CN115122271B - Damper integration equipment - Google Patents

Damper integration equipment Download PDF

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Publication number
CN115122271B
CN115122271B CN202210854867.8A CN202210854867A CN115122271B CN 115122271 B CN115122271 B CN 115122271B CN 202210854867 A CN202210854867 A CN 202210854867A CN 115122271 B CN115122271 B CN 115122271B
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CN
China
Prior art keywords
sleeve
wire clamp
workbench
hammer head
tool
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CN202210854867.8A
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Chinese (zh)
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CN115122271A (en
Inventor
李宏
李玉萍
张辉
徐晋梅
张语凡
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Shandong Guangda Line Equipment Co ltd
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Shandong Guangda Line Equipment Co ltd
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Priority to CN202210854867.8A priority Critical patent/CN115122271B/en
Publication of CN115122271A publication Critical patent/CN115122271A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables
    • H02G7/14Arrangements or devices for damping mechanical oscillations of lines, e.g. for reducing production of sound

Abstract

The invention provides vibration damper integrated assembly equipment which comprises a base, a first workbench, a second workbench, a wire clamp crimping tool, two sleeve feeding tools, a sleeve combination tool, two hammer head feeding tools and a hammer head riveting tool, wherein the first workbench is connected with the base through a wire clamp crimping tool; the end face of the base, which is far away from the ground, is provided with a horizontal chute, the first workbench or the second workbench is embedded in the chute, and each workbench is in sliding connection with the base; each workbench is used for supporting the wire clamp and the steel strand; the wire clamp crimping tool, the sleeve feeding tool, the sleeve combination tool, the hammer head feeding tool and the hammer head riveting tool are sequentially arranged at intervals along the horizontal length extending direction of the chute; the first workbench moves along the chute and sequentially passes through a wire clamp crimping tool, a sleeve feeding tool and a sleeve combining tool; the second workbench moves along the sliding groove and sequentially passes through positions of the hammer head feeding tool and the hammer head riveting tool, and wire clamp assembly, sleeve assembly and hammer head assembly processes are sequentially completed.

Description

Damper integration equipment
Technical Field
The invention relates to the technical field of transmission line equipment, in particular to vibration damper integrated assembly equipment.
Background
The vibration damper is one of important parts of overhead transmission lines, and has the main effects of effectively inhibiting breeze vibration of the wires, reducing vibration stress of the wires at the outlets of the strain clamps and the suspension clamps, and avoiding fatigue fracture and strand breakage of the wires caused by long-term breeze vibration and affecting safe operation of the transmission lines. The structure and the size of the damper product can meet the technical requirements in the design and processing processes, and the assembly precision of each part of the damper product directly influences the stability of the vibration frequency characteristic of the damper product.
As shown in fig. 1, the damper is generally composed of a wire clamp for clamping a wire, a damping steel strand, a weight hammer head, and a sleeve for connecting the steel strand and the hammer head. The assembly modes of the wire clamp and the steel strand of the damper are generally two types: pouring and crimping. The pouring mode is that when the wire clamp is poured, the steel stranded wire is placed in a die cavity of the wire clamp die, the wire clamp is poured, the steel stranded wire and the wire clamp are integrated, the wire clamp and the steel stranded wire are assembled, the pouring mode has local influence on the performance of the steel stranded wire due to high temperature and is easy to damage the galvanized layer of the steel stranded wire, and the steel stranded wire is not adopted any more; the crimping mode is to set up tubular structure on the fastener, adopts hydraulic mode with fastener and steel strand wires crimping together, and the steel strand wires have certain clearance with the fastener hole, and the steel strand wires are in the bending state in the fastener, and certain angle can appear after the crimping, and the angle is because of steel strand wires bending direction changes, causes the steel strand wires performance of every product inconsistent, and then causes the damper frequency characteristic unstable. In addition, the crimping process between the sleeve and the steel strand and the riveting process between the hammer head and the sleeve may affect the frequency characteristics of the damper due to the above problems. The existing damper is multiple in assembly procedures, poor in stability after assembly and seriously affects the safety of a power transmission line. Therefore, it is necessary to develop an integrated damper assembly device, which restricts the precision of each component of the damper during assembly, and stabilizes the vibration performance of the damper.
Disclosure of Invention
In view of the above, the present invention provides a damper integrated assembly device capable of continuously operating, maintaining flatness of steel strands, and improving assembly quality
The scheme provides vibration damper integrated assembly equipment, which comprises a base (1), a first workbench (2), a second workbench (3), a wire clamp crimping tool (4), two sleeve feeding tools (5), a sleeve combination tool (6), two hammer head feeding tools (7) and a hammer head riveting tool (8);
the end face of the base (1) far away from the ground is provided with a horizontal chute (100), the first workbench (2) or the second workbench (3) is embedded in the chute (100), and the first workbench (2) or the second workbench (3) is in sliding connection with the base (1); each workbench is used for supporting the wire clamp and the steel strand; the wire clamp is provided with a first through hole (200) which is penetrated through, and the steel strand is horizontally penetrated in the first through hole (200);
the wire clamp crimping tool (4), the sleeve feeding tool (5), the sleeve combination tool (6), the hammer head feeding tool (7) and the hammer head riveting tool (8) are sequentially arranged at intervals along the horizontal length extending direction of the sliding groove (100); the first workbench (2) moves along the chute (100) and sequentially passes through the wire clamp crimping tool (4), the sleeve feeding tool (5) and the sleeve combination tool (6); the second workbench (3) moves along the chute (100) and sequentially passes through the positions of the hammer head feeding tool (7) and the hammer head riveting tool (8);
the wire clamp crimping tool (4) is positioned right above one end position of the chute (100); when the bearing wire clamp and the steel strand of the first workbench (2) are positioned in the wire clamp crimping tool (4), the wire clamp crimping tool (4) acts and carries out combined crimping on the wire clamp and the steel strand;
the two sleeve feeding tools (5) are oppositely arranged at two sides of the width extending direction of the chute (100) at intervals, and the sleeve feeding tools (5) are used for horizontally sleeving the sleeve at the end part of the first workbench (2) in the axial extending direction of the steel strand;
the sleeve combination tool (6) is arranged right above the chute (100), and the sleeve combination tool (6) carries out combination crimping on the sleeve at the end part of the steel strand on the first workbench (2) and the steel strand; the sleeve and the steel strand are placed on a second workbench (3) after being combined and pressed;
the two hammer head feeding tools (7) are oppositely and alternately arranged at two sides of the width extending direction of the chute (100), and the hammer head feeding tools (7) are used for sleeving hammer heads on the outer surface of the sleeve after the sleeve and the steel strand are combined and pressed;
and the hammer head riveting tool (8) further performs crimping and assembling on the hammer head fed by the hammer head feeding assembly and the sleeve at the end part of the steel strand to obtain a damper finished product.
On the basis of the technical scheme, preferably, the first workbench (2) comprises a first body (21), a first wire clamp placing part (22), two wire clamp placing parts (23) and two first blocking parts (24), wherein the first wire clamp placing part (22), the two wire clamp placing parts (23) and the two first blocking parts (24) are all arranged on the end face of the first body (21) far away from the base (1); the two cable placing parts (23) are arranged on the first body (21) at intervals on two sides of the axial extending direction of the first cable clamp placing part (22); one end of the first wire clamp placing part (22) far away from the base (1) is provided with a first limit groove (221), and the first limit groove (221) is abutted with the outer surface of the wire clamp; the cable placing part (23) comprises a first cushion block (231) and a first pressing block (232), the first cushion block (231) is fixedly connected with the workbench, one end of the first cushion block (231) away from the base (1) is provided with an arc-shaped first notch (233), the first pressing block (232) is slidably connected with the first body (21), one end of the first pressing block (232) away from the base (1) is selectively abutted with the end, away from the base (1), of the first cushion block (231), one end, away from the base (1), of the first pressing block (232) is correspondingly provided with an arc-shaped second notch (234), and the first notch (233) or the second notch (234) is matched with the profile of a steel strand; the two first blocking parts (24) are opposite and are arranged on the first body (21) in the radial direction of the first wire clamp placing part (22) at intervals, and the adjacent surfaces of the two first blocking parts (24) are respectively abutted with the side surfaces of the wire clamp.
Preferably, a plurality of saw teeth (235) are arranged at the edge of a first notch (233) of the first cushion block (231) and the edge of a second notch (234) of the first pressing block (232), and the saw teeth (235) are arranged at intervals along the axial extension direction of the steel strand; the saw teeth (235) at the edge of the first notch (233) and the saw teeth (235) at the edge of the second notch (234) are arranged in one-to-one correspondence and are mutually abutted, and the surfaces of the saw teeth (235) and the outer surfaces of the steel strands are arranged in a clearance mode.
Preferably, the wire clamp crimping tool (4) comprises two first centering mechanisms (41), a first fixing part (42) and a first movable part (43); the two first centering mechanisms (41) are oppositely arranged in the axial extending direction of the steel strand at intervals; the first fixing part (42) is fixedly arranged right above one end position of the chute (100), the first movable part (43) is arranged at one end of the first fixing part (42) close to the base (1), and the first movable part (43) and the first fixing part (42) are arranged in a telescopic manner; the two first centering mechanisms (41) can horizontally extend out and respectively support against one side end face of the steel strand in the axial extending direction, and the positions of the steel strands relative to the wire clamps are adjusted; the first movable part (43) vertically extends downwards and is used for pressing the inner surface of the first through hole (200) with the outer surface of the steel strand; two second blocking parts (25) are symmetrically arranged on the first workbench (2) at two sides of the first wire clamp placing part (22), and the distance between the two second blocking parts (25) is matched with the length of the first movable part (43) along the axial direction of the steel strand; one end of the second blocking part (25) is fixedly connected with the first workbench (2), the second blocking part (25) also vertically extends towards the direction away from the first workbench (2), and the side surface of the second blocking part (25) is in sliding connection with the side surface of the first movable part (43); two limiting columns (26) are arranged on the first workbench (2) at intervals, one end of each limiting column (26) is fixedly connected with the first workbench (2), and the other end of each limiting column (26) is selectively abutted against the first fixing part (42).
Preferably, the two sleeve feeding tools (5) comprise a first sliding table (51), a sleeve placing part (52) and a second cushion block (53); the first sliding table (51) is movably connected with the base (1), and the first sliding table (51) horizontally moves relative to the axial extension direction of the steel strand; a sleeve placing part (52) and a second cushion block (53) are arranged on the end surface of the first sliding table (51) far away from the base (1) at intervals, one ends of the sleeve placing part (52) and the second cushion block (53) are fixedly connected with the first sliding table (51), and the other ends of the sleeve placing part (52) and the second cushion block (53) vertically extend towards the direction far away from the first sliding table (51); a first blind hole (54) is formed in one side, close to the steel strand, of the sleeve placing part (52), one end of a sleeve sleeved with the steel strand is horizontally inserted into the first blind hole (54), and the side surface of the sleeve abuts against the end surface of the second cushion block (53); the sleeve feeding tool (5) horizontally sleeves the sleeve at the end part of the steel strand.
Further preferably, the sleeve combination tool (6) comprises a second fixed part (61) and a second movable part (62); the second fixing part (61) is positioned right above the sleeve feeding tool (5), a second movable part (62) is arranged at one end of the second fixing part (61) close to the base (1), the second movable part (62) and the second fixing part (61) are arranged in a telescopic way, and the second movable part (62) is arranged opposite to the farthest end position of the first sliding table (51) along the axial movement of the steel strand; after the first sliding table (51) drives the sleeve to be sleeved on the steel strand, the second movable part (62) vertically moves downwards and is abutted on the side surface of the other side of the sleeve at the corresponding position of the second cushion block (53), and the combined crimping of the sleeve and the end part of the steel strand is completed.
Preferably, the second workbench (3) comprises a second body (31), a second wire clamp placing part (32) and two hammer head supporting parts (33); the second wire clamp placing part (32) and the two hammer head supporting parts (33) are arranged on the end face of one side of the second body (31) far away from the base (1); the wire clamp formed by combining and crimping the sleeve and the steel strand is respectively propped against the end face of the second wire clamp placing part (32) and the end face of the second body (31); the two hammer head supporting parts (33) are arranged at two sides of the second wire clamp placing part (32) in the axial extending direction at intervals; the hammer head supporting part (33) comprises a third cushion block (331) and a fourth cushion block (332) which are arranged at intervals, one ends of the third cushion block (331) and the fourth cushion block (332) are fixedly connected with the second body (31), and the other ends of the third cushion block (331) and the fourth cushion block (332) vertically extend upwards; the third cushion block (331) and the fourth cushion block (332) are also arranged in an extending manner along the axial direction of the first through hole (200); the end face of the third cushion block (331) is matched with the outline of the outer surface of the hammer head, and the end face of the fourth cushion block (332) is propped against the outer surface of the sleeve after combined crimping.
Further preferably, the two hammer head feeding tools (7) comprise a third body (71), a linear driving mechanism (72) and a hammer head grabbing mechanism (73); the third bodies (71) are arranged at intervals and opposite to the two sides of the horizontal extending direction of the chute (100); the linear driving mechanism (72) is fixedly arranged on the third body (71), the movable end of the linear driving mechanism (72) can horizontally extend or retract along the third body (71), the movable end of the linear driving mechanism (72) is provided with a hammer grabbing mechanism (73), and the hammer grabbing mechanism (73) clamps the lateral surface of the hammer in the horizontal radial direction; a groove (74) which is penetrated in the radial direction is formed in one end, close to the wire clamp, of the hammer head, and a second through hole (75) which is penetrated in the axial direction is formed in one end, far away from the wire clamp, of the hammer head; the hammer head grabbing mechanism (73) clamps one end of the hammer head far away from the wire clamp, and the sleeve part is inserted into the second through hole (75) under the horizontal driving of the linear driving mechanism (72), and the outer surface of the sleeve is propped against the inner surface of the second through hole (75); the end face of the third cushion block (331) is propped against the outer surface of one end of the hammer away from the wire clamp, the fourth cushion block (332) is vertically stretched into the groove (74) of the hammer, and the end face of the fourth cushion block (332) is propped against the surface of the sleeve extending out of the second through hole (75).
Further preferably, the hammer head riveting tool (8) comprises a third fixed part (81), a third movable part (82) and two second centering mechanisms (83); the third fixing part (81) is arranged right above the base (1), one end, close to the base (1), of the third fixing part (81) is provided with a third movable part (82), one end of the third movable part (82) is fixedly connected with the third fixing part (81), the other end of the third movable part (82) extends downwards vertically, and the third movable part (82) is opposite to a fourth cushion block (332) on a second workbench (3) sliding to the tail end of the chute (100); the third movable part (82) vertically extends into the groove (74) of the hammer head and is propped against the surface of the sleeve extending out of the second through hole (75); the two second centering mechanisms (83) are opposite and are arranged at two ends of the second workbench (3) along the direction at intervals, the second centering mechanisms (83) horizontally extend towards the end part of the hammer head, which is far away from the wire clamp, and are abutted against the inner surface of the second through hole (75) or the outer surface of one end of the hammer head, which is far away from the wire clamp.
On the basis of the technical scheme, preferably, the lengths of the steel strands extending out of two sides of the first through hole (200) of the wire clamp are unequal.
Compared with the prior art, the integrated assembly equipment for the damper has the following beneficial effects:
(1) In the whole assembly process, the scheme always limits the postures of the wire clamp and the steel strand, clamps the end parts of the wire clamp or the steel strand, and ensures that the relation among the strands in the steel strand is basically consistent, thereby ensuring the performance consistency of the finished product damper;
(2) The steel strand is always horizontally supported by different components, and a horizontal feeding mode of a sleeve or a hammer is adopted; the gesture and the position of the workpiece to be clamped are restrained, the press-mounting quality is improved, and the reliability of the vibration characteristics of the damper is ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view, a left side view, and a top view of a hammer head in partial cross-section of a damper;
fig. 2 is a top view block diagram of an integrated damper assembly apparatus according to the present invention;
fig. 3 is a perspective view showing a combined state of a first table and a first centering mechanism of a damper integrated assembly apparatus according to the present invention;
FIG. 4 is a top view showing a combination state of a first table and a first centering mechanism and a cross-sectional view of an A-A rotation schematic diagram of a damper integrated assembly apparatus according to the present invention;
fig. 5 is a perspective view showing a combined state of a first fixed portion and a first movable portion of an integrated damper assembly apparatus according to the present invention;
fig. 6 is a perspective view showing a combined state of a first table and a sleeve feeding tool of the damper integrated assembly apparatus of the present invention;
FIG. 7 is a top view of FIG. 6;
fig. 8 is a perspective view of a sleeve assembly tool of the integrated damper assembly device of the present invention;
fig. 9 is a perspective view showing a combined state of a second table and a hammer head feeding tool of the damper integrated assembly device;
fig. 10 is a perspective view showing a combined state of a second table and a hammer head riveting tool of the damper integrated assembly apparatus of the present invention;
fig. 11 is a front view, in half section, of fig. 10.
Detailed Description
The following description of the embodiments of the present invention will clearly and fully describe the technical aspects of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
As shown in fig. 1 and 2, the invention provides vibration damper integrated assembly equipment, which comprises a base 1, a first workbench 2, a second workbench 3, a wire clamp crimping tool 4, two sleeve feeding tools 5, a sleeve combination tool 6, two hammer head feeding tools 7 and a hammer head riveting tool 8; each tooling corresponds to each working procedure of wire clamp and steel strand combination, sleeve and steel strand combination press fitting and hammer head and sleeve riveting assembly respectively.
The end face of the base 1 far away from the ground is provided with a horizontal chute 100, the first workbench 2 or the second workbench 3 is embedded in the chute 100, and the first workbench 2 or the second workbench 3 is in sliding connection with the base 1; each workbench is used for supporting the wire clamp and the steel strand; the wire clamp is provided with a first through hole 200 which is penetrated, and the steel strand is horizontally penetrated in the first through hole 200; the first workbench 2 or the second workbench 3 is used for carrying the steel stranded wires and clamping the wire between the tools in a linear manner, stopping moving after moving to the corresponding tool, combining with the corresponding tool, and executing corresponding working procedures.
The wire clamp crimping tool 4, the sleeve feeding tool 5, the sleeve combination tool 6, the hammer head feeding tool 7 and the hammer head riveting tool 8 are sequentially arranged at intervals along the horizontal length extending direction of the chute 100; the first workbench 2 moves along the chute 100 and sequentially passes through the wire clamp crimping tool 4, the sleeve feeding tool 5 and the sleeve combining tool 6; the second workbench 3 moves along the chute 100 and sequentially passes through the positions of the hammer head feeding tool 7 and the hammer head riveting tool 8; from this, it is known that the movement of the wire clamp and the wire strands is segmented, and when the wire strands are assembled with the wire clamp and the two bushings in sequence, the wire strands are integrally transferred to the second table 3, and continue to move along the chute 100, and continue the assembly process of the hammer head.
Wherein: the wire clamp crimping tool 4 is positioned right above one end position of the chute 100; when the first workbench 2 carries the wire clamp and the steel strand are positioned on the wire clamp crimping tool 4, the wire clamp crimping tool 4 acts and carries out combined crimping on the wire clamp and the steel strand; the wire clamp crimping tool 4 is used for fixedly assembling the steel stranded wires passing through the first through hole 200 with the wire clamp;
the two sleeve feeding tools 5 are oppositely and alternately arranged at two sides of the width extension direction of the chute 100, and the sleeve feeding tools 5 are used for horizontally sleeving the sleeve at the end part of the first workbench 2 in the axial extension direction of the steel strand; the sleeve feeding tool 5 is used for clamping and horizontally conveying two sleeves to the end parts of the steel strands;
the sleeve combination tool 6 is arranged right above the chute 100, and the sleeve combination tool 6 carries out combination crimping on the sleeve at the end part of the steel strand on the first workbench 2 and the steel strand; the sleeve and the steel strand are placed on a second workbench 3 after being combined and pressed; the sleeve combination tool 6 is used for crimping the sleeve on the sleeving feeding tool 5 with the end part of the steel strand;
the two hammer head feeding tools 7 are oppositely and alternately arranged at two sides of the width extension direction of the chute 100, and the hammer head feeding tools 7 are used for sleeving hammer heads on the outer surface of the sleeve after the sleeve and the steel strand are combined and crimped; the hammer head feeding tool 7 horizontally sleeves the hammer head on the outer surface of the sleeve;
the hammer head riveting tool 8 further performs crimping and assembling on the hammer head fed by the hammer head feeding assembly and the sleeve at the end part of the steel strand to obtain a damper finished product; the hammer head riveting tool 8 is matched with the two hammer head feeding tools 7, and corresponding riveting hammerheads on the sleeve are used for completing the whole assembly process of the damper. In the whole assembly process, the position of the wire clamp is kept unchanged all the time, and the steel strands are maintained in a horizontal state as much as possible, so that the relationship among the strands in the steel strands is basically consistent, and the performance consistency of the finished product damper is ensured.
As shown in fig. 2 in combination with fig. 3 and 4, the first table 2 includes a first body 21, a first wire clamp placement portion 22, two wire clamp placement portions 23, and two first blocking portions 24, the first wire clamp placement portion 22, the two wire clamp placement portions 23, and the two first blocking portions 24 being disposed on an end face of the first body 21 away from the base 1; the two cable placing parts 23 are arranged on the first body 21 at intervals on two sides of the axial extending direction of the first cable clamp placing part 22; the first wire clamp placing part 22 is provided with a first limit groove 221 at one end far away from the base 1, and the first limit groove 221 is abutted with the outer surface of the wire clamp; the cable placing part 23 comprises a first cushion block 231 and a first pressing block 232, the first cushion block 231 is fixedly connected with the workbench, an arc-shaped first notch 233 is formed in one end, far away from the base 1, of the first cushion block 231, the first pressing block 232 is slidably connected with the first body 21, one end, far away from the base 1, of the first pressing block 232 is selectively abutted with the end, far away from the base 1, of the first cushion block 231, an arc-shaped second notch 234 is correspondingly formed in one end, far away from the base 1, of the first pressing block 232, and the first notch 233 or the second notch 234 is matched with the profile of a steel strand; the two first blocking parts 24 are opposite and spaced on the first body 21 in the radial direction of the first wire clamp placing part 22, and the adjacent surfaces of the two first blocking parts 24 are respectively abutted with the side surfaces of the wire clamp. The first pressing block 232 can be driven by a linear driving mechanism, such as an air cylinder or a hydraulic cylinder, to linearly move, so as to limit the profile of the steel strand, the first limiting grooves 221 support the two ends of the wire clamp in the axial direction, and the two first blocking parts 24 can prevent the extending part of the wire clamp from bending and twisting in the subsequent crimping process. The two cable placement portions 23 support the two ends of the steel strand passing through the wire clamp as much as possible, and maintain the overall nearly horizontal posture of the steel strand.
As a preferred embodiment of the present invention, a plurality of saw teeth 235 are provided at the edge of the first notch 233 of the first pad 231 and the edge of the second notch 234 of the first press block 232, and each saw tooth 235 is spaced along the axial extension direction of the steel strand; the saw teeth 235 at the edge of the first notch 233 and the saw teeth 235 at the edge of the second notch 234 are arranged in one-to-one correspondence and are mutually abutted, and the surfaces of the saw teeth 235 and the outer surface of the steel strand are arranged in a clearance mode. In order to prevent the surfaces of the steel strands from being damaged by clamping, a clearance fit mode is adopted between the first cushion block 231 and the first pressing block 232. Gaps among the saw teeth give a certain movable space to the steel stranded wires, and the phenomenon that the stranded form among the strands of the steel stranded wires is damaged due to torsion possibly occurring when the whole steel stranded wires are pressed can be prevented.
As shown in fig. 3-5, the wire clamp crimping tool 4 comprises two first centering mechanisms 41, a first fixing portion 42 and a first movable portion 43; the two first centering mechanisms 41 are oppositely and alternately arranged in the axial extending direction of the steel stranded wires; the first fixing part 42 is fixedly arranged right above one end position of the chute 100, the first movable part 43 is arranged at one end of the first fixing part 42 close to the base 1, and the first movable part 43 and the first fixing part 42 are arranged in a telescopic manner; the two first centering mechanisms 41 can horizontally extend out and respectively prop against one side end surface of the axial extending direction of the steel strand, and the positions of the steel strand relative to the wire clamps are adjusted; the first movable part 43 protrudes vertically downward and presses the inner surface of the first through hole 200 against the outer surface of the steel strand; two second blocking parts 25 are symmetrically arranged on the first workbench 2 at the two sides of the first wire clamp placing part 22, and the distance between the two second blocking parts 25 is matched with the length of the first movable part 43 along the axial direction of the steel strand; one end of the second blocking part 25 is fixedly connected with the first workbench 2, the second blocking part 25 also vertically extends towards a direction away from the first workbench 2, and the side surface of the second blocking part 25 is in sliding connection with the side surface of the first movable part 43; two spacing columns 26 are arranged on the first workbench 2 at intervals, one end of each spacing column 26 is fixedly connected with the first workbench 2, and the other end of each spacing column 26 is selectively abutted against the first fixing part 42.
As can be seen from the figure, when the first workbench 2 drives the steel strand and the wire clamp to move between the two first centering mechanisms 41, the first workbench 2 stops at the current position, at least one first centering mechanism 41 moves to extend for a specified length, after the steel strand passes through the length of the first through hole 200 of the wire clamp, the two first centering mechanisms 41 keep the current position unchanged, at this time, the first movable part 43 on the first fixed part 42 arranged right above the two first centering mechanisms 41 vertically descends and abuts against the outer surface of the wire clamp placed on the first wire clamp placing part 22, and as the longitudinal extrusion is received, the first through hole 200 deforms, the wire clamp and the steel strand are combined into a whole, and the assembly procedure of the steel strand and the wire clamp is completed. In order to define the attitude of the first movable portion 43, two second blocking portions 25 are provided, i.e., the first movable portion 43 can only slide down along the gap between the two second blocking portions 25; in order to further limit the pressing distance of the first movable portion 43, two limiting posts 26 are disposed on the first body 21, and the limiting posts 26 define the limiting position of the pressing of the first movable portion 43, so that the wire clamp or the steel strand can be prevented from being broken. The first movable portion 43 may be driven by a linear motion mechanism such as a hydraulic cylinder, an air cylinder, or an electric push rod, which are disposed on the first fixed portion 42, and will not be described herein.
In addition, the lengths of the two sides of the first through hole 200 where the first centering mechanism 41 adjusts the wire to extend out of the wire clip may not be equal.
As shown in fig. 1 and fig. 6 and 7, each of the two sleeve feeding tools 5 comprises a first sliding table 51, a sleeve placing part 52 and a second cushion block 53; the first sliding table 51 is movably connected with the base 1, and the first sliding table 51 horizontally moves relative to the axial extending direction of the steel strand; the end face, far away from the base 1, of the first sliding table 51 is provided with a sleeve placing part 52 and a second cushion block 53 at intervals, one ends of the sleeve placing part 52 and the second cushion block 53 are fixedly connected with the first sliding table 51, and the other ends of the sleeve placing part 52 and the second cushion block 53 vertically extend towards the direction far away from the first sliding table 51; a first blind hole 54 is formed in one side, close to the steel strand, of the sleeve placing part 52, one end of a sleeve to be sleeved with the steel strand is horizontally inserted into the first blind hole 54, and the side surface of the sleeve abuts against the end face of the second cushion block 53; the sleeve feeding tool 5 horizontally sleeves the sleeve at the end part of the steel strand; for example, the total length of the sleeve is 80mm, the depth of the sleeve sleeved on the end part of the steel strand is 70mm, and the surface of a partial area where the sleeve and the steel strand are overlapped is provided with a flanging. The inner surface of the first blind hole 54, in combination with the arcuate end surface of the second block 53 remote from the base, collectively supports the sleeve so that the sleeve can move in a horizontal position toward the end of the steel strand. The first sliding table 51 may also adopt a linear movement mechanism such as an air cylinder, a hydraulic cylinder or an electric push rod to drive the sleeve placing portion 52 and the second cushion block 53 to approach the steel strand horizontally.
As shown in fig. 8, the sleeve combination tool 6 includes a second fixed portion 61 and a second movable portion 62; the second fixing part 61 is positioned right above the sleeve feeding tool 5, one end of the second fixing part 61, which is close to the base 1, is provided with a second movable part 62, the second movable part 62 and the second fixing part 61 are arranged in a telescopic way, and the second movable part 62 is arranged opposite to the most distal end position of the first sliding table 51, which moves along the axial direction of the steel strand; after the first sliding table 51 drives the sleeve to be sleeved on the steel strand, the second movable part 62 vertically moves downwards and is abutted on the side surface of the other side of the sleeve at the corresponding position of the second cushion block 53, so that the combined crimping of the sleeve and the end part of the steel strand is completed. The second movable portion 62 is also configured to press-contact the sleeve by a linear movement mechanism such as an air cylinder, a hydraulic cylinder, or an electric push rod.
As shown in fig. 9, the second table 3 includes a second body 31, a second wire clamp placing portion 32, and two hammer head supporting portions 33; the second wire clamp placing part 32 and the two hammer head supporting parts 33 are arranged on the end face of one side of the second body 31 far away from the base 1; the wire clamps after the sleeve and the steel strand are combined and pressed are respectively propped against the end face of the second wire clamp placing part 32 and the end face of the second body 31; the two hammer head supporting parts 33 are arranged at intervals on two sides of the second wire clamp placing part 32 in the axial extending direction; the hammer head supporting part 33 comprises a third cushion block 331 and a fourth cushion block 332 which are arranged at intervals, one ends of the third cushion block 331 and the fourth cushion block 332 are fixedly connected with the second body 31, and the other ends of the third cushion block 331 and the fourth cushion block 332 vertically extend upwards; the third pad 331 and the fourth pad 332 are further extended along the axial direction of the first through hole 200; the end surface of the third cushion block 331 is adapted to the outline of the outer surface of the hammer head, and the end surface of the fourth cushion block 332 abuts against the outer surface of the sleeve after combined crimping. The third pad 331 cooperates with the fourth pad 332 to maintain the hammer head in a horizontal posture on the second table 3.
As shown in fig. 1 and 9, the two hammer loading tools 7 each comprise a third body 71, a linear driving mechanism 72 and a hammer grabbing mechanism 73; the third bodies 71 are arranged at intervals and opposite to two sides of the horizontal extending direction of the chute 100; the linear driving mechanism 72 is fixedly arranged on the third body 71, the movable end of the linear driving mechanism 72 can horizontally extend or retract along the third body 71, the movable end of the linear driving mechanism 72 is provided with a hammer grabbing mechanism 73, and the hammer grabbing mechanism 73 clamps the side surface of the hammer in the horizontal radial direction; the end of the hammer head, which is close to the wire clamp, is provided with a groove 74 which is penetrated in the radial direction, and the end of the hammer head, which is far away from the wire clamp, is also provided with a second through hole 75 which is penetrated in the axial direction; the hammer head grabbing mechanism 73 clamps one end of the hammer head far away from the wire clamp, and the sleeve part is inserted into the second through hole 75 under the horizontal driving of the linear driving mechanism 72, and the outer surface of the sleeve is propped against the inner surface of the second through hole 75; the end face of the third cushion block 331 is propped against the outer surface of one end of the hammer away from the wire clamp, the fourth cushion block 332 is vertically stretched into the groove 74 of the hammer, and the end face of the fourth cushion block 332 is propped against the surface of the sleeve extending out of the second through hole 75. The linear driving mechanism 72 is used for driving the hammer grabbing mechanism 73 and the hammer to horizontally move towards the positions of the third cushion block 331 and the fourth cushion block 332. The linear driving mechanism 72 is also realized by a linear movement mechanism such as an air cylinder, a hydraulic cylinder, or an electric push rod. The hammerhead grabbing mechanism 73 can grab the side surface of the hammerhead by adopting a finger clamping cylinder, and when the hammerhead is stably placed on the third cushion block 331 and the fourth cushion block 332 and is penetrated on the sleeve, the finger clamping cylinder is opened, and the two hammerhead feeding tools 7 are reset to the initial position. The second workbench 3 is further moved to a hammer riveting tool 8 at the tail end of the chute with two hammer, wire clamps and other components.
As shown in fig. 10 and 11, the hammer riveting tool 8 includes a third fixed portion 81, a third movable portion 82, and two second centering mechanisms 83; the third fixing part 81 is arranged right above the base 1, one end of the third fixing part 81, which is close to the base 1, is provided with a third movable part 82, one end of the third movable part 82 is fixedly connected with the third fixing part 81, the other end of the third movable part 82 extends vertically downwards, and the third movable part 82 is arranged opposite to a fourth cushion block 332 on the second workbench 3 which slides to the tail end of the chute 100; the third movable part 82 vertically extends into the groove 74 of the hammer head and is propped against the surface of the sleeve extending out of the second through hole 75; the two second centering mechanisms 83 are oppositely and alternately arranged at two ends of the second workbench 3 along the direction, the second centering mechanisms 83 horizontally extend towards the end of the hammer head away from the wire clamp and are abutted against the inner surface of the second through hole 75 or the outer surface of the end of the hammer head away from the wire clamp. The third fixed part 81, the third movable part 82 and the two second centering mechanisms 83 are arranged on the same vertical center plane; when the second workbench 3 moves to the position of the hammer riveting tool 8 along the chute, the third movable part 82 is driven by the linear moving mechanism to vertically descend and vertically extend into the groove 74, in the process, the two second centering mechanisms 83 horizontally extend out, the second centering mechanisms 83 comprise annular sleeves and conical jacking blocks arranged at the centers of the sleeves, the ends of the annular sleeves are abutted against the end faces of the hammers, far away from the wire clamps, and the conical jacking blocks are abutted against the end positions of the sleeves, far away from the wire clamps, so that the conical jacking blocks are matched with the descending third movable part 82 to play a role in limiting the positions and the postures of the hammers. After the third movable portion 82 is completely abutted against the surface of the sleeve and moved by a designated stroke, the riveting process of the hammer head and the sleeve is completed.
The working flow of the invention is as follows: firstly, horizontally placing a wire clamp to be combined on a first wire clamp placing part 22 of a first workbench 2 at the starting position of a chute 100, then enabling a steel strand to pass through a first through hole 200 of the wire clamp, adjusting the position of the steel strand passing through the wire clamp by two first centering mechanisms 41 of a wire clamp crimping tool 4 at the position, then enabling the two wire clamp placing parts to be in clearance fit, then vertically pressing down a first movable part 43 of the wire clamp crimping tool 4, and combining the wire clamp and the steel strand into a whole; subsequently, the first workbench 2 horizontally moves to the positions of the two sleeve feeding tools 5 along the chute 100 and stops, the two sleeve feeding tools 5 horizontally sleeve the sleeve at the end positions of the steel strands, and the second movable part 62 of the sleeve combination tool 6 is further vertically pressed down to combine the sleeve with the end parts of the steel strands; then, the matching relation between the two cable placement parts and the steel stranded wires is released, the assembled steel stranded wires, the wire clamps and the whole sleeve are taken out, and the steel stranded wires, the wire clamps and the whole sleeve are placed on the second workbench 3; the second workbench 3 drives the wire clamp to further horizontally move to the positions of the two hammer head feeding tools 7, and the hammer head feeding tools 7 horizontally place hammerheads on the second wire clamp placing part 32 and the hammer head supporting part 33 through the linear driving mechanism 72 and the hammer head grabbing mechanism 73, so that the hammerheads are horizontally placed. Then the second workbench 3 moves to the tail end position along the chute, the hammer riveting tool 8 arranged at the tail end position acts, the third movable part 82 vertically descends and stretches into the groove 74 of the hammer, the second centering mechanism 83 abuts against the end part of the hammer or the sleeve to prevent the position of the hammer from moving, and after the sleeve and the hammer are riveted by the second centering mechanism 83, the finished damper is remembered.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (8)

1. The integrated damper assembling equipment is characterized by comprising a base (1), a first workbench (2), a second workbench (3), a wire clamp crimping tool (4), two sleeve feeding tools (5), a sleeve combination tool (6), two hammer head feeding tools (7) and a hammer head riveting tool (8);
the end face of the base (1) far away from the ground is provided with a horizontal chute (100), the first workbench (2) or the second workbench (3) is embedded in the chute (100), and the first workbench (2) or the second workbench (3) is in sliding connection with the base (1); each workbench is used for supporting the wire clamp and the steel strand; the wire clamp is provided with a first through hole (200) which is penetrated through, and the steel strand is horizontally penetrated in the first through hole (200);
the wire clamp crimping tool (4), the sleeve feeding tool (5), the sleeve combination tool (6), the hammer head feeding tool (7) and the hammer head riveting tool (8) are sequentially arranged at intervals along the horizontal length extending direction of the sliding groove (100); the first workbench (2) moves along the chute (100) and sequentially passes through the wire clamp crimping tool (4), the sleeve feeding tool (5) and the sleeve combination tool (6); the second workbench (3) moves along the chute (100) and sequentially passes through the positions of the hammer head feeding tool (7) and the hammer head riveting tool (8);
the wire clamp crimping tool (4) is positioned right above one end position of the chute (100); when the bearing wire clamp and the steel strand of the first workbench (2) are positioned in the wire clamp crimping tool (4), the wire clamp crimping tool (4) acts and carries out combined crimping on the wire clamp and the steel strand;
the two sleeve feeding tools (5) are oppositely arranged at two sides of the width extending direction of the chute (100) at intervals, and the sleeve feeding tools (5) are used for horizontally sleeving the sleeve at the end part of the first workbench (2) in the axial extending direction of the steel strand;
the sleeve combination tool (6) is arranged right above the chute (100), and the sleeve combination tool (6) carries out combination crimping on the sleeve at the end part of the steel strand on the first workbench (2) and the steel strand; the sleeve and the steel strand are placed on a second workbench (3) after being combined and pressed;
the two hammer head feeding tools (7) are oppositely and alternately arranged at two sides of the width extending direction of the chute (100), and the hammer head feeding tools (7) are used for sleeving hammer heads on the outer surface of the sleeve after the sleeve and the steel strand are combined and pressed;
the hammer head riveting tool (8) further performs crimping and assembling on the hammer head fed by the hammer head feeding assembly and the sleeve at the end part of the steel strand to obtain a damper finished product;
the first workbench (2) comprises a first body (21), a first wire clamp placing part (22), two wire clamp placing parts (23) and two first blocking parts (24), wherein the first wire clamp placing part (22), the two wire clamp placing parts (23) and the two first blocking parts (24) are arranged on the end face, far away from the base (1), of the first body (21); the two cable placing parts (23) are arranged on the first body (21) at intervals on two sides of the axial extending direction of the first cable clamp placing part (22); one end of the first wire clamp placing part (22) far away from the base (1) is provided with a first limit groove (221), and the first limit groove (221) is abutted with the outer surface of the wire clamp; the cable placing part (23) comprises a first cushion block (231) and a first pressing block (232), the first cushion block (231) is fixedly connected with the workbench, one end of the first cushion block (231) away from the base (1) is provided with an arc-shaped first notch (233), the first pressing block (232) is slidably connected with the first body (21), one end of the first pressing block (232) away from the base (1) is selectively abutted with the end, away from the base (1), of the first cushion block (231), one end, away from the base (1), of the first pressing block (232) is correspondingly provided with an arc-shaped second notch (234), and the first notch (233) or the second notch (234) is matched with the profile of a steel strand; the two first blocking parts (24) are opposite and are arranged on the first body (21) in the radial direction of the first wire clamp placing part (22) at intervals, and the adjacent surfaces of the two first blocking parts (24) are respectively abutted with the side surfaces of the wire clamp;
the two sleeve feeding tools (5) comprise a first sliding table (51), a sleeve placing part (52) and a second cushion block (53); the first sliding table (51) is movably connected with the base (1), and the first sliding table (51) horizontally moves relative to the axial extension direction of the steel strand; a sleeve placing part (52) and a second cushion block (53) are arranged on the end surface of the first sliding table (51) far away from the base (1) at intervals, one ends of the sleeve placing part (52) and the second cushion block (53) are fixedly connected with the first sliding table (51), and the other ends of the sleeve placing part (52) and the second cushion block (53) vertically extend towards the direction far away from the first sliding table (51); a first blind hole (54) is formed in one side, close to the steel strand, of the sleeve placing part (52), one end of a sleeve sleeved with the steel strand is horizontally inserted into the first blind hole (54), and the side surface of the sleeve abuts against the end surface of the second cushion block (53); the sleeve feeding tool (5) horizontally sleeves the sleeve at the end part of the steel strand.
2. The integrated damper assembly device according to claim 1, wherein a plurality of saw teeth (235) are provided at edges of the first notch (233) of the first pad (231) and edges of the second notch (234) of the first pressing block (232), and each saw tooth (235) is provided at intervals along an axial extension direction of the steel strand; the saw teeth (235) at the edge of the first notch (233) and the saw teeth (235) at the edge of the second notch (234) are arranged in one-to-one correspondence and are mutually abutted, and the surfaces of the saw teeth (235) and the outer surfaces of the steel strands are arranged in a clearance mode.
3. The integrated damper assembly device according to claim 1, wherein the wire clamp crimping tool (4) comprises two first centering mechanisms (41), a first fixing portion (42) and a first movable portion (43); the two first centering mechanisms (41) are oppositely arranged in the axial extending direction of the steel strand at intervals; the first fixing part (42) is fixedly arranged right above one end position of the chute (100), the first movable part (43) is arranged at one end of the first fixing part (42) close to the base (1), and the first movable part (43) and the first fixing part (42) are arranged in a telescopic manner; the two first centering mechanisms (41) can horizontally extend out and respectively support against one side end face of the steel strand in the axial extending direction, and the positions of the steel strands relative to the wire clamps are adjusted; the first movable part (43) vertically extends downwards and is used for pressing the inner surface of the first through hole (200) with the outer surface of the steel strand; two second blocking parts (25) are symmetrically arranged on the first workbench (2) at two sides of the first wire clamp placing part (22), and the distance between the two second blocking parts (25) is matched with the length of the first movable part (43) along the axial direction of the steel strand; one end of the second blocking part (25) is fixedly connected with the first workbench (2), the second blocking part (25) also vertically extends towards the direction away from the first workbench (2), and the side surface of the second blocking part (25) is in sliding connection with the side surface of the first movable part (43); two limiting columns (26) are arranged on the first workbench (2) at intervals, one end of each limiting column (26) is fixedly connected with the first workbench (2), and the other end of each limiting column (26) is selectively abutted against the first fixing part (42).
4. The integrated assembly device of a damper according to claim 1, characterized in that the sleeve assembly tooling (6) comprises a second fixed part (61) and a second movable part (62); the second fixing part (61) is positioned right above the sleeve feeding tool (5), a second movable part (62) is arranged at one end of the second fixing part (61) close to the base (1), the second movable part (62) and the second fixing part (61) are arranged in a telescopic way, and the second movable part (62) is arranged opposite to the farthest end position of the first sliding table (51) along the axial movement of the steel strand; after the first sliding table (51) drives the sleeve to be sleeved on the steel strand, the second movable part (62) vertically moves downwards and is abutted on the side surface of the other side of the sleeve at the corresponding position of the second cushion block (53), and the combined crimping of the sleeve and the end part of the steel strand is completed.
5. The integrated damper assembly device according to claim 1, wherein the second table (3) comprises a second body (31), a second wire clamp placement portion (32) and two hammer head support portions (33); the second wire clamp placing part (32) and the two hammer head supporting parts (33) are arranged on the end face of one side of the second body (31) far away from the base (1); the wire clamp formed by combining and crimping the sleeve and the steel strand is respectively propped against the end face of the second wire clamp placing part (32) and the end face of the second body (31); the two hammer head supporting parts (33) are arranged at two sides of the second wire clamp placing part (32) in the axial extending direction at intervals; the hammer head supporting part (33) comprises a third cushion block (331) and a fourth cushion block (332) which are arranged at intervals, one ends of the third cushion block (331) and the fourth cushion block (332) are fixedly connected with the second body (31), and the other ends of the third cushion block (331) and the fourth cushion block (332) vertically extend upwards; the third cushion block (331) and the fourth cushion block (332) are also arranged in an extending manner along the axial direction of the first through hole (200); the end face of the third cushion block (331) is matched with the outline of the outer surface of the hammer head, and the end face of the fourth cushion block (332) is propped against the outer surface of the sleeve after combined crimping.
6. The integrated damper assembly device according to claim 5, wherein the two hammer loading tools (7) each comprise a third body (71), a linear driving mechanism (72) and a hammer grabbing mechanism (73); the third bodies (71) are arranged at intervals and opposite to the two sides of the horizontal extending direction of the chute (100); the linear driving mechanism (72) is fixedly arranged on the third body (71), the movable end of the linear driving mechanism (72) can horizontally extend or retract along the third body (71), the movable end of the linear driving mechanism (72) is provided with a hammer grabbing mechanism (73), and the hammer grabbing mechanism (73) clamps the lateral surface of the hammer in the horizontal radial direction; a groove (74) which is penetrated in the radial direction is formed in one end, close to the wire clamp, of the hammer head, and a second through hole (75) which is penetrated in the axial direction is formed in one end, far away from the wire clamp, of the hammer head; the hammer head grabbing mechanism (73) clamps one end of the hammer head far away from the wire clamp, and the sleeve part is inserted into the second through hole (75) under the horizontal driving of the linear driving mechanism (72), and the outer surface of the sleeve is propped against the inner surface of the second through hole (75); the end face of the third cushion block (331) is propped against the outer surface of one end of the hammer away from the wire clamp, the fourth cushion block (332) is vertically stretched into the groove (74) of the hammer, and the end face of the fourth cushion block (332) is propped against the surface of the sleeve extending out of the second through hole (75).
7. The integrated damper assembly device according to claim 6, wherein the hammer head riveting tool (8) comprises a third fixed portion (81), a third movable portion (82) and two second centering mechanisms (83); the third fixing part (81) is arranged right above the base (1), one end, close to the base (1), of the third fixing part (81) is provided with a third movable part (82), one end of the third movable part (82) is fixedly connected with the third fixing part (81), the other end of the third movable part (82) extends downwards vertically, and the third movable part (82) is opposite to a fourth cushion block (332) on a second workbench (3) sliding to the tail end of the chute (100); the third movable part (82) vertically extends into the groove (74) of the hammer head and is propped against the surface of the sleeve extending out of the second through hole (75); the two second centering mechanisms (83) are opposite and are arranged at two ends of the second workbench (3) along the direction at intervals, the second centering mechanisms (83) horizontally extend towards the end part of the hammer head, which is far away from the wire clamp, and are abutted against the inner surface of the second through hole (75) or the outer surface of one end of the hammer head, which is far away from the wire clamp.
8. The integrated damper assembling apparatus according to claim 1, wherein lengths of the strands extending from both sides of the first through hole (200) of the wire holder are not equal.
CN202210854867.8A 2022-07-18 2022-07-18 Damper integration equipment Active CN115122271B (en)

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CN116787144B (en) * 2023-08-28 2023-10-27 四川西蜀电力金具集团有限公司 Damper assembly equipment and assembly method thereof

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