 is provided with a sliding block which is connected in the chute 12 in a sliding way.
One end of the fixing seat 1 is fixedly connected with a bracket 18, the driving mechanism is fixedly connected to the bracket 18, in the embodiment, the driving mechanism adopts a hydraulic cylinder 6, and the end part of a piston rod of the hydraulic cylinder 6 is fixedly connected to one end of the carrier 2 and drives the carrier 2 to reciprocate along the sliding groove 12.
In this embodiment, the carrier 2 has a first through hole 21 and a second through hole 22, and of course, the number of the second through holes 22 may be two or more, which is customized according to the requirement. A filter screen and a perforated plate 4 are arranged on the feed end of each second through hole 22 in sequence along the feed direction, and in order to enable the perforated plate 4 to be mounted in the second through holes 22 in a reliable manner, the inner side walls of the second through holes 22 are provided with annular shoulders 23 which are propped against the perforated plate, the filter screen is covered on the inlet end of the perforated plate 4, and the filter screen is glued on the perforated plate 4 by using melt.
The first through hole 21 does not have any other object therein.
When the carrier 2 is driven by the hydraulic cylinder 18 to move for a limited displacement, only one of the first through hole 21 or the second through hole 22 is in butt joint with the feeding hole 11 to realize material communication.
The carrier 2 is fixedly connected with a discharge part 3 covering the discharge end of the whole second through hole 22 by bolts, the discharge part 3 is provided with a plurality of discharge holes 31 communicated with the second through hole 22, the discharge holes 31 are arranged in a row, for more convenient discharge and uniformity of discharge, the inlet section of the discharge hole 31 is in a front-large and rear-small shrinkage mouth shape, the outlet section of the discharge hole 31 is in a straight cylinder shape obliquely downwards, and strip-shaped plastic which is convenient to extrude is easier to separate from the discharge hole 31 under the gravity and the front traction force.
In this embodiment, the diameters of the first through hole 21 and the feeding hole 11 are both larger than the outer diameter of the screw in the screw extruder, so that when the first through hole 21 is in butt joint with the feeding hole 11, the screw can pass through the first through hole 21 and the feeding hole 11; therefore, the installation and the disassembly of the screw rod are realized, and the whole screen changer does not need to be disassembled.
In this embodiment, in order to make the feeding and discharging more uniform, the second through hole 22 is in a reduced shape, the caliber of which is gradually reduced along the advancing direction of the material, the feeding hole 11 is in a flared shape, the caliber of which is gradually enlarged along the advancing direction of the material, the feeding hole in front of the inlet end of the porous plate 4 forms a feeding buffer cavity, and the second through hole behind the outlet end of the porous plate 4 forms a discharging buffer cavity. The melt firstly enters the feeding buffer cavity to ensure that the melt uniformly passes through the filter screen and the porous plate 4, then enters the discharging buffer cavity to ensure that the melt uniformly enters all the discharging holes, and the strip-shaped plastic extruded from the discharging holes is full of the plastic without shortage.
The side wall where the outlet end of the feeding hole 11 is located is defined as a first side wall 19, the side wall where the carrier 2 is slidably connected with the first side wall 19 is defined as a second side wall 24, and tight sliding sealing must be achieved between the first side wall 19 and the second side wall 24, so that the chute 12 on the fixing seat 1 needs to provide a pressure for the carrier 2 to force the second side wall 24 to cling to the first side wall 19, but a certain gap is necessarily provided between the carrier 2 and the chute 12 due to the limitation of assembly and processing cost, therefore, in the embodiment, a mounting groove 13 is arranged on one side wall (i.e. a third side wall) of the chute 12 of the fixing seat, a copper bar 15 is movably connected in the mounting groove 13, and the moving direction of the copper bar 15 is perpendicular to the moving direction of the carrier 2; in order to prevent the copper bar 15 from separating from the mounting groove 13, two ends of the mounting groove 13 are fixedly connected with a stop block 17 through bolts, and the stop block 17 is not contacted with the carrier; in order to force the copper bar 15 to keep contact with the carrier 2 and provide pressure to the second side wall 24, the second side wall 24 is tightly attached to the first side wall 19, a plurality of adjusting bolts 16 (the adjusting bolts are used as pushing mechanisms for pushing the copper bar 15 to move) are screwed on the third side wall, the adjusting bolts 16 are propped against the copper bar 15, one side wall of the copper bar 15 protrudes out of the mounting groove 13 and is propped against the sliding block of the carrier 2, the copper bar 15 is tightly contacted with the sliding block, and the sliding connection between the sliding block and the copper bar 15 is realized by utilizing the low friction of the copper bar 15 when the pressure is provided.
The copper bar realizes the effect of compressing the carrier, realizes the sealing connection between the carrier and the fixed seat, realizes the sliding connection between the carrier and the fixed seat by utilizing the characteristic of low friction resistance and high wear resistance of the copper bar, and reduces the wear between the carrier and the fixed seat.
In this embodiment, the fixing base 1, the carrier 2 and the discharging portion 3 are provided with at least one heating hole 5 for installing an electrothermal tube. The electric heating tube is used to keep the contact part with the melt at enough temperature to avoid the solidification of the melt.
In this embodiment, the holder 1 is provided with a sensor 14 for detecting the melt pressure in the feed hole. When the pressure in the feed hole 11 changes, the filter screen needs to be replaced.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (10)
1. A multi-functional screen changer of granulator, characterized by comprising:
the fixing seat is detachably and fixedly connected to the discharge port of the screw extruder, and is provided with a feed hole which is butted with the discharge port of the screw extruder;
the carrier is driven by a driving mechanism to be connected to the fixed seat in a sliding manner, the carrier is provided with a first through hole and at least one second through hole, and when the carrier moves for a limited displacement under the driving of the driving mechanism, only one of the first through hole and the second through hole is in butt joint with the feeding hole to realize material communication;
a filter screen and a porous plate are sequentially arranged on the feeding end of the second through hole along the feeding direction, a discharging part is fixedly connected to the discharging end of the second through hole, and a plurality of discharging holes communicated with the second through hole are formed in the discharging part;
the first through hole is not provided with any other objects;
the caliber of the first through hole and the caliber of the feeding hole are both larger than the outer diameter of the screw in the screw extruder, so that the screw can pass through the first through hole and the feeding hole when the first through hole is in butt joint with the feeding hole.
2. The pelletizer multi-function screen changer of claim 1, wherein: the fixing seat is provided with a sliding groove, and the carrier is provided with a sliding block which is in sliding connection with the sliding groove.
3. The pelletizer multi-function screen changer of claim 2, wherein: the side wall where the outlet end of the feeding hole is located is defined as a first side wall, the side wall where the carrier is in sliding connection with the first side wall is defined as a second side wall, and a copper bar forcing the second side wall to be tightly attached to the first side wall is connected to one side wall of the sliding groove.
4. A granulator multifunctional screen changer according to claim 3, characterized in that: the side wall where the copper bar is located is defined as a third side wall, the copper bar is movably connected to the third side wall, and the moving direction of the copper bar is perpendicular to the moving direction of the carrier; and the third side wall is connected with a pushing mechanism for pushing the copper bar to move along the moving direction of the copper bar.
5. The pelletizer multi-function screen changer of claim 4, wherein: the pushing mechanism is a plurality of bolts which are in threaded connection with the third side wall.
6. The pelletizer multi-function screen changer of claim 4, wherein: when the copper bar is in contact with the carrier, the side wall of the copper bar, which is in contact with the carrier, protrudes from the third side wall.
7. The pelletizer multi-function screen changer of claim 1, wherein: the second through hole is in a necking shape, and the caliber of the second through hole is gradually reduced along the advancing direction of the material.
8. The pelletizer multi-function screen changer of claim 7, wherein: the inner side wall of the second through hole is provided with an annular shoulder propping against the porous plate, the feeding hole is in a flaring shape, the caliber of the feeding hole is gradually enlarged along the advancing direction of the material, the feeding hole in front of the inlet end of the porous plate forms a feeding buffer cavity, and the second through hole behind the outlet end of the porous plate forms a discharging buffer cavity.
9. The pelletizer multi-function screen changer of claim 1, wherein: the fixing seat, the carrier and the discharging part are all provided with at least one heating hole for installing an electric heating tube.
10. The pelletizer multi-function screen changer of claim 1, wherein: and a sensor for detecting the pressure of the melt in the feeding hole is arranged on the fixing seat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210749309.5A CN115122609B (en) | 2022-06-28 | 2022-06-28 | Multifunctional net changer of granulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210749309.5A CN115122609B (en) | 2022-06-28 | 2022-06-28 | Multifunctional net changer of granulator |
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CN115122609A CN115122609A (en) | 2022-09-30 |
CN115122609B true CN115122609B (en) | 2024-04-09 |
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CN202210749309.5A Active CN115122609B (en) | 2022-06-28 | 2022-06-28 | Multifunctional net changer of granulator |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203622883U (en) * | 2013-12-23 | 2014-06-04 | 上海联景高分子材料有限公司 | Melt mesh changing device in production process of polyester polyol series products |
CN104924481A (en) * | 2015-04-29 | 2015-09-23 | 云南云天化股份有限公司 | Polyformaldehyde granulation equipment and screen changer thereof |
JP2016022660A (en) * | 2014-07-18 | 2016-02-08 | 住友ゴム工業株式会社 | Screen changer |
CN206383325U (en) * | 2016-12-09 | 2017-08-08 | 江西美声新材料有限公司 | plastic extruder with filter screen |
CN110757764A (en) * | 2019-12-26 | 2020-02-07 | 邳州市政隆建设有限公司 | Automatic net changer for plastic blow molding |
CN210525798U (en) * | 2019-09-02 | 2020-05-15 | 青岛富木林新能源设备有限公司 | Secondary filtering screen changer |
CN214923981U (en) * | 2021-06-18 | 2021-11-30 | 开封天海换网器有限公司 | Corrugated pipe type net changer |
CN214972205U (en) * | 2021-05-06 | 2021-12-03 | 张福明 | Net changer |
-
2022
- 2022-06-28 CN CN202210749309.5A patent/CN115122609B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203622883U (en) * | 2013-12-23 | 2014-06-04 | 上海联景高分子材料有限公司 | Melt mesh changing device in production process of polyester polyol series products |
JP2016022660A (en) * | 2014-07-18 | 2016-02-08 | 住友ゴム工業株式会社 | Screen changer |
CN104924481A (en) * | 2015-04-29 | 2015-09-23 | 云南云天化股份有限公司 | Polyformaldehyde granulation equipment and screen changer thereof |
CN206383325U (en) * | 2016-12-09 | 2017-08-08 | 江西美声新材料有限公司 | plastic extruder with filter screen |
CN210525798U (en) * | 2019-09-02 | 2020-05-15 | 青岛富木林新能源设备有限公司 | Secondary filtering screen changer |
CN110757764A (en) * | 2019-12-26 | 2020-02-07 | 邳州市政隆建设有限公司 | Automatic net changer for plastic blow molding |
CN214972205U (en) * | 2021-05-06 | 2021-12-03 | 张福明 | Net changer |
CN214923981U (en) * | 2021-06-18 | 2021-11-30 | 开封天海换网器有限公司 | Corrugated pipe type net changer |
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CN115122609A (en) | 2022-09-30 |
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