CN115121362A - Production line and process method for extracting and separating mica and weak magnetic substances from tailings - Google Patents

Production line and process method for extracting and separating mica and weak magnetic substances from tailings Download PDF

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Publication number
CN115121362A
CN115121362A CN202210743700.4A CN202210743700A CN115121362A CN 115121362 A CN115121362 A CN 115121362A CN 202210743700 A CN202210743700 A CN 202210743700A CN 115121362 A CN115121362 A CN 115121362A
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China
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magnetic
materials
water flow
magnetic separator
outlet
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CN202210743700.4A
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CN115121362B (en
Inventor
沈建忠
沈越
陈镇杰
沈弘祥
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Jiangxi Hongneodymium Magnetic New Energy Technology Co ltd
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Jiangxi Hongneodymium Magnetic New Energy Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B7/00Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C11/00Accessories, e.g. safety or control devices, not otherwise provided for, e.g. regulators, valves in inlet or overflow ducting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/107Cores; Devices for inducing an air-core in hydrocyclones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/14Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C9/00Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

The invention discloses an assembly line and a process method for extracting and separating mica and weak magnetic substances from tailings, wherein a storage bin is connected with a high-frequency material separating sieve process, oversize substances and undersize substances of the high-frequency material separating sieve are respectively connected with a water flow swirler process through an ultrasonic cleaning chute, heavy material outlets of two water flow swirlers are respectively connected with two magnetic separator processes, light material outlets of the two water flow swirlers are connected with a third magnetic separator process through a third ultrasonic cleaning chute, strong magnetic material outlets of the first two magnetic separators are respectively connected with two shaking table processes, a weak magnetic material outlet of the first magnetic separator is connected with the third water flow swirler process, a strong magnetic material outlet of the third magnetic separator is connected with the third shaking table process, and weak magnetic material outlets of the second magnetic separator and the third magnetic separator are both connected with a fourth water flow swirler process. The method has the characteristics of full separation of materials, high mica recovery rate and full utilization of tailings.

Description

Production line and process method for extracting and separating mica and weak magnetic substances from tailings
Technical Field
The invention relates to the technical field of mineral processing technology and equipment, in particular to a production line and a process method for extracting and separating mica and weak magnetic substances from tailings.
Background
In the technology of separating or extracting mica and metal substances from metal or nonmetal ores such as kaolin, quartz, potash albite, tantalum-niobium ore, spodumene, rare earth, tungsten ore and other mica ores and tailings with high content or taste, a production line is generally adopted. In the production line, a cyclone is adopted to classify according to the particle size, and then a flotation method is adopted to recover mica and metal substances.
The existing cyclone is added with a water-ore mixture mixed according to a certain proportion through an ultrasonic chute, the mixture entering the cyclone rotates in the cyclone under the action of water flow, lighter materials in the mixture overflow from an upper discharge port which is level with the water surface under the action of centrifugal force, and heavier materials are influenced by gravity and are larger than the centrifugal force, so that the heavier materials are deposited downwards and finally discharged from a lower discharge port. The cyclone has two discharge ports (an upper discharge port and a lower discharge port), and a downward suction force is generated on materials in the cyclone due to the fact that water flow moves downwards by means of self weight, so that the heavy materials are discharged together with a large amount of light materials, the heavy materials contain a large amount of light materials, and the materials are not separated thoroughly.
The flotation method requires that materials are floated by using particles below 70 meshes, and specific liquid medicine (chemical reagent) needs to be added; the effect is best, and the extraction rate of mica reaches 80%. However, at least 20% of mica and metal substances are contained in the tailing mud produced by the method, and the tailing is not fully utilized.
Disclosure of Invention
Therefore, the invention provides a production line and a process method for extracting and separating mica and weak magnetic substances from tailings, and aims to solve the technical problems that materials are not thoroughly separated, the recovery rate of mica is low, and tailings cannot be fully utilized by adopting the existing production line and process method.
In order to achieve the above purpose, the invention provides the following technical scheme:
the invention provides a production line for extracting and separating mica and weak magnetic substances from tailings, which comprises a stock bin, a high-frequency material separating sieve, an ultrasonic cleaning chute, a water flow swirler, a magnetic separator, a shaking table and a rod mill, wherein the stock bin is connected with the high-frequency material separating sieve, an oversize outlet of the high-frequency material separating sieve is connected with a first water flow swirler through a first ultrasonic cleaning chute, a undersize outlet of the high-frequency material separating sieve is connected with a second water flow swirler through a second ultrasonic cleaning chute, a heavy material outlet of the first water flow swirler is connected with a first magnetic separator, a heavy material outlet of the second water flow swirler is connected with a second magnetic separator, light material outlets of the first water flow swirler and the second water flow swirler are both connected with a third magnetic separator through a third ultrasonic cleaning chute, a strong magnetic material outlet of the first magnetic separator is connected with a first shaking table, the weak magnetic material outlet of the first magnetic separator is connected with the procedure of the third water flow cyclone, the heavy material outlet of the third water flow cyclone is connected with the procedure of the rod mill, the rod mill is connected with the procedure of the storage bin, the strong magnetic material outlet of the second magnetic separator is connected with the procedure of the second shaking table, the strong magnetic material outlet of the third magnetic separator is connected with the procedure of the third shaking table, and the weak magnetic material outlets of the second magnetic separator and the third magnetic separator are connected with the procedure of the fourth water flow cyclone.
Furthermore, the bin is located on a working platform with the height of 6-9m, the tailing sand is conveyed into the bin through a lifting device, and the rod mill is connected with the bin through the working procedure of the lifting device.
Further, the assembly line further comprises a dewatering screen, a filter collecting bucket and a squeezer, the excess material outlet of the first magnetic separator is linked with the procedure of the first dewatering screen, the excess material outlet of the second magnetic separator is linked with the procedure of the second dewatering screen, and the excess material outlet of the third magnetic separator is linked with the procedures of the filter collecting bucket and the squeezer in sequence.
Further, the assembly line still includes host computer, touch-sensitive screen and PLC board, and the touch-sensitive screen all is connected with the host computer communication with PLC, and the host computer is connected with hoisting device, high frequency depiler sieve, ultrasonic cleaning chute, water flow swirler, magnet separator, shaking table, rod mill, squeezer electric control respectively.
Further, the water cyclone comprises:
the side surface of the upper part of the barrel body is provided with a first feeding hole and a first discharging hole, and the lower part of the barrel body is provided with a second discharging hole;
the connecting rod is vertically arranged in the barrel body and can rotate around the axis of the connecting rod;
the first motor is in transmission connection with the connecting rod and can regulate and control the rotating speed of the connecting rod;
the paddle is arranged in the barrel body and fixed at the lower end of the connecting rod, and when the connecting rod rotates, the paddle acts on water in the barrel body to enable materials in the water to be subjected to upward buoyancy;
the pipeline conveyor is obliquely arranged, a second feeding hole is formed in the lower portion of the pipeline conveyor, a third discharging hole is formed in the upper portion of the pipeline conveyor, the second feeding hole is connected with the second discharging hole in a sealing mode, and the height of the third discharging hole is not lower than that of the first discharging hole and/or that of the first feeding hole.
Furthermore, the water flow swirler also comprises a first speed reducer, an input shaft of the first speed reducer is connected with a motor shaft of the first motor, and an output shaft of the first speed reducer is connected with the upper end of the connecting rod.
Further, the pipeline conveyor comprises a conveying pipeline, a second motor and a screw conveyor; the conveying pipeline is obliquely arranged, the lower part of the conveying pipeline is provided with a second feeding hole, and the upper part of the conveying pipeline is provided with a third discharging hole; the second motor is arranged at the upper end of the conveying pipeline; the spiral conveyor is arranged along the length direction of the conveying pipeline, and the upper end of the spiral conveyor is in transmission connection with the second motor.
Further, the pipeline conveyor also comprises a second speed reducer, the second speed reducer is fixed at the upper end of the conveying pipeline, the second motor is indirectly fixed with the conveying pipeline through the second speed reducer, an input shaft of the second speed reducer is connected with a motor shaft of the second motor, and an output shaft of the second speed reducer is connected with the upper end of the spiral conveyor.
Further, the magnet separator sets up the strong magnetism roller of first order including segmenting in proper order from its feed inlet to all the other material exports, the strong magnetism roller of second order, third level strong magnetism roller and fourth level strong magnetism roller, be equipped with strong magnetism material collection storehouse under the strong magnetism roller of first order, the bottom in strong magnetism material collection storehouse is equipped with strong magnetism material export, be equipped with weak magnetism material collection storehouse in the bottom of second level strong magnetism roller, third level strong magnetism roller and fourth level strong magnetism roller, be equipped with weak magnetism material export in the bottom in weak magnetism material collection storehouse.
In a second aspect, the invention provides a process for extracting and separating mica and weak magnetic substances from tailings, which adopts a production line as provided in the first aspect of the invention, and comprises the following steps:
lifting the tailing materials with the diameter less than 5mm to a storage bin;
mixing the tailing materials with water, and then, feeding the mixture into a high-frequency material separation sieve to separate the mixture into oversize products with the size of 5mm-20 meshes and undersize products with the size of below 20 meshes;
the oversize and undersize enter different ultrasonic cleaning chutes respectively to carry out ultrasonic cleaning and dispersion, so that fine particles are separated from large particles;
the cleaned and dispersed oversize materials and undersize materials respectively enter different water flow cyclones to separate light materials below 120 meshes and residual heavy materials, the heavy materials respectively enter different magnetic separators, and the light materials are subjected to ultrasonic cleaning and dispersion through a third ultrasonic cleaning chute and then enter a third magnetic separator;
screening heavy materials to obtain strong magnetic materials, weak magnetic materials and residual materials in a magnetic separator; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a third water flow cyclone for sorting, mica overflows along with water from a light material outlet, and the magnetic materials are discharged from a heavy material outlet, enter a rod mill for crushing and then return to a stock bin; dehydrating the residual materials by a dewatering screen to form building sand;
screening heavy materials of undersize products out strong magnetic materials, weak magnetic materials and residual materials in a magnetic separator; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a fourth water flow cyclone for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; dehydrating the residual materials by a dewatering screen to form fine sand;
separating the oversize material and the undersize material light material in a third magnetic separator to obtain a strong magnetic material, a weak magnetic material and a residual material; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a fourth water flow cyclone for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; and the residual materials are treated by a filter collecting barrel and a squeezer to form tail mud.
The invention has the following advantages:
the method comprises the following steps of primarily separating coarse and fine materials (20 meshes are used as dividing points) by using a high-frequency powder screen, sorting the coarse materials in a first water flow cyclone after ultrasonic cleaning and dispersion, sending the materials with the particle size of more than 120 meshes into a first magnetic separator, sorting the fine materials in a second water flow cyclone after ultrasonic cleaning and dispersion, sending the materials with the particle size of more than 120 meshes into a second magnetic separator, carrying out ultrasonic cleaning and dispersion on the materials with the particle size of less than 120 meshes selected by the first water flow cyclone and the second water flow cyclone, and sending the materials into a third magnetic separator, wherein the tailings are sorted by the first water flow cyclone and the second water flow cyclone to divide tailings into three parts (which respectively enter the three magnetic separators) so as to lay a foundation for extracting and separating mica, weak magnetic substances and other substances from the tailings; the water flow cyclones (comprising the first water flow cyclone, the second water flow cyclone, the third water flow cyclone and the fourth water flow cyclone) used by the invention have better separation effect than the existing cyclones, and do not need to use liquid medicine for flotation, so that the problem that the traditional assembly line and process method cannot completely lay a foundation for material separation (the problem that the separation is not complete due to the cooperation of a subsequent magnetic separator is solved together) is solved; the material is separated into three parts in the magnetic separator, the first magnetic separator separates sand for building (need to be dehydrated through a dewatering screen) respectively, the tungsten-iron mixture (belonging to the strong magnetic material and separating tungsten and iron through a shaking table) and the magnetic mixture (belonging to the weak magnetic material) such as mica, mica and the magnetic substance with larger particles are separated through a third water flow cyclone, the magnetic substance with larger particles is finely ground through a rod mill and is transported to a stock bin through a lifting device, the second magnetic separator separates fine sand (need to be dehydrated through the dewatering screen), the magnetic mixture such as the tungsten-iron mixture and mica, the third magnetic separator separates tail mud (through a collecting filter barrel and a squeezer), the magnetic mixture such as the tungsten-iron mixture and mica is removed water. Magnetic mixtures such as mica and the like separated by the second magnetic separator and the third magnetic separator pass through a fourth hydrocyclone to separate smaller and lighter mica particles and larger and heavier magnetic substances; through the cooperation of the four water flow cyclones and the three magnetic separators, mica, weak magnetic substances and sand (including tailings) are separated to the greatest extent, and the extraction rate of extracting metal weak magnetic substances such as mica and the like can reach 99.5 percent, which is far superior to that of the existing assembly line and process method. In addition, the whole process adopts circulating water, only water brought by sand is supplemented every day, and the water-saving performance is good; the water is provided with animal materials to run (the bin is built at a high position) by adopting high-level fall, so that the energy consumption is saved, and the carbon emission reaches the standard; the intelligent degree is higher, does benefit to and realizes automated production, and production efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so that those skilled in the art can understand and read the present invention, and do not limit the conditions for implementing the present invention, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the functions and purposes of the present invention, should still fall within the scope covered by the contents disclosed in the present invention.
FIG. 1 is a schematic diagram of a production line for extracting and separating mica and weak magnetic substances from tailings according to an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a hydrocyclone of the assembly line according to an embodiment of the present invention;
FIG. 3 is a schematic partial top view of a flow cyclone of an assembly line provided by an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a magnetic separator of an assembly line according to an embodiment of the present invention.
In the figure: 1-a storage bin, 2-a high-frequency separating screen, 3-a first ultrasonic cleaning chute, 4-a second ultrasonic cleaning chute, 5-a first water flow swirler, 6-a second water flow swirler, 7-a third ultrasonic cleaning chute, 8-a first magnetic separator, 9-a second magnetic separator, 10-a third magnetic separator, 11-a first dewatering screen, 12-a first shaking table, 13-a second dewatering screen, 14-a second shaking table, 15-a third shaking table, 16-a filtering collecting barrel, 17-a third water flow swirler, 18-a fourth water flow swirler, 19-a rod mill, 20-a squeezer and 21-a lifting device;
101-a first motor, 102-a first reducer, 103-channel steel, 104-a connecting rod, 105-a barrel, 106-a blade, 107-a second discharge port, 108-a flange, 109-a second feed port, 110-a conveying pipeline, 111-a screw conveyor, 112-a third discharge port, 113-a second reducer, 114-a second motor, 115-a first feed port, 116-a first discharge port;
201-a first-stage weak magnetic roller, 202-a second-stage strong magnetic roller, 203-a third-stage strong magnetic roller, 204-a fourth-stage strong magnetic roller, 205-a strong magnetic material collecting bin, 206-a strong magnetic material outlet, 207-a weak magnetic material collecting bin, 208-a weak magnetic material outlet and 209-a residual material outlet.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial changes in the technical content.
As shown in fig. 1 to 4, example 1 provides a production line for extracting and separating mica and weak magnetic substances from tailings, which comprises a bin 1, a high-frequency sizing screen 2, three ultrasonic cleaning chutes, four water cyclones, three magnetic separators, three shaking tables, a rod mill 19, a lifting device 21, two dewatering screens, a filtering collecting barrel 16 and a presser 20.
The storage bin 1 (also called a transfer bin) is built at a high position and is generally built on a working platform with the height of 6-9m, and tailings materials (also called tailing sand or tailings) are lifted into the storage bin 1 through a lifting device 21. The particle size of the tailings in this example is below 5 mm.
The material bin 1 is connected with the high-frequency material separating sieve 2. The material in the material bin 1 is provided with a certain amount, and is discharged into the high-frequency material separating sieve 2 after being added with water. When the high-frequency material separating sieve 2 works, most of the materials with the granularity smaller than the sieve pores fall under the sieve, but a part of the materials with the small granularity still remain on the sieve. The sieve mesh specification of the high-frequency material separating sieve 2 in the embodiment is 20 meshes, so the particle size of oversize materials is 5mm-20 meshes, and a small amount of materials below 20 meshes are mixed; the undersize product is the material below 20 meshes.
The oversize material outlet of the high-frequency material separating sieve 2 is connected with the first water flow swirler 5 through the first ultrasonic cleaning chute 3, and the undersize material outlet of the high-frequency material separating sieve 2 is connected with the second water flow swirler 6 through the second ultrasonic cleaning chute 4. The ultrasonic cleaning chute can carry out ultrasonic cleaning to the material, makes tiny particle and large granule separation. The ultrasonic cleaning flow groove is also obliquely arranged, and one end connected with the high-frequency material separating sieve 2 is higher than one end connected with the water flow swirler, so that the materials are transferred and cleaned at the same time by utilizing the fall and the impulsive force of water flow. At the end of the ultrasonic cleaning chute (the end connected with the water flow cyclone), the large and small particle materials are fully separated and are in a state of being tiled and flowing downwards.
The water cyclone includes a bracket, a first motor 101, a first decelerator 102, a tub 105, a connecting rod 104, a paddle 106, a conveying pipe 110, a screw conveyor 111, a second decelerator 113, and a second motor 114. The bracket is used for connecting the structures or devices except the bracket into a whole, and is provided with a channel steel 103, and the channel steel 103 transversely spans over the barrel body 105 and is used for installing the first motor 101 and the first speed reducer 102. The first motor 101 is a frequency-modulation speed-regulation motor, is arranged on the channel steel 103, and can be directly and fixedly connected with the channel steel 103 or indirectly connected with the channel steel 103. The first reducer 102 is mounted on the channel steel 103, and can be directly and fixedly connected with the channel steel 103 or indirectly connected with the channel steel 103. In this embodiment, the first speed reducer 102 is fixed to the channel 103, and the first motor 101 is fixed to the first speed reducer 102, so that the first speed reducer 102 and the channel 103 are indirectly connected. The motor shaft of the first motor 101 is connected to the input shaft of the first reduction gear 102, for example, by a coupling. The output shaft of the first reducer 102 faces the barrel 105; typically, the output shaft is collinear with the axis of rotation of barrel 105. The tub 105 has a certain volume, and the tub wall has a certain strength. The upper section of the barrel body 105 is cylindrical, materials mixed with water are separated, meanwhile, the blades 106 are installed at the upper section, and the light materials are upwards supported by buoyancy generated by the blades 106; the lower section is funnel-shaped, and the deposited heavy materials are collected. A first feeding hole 115 and a first discharging hole 116 are formed in the side surface of the upper part of the barrel body 105, and a second discharging hole 107 is formed in the lower part; the first feed port 115 is connected with an ultrasonic chute of the assembly line; the first discharge port 116 is located at the opposite side of the first feed port 115, one end of the first discharge port 116 close to the barrel 105 is in a duckbill shape, and the other end is in a necking structure and is used for discharging water and light materials in the water; the second discharge port 107 is used for discharging the deposited heavy materials. The connecting rod 104 is substantially a vertically-arranged rotating shaft, is arranged in the barrel body and is collinear with the axis of the barrel body 105, and the upper end of the connecting rod is connected with the output shaft of the first speed reducer 102 and rotates around the axis of the first speed reducer under the driving of the first motor 101. The lower end is provided with a plurality of paddles 106, and the plurality of paddles 106 are evenly distributed around the circumference of the connecting rod 104. The blades 106 are similar to fans or propellers and are rotated to act on the water to cause the water to surge upwards, thereby applying an upward buoyancy to the material in the water (the resultant of the buoyancy of the water to which the material is subjected and the force of the fluid surging the water). The conveying pipe 110, the screw conveyor 111, the second decelerator 113, and the second motor 114 constitute an obliquely arranged pipe conveyor. The conveying pipeline 110 is obliquely arranged, the lower part of the conveying pipeline is provided with a second feeding hole 109, the upper part of the conveying pipeline is provided with a third discharging hole 112, and the height of the third discharging hole 112 is not lower than that of the first discharging hole 116 and/or the first feeding hole 115, so that the second discharging hole 107 at the bottom of the barrel body 105 is prevented from generating suction force on water in the barrel; the second discharge port 107 sets up downwards, and second feed inlet 109 sets up upwards, and second feed inlet 109 passes through flange 108 sealing connection with second discharge port 107. The screw conveyor 111 is disposed along the length direction of the conveying pipe 110, and the upper end thereof is in transmission connection with a second motor 114. The second speed reducer 113 is fixed at the upper end of the conveying pipeline 110, and the second motor 114 is indirectly fixed with the conveying pipeline 110 through the second speed reducer 113; an input shaft of the second speed reducer 113 is connected with a motor shaft of the second motor 114, and an output shaft of the second speed reducer 113 is connected with the upper end of the screw conveyor 111; the second motor 114 is also a fm motor. Materials enter the barrel body 105 at a certain flow rate, and because the water flow has a certain flow rate, and the water flow direction in the barrel is only provided with one water outlet (the first discharge port 116 is indicated, and the height of the second discharge port 107 is not higher than that of the third discharge port 112, the second discharge port 107 does not freely discharge water flow downwards like the lower discharge port in the prior art to form suction force on the materials, and the second discharge port 107 is used for transferring heavy materials under the action of a pipeline conveyor), and in addition, the buoyancy generated by the blades 106 discharges the light materials along with the water from the first discharge port 116 to enter the next processing procedure; the rotating speed of the paddle 106 is controlled by the first motor 101, and after the variable frequency speed regulation of the first motor 101, the buoyancy generated by the paddle 106 can be regulated, so that the specific gravity range of the material can be selected in a certain range (the heavy weight and the light weight are relatively speaking, the faster the rotating speed of the paddle 106 is, the larger the buoyancy is, the more the so-called light weight material is); heavy materials are deposited on the bottom of the barrel body 105, and the heavy materials are transferred and output under the action of the pipeline conveyor, so that light materials and heavy materials are output from different directions. On one hand, the first motor 101 is adopted to drive the paddle 106 to generate buoyancy, and the second discharge hole 107 does not generate suction, so that the light materials and the heavy materials are efficiently separated, and the separation is more thorough; on the other hand, the rotational speed of the paddles 106 is adjustable, so that a range of specific gravity materials can be discharged as light materials from the first discharge port 116, and the rest as heavy materials are discharged through the second discharge port 107, thereby achieving the effect of selective separation (different hydrocyclones identify different light and heavy materials, which is determined by the rotational speed of the paddles 10).
The magnetic separator is an improvement on automatic iron removal equipment (CN202120579125.X), four magnetic rollers of the automatic iron removal equipment are replaced by a weak magnetic roller and three strong magnetic rollers, and a separation chamber is divided into two collection chambers; concretely, set up first level magnetic roller 201 a little less than, second level magnetic roller 202 a little less than, third level magnetic roller 203 a little less than and the fourth level magnetic roller 204 a little less than from its feed inlet to all the other material export 209 in proper order, be equipped with strong magnetic material collection storehouse 205 under first level magnetic roller 201 a little less than, the bottom of strong magnetic material collection storehouse 205 is equipped with strong magnetic material export 207, at second level magnetic roller 202 a little less than, the bottom of third level magnetic roller 203 a little less than and the fourth level magnetic roller 204 a little less than is equipped with weak magnetic material collection storehouse 206, the bottom of collecting storehouse 206 is equipped with weak magnetic material export 208 a little less than. Strong magnetic materials such as tungsten, iron and the like are firstly separated through a first-stage weak magnetic roller; and separating weak magnetic substances such as mica and the like by the remaining three-stage strong magnetic roller. The heavy material outlet of the first water flow swirler 5 is connected with the procedure of the first magnetic separator 8, the heavy material outlet of the second water flow swirler 6 is connected with the procedure of the second magnetic separator 9, and the light material outlets of the first water flow swirler 5 and the second water flow swirler 6 are connected with the procedure of the third magnetic separator 10 through a third ultrasonic cleaning chute 7; wherein the light material has small strength and is particles with the particle size of below 120 meshes.
The strong magnetic material outlet of the first magnetic separator 8 is connected with the first shaking table 12, and the ferro-tungsten mixture enters the shaking table from the outlet and is separated into iron and tungsten; the weak magnetic material outlet of the first magnetic separator 8 is connected with the third water flow cyclone 17, the weak magnetic materials such as mica at the outlet are separated in the third water flow cyclone 17, and light materials (such as mica with smaller particles) overflow with water from the light material outlet of the third water flow cyclone 17; the heavy material outlet of the third water flow cyclone 17 is connected with the rod mill 19, the heavy material (such as other weak magnetic substances except mica, the particles are larger than mica) enters the rod mill 19 after coming out from the outlet, and is ground in the rod mill 19, the rod mill 19 is connected with the bin 1, and the ground material is sent into the lifting device 21 to return to the bin 1 for the next round or multiple rounds of sorting circulation; the excess material outlet of the first magnetic separator 8 is connected with the first dewatering screen 11, the material obtained after the separation of the strong magnetic material and the weak magnetic material is called the excess material, the excess material enters the dewatering screen for dewatering, and because the material granularity in the first magnetic separator 8 is larger (5mm-20 meshes), the standard building sand below 5mm is formed after the excess material is dewatered.
The strong magnetic material outlet of the second magnetic separator 9 is connected with the second shaking table 14, and the ferro-tungsten mixture enters the shaking table from the outlet and is separated into iron and tungsten; a weak magnetic material outlet of the second magnetic separator 9 is connected with a fourth hydrocyclone 18, weak magnetic materials such as mica and the like at the outlet are separated in the fourth hydrocyclone 18, light materials (such as mica with smaller particles) overflow with water from a light material outlet of the fourth hydrocyclone 18, and heavy materials (such as other weak magnetic materials except the mica, the particles are larger than the mica) are discharged from a heavy material outlet of the fourth hydrocyclone 18; the excess material outlet of the second magnetic separator 9 is connected with the second dewatering screen 13, the excess material at the outlet has fine granularity, and fine sand is formed after dewatering.
The strong magnetic material outlet of the third magnetic separator 10 is connected with the third shaking table 15, and the ferro-tungsten mixture enters the shaking table from the outlet and is separated into iron and tungsten; a weak magnetic material outlet of the third magnetic separator 10 is connected with a fourth hydrocyclone 18, weak magnetic materials such as mica and the like at the outlet are separated in the fourth hydrocyclone 18, light materials (such as mica with smaller particles) overflow with water from a light material outlet of the fourth hydrocyclone 18, and heavy materials (such as other weak magnetic materials except the mica, the particles are larger than the mica) are discharged from a heavy material outlet of the fourth hydrocyclone 18; the excess material outlet of the third magnetic separator 10 is sequentially connected with the filtering collecting barrel 16 and the presser 20, the particle size of the material at the outlet is smaller (because the material entering the third magnetic separator 10 is below 120 meshes), the excess material enters the filtering collecting barrel 16 to be settled, and the excess material is pumped into the presser 20 through the plunger pump to be squeezed out tail mud.
So far, mica, weak magnetic substances, tungsten and iron in tailings are extracted and separated, and the rest substances are divided into building sand, fine sand and tail mud according to the granularity.
The method comprises the following steps of primarily separating coarse and fine materials (20 meshes are used as dividing points) by using a high-frequency powder screen, sorting the coarse materials in a first water flow swirler 5 after ultrasonic cleaning and dispersion, sending the materials with the particle size of more than 120 meshes into a first magnetic separator 8, sorting the fine materials in a second water flow swirler 6 after ultrasonic cleaning and dispersion, sending the materials with the particle size of more than 120 meshes into a second magnetic separator 9, and sending the materials with the particle size of less than 120 meshes selected by the first water flow swirler 5 and the second water flow swirler 6 into a third magnetic separator 10 after ultrasonic cleaning and dispersion, wherein at the moment, the tailings are sorted into three parts (respectively sent into the three magnetic separators) through the first water flow swirler 5 and the second water flow swirler 6, so that a foundation is laid for extracting, separating mica, weak magnetic substances and other substances from the tailings; the water flow cyclones (including the first water flow cyclone 5, the second water flow cyclone 6, the third water flow cyclone 17 and the fourth water flow cyclone 18) used in the invention have better separation effect than the existing cyclones, and do not need to use liquid medicine for flotation, so that the problem that the traditional assembly line and process method cannot thoroughly separate materials is solved; the material is separated into three parts in the magnetic separator, the first magnetic separator 8 separates the sand for building (needing to be dehydrated through a dewatering screen), the tungsten-iron mixture (belonging to the strong magnetic material and separating tungsten and iron through a shaking table) and the magnetic mixture (belonging to the weak magnetic material) such as mica, the magnetic mixture (mica) with larger particles is separated through the third water flow cyclone 17, the magnetic mixture with larger particles is finely ground through the rod mill 19 and then is transported to the stock bin 1 through the lifting device 21), the second magnetic separator 9 separates the fine sand (needing to be dehydrated through the dewatering screen), the magnetic mixture such as the tungsten-iron mixture and mica, and the third magnetic separator 10 separates the magnetic mixture such as the tail mud (needing to be dehydrated through the collecting and filtering barrel 16 and the squeezer 20), the tungsten-iron mixture and the mica. Magnetic mixtures such as mica and the like separated by the second magnetic separator 9 and the third magnetic separator 10 pass through a fourth water cyclone 18, and mica with smaller and lighter particles and magnetic substances with larger and heavier particles are separated; through the cooperation of the four water flow cyclones and the three magnetic separators, mica, weak magnetic substances and sand (including tailings) are separated to the greatest extent, and the extraction rate of extracting metal weak magnetic substances such as mica and the like can reach 99.5 percent, which is far superior to that of the existing assembly line and process method. In addition, the whole process adopts circulating water, only water brought by sand is supplemented every day, and the water-saving performance is good; the water is provided with animal materials to run by adopting a high-level fall (the stock bin 1 is built at a high position), so that the energy consumption is saved, and the carbon emission reaches the standard; the intelligent degree is higher, does benefit to and realizes automated production, and production efficiency is high.
The assembly line is also provided with an automatic control system, and aims to form a full-automatic or semi-automatic assembly line, which comprises an upper computer, a touch screen and a PLC (programmable logic controller) board, wherein the touch screen and the PLC are both in communication connection with the upper computer, and the upper computer is respectively in electric control connection with a lifting device 21, a high-frequency material separating sieve 2, an ultrasonic cleaning chute, a water flow swirler, a magnetic separator, a shaking table, a rod mill 19 and a squeezer 20; the device is also provided with a sensor, a data acquisition unit, a camera, a monitor and the like, wherein the sensor, the data acquisition unit, the camera and the monitor are all in communication connection with an upper computer. Such automatic control belongs to the prior art and is therefore not described in detail.
Example 2 provides a process for extracting and separating mica and weak magnetic substances from tailings, which adopts a flow line (refer to fig. 1) as provided in example 1, and comprises the following steps:
the tailing materials with the diameter less than 5mm are lifted to a storage bin 1 built on a working platform with the height of 6-9m by a lifting device 21.
The tailing materials and water are mixed according to the ratio of 1:1-1:1.5 and then enter a high-frequency material separating sieve 2 to be separated into oversize products with the size of 5mm-20 meshes and undersize products with the size below 20 meshes.
Oversize material and undersize material get into different ultrasonic cleaning chutes respectively and carry out ultrasonic cleaning, dispersion, let tiny particle and large granule separation. Typically, oversize material enters a first ultrasonic cleaning chute 3 and undersize material enters a second ultrasonic cleaning chute 4.
And the cleaned and dispersed oversize materials and undersize materials respectively enter different water flow cyclones to separate light materials below 120 meshes and residual heavy materials, the heavy materials respectively enter different magnetic separators, and the light materials are subjected to ultrasonic cleaning and dispersion through a third ultrasonic cleaning chute and then enter a third magnetic separator. Generally, oversize materials enter a first water flow cyclone 5, undersize materials enter a second water flow cyclone 6, the first water flow cyclone 5 and the second water flow cyclone 6 are subjected to selection for 120 meshes or less, and the materials are sent into a third ultrasonic cleaning chute 7 and then enter a third magnetic separator 10; discharging heavy materials deposited in the first water flow cyclone 5 and then entering a first magnetic separator 8; the heavy materials deposited in the second water flow cyclone 6 are discharged and enter a second magnetic separator 9.
The oversize heavy materials are separated out of strong magnetic materials, weak magnetic materials and residual materials in a first magnetic separator 8; separating iron and tungsten from the strong magnetic material by a first shaking table 12; the weak magnetic materials enter a third water flow cyclone 17 for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet, enter a rod mill 19 for crushing and then return to the stock bin 1 through a lifting device 21; the residual materials are dehydrated by the first dehydrating screen 11 to form the building sand.
The undersize heavy materials are separated into strong magnetic materials, weak magnetic materials and residual materials in a second magnetic separator 9; separating iron and tungsten from the strong magnetic material by a second shaking table 14; the weak magnetic materials enter a fourth hydrocyclone 18 for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; the remaining material is dehydrated by a second dewatering screen 13 to form fine sand;
oversize materials and undersize light materials are separated out strong magnetic materials, weak magnetic materials and residual materials in a third magnetic separator 10; separating iron and tungsten from the strong magnetic material by a third shaking table 15; the weak magnetic materials enter a fourth hydrocyclone 18 for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; the residual materials are processed by the filter collecting barrel 16 and the squeezer 20 to form tail mud.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements may be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims (10)

1. An assembly line for extracting and separating mica and weak magnetic substances from tailings is characterized by comprising a storage bin, a high-frequency material separating sieve, an ultrasonic cleaning chute, a water flow swirler, a magnetic separator, a shaking table and a rod mill, wherein the storage bin is connected with the high-frequency material separating sieve, an oversize outlet of the high-frequency material separating sieve is connected with a first water flow swirler through a first ultrasonic cleaning chute, a undersize outlet of the high-frequency material separating sieve is connected with a second water flow swirler through a second ultrasonic cleaning chute, a heavy material outlet of the first water flow swirler is connected with a first magnetic separator, a heavy material outlet of the second water flow swirler is connected with a second magnetic separator, light material outlets of the first water flow swirler and the second water flow swirler are connected with a third magnetic separator through a third ultrasonic cleaning chute, a strong magnetic material outlet of the first magnetic separator is connected with a first shaking table, the weak magnetic material outlet of the first magnetic separator is connected with the procedure of the third water flow cyclone, the heavy material outlet of the third water flow cyclone is connected with the procedure of the rod mill, the rod mill is connected with the procedure of the material bin, the strong magnetic material outlet of the second magnetic separator is connected with the procedure of the second shaking table, the strong magnetic material outlet of the third magnetic separator is connected with the procedure of the third shaking table, and the weak magnetic material outlets of the second magnetic separator and the third magnetic separator are connected with the procedure of the fourth water flow cyclone.
2. The production line of claim 1, wherein the silo is located on a working platform with a height of 6-9m, tailings sand is transported into the silo through a lifting device, and the rod mill is connected with the silo through the lifting device.
3. The assembly line according to claim 1 or 2, further comprising a dewatering screen, a filtering collecting barrel and a squeezing machine, wherein the residue outlet of the first magnetic separator is connected with the first dewatering screen process, the residue outlet of the second magnetic separator is connected with the second dewatering screen process, and the residue outlet of the third magnetic separator is sequentially connected with the filtering collecting barrel and the squeezing machine process.
4. The assembly line of claim 3, further comprising an upper computer, a touch screen and a PLC board, wherein the touch screen and the PLC board are in communication connection with the upper computer, and the upper computer is in electrical control connection with the lifting device, the high-frequency material separating sieve, the ultrasonic cleaning chute, the water flow cyclone, the magnetic separator, the shaking table, the rod mill and the squeezer respectively.
5. The flow line of claim 1, wherein the hydrocyclone comprises:
the side surface of the upper part of the barrel body is provided with a first feeding hole and a first discharging hole, and the lower part of the barrel body is provided with a second discharging hole;
the connecting rod is vertically arranged in the barrel body and can rotate around the axis of the connecting rod;
the first motor is in transmission connection with the connecting rod and can regulate and control the rotating speed of the connecting rod;
the paddle is arranged in the barrel body and fixed at the lower end of the connecting rod, and when the connecting rod rotates, the paddle acts on water in the barrel body to enable materials in the water to be subjected to upward buoyancy;
the lower part of the pipeline conveyor is provided with a second feeding hole, the upper part of the pipeline conveyor is provided with a third discharging hole, the second feeding hole is hermetically connected with the second discharging hole, and the height of the third discharging hole is not lower than that of the first discharging hole and/or the first feeding hole.
6. The flow line of claim 5, wherein the hydrocyclone further comprises a first speed reducer having an input shaft connected to a motor shaft of the first motor and an output shaft connected to an upper end of the connecting rod.
7. The line of claim 5, wherein the pipe conveyor comprises a conveying pipe, a second motor, and a screw conveyor; the conveying pipeline is obliquely arranged, the lower part of the conveying pipeline is provided with a second feeding hole, and the upper part of the conveying pipeline is provided with a third discharging hole; the second motor is arranged at the upper end of the conveying pipeline; the spiral conveyor is arranged along the length direction of the conveying pipeline, and the upper end of the spiral conveyor is in transmission connection with the second motor.
8. The line of claim 7, wherein the pipe conveyor further comprises a second speed reducer fixed to an upper end of the conveying pipe, the second motor is indirectly fixed to the conveying pipe through the second speed reducer, an input shaft of the second speed reducer is connected to a motor shaft of the second motor, and an output shaft of the second speed reducer is connected to an upper end of the screw conveyor.
9. The assembly line of claim 1, wherein the magnetic separator comprises a first-stage weak magnetic roller, a second-stage strong magnetic roller, a third-stage strong magnetic roller and a fourth-stage strong magnetic roller which are sequentially arranged from a feed inlet to other material outlets in a segmented manner, a strong magnetic material collecting bin is arranged below the first-stage weak magnetic roller, a strong magnetic material outlet is arranged at the bottom of the strong magnetic material collecting bin, a weak magnetic material collecting bin is arranged at the bottom of the second-stage strong magnetic roller, the third-stage strong magnetic roller and the fourth-stage strong magnetic roller, and a weak magnetic material outlet is arranged at the bottom of the weak magnetic material collecting bin.
10. A process for extracting and separating mica and weak magnetic substances from tailings, which is characterized in that the flow line of any one of claims 1 to 9 is adopted, and comprises the following steps:
lifting the tailing materials with the diameter less than 5mm to a storage bin;
mixing the tailing materials with water, and then, feeding the mixture into a high-frequency material separation sieve to separate the mixture into oversize products with the size of 5mm-20 meshes and undersize products with the size of below 20 meshes;
the oversize and undersize enter different ultrasonic cleaning chutes respectively to carry out ultrasonic cleaning and dispersion, so that fine particles are separated from large particles;
the cleaned and dispersed oversize materials and undersize materials respectively enter different water flow cyclones to separate light materials below 120 meshes and residual heavy materials, the heavy materials respectively enter different magnetic separators, and the light materials are subjected to ultrasonic cleaning and dispersion through a third ultrasonic cleaning chute and then enter a third magnetic separator;
screening heavy materials to obtain strong magnetic materials, weak magnetic materials and residual materials in a magnetic separator; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a third water flow cyclone for sorting, mica overflows along with water from a light material outlet, and the magnetic materials are discharged from a heavy material outlet, enter a rod mill for crushing and then return to a stock bin; dehydrating the residual materials by a dewatering screen to form building sand;
screening heavy materials of undersize products out strong magnetic materials, weak magnetic materials and residual materials in a magnetic separator; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a fourth water flow cyclone for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; dehydrating the residual materials by a dewatering screen to form fine sand;
separating the oversize material and the undersize material light material in a third magnetic separator to obtain a strong magnetic material, a weak magnetic material and a residual material; separating iron and tungsten from the strong magnetic material by a shaking table; the weak magnetic materials enter a fourth water flow cyclone for sorting, mica overflows along with water from a light material outlet, and magnetic materials are discharged from a heavy material outlet; and the residual materials are treated by a filter collecting barrel and a squeezer to form tail mud.
CN202210743700.4A 2022-06-28 2022-06-28 Assembly line for extracting and separating mica and weak magnetic substance from tailings and process method Active CN115121362B (en)

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