CN115118029A - Hub motor capable of restraining radial electromagnetic force and torque pulsation - Google Patents

Hub motor capable of restraining radial electromagnetic force and torque pulsation Download PDF

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Publication number
CN115118029A
CN115118029A CN202210880484.8A CN202210880484A CN115118029A CN 115118029 A CN115118029 A CN 115118029A CN 202210880484 A CN202210880484 A CN 202210880484A CN 115118029 A CN115118029 A CN 115118029A
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inner stator
salient pole
outer rotor
electromagnetic force
radial
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邓召学
罗晓亮
秦瀚笙
张洒洒
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Chongqing Jiaotong University
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Chongqing Jiaotong University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/24Rotor cores with salient poles ; Variable reluctance rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2201/00Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
    • H02K2201/03Machines characterised by aspects of the air-gap between rotor and stator

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Synchronous Machinery (AREA)

Abstract

The invention provides a hub motor capable of inhibiting radial electromagnetic force and torque pulsation, which comprises an inner stator and an outer rotor, wherein a plurality of outer rotor salient poles protruding inwards in the radial direction are arranged on the inner circle of the outer rotor along the circumferential direction; when the inner stator salient pole passes through the outer rotor salient pole groove, the axial clearance between the outer rotor salient pole groove and the inner stator salient pole is smaller than the radial clearance between the rotor salient pole groove and the stator salient pole and smaller than the radial clearance between the rotor salient pole and the stator; the hub motor with the function of inhibiting the radial electromagnetic force and the torque pulsation can reduce the radial electromagnetic force and the torque pulsation after being applied to a vehicle, and meanwhile, the inner stator adopts a separated structure, so that the complex hub switched reluctance motor has the advantages of more convenient structural installation, large design freedom, simple and convenient operation during manufacturing and modification, strong replaceability and capability of effectively reducing the manufacturing cost.

Description

具有抑制径向电磁力与转矩脉动的轮毂电机In-wheel motor with suppression of radial electromagnetic force and torque ripple

技术领域technical field

本发明属于电机技术领域,特别涉及一种具有抑制径向电磁力与转矩脉动的轮毂电机。The invention belongs to the technical field of motors, and particularly relates to a hub motor capable of suppressing radial electromagnetic force and torque pulsation.

背景技术Background technique

近年来,轮毂电机驱动系统在汽车工业领域得到不断的推广与应用,开关磁阻电机作为轮毂电机驱动电动汽车理想驱动电机类型之一,其系统成本低廉、机械结构稳定、功率拓扑可靠、控制简单且运行效率高,在电动汽车驱动电机领域得到了广泛关注,但轮毂电机在实际行驶中,由于路面激励,径向载荷导致开关磁阻电机发生气隙偏心,导致不平衡径向电磁力引发轮毂驱动电机垂向振动,影响汽车平顺性。另一方面,开关磁阻电机定子凸极与定子凸极重叠之前会产生边缘磁通效应,将导致电机单极励磁时的电感曲线在转子转到定、转子齿对齿重叠部位之前并不为零,边缘磁通效应造成电机在这个区域内向外输出转矩,相电流呈非线性趋势增长;电机输出转矩也相应呈非线性趋势增长,造成电机对外输出合成转矩在此位置波动。In recent years, in-wheel motor drive systems have been continuously promoted and applied in the automotive industry. Switched reluctance motor, as one of the ideal drive motor types for in-wheel motor-driven electric vehicles, has low system cost, stable mechanical structure, reliable power topology and simple control. And the operation efficiency is high, which has received extensive attention in the field of electric vehicle drive motors, but in actual driving, due to road excitation, radial loads cause the air gap eccentricity of the switched reluctance motor, resulting in unbalanced radial electromagnetic force. The vertical vibration of the drive motor affects the ride comfort of the car. On the other hand, the edge magnetic flux effect will be generated before the stator salient poles of the switched reluctance motor overlap with the stator salient poles, which will cause the inductance curve of the motor during unipolar excitation to not change until the rotor turns to the overlapping position of the stator and rotor teeth. Zero, the fringe magnetic flux effect causes the motor to output torque in this area, and the phase current increases in a non-linear trend; the motor output torque also increases in a non-linear trend, causing the motor's external output composite torque to fluctuate at this position.

由于边缘磁通效应造成的转矩脉动将会影响汽车的平顺性与操纵稳定性,因此减小开关磁阻电机不平衡径向电磁力与转矩脉动是轮毂开关磁阻电机发展的迫切需求。Torque pulsation caused by fringe flux effect will affect the ride and handling stability of the vehicle. Therefore, reducing the unbalanced radial electromagnetic force and torque pulsation of switched reluctance motors is an urgent need for the development of in-wheel switched reluctance motors.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明目的是克服上述轮毂开关磁阻电机所面临的难题,而提出一种具有抑制径向电磁力与转矩脉动的轮毂电机及车辆,本发明的具有抑制径向电磁力与转矩脉动的轮毂电机能够减小径向电磁力与转矩脉动。In view of this, the purpose of the present invention is to overcome the difficulties faced by the above-mentioned in-wheel switched reluctance motor, and propose an in-wheel motor and a vehicle capable of suppressing radial electromagnetic force and torque pulsation. The in-wheel motor with torque ripple can reduce the radial electromagnetic force and torque ripple.

本发明针对上诉问题可通过以下技术方案来实现:The present invention can be realized through the following technical solutions for the appeal problem:

一种具有抑制径向电磁力与转矩脉动的轮毂电机,包括内定子和外转子,所述外转子内圆上沿周向排列有若干径向向内凸出的外转子凸极,内定子外圆上周向设置有径向向外凸出的内定子凸极,所述外转子凸极上设置有用于通过内定子凸极配合使用的外转子凸极槽;内定子凸极通过外转子凸极槽时,所述外转子凸极槽与内定子凸极之间的轴向间隙小于转子凸极槽与定子凸极之间的径向间隙以及小于转子凸极与定子之间的径向间隙。An in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation, comprising an inner stator and an outer rotor, wherein a plurality of outer rotor salient poles protruding radially inward are arranged on the inner circle of the outer rotor along the circumferential direction, and the inner stator The outer circumference is provided with inner stator salient poles that protrude radially outward, and the outer rotor salient poles are provided with outer rotor salient pole slots for cooperating with the inner stator salient poles; the inner stator salient poles pass through the outer rotor. In the case of salient pole slots, the axial gap between the outer rotor salient pole slot and the inner stator salient pole is smaller than the radial gap between the rotor salient pole slot and the stator salient pole and the radial gap between the rotor salient pole and the stator. gap.

进一步,所述外转子凸极与内定子凸极在旋转重叠接触方向上分别设置有抑制转矩脉动的径向极靴,并在外转子凸极的凸极槽内设置有与内定子凸极上的径向极靴配合使用的径向槽,所述径向槽设置于外转子凸极槽与内定子凸极旋转接触反方向位置。Further, the outer rotor salient poles and the inner stator salient poles are respectively provided with radial pole shoes for suppressing torque pulsation in the rotation overlapping contact direction, and are arranged in the salient pole grooves of the outer rotor salient poles with the inner stator salient poles. The radial slot is used in conjunction with the radial pole piece, and the radial slot is arranged in the opposite direction of rotational contact between the outer rotor salient pole slot and the inner stator salient pole.

进一步,所述内定子为分离式结构,所述内定子包括内定子凸极和内定子分块根部,所述内定子凸极通过凸极根部弧形部位与内定子分块根部的弧形深槽部位卡接连接形成整体。Further, the inner stator is a separate structure, the inner stator includes an inner stator salient pole and an inner stator segment root, and the inner stator salient pole passes through the arc part of the salient pole root and the arc depth of the inner stator segment root. The groove parts are snap-connected to form a whole.

进一步,还包括用于连接固定内定子的内定子轴,所述内定子通过设置在内定子两端的限位盘将内定子分块根部固定在内定子轴上。Further, it also includes an inner stator shaft for connecting and fixing the inner stator, and the inner stator fixes the segmented roots of the inner stator on the inner stator shaft through the limit plates arranged at both ends of the inner stator.

进一步,所述内定子单元分块根部与内定子单元轴之间还设置有用于防止相对转动的滑键,所述内定子单元分块凸极下端还安装有绕组。Further, a sliding key for preventing relative rotation is also provided between the segmented root of the inner stator unit and the shaft of the inner stator unit, and a winding is also installed at the lower end of the segmented salient pole of the inner stator unit.

进一步,所述固定于内定子的两端的限位盘按车体方向从外向内分为外侧限位盘和内侧限位盘,所述内侧限位盘由设置在内侧限位盘外侧的套筒限位,外侧限位盘由所述内定子轴上的轴肩限位,所述限位盘通过套筒和内定子轴的轴肩将内定子固定在内定子轴上。Further, the limit disks fixed on both ends of the inner stator are divided into an outer limit disk and an inner limit disk from the outside to the inside according to the direction of the vehicle body, and the inner limit disk is formed by a sleeve arranged on the outside of the inner limit disk. Limiting, the outer limiting disk is limited by the shaft shoulder on the inner stator shaft, and the limiting disk fixes the inner stator on the inner stator shaft through the sleeve and the shaft shoulder of the inner stator shaft.

进一步,还包括设置在外转子两端的电机端盖,按车体方向从外向内分为外电机端盖和内电机端盖,所述内电机端盖和外电机端盖在外转子磁轭处的孔洞处通过紧固件将三者连接固定,所述内电机端盖与外电机端盖之间在边缘处还通过紧固件连接。Further, it also includes motor end caps arranged at both ends of the outer rotor, which are divided into an outer motor end cap and an inner motor end cap from the outside to the inside according to the direction of the vehicle body, and the inner motor end cap and the outer motor end cap are at the holes of the outer rotor yoke. The three parts are connected and fixed by fasteners, and the inner motor end cover and the outer motor end cover are also connected by fasteners at the edge.

进一步,还包括与内定子同轴设置的法兰盘,所述法兰盘设置于内定子轴轴肩远离外限位盘的一侧,所述法兰盘按车体方向从外向内在轴向分别外法兰面和内法兰面,内法兰面设置于外电机端盖的外侧,且法兰盘的内法兰面外的端部套入外电机端盖的中心轴承孔内;所述法兰盘外法兰面设置有同轴的轮辋,所述法兰盘的外法兰面外的端部套入轮辋的中心轴承孔内;所述法兰盘、轮辋与外电机端盖通过紧固件连接固定在一起。Further, it also includes a flange plate arranged coaxially with the inner stator, the flange plate is arranged on the side of the inner stator shaft shoulder away from the outer limit plate, and the flange plate is axially from the outside to the inside according to the direction of the vehicle body. The outer flange surface and the inner flange surface are respectively, the inner flange surface is arranged on the outer side of the outer motor end cover, and the outer end of the inner flange surface of the flange is sleeved into the central bearing hole of the outer motor end cover; The outer flange surface of the flange is provided with a coaxial rim, and the outer end of the outer flange of the flange is sleeved into the center bearing hole of the rim; the flange, the rim and the outer motor end cover Fastened together with fasteners.

进一步,还包括设置于内电机端盖内圆内和法兰盘内圆内的轮毂轴承,所述轮毂轴承为双滚珠球轴承;所述内电机端盖和内定子轴通过双滚珠球轴承固定在一起;法兰盘内部设置有两个双滚珠球轴承,法兰盘通过两个双滚珠球轴承固定连接在内定子轴轴肩外侧。Further, it also includes wheel hub bearings arranged in the inner circle of the inner motor end cover and the inner circle of the flange plate, the wheel hub bearings are double ball ball bearings; the inner motor end cover and the inner stator shaft are fixed by the double ball ball bearings together; two double ball bearings are arranged inside the flange, and the flange is fixedly connected to the outer side of the inner stator shaft shoulder through the two double ball bearings.

进一步,所述轮辋外圈设置有轮胎,所述轮辋与轮胎通过轮胎内圈固定连接在一起。Further, the outer ring of the rim is provided with a tire, and the rim and the tire are fixedly connected together through the inner ring of the tire.

与现有技术相比,本发明具有以下有效效果:Compared with the prior art, the present invention has the following effective effects:

1)本发明通过设计对内定子凸极轴向两端开槽,外转子凸极内侧开槽,内定子单元与外转子单元形成的轴向气隙小于径向气隙,基于“磁阻最小原理”改变磁通方向,本发明与现有技术相比,此结构具有径向磁通密度最低,径向电磁力最低,其特殊外转子凸极对称结构将形成轴向电磁力抵消,其结构对切向磁密影响很小,且具有较高的磁通密度,能够输出较高的转矩,本发明在路面激励情况下轮毂电机发生定、转子振动、偏心等垂向负效应下,将径向电磁力受到影响降到很小,能够显著提高车辆平顺性。1) In the present invention, the salient poles of the inner stator are slotted at both ends of the axial direction, and the inner side of the salient poles of the outer rotor is slotted. The axial air gap formed by the inner stator unit and the outer rotor unit is smaller than the radial air gap. "Principle" to change the direction of the magnetic flux. Compared with the prior art, the present invention has the lowest radial magnetic flux density and the lowest radial electromagnetic force. It has little influence on the tangential magnetic density, and has a high magnetic flux density, which can output a high torque. The present invention under the condition of the road surface excitation produces stator and rotor vibration, eccentricity and other vertical negative effects, the The radial electromagnetic force is affected to a small extent, which can significantly improve the ride comfort of the vehicle.

2)本发明对内定子、外转子旋转重叠接触方向各加一对径向极靴,在外转子反方向径向开槽,其特殊结构将会改变磁通路径大小,使外转子与内定子边缘磁通效应及磁路饱和程度得到缓解,开槽改变各相电流/电压激励导通角和转子极弧长度,降低轮毂开关磁阻电机的转矩脉动。2) In the present invention, a pair of radial pole shoes are added to the rotating overlapping contact directions of the inner stator and the outer rotor, and the slots are radially slotted in the opposite direction of the outer rotor. The magnetic flux effect and the saturation degree of the magnetic circuit are alleviated, and the slotting changes the current/voltage excitation conduction angle of each phase and the length of the rotor pole arc, and reduces the torque ripple of the hub switched reluctance motor.

3)本发明内定子为分离式结构,使复杂的轮毂开关磁阻电机结构安装更加方便,设计自由度大,后期对轮毂开关磁阻电机结构优化时,在内定子单元优化时可以只针对内定子凸极进行改动,降低制造成本,可以制造成多极,且安装时不受电机转子结构干涉影响。3) The inner stator of the present invention is a separate structure, which makes the complex in-wheel switched reluctance motor structure more convenient to install and has a large degree of freedom in design. The sub-salient pole is modified to reduce the manufacturing cost, can be manufactured into multi-pole, and is not affected by the interference of the rotor structure of the motor during installation.

4)内定子凸极与外转子凸极可根据输出功率设置不同长度,内定子、外转子凸极结构可根据工作需求内外结构互换。4) The salient poles of the inner stator and the outer rotor can be set to different lengths according to the output power, and the salient pole structures of the inner stator and the outer rotor can be interchanged according to the working requirements.

附图说明Description of drawings

下面结合附图和实施方案对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1本发明的轮毂电机示意图Fig. 1 Schematic diagram of the in-wheel motor of the present invention

图2本发明的轮毂电机爆炸示意图Fig. 2 exploded schematic diagram of the in-wheel motor of the present invention

图3本发明内定子分块根部示意图3 is a schematic diagram of the root of the inner stator block of the present invention

图4本发明内定子凸极示意图4 is a schematic diagram of the salient poles of the inner stator of the present invention

图5本发明外转子示意图5 is a schematic diagram of the outer rotor of the present invention

图6本发明外转子A处放大示意图Figure 6 is an enlarged schematic view of the outer rotor A of the present invention

图7本发明磁通回路示意图7 is a schematic diagram of the magnetic flux circuit of the present invention

其中:1-轮胎;2-连接螺栓;3-内电机端盖;4-内定子凸极;5-内限位盘;6,16,18-双滚珠球轴承;7-套筒;8-内定子分块根部;9-限位螺母;10-绕组;11-外转子;12-外转子六角螺栓;13-外限位盘;14-限位六角螺栓;15-轮辋螺母;17-内定子轴;19-轮辋六角螺栓;20-法兰盘;21-外转子螺母;22-外电机端盖;23-轮辋;24-滑键;25-内定子;111-外转子凸极;112-径向极靴;113-外转子凸极槽;114-径向槽。Among them: 1- tire; 2- connecting bolt; 3- inner motor end cover; 4- inner stator salient pole; 5- inner limit plate; 6, 16, 18- double ball bearing; 7- sleeve; 8- Inner stator segmented root; 9-limit nut; 10-winding; 11-outer rotor; 12-outer rotor hexagon bolt; 13-outer limit plate; 14-limit hexagon bolt; 15-rim nut; 17-inner set Sub-shaft; 19-Rim Hexagon Bolt; 20-Flange Plate; 21-Outer Rotor Nut; 22-Outer Motor End Cover; 23-Rim; 24-Feather Key; 25-Inner Stator; 111-Outer Rotor Salient Pole; 112 - radial pole piece; 113 - outer rotor salient pole slot; 114 - radial slot.

具体实施方式Detailed ways

如图所示,本发明提供的一种具有抑制径向电磁力与转矩脉动的轮毂电机,包括内定子25和外转子11,所述外转子内圆上沿周向排列有若干径向向内凸出的外转子凸极111,内定子外圆上周向设置有径向向外凸出的内定子凸极4,所述外转子凸极111上设置有用于通过内定子凸极4配合使用的外转子凸极槽113;内定子凸极4通过外转子凸极槽113时,所述外转子凸极槽113与内定子凸极4之间的轴向间隙小于外转子凸极槽113与内定子凸极4之间的径向间隙以及小于外转子凸极与内定子之间的径向间隙。As shown in the figure, the present invention provides an in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation, including an inner stator 25 and an outer rotor 11, and the inner circle of the outer rotor is circumferentially arranged with several radial The inner protruding outer rotor salient poles 111 are provided with inner stator salient poles 4 radially outwardly protruding on the outer circumference of the inner stator. The outer rotor salient pole slot 113 used; when the inner stator salient pole 4 passes through the outer rotor salient pole slot 113, the axial gap between the outer rotor salient pole slot 113 and the inner stator salient pole 4 is smaller than the outer rotor salient pole slot 113 The radial gap with the inner stator salient pole 4 is smaller than the radial gap between the outer rotor salient pole and the inner stator.

本实施例中,外转子凸极111与内定子凸极4在旋转重叠接触方向上分别设置有抑制转矩脉动的径向极靴112,并在外转子凸极槽113内设置有与内定子凸极4上的径向极靴112配合使用的径向槽114,所述径向槽114设置于外转子凸极槽113与内定子凸极4旋转接触反方向位置。In this embodiment, the outer rotor salient poles 111 and the inner stator salient poles 4 are respectively provided with radial pole pieces 112 for suppressing torque pulsation in the rotational overlapping contact direction, and the outer rotor salient pole slots 113 are provided with inner stator salient pole pieces 112 . The radial slot 114 used in cooperation with the radial pole piece 112 on the pole 4 is provided at a position opposite to the rotational contact between the outer rotor salient pole slot 113 and the inner stator salient pole 4 .

结合图4、图5和图6所示,通过在外转子凸极111与内定子凸极4在旋转重叠接触方向上分别设置有抑制转矩脉动的径向极靴112,并在外转子凸极槽113与内定子凸极4旋转接触反方向位置设置径向槽114,来改变磁通路径大小,降低轮毂电机的转矩脉动。4 , 5 and 6 , radial pole shoes 112 for suppressing torque ripple are respectively arranged on the outer rotor salient poles 111 and the inner stator salient poles 4 in the rotational overlapping contact direction, and the outer rotor salient pole slots 113 and the inner stator salient pole 4 are rotated and contacted with the radial slot 114 in the opposite direction, so as to change the size of the magnetic flux path and reduce the torque pulsation of the in-wheel motor.

再结合图1、图7所示,在内定子25与外转子11之间设置有径向气隙与轴向气隙,外转子凸极槽113与内定子凸极4之间形成两个轴向气隙,内定子凸极4之间的径向间隙和外转子凸极111与内定子25之间的径向间隙三个径向气隙,所形成的三个径向气隙均远大于所形成的两个轴向气隙,两个轴向气隙长度与宽度相同;设定的轴向气隙位于0.2-0.5mm之间,其径向气隙均远大于0.5mm,同时内定子凸极极弧宽度与外转子凸极极弧宽度可以根据工况设置不同参数。本发明轮毂电机采用“磁阻最小原理”来改变轮毂电机上的磁通方向,能够有效降低该电机中的径向电磁力。1 and 7 , a radial air gap and an axial air gap are provided between the inner stator 25 and the outer rotor 11 , and two shafts are formed between the outer rotor salient pole slots 113 and the inner stator salient poles 4 . The radial gap between the inner stator salient poles 4 and the radial gap between the outer rotor salient poles 111 and the inner stator 25 are three radial air gaps, and the three radial air gaps formed are much larger than The two axial air gaps formed have the same length and width; the set axial air gap is between 0.2-0.5 mm, and the radial air gap is much larger than 0.5 mm, while the inner stator Different parameters can be set for the salient pole arc width and the outer rotor salient pole arc width according to the working conditions. The in-wheel motor of the present invention adopts the "minimum reluctance principle" to change the direction of the magnetic flux on the in-wheel motor, and can effectively reduce the radial electromagnetic force in the motor.

本实施例中,所述内定子为分离式结构,所述内定子包括内定子凸极4和内定子分块根部8,所述内定子凸极4通过凸极根部弧形部位与内定子分块根部8的弧形深槽部位卡接连接形成整体。In this embodiment, the inner stator is of a separate structure, and the inner stator includes an inner stator salient pole 4 and an inner stator segment root 8, and the inner stator salient pole 4 communicates with the inner stator segment through the arc portion of the salient pole root. The arc-shaped deep groove portion of the block root portion 8 is snap-connected to form a whole.

本实施例中,还包括用于连接固定内定子的内定子轴17,所述内定子25通过设置在内定子25两端的限位盘将内定子分块根部8固定在内定子轴17上。In this embodiment, the inner stator shaft 17 for connecting and fixing the inner stator is also included, and the inner stator 25 fixes the inner stator segment root 8 on the inner stator shaft 17 through the limiting disks arranged at both ends of the inner stator 25 .

结合图1、图3、图4所示,在安装时内定子25时,将外转子11两端端面设置在与内定子分块根部8两端端面在同一基准面,转动内定子轴17带动内定子分块根部8旋转,从内定子分块根部8与外转子凸极11形成的空间,依次将内定子分块凸极4根部弧形部位与内定子分块根部8弧形深槽部位进行依次配合安装。1, 3, and 4, when the inner stator 25 is installed, the end faces of both ends of the outer rotor 11 are set on the same reference plane as the end faces of the inner stator segment root 8, and the inner stator shaft 17 is rotated to drive the The inner stator segmented root 8 rotates, and from the space formed by the inner stator segmented root 8 and the outer rotor salient pole 11, the arc-shaped part of the root of the inner stator segmented salient pole 4 and the arc-shaped deep groove part of the inner stator segmented root 8 are sequentially connected. Install in sequence.

再结合图3、图4、图7所示,内定子25分离为内定子分块根部8与内定子凸极4,这种结构可将开关磁阻电机设置成多极,设计自由度大,可根据需要改变磁路尺寸与绕组窗口大小,在对内定子25进行结构优化时,可以只针对内定子凸极4进行优化与制造,在做相关实验时,可以只将内定子凸极4进行更换,降低制造成本,安装时不受定转子结构限制。3, 4, and 7, the inner stator 25 is separated into the inner stator sub-block root 8 and the inner stator salient pole 4. This structure can set the switched reluctance motor into a multi-pole, and has a large degree of design freedom. The size of the magnetic circuit and the size of the winding window can be changed as required. When optimizing the structure of the inner stator 25, only the inner stator salient pole 4 can be optimized and manufactured. When doing related experiments, only the inner stator salient pole 4 can be optimized and manufactured. Replacement, reduce manufacturing costs, installation is not limited by the structure of the stator and rotor.

本实施例中,所述内定子分块根部8与内定子轴17之间还设置有用于防止相对转动的滑键24,所述内定子分块凸极4下端还安装有绕组10。In this embodiment, a sliding key 24 for preventing relative rotation is further provided between the inner stator segment root 8 and the inner stator shaft 17 , and a winding 10 is also installed at the lower end of the inner stator segment salient pole 4 .

如图2、图3和图7所示,内定子分块根部8与内定子轴17中间所设置的滑键24,为了防止内定子分块根部8与内定子轴17出现相对转动,将内定子分块根部8通过滑键24与内定子轴17过盈配合;绕组10固定在内定子凸极4上,绕组10位置可在内定子凸极4与内定子分块根部8结合部位上下固定。As shown in FIGS. 2 , 3 and 7 , the sliding key 24 arranged between the inner stator segment root 8 and the inner stator shaft 17 , in order to prevent relative rotation between the inner stator segment root 8 and the inner stator shaft 17 , the internal stator The sub-segment root 8 is in interference fit with the inner stator shaft 17 through the feather key 24; the winding 10 is fixed on the inner stator salient pole 4, and the position of the winding 10 can be fixed up and down at the joint part of the inner stator salient pole 4 and the inner stator segment root 8 .

由于本发明轮毂电机属于开关磁阻电机,当对绕组10施加电流激励时,在绕组中产生磁通势,根据“磁阻最小原理”,磁力线只会从内定子25与外转子11之间轴向气隙通过并且按照最短路径闭合,磁通量在径向方向分量达到最低,进而降低开关磁阻电机径向电磁力,忽略边缘磁通效应情况下,形成轴向电磁力与切向电磁力,由于内定子25与外转子11轴向气隙相等,且内定子凸极4位于外转子凸极11正中间,所形成的轴向电磁力相互平衡,这种结构对切向电磁力影响较小。Since the in-wheel motor of the present invention is a switched reluctance motor, when current excitation is applied to the winding 10, a magnetomotive force is generated in the winding. According to the "minimum reluctance principle", the magnetic field line will only pass from the shaft between the inner stator 25 and the outer rotor 11. Passing through the air gap and closing according to the shortest path, the magnetic flux in the radial direction reaches the lowest component, thereby reducing the radial electromagnetic force of the switched reluctance motor, and ignoring the edge magnetic flux effect, the axial electromagnetic force and the tangential electromagnetic force are formed. The axial air gap between the inner stator 25 and the outer rotor 11 is equal, and the inner stator salient pole 4 is located in the middle of the outer rotor salient pole 11, and the axial electromagnetic forces formed are balanced with each other. This structure has little influence on the tangential electromagnetic force.

结合图5、图6、图7所示,在内定子25与外转子11旋转重叠接触方向各加一对径向极靴,这种径向极靴结构将会改变内定子25、外转子11凸极重叠接触前磁通路径及大小,增加径向极靴极弧长度能有效缓解开关磁阻电机边缘磁通效应和磁路饱和程度,同时减弱转矩的高次谐波。在二者接触重叠反方向对外转子11径向开槽,二者凸极极靴宽度与径向长度可以分别设置不同参数,径向开槽的极弧长度将调节各相电流、电压激励导通角大小,能够降低开关磁阻电机转矩脉动。5 , 6 , and 7 , a pair of radial pole shoes are added to the inner stator 25 and the outer rotor 11 in the rotationally overlapping contact directions. This radial pole shoe structure will change the inner stator 25 and the outer rotor 11 . The magnetic flux path and size before the overlapping contact of the salient poles, and the increase of the arc length of the radial pole shoe can effectively alleviate the edge magnetic flux effect and the saturation degree of the magnetic circuit of the switched reluctance motor, and at the same time reduce the higher harmonics of the torque. The outer rotor 11 is radially slotted in the opposite direction of the contact and overlap between the two. The width and radial length of the two salient pole pieces can be set with different parameters. The length of the pole arc of the radial slot will adjust the current and voltage excitation of each phase. The size of the angle can reduce the torque ripple of the switched reluctance motor.

本实施例中,所述固定与内定子25的两端的限位盘按车体方向从外向内分为外限位盘13和内限位盘5,所述内限位盘5由设置在内限位盘5外侧的套筒7限位,外限位盘13由所述内定子单元轴17上的轴肩限位,所述限位盘通过套筒7和内定子轴的轴肩将内定子25固定在内定子轴17上。In this embodiment, the limit plates fixed to both ends of the inner stator 25 are divided into an outer limit plate 13 and an inner limit plate 5 from the outside to the inside according to the direction of the vehicle body. The sleeve 7 on the outer side of the limit disk 5 is limited, and the outer limit disk 13 is limited by the shaft shoulder on the inner stator unit shaft 17, and the limit disk is limited by the sleeve 7 and the shaft shoulder of the inner stator shaft. The stator 25 is fixed to the inner stator shaft 17 .

结合图1、图3、图4所示,内限位盘5和外限位盘13分别由套筒7与内定子轴17上的轴肩实现限位盘在轴向限位,内限位盘5和外限位盘13又分别对内定子分块根部8和凸极4两端进行轴向限位,并且内限位盘5和外限位盘13通过限位六角螺栓14和限位六角螺母9将内定子分块根部8与内定子凸极4固定在一起。1, 3, and 4, the inner limit disk 5 and the outer limit disk 13 are axially limited by the sleeve 7 and the shaft shoulder on the inner stator shaft 17, respectively, and the inner limit disk is limited in the axial direction. The disk 5 and the outer limit disk 13 further axially limit the inner stator segment root 8 and both ends of the salient pole 4, and the inner limit disk 5 and the outer limit disk 13 pass the limit hexagon bolts 14 and the limit The hexagonal nut 9 fixes the inner stator segment root 8 and the inner stator salient pole 4 together.

本实施例中,还包括设置在外转子11两端的电机端盖,按车体方向从外向内分为外电机端盖22和内电机端盖3,所述内电机端盖3和外电机端盖22在外转子11磁轭处孔洞处通过紧固件将三者连接固定,所述内电机端盖3与外电机端盖22之间在边缘处还通过紧固件连接。In this embodiment, it also includes motor end caps arranged at both ends of the outer rotor 11, which are divided into an outer motor end cap 22 and an inner motor end cap 3 according to the direction of the vehicle body from the outside to the inside. The inner motor end cap 3 and the outer motor end cap 22 The holes at the yoke of the outer rotor 11 are connected and fixed by fasteners, and the inner motor end cover 3 and the outer motor end cover 22 are also connected by fasteners at the edge.

如图1、图2和图5所示,外电机端盖22外部呈圆盘状内侧呈圆弧状,内电机端盖3外部呈圆盆状内侧呈阶梯状,外转子11内侧有四个凸极部分,内电机端盖3、外转子11、外电机端盖22在外转子11磁轭处孔洞处通过外转子六角螺栓12和外转子六角螺母21。内电机端盖3和外电机端盖22在边缘处通过连接螺栓2固定连接在一起。As shown in FIGS. 1 , 2 and 5 , the outer motor end cover 22 is disc-shaped on the outside and the inner side is arc-shaped, the inner motor end cover 3 is in the shape of a circular basin and the inner side is stepped, and the inner side of the outer rotor 11 has four The salient pole part, the inner motor end cover 3 , the outer rotor 11 , and the outer motor end cover 22 pass through the outer rotor hexagon bolt 12 and the outer rotor hexagon nut 21 at the hole at the yoke of the outer rotor 11 . The inner motor end cover 3 and the outer motor end cover 22 are fixedly connected together by connecting bolts 2 at the edges.

本实施例中,还包括与内定子轴17同轴设置的法兰盘20,所述法兰盘按车体方向从外向内在轴向分别外法兰面和内法兰面,内法兰面设置于外电机端盖22的外侧,且内法兰面的端部套入外电机端盖22的中心轴承孔内;所述法兰盘20外法兰面设置有同轴的轮辋23,所述外法兰面的端部套入轮辋的中心轴承孔内;所述法兰盘20、轮辋23与外电机端盖22通过紧固件连接固定在一起;所述轮辋23外圈设置有轮胎1,所述轮辋23与轮胎1通过轮胎内圈固定连接在一起。In this embodiment, a flange 20 coaxially arranged with the inner stator shaft 17 is also included, and the flange is axially from the outside to the inside according to the direction of the vehicle body. It is arranged on the outside of the outer motor end cover 22, and the end of the inner flange surface is sleeved into the central bearing hole of the outer motor end cover 22; the outer flange surface of the flange plate 20 is provided with a coaxial rim 23, so The end of the outer flange surface is sleeved into the center bearing hole of the rim; the flange 20, the rim 23 and the outer motor end cover 22 are connected and fixed together by fasteners; the outer ring of the rim 23 is provided with tires 1. The rim 23 is fixedly connected with the tire 1 through the inner ring of the tire.

本实施例中,还包括设置于内电机端盖3内部和法兰盘内部的轮毂轴承,所述轮毂轴承为双滚珠球轴承;所述内电机端盖3和内定子轴17通过双滚珠球轴承6固定在一起;法兰盘20内部设置有两个双滚珠球轴承,分别为双滚珠球轴承16和双滚珠球轴承18,法兰盘20通过这两个双滚珠球轴承固定连接在内定子轴轴肩外侧。In this embodiment, it also includes a hub bearing arranged inside the inner motor end cover 3 and inside the flange, and the hub bearing is a double ball bearing; the inner motor end cover 3 and the inner stator shaft 17 pass through the double ball ball. The bearings 6 are fixed together; the flange 20 is internally provided with two double ball bearings, which are respectively the double ball bearing 16 and the double ball bearing 18, and the flange 20 is fixedly connected through the two double ball bearings. Outside of the sub-shaft shoulder.

结合图1、图2所示,外转子六角螺栓12从内电机端盖3方向开孔处安装,同时将外转子六角螺栓12套入外转子11预留的螺栓孔内,内电机端盖3外套在双滚珠球轴承6外侧,使内电机端盖3外部端面与双滚珠球轴承6在同一基准面上,同时,将外转子六角螺栓套入外电机端盖22预留螺栓孔内,并通过外转子六角螺母紧固连接,同时,法兰盘20外套于双滚珠球轴承16、18外侧,使法兰盘20外部端面与双滚珠球轴承18、内定子轴17外部端面三者在同一基准面,最后由电机端盖六角螺丝2将内电机端盖3与外电机端盖22固定连接。1 and 2, the outer rotor hexagon bolts 12 are installed from the opening in the direction of the inner motor end cover 3, and the outer rotor hexagon bolts 12 are inserted into the bolt holes reserved for the outer rotor 11 at the same time, and the inner motor end cover 3 The outer casing is on the outside of the double ball bearing 6, so that the outer end face of the inner motor end cover 3 and the double ball bearing 6 are on the same datum plane. The outer rotor hexagon nut is tightened and connected, and at the same time, the flange 20 is sheathed on the outside of the double ball bearings 16 and 18, so that the outer end face of the flange 20 is in the same position as the double ball bearing 18 and the outer end face of the inner stator shaft 17. Finally, the inner motor end cover 3 and the outer motor end cover 22 are fixedly connected by the motor end cover hexagon screw 2.

结合图1、图2所示,通过轮辋六角螺栓19与轮辋六角螺母将轮辋23固定在法兰盘20外侧,轮辋23与轮胎1通过轮胎内圈固定连接在一起。由外转子11带动内电机端盖3、外电机端盖22、轮辋六角螺栓19、轮辋六角螺母15、轮辋23的传递路线,带动整个轮胎旋转。1 and 2, the rim 23 is fixed on the outside of the flange 20 through the rim hexagon bolt 19 and the rim hexagon nut, and the rim 23 and the tire 1 are fixedly connected together through the inner ring of the tire. The outer rotor 11 drives the transmission route of the inner motor end cover 3, the outer motor end cover 22, the rim hexagon bolt 19, the rim hexagon nut 15, and the rim 23, and drives the entire tire to rotate.

本发明还公开了一种车辆,所述车辆采用所述具有抑制径向电磁力与转矩脉动的轮毂电机,能够在路面激励情况下轮毂电机发生定、转子振动、偏心等垂向负效应下,将径向电磁力受到影响将到很小,能够显著提高车辆平顺性。该车辆使用的具有抑制径向电磁力与转矩脉动的轮毂电机结构将会改变磁通路径大小,使外转子与内定子边缘磁通效应及磁路饱和程度得到缓解,开槽改变各相电流/电压激励导通角和转子极弧长度,降低轮毂开关磁阻电机的转矩脉动。The invention also discloses a vehicle. The vehicle adopts the in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation, which can prevent the in-wheel motor from generating vertical negative effects such as stator and rotor vibration and eccentricity under the condition of road excitation. , the radial electromagnetic force will be affected to a small extent, which can significantly improve the ride comfort of the vehicle. The in-wheel motor structure used in the vehicle to suppress radial electromagnetic force and torque pulsation will change the size of the magnetic flux path, so that the edge magnetic flux effect of the outer rotor and the inner stator and the saturation degree of the magnetic circuit are alleviated, and the slotting changes the current of each phase. / Voltage excitation conduction angle and rotor pole arc length to reduce torque ripple of hub switched reluctance motors.

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1.一种具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:包括内定子和外转子,所述外转子内圆上沿周向排列有若干径向向内凸出的外转子凸极,内定子外圆上周向设置有径向向外凸出的内定子凸极,所述外转子凸极上设置有用于通过内定子凸极配合使用的外转子凸极槽;内定子凸极通过外转子凸极槽时,所述外转子凸极槽与内定子凸极之间的轴向间隙小于转子凸极槽与定子凸极之间的径向间隙以及小于转子凸极与定子之间的径向间隙。1. An in-wheel motor with suppressing radial electromagnetic force and torque pulsation is characterized in that: it comprises an inner stator and an outer rotor, and the inner circle of the outer rotor is arranged with a number of radially inwardly protruding outer rotors along the circumferential direction. Rotor salient poles, the outer circumference of the inner stator is provided with inner stator salient poles that protrude radially outward, and the outer rotor salient poles are provided with outer rotor salient pole slots for use by the inner stator salient poles; When the sub salient pole passes through the outer rotor salient pole slot, the axial gap between the outer rotor salient pole slot and the inner stator salient pole is smaller than the radial gap between the rotor salient pole slot and the stator salient pole and smaller than the rotor salient pole and the stator salient pole. Radial clearance between stators. 2.根据权利要求1所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:所述外转子凸极与内定子凸极在旋转重叠接触方向上分别设置有抑制转矩脉动的径向极靴,并在外转子凸极的凸极槽内设置有与内定子凸极上的径向极靴配合使用的径向槽,所述径向槽设置于外转子凸极槽与内定子凸极旋转接触反方向位置。2 . The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 1 , wherein the outer rotor salient poles and the inner stator salient poles are respectively provided with torque restraining torques in the rotational overlapping contact directions. 3 . The pulsating radial pole shoes are provided with radial grooves in the salient pole grooves of the outer rotor salient poles for use with the radial pole shoes on the inner stator salient poles, the radial grooves are arranged between the outer rotor salient pole grooves and the The inner stator salient poles are rotated to contact the opposite direction position. 3.根据权利要求1所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:所述内定子为分离式结构,所述内定子包括内定子凸极和内定子分块根部,所述内定子凸极通过凸极根部弧形部位与内定子分块根部的弧形深槽部位卡接连接形成整体。3 . The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 1 , wherein the inner stator is a separate structure, and the inner stator comprises inner stator salient poles and inner stator sub-blocks. 4 . The root part, the inner stator salient pole is connected to the arc-shaped deep groove part of the inner stator sub-block root through the arc-shaped part of the salient-pole root to form a whole. 4.根据权利要求3所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:还包括用于连接固定内定子的内定子轴,所述内定子通过设置在内定子两端的限位盘将内定子分块根部固定在内定子轴上。4. The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 3, characterized in that it further comprises an inner stator shaft for connecting and fixing the inner stator, and the inner stator is arranged on two sides of the inner stator. The limit disc at the end fixes the root of the inner stator segment on the inner stator shaft. 5.根据权利要求4所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:所述内定子单元分块根部与内定子单元轴之间还设置有用于防止相对转动的滑键,所述内定子单元分块凸极下端还安装有绕组。5. The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 4, characterized in that: between the segmented root of the inner stator unit and the shaft of the inner stator unit, there is further provided a mechanism for preventing relative rotation. A sliding key is provided, and a winding is also installed at the lower end of the segmented salient pole of the inner stator unit. 6.根据权利要求4所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:所述固定于内定子的两端的限位盘按车体方向从外向内分为外侧限位盘和内侧限位盘,所述内侧限位盘由设置在内侧限位盘外侧的套筒限位,外侧限位盘由所述内定子轴上的轴肩限位,所述限位盘通过套筒和内定子轴的轴肩将内定子固定在内定子轴上。6. The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 4, wherein the limit plates fixed on both ends of the inner stator are divided into outer limit plates from the outside to the inside according to the direction of the vehicle body A position plate and an inner limit plate, the inner limit plate is limited by a sleeve arranged on the outer side of the inner limit plate, the outer limit plate is limited by the shoulder on the inner stator shaft, the limit plate The inner stator is fixed on the inner stator shaft by the sleeve and the shoulder of the inner stator shaft. 7.根据权利要求1所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:还包括设置在外转子两端的电机端盖,按车体方向从外向内分为外电机端盖和内电机端盖,所述内电机端盖和外电机端盖在外转子磁轭处的孔洞处通过紧固件将三者连接固定,所述内电机端盖与外电机端盖之间在边缘处还通过紧固件连接。7. The in-wheel motor with suppressing radial electromagnetic force and torque pulsation according to claim 1, characterized in that: further comprising motor end covers arranged at both ends of the outer rotor, divided into outer motor ends from the outside to the inside according to the direction of the vehicle body Cover and inner motor end cover, the inner motor end cover and the outer motor end cover are connected and fixed by fasteners at the hole at the outer rotor yoke, and the inner motor end cover and the outer motor end cover are between the inner motor end cover and the outer motor end cover. The edges are also connected by fasteners. 8.根据权利要求1所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:还包括与内定子同轴设置的法兰盘,所述法兰盘设置于内定子轴轴肩远离外限位盘的一侧,所述法兰盘按车体方向从外向内在轴向分别外法兰面和内法兰面,内法兰面设置于外电机端盖的外侧,且法兰盘的内法兰面外的端部套入外电机端盖的中心轴承孔内;所述法兰盘外法兰面设置有同轴的轮辋,所述法兰盘的外法兰面外的端部套入轮辋的中心轴承孔内;所述法兰盘、轮辋与外电机端盖通过紧固件连接固定在一起。8 . The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 1 , further comprising a flange plate arranged coaxially with the inner stator, and the flange plate is arranged on the inner stator shaft. 9 . The shaft shoulder is away from the side of the outer limit plate, the flange plate is axially separated from the outside to the inside according to the direction of the vehicle body, the outer flange surface and the inner flange surface, and the inner flange surface is arranged on the outer side of the outer motor end cover, and The outer end of the inner flange surface of the flange is sleeved into the central bearing hole of the outer motor end cover; the outer flange surface of the flange is provided with a coaxial rim, and the outer flange surface of the flange is provided with a coaxial rim. The outer end is sleeved into the central bearing hole of the wheel rim; the flange plate, the wheel rim and the outer motor end cover are connected and fixed together by fasteners. 9.根据权利要求7所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:还包括设置于内电机端盖内圆内和法兰盘内圆内的轮毂轴承,所述轮毂轴承为双滚珠球轴承;所述内电机端盖和内定子轴通过双滚珠球轴承固定在一起;法兰盘内部设置有两个双滚珠球轴承,法兰盘通过两个双滚珠球轴承固定连接在内定子轴轴肩外侧。9. The in-wheel motor with suppressing radial electromagnetic force and torque pulsation according to claim 7, characterized in that it further comprises hub bearings arranged in the inner circle of the inner motor end cover and the inner circle of the flange, so The hub bearing is a double ball bearing; the inner motor end cover and the inner stator shaft are fixed together by the double ball bearing; two double ball bearings are arranged inside the flange, and the flange passes through the two double ball bearings. The bearing is fixedly attached outside the inner stator shaft shoulder. 10.根据权利要求7所述的具有抑制径向电磁力与转矩脉动的轮毂电机,其特征在于:所述轮辋外圈设置有轮胎,所述轮辋与轮胎通过轮胎内圈固定连接在一起。10 . The in-wheel motor capable of suppressing radial electromagnetic force and torque pulsation according to claim 7 , wherein the outer ring of the rim is provided with a tire, and the rim and the tire are fixedly connected together through the inner ring of the tire. 11 .
CN202210880484.8A 2022-07-25 2022-07-25 Hub motor capable of restraining radial electromagnetic force and torque pulsation Pending CN115118029A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116992722A (en) * 2023-08-01 2023-11-03 山东大学 A method and system for optimizing salient poles of a switched reluctance motor rotor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116992722A (en) * 2023-08-01 2023-11-03 山东大学 A method and system for optimizing salient poles of a switched reluctance motor rotor

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