CN115122464A - Production equipment and production process of antique bricks for buildings - Google Patents
Production equipment and production process of antique bricks for buildings Download PDFInfo
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- CN115122464A CN115122464A CN202210734154.8A CN202210734154A CN115122464A CN 115122464 A CN115122464 A CN 115122464A CN 202210734154 A CN202210734154 A CN 202210734154A CN 115122464 A CN115122464 A CN 115122464A
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- 239000011449 brick Substances 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 95
- 238000001035 drying Methods 0.000 claims abstract description 62
- 238000009826 distribution Methods 0.000 claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 13
- 238000009423 ventilation Methods 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 18
- 238000009740 moulding (composite fabrication) Methods 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910052572 stoneware Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/025—Hot pressing, e.g. of ceramic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/42—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for heating or cooling, e.g. steam jackets, by means of treating agents acting directly on the moulding material
Abstract
The invention discloses production equipment and a production process of antique bricks for buildings, and the production equipment comprises a processing box and an equipment box, wherein the equipment box comprises an air supply chamber, a drying chamber and a distribution chamber, a lower die holder is installed at the bottom in the processing box, a die is arranged above the lower die holder, an upper die holder is arranged above the die, a linkage mechanism is arranged between the die and the upper die holder, a lifting mechanism is arranged at the top of the processing box, heating pipes are installed on the inner walls of two opposite sides of the processing box, a nozzle is installed on the inner wall of one side of the processing box, a drying net is vertically installed in the drying chamber, and a cold air supply mechanism and a hot air supply mechanism are arranged in the air supply chamber. The invention has multiple processing functions of press forming, drying and cooling, and prevents the incompletely-shaped antique brick from being damaged in the transferring process; the heat in the processing box can be uniform, and the moisture can be removed and the residual heat can be utilized; the demolding of the archaized brick is convenient and fast, the demolding is promoted without external force, and the archaized brick is prevented from being cracked during demolding.
Description
Technical Field
The invention relates to the technical field of archaized brick production equipment, in particular to equipment and a process for producing an archaized brick for a building.
Background
The archaized tile is one of glazed ceramic tiles, the embryo body is stoneware (water absorption rate is about 3%) or stoneware (water absorption rate is about 8%), and the archaized tile is used for building walls and floors, and is generally abbreviated as the archaized tile in the industry because the pattern has textures and the effect of similar stone veneering for a long time. The archaized brick can be formed only through a plurality of procedures in the production process, and a plurality of production devices are required in the production process.
After the existing antique brick production equipment presses and forms powder of the antique brick, the powder is difficult to demold from a mold, so that the antique brick is easy to crack during demolding, and the defective rate is high; and current archaize brick production facility only has the function of a processing, need shift the archaize brick after the drawing of patterns to corresponding baking equipment in carry out preliminary stoving design after the compression moulding, make things convenient for follow-up operation such as glazing porcelain, stamp on the surface again, archaize brick shifts inconveniently, and also damages archaize brick easily in the transfer process, and adopts natural air drying cooling after drying, and cooling efficiency is lower.
Disclosure of Invention
The invention discloses a production device and a production process of an antique brick for a building, and aims to solve the technical problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a brick production facility modelled after an antique for building, is including processing case and equipment box, the equipment box includes air supply room, drying chamber and distribution room, bottom fixed mounting has the die holder in the processing case, the level is provided with the mould directly over the die holder, the level is provided with the upper die base directly over the mould, be equipped with link gear between mould and the upper die base, processing roof portion is equipped with the elevating system who drives the upper die base and go up and down, the equal vertical heating pipe of installing of the opposite both sides inner wall of processing case, the nozzle is installed to processing case one side inner wall, nozzle and distribution room intercommunication, the intercommunication has communicating pipe between processing case and the air supply room, the vertical drying network of installing in the drying chamber, be equipped with air supply mechanism and air supply mechanism in the air supply room. Can accomplish the press forming, stoving and the cooling of archaize brick in same processing incasement, have multiple processing function, function more complete, need not to shift into corresponding baking equipment with the archaize brick after the drawing of patterns and carry out drying and setting, prevent that the archaize brick of not finalizing the design completely from damaging at the transfer in-process.
In a preferred scheme, the processing box and the equipment box are arranged side by side, the drying chamber is positioned right above the air supply chamber, the whole drying chamber and the air supply chamber are arranged side by side with the distribution chamber, the distribution chamber is positioned at one side close to the processing box, side doors are hinged at one sides of the outside of the processing box and the drying chamber, a ventilation opening is formed at one side of the outside of the air supply chamber, and the ventilation openings are provided with a plurality of air openings and are uniformly distributed at one side of the outside of the air supply chamber.
The side door on the drying chamber can be opened to replace the drying net inside the drying chamber; the ventilation opening is convenient for the heat dissipation of the air cooler and the air heater.
In a preferable scheme, a mold cavity is formed in the surface of the mold, an upper pressing mold is welded at the bottom of the upper mold base, a plurality of mold cavities and a plurality of upper pressing molds are arranged, the plurality of mold cavities and the plurality of upper pressing molds are respectively distributed on the surface of the mold and the bottom of the upper mold base in a rectangular array, and the mold cavities are matched with the upper pressing molds.
In a preferred scheme, link gear includes the pole setting, first fixed block is all welded in the mould four corners, the second fixed block is all welded in upper die base four corners, the pole setting is equipped with four, four the bottom of pole setting is welded respectively in four first fixed block tops, four the top of pole setting is run through four second fixed blocks respectively and with second fixed block sliding connection, four spacing dish is all welded on the top of pole setting.
In a preferred scheme, the lifting mechanism comprises a hydraulic telescopic rod, the hydraulic telescopic rod is vertically and fixedly installed in the middle of the top of the processing box, the telescopic end of the hydraulic telescopic rod extends into the processing box and is in sliding connection with the processing box, and the bottom end of the telescopic end of the hydraulic telescopic rod is fixedly installed at the center of the top of the upper die base.
Through being provided with elevating system and link gear, the whole that starts hydraulic telescoping rod and drive upper die base and mould descends together, contact the die holder surface until the bottom of mould, put into a plurality of die cavities on the mould with the blank that matches, restart hydraulic telescoping rod, the mould does not continue to descend, the second fixed block slides in the pole setting, make things convenient for the upper die base to continue to descend, go into the die cavity with archaize brick press forming until the last moulding-die of upper die base bottom, reinforced of archaize brick, the suppression process linkage is stronger.
In a preferred scheme, the cold air supply mechanism comprises an air cooler, the air cooler is installed on one side of the bottom in the air supply chamber, an air inlet of the air cooler is communicated with a second air inlet pipe, the other end of the second air inlet pipe is located in the air supply chamber, an air outlet of the air cooler is communicated with an air supply pipe, and the other end of the air supply pipe is communicated with the distribution chamber.
Through being provided with cold air supply mechanism, open the intercommunication valve on the air feed pipe on the air-cooler, start the air-cooler and extract the outside air through the air-cooler cooling through the second air-supply line, the air after the cooling gets into the distribution chamber through the air feed pipe, evenly distributed again to a plurality of nozzles, spout to the processing incasement portion, cool off the archaize brick on the die holder, avoid using natural cooling, the processing incasement portion still forms the air convection with the external world in the cooling process, further accelerate the cooling efficiency of archaize brick.
In a preferred scheme, the hot air supply mechanism comprises a hot air blower, the hot air blower is mounted on the other side of the bottom in the air supply chamber, an air inlet of the hot air blower is communicated with a first air inlet pipe, the other end of the first air inlet pipe is communicated with the drying chamber, an air outlet of the hot air blower is communicated with an air supply pipe, and the other end of the air supply pipe is communicated with the distribution chamber.
Through being provided with hot-blast mechanism, the air heater utilizes communicating pipe extraction processing incasement portion's air admission drying chamber, adsorb the moisture through a plurality of drying screens after, get into the interior heating of air heater by first air-supply line again, the air after the heating gets into the distribution room through the air feed pipe, evenly distributed again to a plurality of nozzles, spout to processing incasement portion, the heat that hot-blast cooperation heating pipe provided heats the drying to archaize brick, the hot-blast drying in-process, the air heater is worked always, the air of processing incasement portion is extracted by the circulation always, adsorb the moisture and get into processing incasement portion again after reheating, not only can make the inside air flow of processing incasement portion keep the heat even, and can get rid of the moisture and utilize surplus heat energy, avoid going on of moisture influence stoving and avoid the surplus heat energy to give off.
In a preferred scheme, the nozzle is equipped with a plurality ofly and is rectangular array distribution at processing case one side inner wall, the drying screen is equipped with a plurality ofly and in drying chamber evenly distributed, all install in the intercommunication valve on communicating pipe and two air feed pipes.
A production process of an archaized brick for buildings comprises the following specific steps:
s1: opening a side door of the processing box, starting a hydraulic telescopic rod to drive the upper die base and the die to integrally descend together until the bottom of the die contacts the surface of the lower die base;
s2: placing the proportioned blank into a plurality of die cavities on a die, starting the hydraulic telescopic rod again, enabling the die not to continuously descend, enabling the second fixed block to slide on the vertical rod, and enabling the upper die holder to conveniently and continuously descend until an upper pressing die at the bottom of the upper die holder enters the die cavities to press and form the archaized bricks;
s3: after the archaized bricks are pressed and formed, starting a hydraulic telescopic rod to drive an upper die base to ascend until the archaized bricks in a die cavity are exposed, closing a side door of a processing box, and opening a communicating pipe and a communicating valve on an air supply pipe on an air heater;
s4: starting a heating pipe and an air heater, wherein the air heater extracts air in a processing box by utilizing a communicating pipe to enter a drying chamber, the air heater absorbs moisture through a plurality of drying nets and then enters the air heater for heating through a first air inlet pipe, the heated air enters a distribution chamber through an air supply pipe and then is uniformly distributed to a plurality of nozzles to be sprayed into the processing box, and hot air is matched with heat provided by the heating pipe to heat and dry the antique bricks; in the hot air drying process, the air heater always works, the air in the processing box is extracted by circulation all the time, the moisture is adsorbed to re-enter the processing box after being reheated, the air in the processing box can flow to keep the heat uniform, the moisture can be removed, the residual heat energy can be utilized, the moisture is prevented from affecting drying, and the residual heat energy can be prevented from being dissipated.
S5: after the archaized brick is dried and molded, the hydraulic telescopic rod is started to drive the upper die holder and the die to integrally ascend, and the archaized brick is left on the lower die holder due to the action of gravity; demoulding of the archaized brick is convenient and fast, external force is not needed to promote demoulding, the archaized brick is prevented from being cracked during demoulding, and the yield is improved.
S6: then opening a side door of the processing box, and closing a communicating pipe and a communicating valve on an air supply pipe on the air heater;
s7: opening a communicating valve on an air supply pipe on the air cooler, starting the air cooler to extract external air through a second air inlet pipe, cooling the air through the air cooler, enabling the cooled air to enter a distribution chamber through the air supply pipe, uniformly distributing the air to a plurality of nozzles, spraying the air to the inside of the processing box, and cooling the archaized bricks on the lower die holder; the cold wind blows and cools off it to archaize brick surface, avoids using natural cooling, and the processing incasement portion still forms the air convection with the external world in the cooling process, further accelerates archaize brick's cooling efficiency.
S8: and after the archaized bricks are cooled, the archaized bricks on the lower die holder are sequentially taken down, and are sent into subsequent processing equipment for glazing, printing for many times, and firing and forming after kiln drying, so that the finally formed archaized bricks are obtained.
Therefore, the equipment and the process for producing the antique brick for the building can complete the compression molding, drying and cooling of the antique brick in the same processing box, have multiple processing functions and more complete functions, do not need to transfer the demolded antique brick into corresponding baking equipment for drying and shaping, and prevent the incompletely shaped antique brick from being damaged in the transferring process; the air in the processing box can flow to keep uniform heat, and the moisture can be removed and the residual heat energy can be utilized, so that the moisture is prevented from influencing the drying and the residual heat energy is prevented from being dissipated; cold air is blown to the surface of the antique brick to cool the antique brick, so that natural cooling is avoided, air convection is formed between the interior of the processing box and the outside in the cooling process, and the cooling efficiency of the antique brick is further improved; demoulding of the archaized brick is convenient and fast, external force is not needed to promote demoulding, the archaized brick is prevented from being cracked during demoulding, and the yield is improved.
Drawings
FIG. 1 is a schematic view of the external structure of an apparatus for producing antique bricks for buildings according to the present invention.
FIG. 2 is a schematic view showing the inside of a processing box of the archaized brick production equipment for buildings, which is provided by the invention.
FIG. 3 is a schematic view of the inside of a processing box of the antique brick production equipment for buildings, which is provided by the invention.
FIG. 4 is a front sectional view of an equipment cabinet of the archaized brick production equipment for buildings, which is provided by the invention.
FIG. 5 is a top cross-sectional view of an equipment cabinet of the apparatus for producing antique bricks for buildings according to the present invention.
In the figure: 1. a processing box; 2. a side door; 3. a vent; 4. an equipment box; 5. a hydraulic telescopic rod; 6. a nozzle; 7. a limiting disc; 8. erecting a rod; 9. a mold; 10. a mold cavity; 11. a lower die holder; 12. a first fixed block; 13. pressing the die; 14. a second fixed block; 15. heating a tube; 16. an upper die holder; 17. a communication valve; 18. a first air inlet pipe; 19. a hot air blower; 20. an air supply chamber; 21. a second air inlet pipe; 22. an air cooler; 23. an air supply pipe; 24. a communicating pipe; 25. a drying chamber; 26. drying the net; 27. a dispensing chamber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, a production facility of antique bricks for buildings comprises a processing box 1 and an equipment box 4, wherein the equipment box 4 comprises an air supply chamber 20, a drying chamber 25 and a distribution chamber 27, a lower die holder 11 is fixedly installed at the bottom in the processing box 1, a die 9 is horizontally arranged right above the lower die holder 11, an upper die holder 16 is horizontally arranged right above the die 9, a linkage mechanism is arranged between the die 9 and the upper die holder 16, a lifting mechanism for driving the upper die holder 16 to lift is arranged at the top of the processing box 1, heating pipes 15 are vertically installed on the inner walls of two opposite sides of the processing box 1, a nozzle 6 is installed on the inner wall of one side of the processing box 1, the nozzle 6 is communicated with the distribution chamber 27, a communicating pipe 24 is communicated between the processing box 1 and the air supply chamber 20, a drying net 26 is vertically installed in the drying chamber 25, and a cold air supply mechanism and a hot air supply mechanism are arranged in the air supply chamber 20. Can accomplish the press forming, stoving and the cooling of archaize brick in same processing case 1, have multiple processing function, function more complete, need not to shift into corresponding baking equipment with the archaize brick after the drawing of patterns and carry out drying and setting, prevent that the archaize brick of not finalizing the design completely from damaging at the transfer in-process.
Referring to fig. 1, 4 and 5, in a preferred embodiment, the process tank 1 and the equipment tank 4 are arranged side by side, the drying chamber 25 is located directly above the air supply chamber 20, the whole of the drying chamber 25 and the air supply chamber 20 is arranged side by side with the distribution chamber 27, and the distribution chamber 27 is located near the process tank 1 side.
Referring to fig. 1 and 5, in a preferred embodiment, a side door 2 is hinged to each of the processing box 1 and the drying chamber 25, a ventilation opening 3 is opened at an outer side of the air supply chamber 20, and a plurality of ventilation openings 3 are uniformly distributed at the outer side of the air supply chamber 20. The side door 2 on the drying chamber 25 can be opened to replace the drying net 26 inside; the vent 3 facilitates heat dissipation from the air cooler 22 and the air heater 19.
Referring to fig. 2 and 3, in a preferred embodiment, a mold cavity 10 is opened on the surface of the mold 9, an upper die 13 is welded at the bottom of an upper mold base 16, a plurality of mold cavities 10 and upper die 13 are arranged, the plurality of mold cavities 10 and upper die 13 are respectively distributed on the surface of the mold 9 and at the bottom of the upper mold base 16 in a rectangular array, and the mold cavities 10 are matched with the upper die 13.
Referring to fig. 2 and 3, in a preferred embodiment, the linkage mechanism includes vertical rods 8, first fixing blocks 12 are welded to four corners of a mold 9, second fixing blocks 14 are welded to four corners of an upper mold base 16, the vertical rods 8 are four, bottom ends of the four vertical rods 8 are welded to tops of the four first fixing blocks 12 respectively, top ends of the four vertical rods 8 penetrate through the four second fixing blocks 14 and are connected with the second fixing blocks 14 in a sliding mode, and limiting discs 7 are welded to top ends of the four vertical rods 8.
Referring to fig. 1 and 2, in a preferred embodiment, the lifting mechanism comprises a hydraulic telescopic rod 5, the hydraulic telescopic rod 5 is vertically and fixedly installed in the middle of the top of the processing box 1, a telescopic end of the hydraulic telescopic rod 5 extends into the processing box 1 and is slidably connected with the processing box 1, and a bottom end of the telescopic end of the hydraulic telescopic rod 5 is fixedly installed at the top center of the upper die holder 16. The hydraulic telescopic rod 5 is started to drive the upper die base 16 and the die 9 to integrally descend until the bottom of the die 9 contacts the surface of the lower die base 11, proportioned blanks are placed into a plurality of die cavities 10 on the die 9, the hydraulic telescopic rod 5 is started again, the die 9 does not continuously descend, the second fixing block 14 slides on the vertical rod 8, the upper die base 16 is convenient to continuously descend, and the antique brick is pressed and molded until the upper pressing die 13 at the bottom of the upper die base 16 enters the die cavities 10.
Referring to fig. 4 and 5, in a preferred embodiment, the cold air supply mechanism includes a cold air blower 22, the cold air blower 22 is installed at one side of the bottom inside the air supply chamber 20, an air inlet of the cold air blower 22 is communicated with a second air inlet pipe 21, the other end of the second air inlet pipe 21 is located inside the air supply chamber 20, an air outlet of the cold air blower 22 is communicated with an air supply pipe 23, and the other end of the air supply pipe 23 is communicated with the distribution chamber 27. The communicating valve 17 on the air supply pipe 23 on the air cooler 22 is opened, the air cooler 22 is started to extract external air through the second air inlet pipe 21 and is cooled through the air cooler 22, the cooled air enters the distribution chamber 27 through the air supply pipe 23 and is uniformly distributed to the nozzles 6, and the air is sprayed to the inside of the processing box 1 to cool the antique bricks on the lower die holder 11.
Referring to fig. 4 and 5, in a preferred embodiment, the hot air supply mechanism includes a hot air blower 19, the hot air blower 19 is installed at the other side of the bottom inside the air supply chamber 20, an air inlet of the hot air blower 19 is communicated with a first air inlet pipe 18, the other end of the first air inlet pipe 18 is communicated with the drying chamber 25, an air outlet of the hot air blower 19 is communicated with an air supply pipe 23, and the other end of the air supply pipe 23 is communicated with the distribution chamber 27. The hot-blast machine 19 utilizes communicating pipe 24 to extract the inside air of processing case 1 and gets into drying chamber 25 in, after a plurality of drying screens 26 adsorbed the moisture, get into hot-blast machine 19 by first air-supply line 18 again and heat, and the air after the heating gets into distribution chamber 27 through air feed pipe 23, evenly distributed again to a plurality of nozzles 6, spout inside processing case 1, and the heat that hot-blast cooperation heating pipe 15 provided heats the stoving to archaize brick.
Referring to fig. 2 and 4, in a preferred embodiment, a plurality of nozzles 6 are arranged and distributed in a rectangular array on the inner wall of one side of the processing box 1, a plurality of drying nets 26 are arranged and uniformly distributed in the drying chamber 25, and the communicating pipe 24 and the two air supply pipes 23 are both mounted on the communicating valve 17.
A production process of an archaized brick for a building comprises the following specific steps:
s1: opening a side door 2 of the processing box 1, starting a hydraulic telescopic rod 5 to drive an upper die holder 16 and the whole die 9 to descend together until the bottom of the die 9 contacts the surface of a lower die holder 11;
s2: placing the proportioned blank into a plurality of die cavities 10 on a die 9, starting the hydraulic telescopic rod 5 again, enabling the die 9 not to descend continuously, enabling a second fixing block 14 to slide on the upright post 8, and facilitating the upper die holder 16 to descend continuously until an upper pressing die 13 at the bottom of the upper die holder 16 enters the die cavities 10 to press and form the antique brick;
s3: after the archaized bricks are pressed and formed, the hydraulic telescopic rod 5 is started to drive the upper die holder 16 to ascend until the archaized bricks in the die cavity 10 are exposed, the side door 2 of the processing box 1 is closed, and the communicating pipe 24 and the communicating valve 17 on the air supply pipe 23 on the air heater 19 are opened;
s4: starting the heating pipe 15 and the air heater 19, wherein the air heater 19 uses the communicating pipe 24 to draw air inside the processing box 1 to enter the drying chamber 25, the air is absorbed by the plurality of drying nets 26 to remove moisture, then the air enters the air heater 19 through the first air inlet pipe 18 to be heated, the heated air enters the distribution chamber 27 through the air supply pipe 23 and then is uniformly distributed to the plurality of nozzles 6 to be sprayed into the processing box 1, and the heat provided by the heating pipe 15 is matched with hot air to heat and dry the antique brick;
s5: after the archaized brick is dried and molded, the hydraulic telescopic rod 5 is started to drive the upper die holder 16 and the die 9 to integrally ascend, and the archaized brick is left on the lower die holder 11 due to the gravity action of the archaized brick;
s6: then opening the side door 2 of the processing box 1, and closing the communicating pipe 24 and the communicating valve 17 on the air supply pipe 23 on the hot air blower 19;
s7: opening a communicating valve 17 on an air supply pipe 23 on an air cooler 22, starting the air cooler 22 to draw outside air through a second air inlet pipe 21, cooling the air through the air cooler 22, enabling the cooled air to enter a distribution chamber 27 through the air supply pipe 23, uniformly distributing the air to a plurality of nozzles 6, spraying the air to the inside of the processing box 1, and cooling the archaized bricks on the lower die holder 11;
s8: and after the archaized bricks are cooled, the archaized bricks on the lower die holder 11 are sequentially taken down, and are sent into subsequent processing equipment for glazing, printing for many times, and firing and forming after kiln drying, so that the finally formed archaized bricks are obtained.
The archaized bricks can be pressed, molded, dried and cooled in the same processing box 1, the archaized bricks have multiple processing functions and more complete functions, the demolded archaized bricks do not need to be transferred into corresponding baking equipment for drying and shaping, and the damage of the incompletely shaped archaized bricks in the transferring process is prevented; the air in the processing box 1 can flow uniformly, the moisture can be removed, the residual heat can be utilized, the moisture is prevented from influencing the drying process, and the residual heat can be prevented from being dissipated; cold air is blown to the surface of the antique brick to cool the antique brick, so that natural cooling is avoided, air convection is formed between the interior of the processing box 1 and the outside in the cooling process, and the cooling efficiency of the antique brick is further improved; demoulding of the archaized brick is convenient and fast, external force is not needed to promote demoulding, the archaized brick is prevented from being cracked during demoulding, and the yield is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The production equipment of the antique brick for the building comprises a processing box (1) and an equipment box (4), and is characterized in that the equipment box (4) comprises an air supply chamber (20), a drying chamber (25) and a distribution chamber (27), a lower die holder (11) is fixedly arranged at the bottom in the processing box (1), a die (9) is horizontally arranged right above the lower die holder (11), an upper die holder (16) is horizontally arranged right above the die (9), a linkage mechanism is arranged between the die (9) and the upper die holder (16), a lifting mechanism for driving the upper die holder (16) to lift is arranged at the top of the processing box (1), heating pipes (15) are vertically arranged on the inner walls of two opposite sides of the processing box (1), a nozzle (6) is arranged on the inner wall of one side of the processing box (1), the nozzle (6) is communicated with the distribution chamber (27), and a communicating pipe (24) is communicated between the processing box (1) and the air supply chamber (20), a drying net (26) is vertically arranged in the drying chamber (25), and a cold air supply mechanism and a hot air supply mechanism are arranged in the air supply chamber (20).
2. The apparatus for producing antique bricks for buildings according to claim 1, wherein said processing box (1) and said equipment box (4) are arranged side by side, said drying chamber (25) is positioned right above said air supply chamber (20), said drying chamber (25) and said air supply chamber (20) are arranged side by side with a distribution chamber (27), said distribution chamber (27) is positioned near one side of said processing box (1).
3. The antique brick production equipment for buildings according to claim 1, wherein a side door (2) is hinged to one side of the outer portion of the processing box (1) and the drying chamber (25), a ventilation opening (3) is formed in one side of the outer portion of the air supply chamber (20), and the ventilation openings (3) are arranged in a plurality and are uniformly distributed on one side of the outer portion of the air supply chamber (20).
4. The production equipment of the antique brick for the building is characterized in that a die cavity (10) is formed in the surface of the die (9), an upper pressing die (13) is welded at the bottom of the upper die holder (16), a plurality of die cavities (10) and upper pressing dies (13) are arranged, the plurality of die cavities (10) and upper pressing dies (13) are distributed in a rectangular array on the surface of the die (9) and the bottom of the upper die holder (16), and the die cavities (10) are matched with the upper pressing dies (13).
5. The antique brick production equipment for buildings according to claim 1, wherein the linkage mechanism comprises vertical rods (8), first fixing blocks (12) are welded at four corners of the mold (9), second fixing blocks (14) are welded at four corners of the upper mold base (16), the vertical rods (8) are four, the bottom ends of the four vertical rods (8) are respectively welded at the tops of the four first fixing blocks (12), the top ends of the four vertical rods (8) respectively penetrate through the four second fixing blocks (14) and are in sliding connection with the second fixing blocks (14), and limiting discs (7) are welded at the top ends of the four vertical rods (8).
6. The antique brick production equipment for buildings according to claim 1, wherein the lifting mechanism comprises a hydraulic telescopic rod (5), the hydraulic telescopic rod (5) is vertically and fixedly installed in the middle of the top of the processing box (1), the telescopic end of the hydraulic telescopic rod (5) extends into the processing box (1) and is slidably connected with the processing box (1), and the bottom end of the telescopic end of the hydraulic telescopic rod (5) is fixedly installed at the center of the top of the upper die base (16).
7. The antique brick production equipment for buildings according to claim 1, wherein the cold air supply mechanism comprises an air cooler (22), the air cooler (22) is installed on one side of the bottom in the air supply chamber (20), an air inlet of the air cooler (22) is communicated with a second air inlet pipe (21), the other end of the second air inlet pipe (21) is located in the air supply chamber (20), an air outlet of the air cooler (22) is communicated with an air supply pipe (23), and the other end of the air supply pipe (23) is communicated with the distribution chamber (27).
8. The antique brick production equipment for buildings according to claim 7, wherein the hot air supply mechanism comprises a hot air blower (19), the hot air blower (19) is installed on the other side of the bottom in the air supply chamber (20), an air inlet of the hot air blower (19) is communicated with a first air inlet pipe (18), the other end of the first air inlet pipe (18) is communicated with the drying chamber (25), an air outlet of the hot air blower (19) is communicated with an air supply pipe (23), and the other end of the air supply pipe (23) is communicated with the distribution chamber (27).
9. The antique brick production equipment for buildings according to claim 8, wherein the nozzles (6) are provided in plurality and distributed in a rectangular array on the inner wall of one side of the processing box (1), the drying net (26) is provided in plurality and uniformly distributed in the drying chamber (25), and the communicating pipe (24) and the two air supply pipes (23) are both installed on the communicating valve (17).
10. The production process of the antique brick for the building is characterized by comprising the following specific steps of:
s1: opening a side door (2) of the processing box (1), starting a hydraulic telescopic rod (5) to drive an upper die holder (16) and the whole die (9) to descend together until the bottom of the die (9) contacts the surface of a lower die holder (11);
s2: placing the proportioned blank into a plurality of die cavities (10) on a die (9), starting the hydraulic telescopic rod (5) again, enabling the die (9) not to continuously descend, enabling a second fixed block (14) to slide on an upright rod (8), enabling an upper die holder (16) to conveniently and continuously descend until an upper pressing die (13) at the bottom of the upper die holder (16) enters the die cavities (10) to press and form the antique brick;
s3: after the archaized bricks are pressed and formed, a hydraulic telescopic rod (5) is started to drive an upper die holder (16) to ascend until the archaized bricks in a die cavity (10) are exposed, a side door (2) of a processing box (1) is closed, and a communicating pipe (24) and a communicating valve (17) on an air supply pipe (23) on an air heater (19) are opened;
s4: starting a heating pipe (15) and an air heater (19), wherein the air heater (19) utilizes a communicating pipe (24) to extract air in the processing box (1) to enter a drying chamber (25), the air is adsorbed by a plurality of drying nets (26) to remove moisture, then the air enters the air heater (19) through a first air inlet pipe (18) to be heated, the heated air enters a distribution chamber (27) through an air supply pipe (23) and then is uniformly distributed to a plurality of nozzles (6) to be sprayed into the processing box (1), and hot air is matched with heat provided by the heating pipe (15) to heat and dry the antique brick;
s5: after the antique brick is dried and molded, a hydraulic telescopic rod (5) is started to drive the upper die holder (16) and the die (9) to integrally ascend, and the antique brick is left on the lower die holder (11) under the action of gravity;
s6: then opening a side door (2) of the processing box (1), and closing a communicating pipe (24) and a communicating valve (17) on an air supply pipe (23) on the hot air blower (19);
s7: opening a communication valve (17) on an air supply pipe (23) on an air cooler (22), starting the air cooler (22) to draw outside air through a second air inlet pipe (21) and cool the outside air through the air cooler (22), enabling the cooled air to enter a distribution chamber (27) through the air supply pipe (23), uniformly distributing the cooled air to a plurality of nozzles (6), spraying the cooled air to the inside of the processing box (1), and cooling the antique bricks on the lower die holder (11);
s8: and after the archaized bricks are cooled, the archaized bricks on the lower die holder (11) are sequentially taken down, and are sent into subsequent processing equipment for glazing, printing for many times, and firing and forming after kiln drying, so that the finally formed archaized bricks are obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210734154.8A CN115122464A (en) | 2022-06-27 | 2022-06-27 | Production equipment and production process of antique bricks for buildings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210734154.8A CN115122464A (en) | 2022-06-27 | 2022-06-27 | Production equipment and production process of antique bricks for buildings |
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| Publication Number | Publication Date |
|---|---|
| CN115122464A true CN115122464A (en) | 2022-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210734154.8A Pending CN115122464A (en) | 2022-06-27 | 2022-06-27 | Production equipment and production process of antique bricks for buildings |
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| Country | Link |
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| CN (1) | CN115122464A (en) |
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| US20030126821A1 (en) * | 2002-01-04 | 2003-07-10 | Scherer Ronald J. | Masonry block and method of making same |
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| CN213412348U (en) * | 2020-06-12 | 2021-06-11 | 浙江国森环保科技有限公司 | Mould for baking-free brick |
| CN215618802U (en) * | 2021-05-28 | 2022-01-25 | 吉林市融成石墨制品有限公司 | Graphite crucible profiling device |
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2022
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|---|---|---|---|---|
| US20030126821A1 (en) * | 2002-01-04 | 2003-07-10 | Scherer Ronald J. | Masonry block and method of making same |
| CN211590634U (en) * | 2020-02-13 | 2020-09-29 | 苏州市相城区通达模具厂 | Die structure with cooling function for ceramic heater processing |
| CN213412348U (en) * | 2020-06-12 | 2021-06-11 | 浙江国森环保科技有限公司 | Mould for baking-free brick |
| CN111873131A (en) * | 2020-08-28 | 2020-11-03 | 长兴县新宏信耐火材料有限公司 | Blank making device and method for alumina hollow ball brick |
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